TWI813462B - Perfusion flow ice making equipment - Google Patents
Perfusion flow ice making equipment Download PDFInfo
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- TWI813462B TWI813462B TW111137702A TW111137702A TWI813462B TW I813462 B TWI813462 B TW I813462B TW 111137702 A TW111137702 A TW 111137702A TW 111137702 A TW111137702 A TW 111137702A TW I813462 B TWI813462 B TW I813462B
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- 230000010412 perfusion Effects 0.000 title claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 76
- 238000003756 stirring Methods 0.000 claims abstract description 44
- 239000005457 ice water Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 238000011049 filling Methods 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims abstract description 6
- 238000000605 extraction Methods 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims 2
- 125000006850 spacer group Chemical group 0.000 claims 1
- 235000012055 fruits and vegetables Nutrition 0.000 abstract description 21
- 235000013311 vegetables Nutrition 0.000 abstract description 19
- 238000001816 cooling Methods 0.000 abstract description 8
- 235000013399 edible fruits Nutrition 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 238000005057 refrigeration Methods 0.000 description 5
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000011299 Brassica oleracea var botrytis Nutrition 0.000 description 1
- 240000003259 Brassica oleracea var. botrytis Species 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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Abstract
一種灌注式流動冰製造設備,包含儲冰桶,及安裝在儲冰桶的製冰機、攪拌機構、冰水泵與灌注流動冰機構。該製冰機可將製成之鱗狀片冰排入儲冰桶的儲冰空間。該攪拌機構可將儲冰空間中的鱗狀片冰攪拌打碎以製成流動冰。該灌注流動冰機構包括可用以泵取儲冰空間內之流動冰的冰水泵、輸送冰水泵抽取之流動冰的輸送管、可被開啟而噴出流動冰的噴頭,及連通於儲冰空間與輸送管間的回流管。透過該灌注式流動冰製造設備的結構設計,使得產製並噴出的流動冰可輕易往下滲流通過蔬果間的間隙,使蔬果箱之上、中、下層的蔬果具有趨近一致的降溫效果。A perfusion type flow ice manufacturing equipment includes an ice storage bucket, an ice making machine, a stirring mechanism, an ice water pump and a perfusion flow ice mechanism installed in the ice storage bucket. The ice maker can discharge the prepared scaly flake ice into the ice storage space of the ice storage bucket. The stirring mechanism can stir and break the scaly flake ice in the ice storage space to make flowing ice. The liquid ice filling mechanism includes an ice water pump that can be used to pump the liquid ice in the ice storage space, a conveying pipe that conveys the liquid ice extracted by the ice water pump, a nozzle that can be opened to spray out the liquid ice, and is connected to the ice storage space and the conveying pipe. Return pipe between pipes. Through the structural design of this perfusion-type mobile ice manufacturing equipment, the produced and sprayed mobile ice can easily flow downward through the gaps between fruits and vegetables, so that the fruits and vegetables on the upper, middle and lower layers of the vegetable and fruit box have a nearly consistent cooling effect.
Description
本發明是有關於一種製造流動冰機構,特別是指一種灌注式流動冰製造設備。 The present invention relates to a mechanism for manufacturing flowing ice, and in particular, to a pouring type flowing ice manufacturing equipment.
為了使蔬菜可在長時間的眝藏、儲運期間保持新鮮度,業者在蔬菜採收後的處理均會立即運送至冷藏庫冷藏。目前的冷藏處理方式,是將蔬菜層疊堆放在蔬果箱籃中,並將碎冰覆蓋於該蔬果箱籃的包裝容器之蔬菜頂層進行預冷。然後,再將已經覆冰的蔬果箱籃運進冷藏庫冷藏。但因為覆蓋在頂層蔬菜的碎冰粒徑大,並無法往下滲入冷卻蔬果箱籃內部之中、底層的蔬菜,以致於搬入冷藏室後,得定時對蔬果籃澆淋冰水,設法讓蔬果籃內部的蔬菜降溫。但這種定時澆淋冰水的方式,浪費人力又增加成本,並且無法確保能將所有蔬菜都降溫,而容易導致貯藏運的壽命短及冷藏期間腐爛率高的情形。以花椰菜為例,未冷藏處理的蔬菜一日之內就會出現黃化現象,而有冷藏處理的蔬菜則可維持3~4天不變色。因此,為了降低蔬菜損耗,合適的預冷方式極為重要。 In order to maintain the freshness of vegetables during long-term storage, storage and transportation, operators will immediately transport the vegetables to cold storage for refrigeration after harvesting. The current refrigeration treatment method is to stack vegetables in layers in a fruit and vegetable basket, and cover the top layer of vegetables in the packaging container of the fruit and vegetable basket with crushed ice for pre-cooling. Then, the fruit and vegetable baskets that have been covered with ice are transported to the cold storage for refrigeration. However, due to the large particle size of the crushed ice covering the vegetables on the top layer, it cannot penetrate down into the inside of the cooling vegetable and fruit basket and the vegetables on the bottom layer. Therefore, after moving into the cold room, the vegetable and fruit basket must be regularly poured with ice water to try to cool the vegetables and fruits. The vegetables inside the basket cool down. However, this method of regularly pouring ice water wastes manpower and increases costs, and it cannot ensure that all vegetables can be cooled down, which can easily lead to a short storage and transportation life and a high rot rate during refrigeration. Take cauliflower as an example. Unrefrigerated vegetables will turn yellow within one day, while refrigerated vegetables can remain unchanged for 3 to 4 days. Therefore, in order to reduce vegetable losses, appropriate pre-cooling methods are extremely important.
因此,本發明的目的,即在提供一種能改善先前技術的至少一個缺點的灌注式流動冰製造設備。 Therefore, it is an object of the present invention to provide a perfusion flow ice making device that can improve at least one of the shortcomings of the prior art.
於是,本發明灌注式流動冰製造設備,包含一個儲冰桶、一個製冰機、一個攪拌機構,及一個灌注流動冰機構。該儲冰桶具有一用以圍繞界定出一儲冰空間的弧形內周緣。該製冰機與該儲冰空間連通,可用以將水冷卻製成鱗狀片冰,並將所述鱗狀片冰排入該儲冰空間。該攪拌機構安裝在該儲冰桶上,具有一個位在該儲冰空間內且可被驅轉而將所述鱗狀片冰攪拌打碎以製成流動冰的攪拌單元,及一個用以驅轉該攪拌單元的驅動單元。該灌注流動冰機構安裝在該儲冰桶,包括一個可用以泵取該儲冰空間內之流動冰的冰水泵、一個用以承接該冰水泵抽取之流動冰的輸送管、一個連通組接於該輸送管且可被開啟而噴出流動冰的噴頭,及一個連通於該儲冰空間與該輸送管間的回流管。 Therefore, the pouring flow ice manufacturing equipment of the present invention includes an ice storage bucket, an ice maker, a stirring mechanism, and a pouring flow ice mechanism. The ice storage bucket has an arc-shaped inