TWI814201B - Machine control method and control system - Google Patents
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Abstract
Description
本發明是有關於一種機台最佳化控制機制,且特別是有關於一種機台控制方法及控制系統。The present invention relates to a machine optimization control mechanism, and in particular, to a machine control method and control system.
目前面板製作過程中,雖然面板製程是在無塵環境中運算,但還是會存在各種微粒,而這些微粒不僅會造成貼膜異常,甚至有可能會造成面板成像的亮點和氣泡。因此,在進行貼片程序之前需先經過清洗與乾燥兩個過程。In the current panel manufacturing process, although the panel manufacturing process is performed in a dust-free environment, there are still various particles present, and these particles will not only cause film abnormalities, but may even cause bright spots and bubbles in panel imaging. Therefore, it is necessary to go through two processes of cleaning and drying before proceeding with the patching process.
由於產品往高階機種發展,有些產品的偏光板價格高,且特殊偏光片數量有限,倘如機台的良率產生異常,將會延宕交貨時程,及增加生產成本。故,目前會以人檢判片來確認機台狀態是否正常,然,此舉可能因人員誤判而導致機台狀態判斷失準。目前無其他檢驗機制及相關良率預測方法,也無立即性機台控制系統來改善良率。As products are developing toward high-end models, the price of polarizers for some products is high, and the quantity of special polarizers is limited. If the machine's yield rate is abnormal, it will delay the delivery schedule and increase production costs. Therefore, humans are currently used to check and judge the photos to confirm whether the machine status is normal. However, this may lead to inaccurate judgment of the machine status due to human misjudgment. Currently, there are no other inspection mechanisms and related yield prediction methods, and there is no immediate machine control system to improve yield.
本發明提供一種機台控制方法及控制系統,可獲得機台最佳化的控制機制。The invention provides a machine control method and a control system, which can obtain an optimized control mechanism for the machine.
本發明的機台控制方法,包括:在將面板置入機台之後,透過機台讀取面板的識別碼,並且透過電子裝置來執行下述步驟,包括:接收識別碼,以取得對應於識別碼的面板資訊;取得多個感測器的多個感測資料,其中這些感測器分別設置在機台的多個部件中,以感測這些部件的狀態;取得機台參數;基於面板資訊、感測資料以及機台參數,獲得預測良率結果;以及基於預測良率結果決定機台的傳送速度。The machine control method of the present invention includes: after placing the panel into the machine, reading the identification code of the panel through the machine, and performing the following steps through the electronic device, including: receiving the identification code to obtain the corresponding identification code. code panel information; obtain multiple sensing data of multiple sensors, where these sensors are respectively arranged in multiple components of the machine to sense the status of these components; obtain machine parameters; based on panel information , sensing data and machine parameters to obtain predicted yield results; and determine the machine's transmission speed based on the predicted yield results.
在本發明的一實施例中,基於面板資訊、感測資料以及機台參數,獲得預測良率結果的步驟包括:將面板資訊、感測資料以及機台參數輸入至已訓練的預測模型,以獲得預測良率結果。所述預測模型採用至少一人工智慧模型,並利用訓練資料集來進行訓練。In an embodiment of the present invention, the step of obtaining the predicted yield result based on the panel information, sensing data and machine parameters includes: inputting the panel information, sensing data and machine parameters into the trained prediction model to Obtain predicted yield results. The prediction model uses at least one artificial intelligence model and is trained using a training data set.
在本發明的一實施例中,基於預測良率結果決定機台的傳送速度的步驟包括:響應於預測良率結果為正常,回報正常通知至機台,以使機台採用預設速度作為傳送速度;以及響應於預測良率結果為異常,回報異常通知至機台,以使機台基於調降基準值來調降傳送速度。In an embodiment of the present invention, the step of determining the transmission speed of the machine based on the predicted yield result includes: in response to the predicted yield result being normal, reporting a normal notification to the machine so that the machine adopts the preset speed as the transmission speed. speed; and in response to the predicted yield result being abnormal, reporting an abnormality notification to the machine, so that the machine can reduce the transmission speed based on the reduction reference value.
在本發明的一實施例中,所述機台具有讀取器以讀取面板的識別碼,且讀取器具有通訊功能,以將所讀取的識別碼傳送至第一資料庫。所述機台控制方法更包括透過電子裝置執行下述步驟:自第一資料庫中接收識別碼。In an embodiment of the present invention, the machine has a reader to read the identification code of the panel, and the reader has a communication function to transmit the read identification code to the first database. The machine control method further includes performing the following steps through the electronic device: receiving the identification code from the first database.
在本發明的一實施例中,每一感測器具有通訊功能,以透過通訊功能傳送其對應的感測資料至第二資料庫。所述機台控制方法更包括透過電子裝置執行下述步驟:在接收到識別碼之後,根據識別碼對應的讀取時刻,自第二資料庫中取出對應於讀取時刻的感測資料。In an embodiment of the present invention, each sensor has a communication function to transmit its corresponding sensing data to the second database through the communication function. The machine control method further includes performing the following steps through the electronic device: after receiving the identification code, retrieving sensing data corresponding to the reading time from the second database according to the reading time corresponding to the identification code.
本發明的控制系統,包括:機台,具有多個部件,其中所述多個部件分別設置有多個感測器,這些感測器分別用以感測部件的狀態,並且在將面板置入機台時,透過機台讀取面板的識別碼;以及電子裝置,包括:處理器。所述處理器經配置以:接收識別碼,以取得對應於識別碼的面板資訊;取得所述感測器的多個感測資料;取得機台參數;基於面板資訊、感測資料以及機台參數,獲得預測良率結果;以及基於預測良率結果決定機台的傳送速度。The control system of the present invention includes: a machine platform with multiple components, wherein the multiple components are respectively provided with multiple sensors. These sensors are respectively used to sense the status of the components, and when the panel is placed When using the machine, the identification code of the panel is read through the machine; and electronic devices, including: processor. The processor is configured to: receive an identification code to obtain panel information corresponding to the identification code; obtain a plurality of sensing data of the sensor; obtain machine parameters; based on the panel information, sensing data and machine parameters to obtain the predicted yield results; and determine the machine's transmission speed based on the predicted yield results.
基於上述,本揭露透過在機台的多個部件中設置感測器以取得部件的狀態,使得電子裝置利用感測器的感測資料來進行預測,並針對預測結果來動態調整機台的傳送速度。據此,可針對複雜的生產流程找出機台最佳化控制機制,進而減少異常品產出。Based on the above, the present disclosure obtains the status of the components by arranging sensors in multiple components of the machine, so that the electronic device uses the sensing data of the sensors to make predictions, and dynamically adjusts the transmission of the machine based on the prediction results. speed. Based on this, the machine's optimal control mechanism can be found for complex production processes, thereby reducing the output of abnormal products.
圖1是依照本發明一實施例的控制系統的方塊圖。請參照圖1,控制系統100包括機台110以及電子裝置120。機台110與電子裝置120可透過網路130來傳輸數據。Figure 1 is a block diagram of a control system according to an embodiment of the present invention. Referring to FIG. 1 , the
電子裝置120包括處理器121、儲存元件123以及通訊元件125。處理器121耦接至儲存元件123與通訊元件125。處理器121例如為中央處理單元(Central Processing Unit,CPU)、物理處理單元(Physics Processing Unit,PPU)、可程式化之微處理器(Microprocessor)、嵌入式控制晶片、數位訊號處理器(Digital Signal Processor,DSP)、特殊應用積體電路(Application Specific Integrated Circuits,ASIC)、可程式化邏輯控制器(programmable logic controller,PLC)或其他類似裝置。The
儲存元件123例如是任意型式的固定式或可移動式隨機存取記憶體(Random Access Memory,RAM)、唯讀記憶體(Read-Only Memory,ROM)、快閃記憶體(Flash memory)、硬碟或其他類似裝置或這些裝置的組合。儲存元件123包括一或多個程式碼片段,上述程式碼片段在被安裝後,會由處理器121來執行。The
通訊元件125可以是採用區域網路(Local Area Network,LAN)技術、無線區域網路(Wireless LAN,WLAN)技術或行動通訊技術的晶片或電路。區域網路例為乙太網路(Ethernet)。無線區域網路例如為Wi-Fi。行動通訊技術例如為全球行動通訊系統(Global System for Mobile Communications,GSM)、第三代行動通訊技術(third-Generation,3G)、第四代行動通訊技術(fourth-Generation,4G)、第五代行動通訊技術(fifth-Generation,5G)等。The communication element 125 may be a chip or circuit using local area network (LAN) technology, wireless LAN (WLAN) technology or mobile communication technology. An example of a local network is Ethernet. The wireless local area network is Wi-Fi, for example. Mobile communication technologies are, for example, Global System for Mobile Communications (GSM), third-generation mobile communication technology (third-Generation, 3G), fourth-generation mobile communication technology (fourth-Generation, 4G), fifth-generation Mobile communication technology (fifth-Generation, 5G), etc.
圖2是依照本發明一實施例的機台的方塊圖。請參照圖2,機台110包括入料部件201、清洗部件203、乾燥部件205、貼片部件207以及出料部件209等。機台110例如可採用載台或傳送帶等搬運機構來載送面板(待清洗物件),以將面板自入料部件201依序經過清洗部件203、乾燥部件205以及貼片部件207而搬運至出料部件209。在清洗部件203、乾燥部件205以及貼片部件207的每一個至少安裝有一個感測器,藉此來感測各部件的狀態。所述感測器可以視部件的不同來採用振動感測器、電流感測器、流量感測器、轉速感測器、風速感測器、粒子計數器等至少其一個。FIG. 2 is a block diagram of a machine according to an embodiment of the present invention. Referring to Figure 2, the
例如,在清洗部件203中設置振動感測器、電流感測器、流量感測器以及轉速感測器,藉此分別針對振動、電流、水量以及轉速來進行監控而獲得對應的感測資料。在乾燥部件205中設置風速感測器與粒子計數器,以監測風速以及面板上的微粒(particle)。在貼片部件207中設置電流感測器以及粒子計數器。For example, a vibration sensor, a current sensor, a flow sensor, and a rotational speed sensor are provided in the
另外,在入料部件201中設置一讀取器,以讀取面板上識別碼,並且通過其自身的通訊功能將讀取到的識別碼上傳至第一資料庫。而各感測器具有通訊功能,在獲得感測資料之後,可進一步通過其自身的通訊功能將感測資料傳送至第二資料庫。所述第一資料庫與第二資料庫可同時設置在同一個伺服器中,或者,述第一資料庫與第二資料庫也可以是設置在不同的資料庫中。In addition, a reader is provided in the
圖3是依照本發明一實施例的機台控制方法的流程圖。請同時參照圖1~圖3,在將面板置入機台110之後,透過機台110讀取面板的識別碼。例如,可在入料部件201中設置讀取器來讀取面板上識別碼,並且通過其自身的通訊功能將讀取到的識別碼上傳至第一資料庫。Figure 3 is a flow chart of a machine control method according to an embodiment of the present invention. Please refer to Figures 1 to 3 at the same time. After placing the panel into the
接著,在步驟S310中,透過電子裝置120接收識別碼,以取得對應於識別碼的面板資訊。例如,電子裝置120透過通訊元件125連線至一面板資料庫,並基於識別碼來取得對應的面板資訊。例如,面板資訊包括尺寸、重量、表面粗糙度等面板相關資訊以及面板的前製程相關參數。Next, in step S310, the identification code is received through the
在步驟S315中,透過電子裝置120取得多個感測器的多個感測資料。處理器121在經由網路130接收到識別碼之後,根據識別碼對應的讀取時刻,通過通訊元件125連線至第二資料庫,以自第二資料庫中取出對應於所述讀取時刻的感測資料。在獲得感測資料之後,處理器121進一步對每一感測資料執行時域轉頻域動作,並進行特徵篩選。In step S315, multiple sensing data of multiple sensors are obtained through the
在一實施例中,第一資料庫可進一步將識別碼與讀取此識別碼的機台編號建立關聯性,且第二資料庫可進一步將感測資料與感測器所設置的機台編號建立關聯性。藉此,電子裝置120在接收到識別碼時,可同時來獲得對應的機台編號。之後,處理器121便可依據機台編號來取得在第二資料庫中取出對應於所述讀取時刻的感測資料。In one embodiment, the first database can further associate the identification code with the machine number that reads the identification code, and the second database can further associate the sensing data with the machine number set by the sensor. Build relevance. Thereby, when the
並且,在步驟S320中,透過電子裝置120取得機台參數。例如,處理器121可依據機台編號自機台資料庫中來獲得機台120的機台參數。例如,機台參數包括機台的製程參數。Furthermore, in step S320, the machine parameters are obtained through the
之後,在步驟S315中,基於面板資訊、感測資料以及機台參數,透過電子裝置120獲得預測良率結果。在電子裝置120中,預先建立有已訓練的預測模型,通過將面板資訊、感測資料以及機台參數輸入至預測模型可獲得預測良率結果。在一實施例中,預測模型採用至少一人工智慧模型,並利用訓練資料集來進行訓練。所述人工智慧模型包括深度學習模型以及機器學習模型,例如包括:支援向量機(support vector machine,SVM)、線性分類器、XGboost(eXtreme Gradient Boosting)模型、卷積神經網路(convolutional neural network,CNN)模型、深度神經網路(deep neural network,DNN)等。Afterwards, in step S315, the predicted yield result is obtained through the
最後,在步驟S315中,透過電子裝置120基於預測良率結果決定機台110的傳送速度(機台110搬運面板的傳送速度)。在此,預測模型的輸出包括正常與異常兩種預測結果。例如,預測模型輸出“0”代表正常,輸出為“1”代表異常,在此僅為說明,並不以此為限。而處理器121響應於預測良率結果為正常,回報正常通知至機台110,以使機台110採用預設速度作為傳送速度。並且,處理器121響應於預測良率結果為異常,回報異常通知至機台110,以使機台110基於調降基準值來調降傳送速度。據此,可充分清洗面板。Finally, in step S315 , the
舉例來說,響應於接收到正常通知,在尚未調降傳送速度的情況下,機台110維持當前的傳送速度(即,預設速度)。而在傳送速度已調降的情況下,響應於接收到正常通知,機台110重新採用預設速度作為傳送速度。響應於接收到異常通知,機台110會以當前的傳送速度減去調降基準值來獲得調降後的傳送速度。For example, in response to receiving the normal notification, the
綜上所述,本揭露透過在機台的多個部件中設置感測器以取得部件的狀態,使得電子裝置利用感測器的感測資料來進行良率的預測,並針對預測結果來動態調整機台的傳送速度。據此,可針對複雜的生產流程找出機台最佳化控制機制,進而減少異常品產出。To sum up, the present disclosure obtains the status of the components by arranging sensors in multiple components of the machine, so that the electronic device uses the sensing data of the sensors to predict the yield, and dynamically adjusts the prediction results based on the prediction results. Adjust the conveyor speed of the machine. Based on this, the machine's optimal control mechanism can be found for complex production processes, thereby reducing the output of abnormal products.
100:控制系統 110:機台 120:電子裝置 121:處理器 123:儲存元件 125:通訊元件 130:網路 201:入料部件 203:清洗部件 205:乾燥部件 207:貼片部件 209:出料部件 S305~S330:機台控制方法的步驟 100:Control system 110:Machine 120: Electronic devices 121: Processor 123:Storage component 125:Communication components 130:Internet 201: Feeding parts 203: Cleaning parts 205: Dry parts 207: SMD components 209: Discharging parts S305~S330: Steps of machine control method
圖1是依照本發明一實施例的控制系統的方塊圖。 圖2是依照本發明一實施例的機台的方塊圖。 圖3是依照本發明一實施例的機台控制方法的流程圖。 Figure 1 is a block diagram of a control system according to an embodiment of the present invention. FIG. 2 is a block diagram of a machine according to an embodiment of the present invention. Figure 3 is a flow chart of a machine control method according to an embodiment of the present invention.
S305~S330:機台控制方法的步驟S305~S330: Steps of machine control method
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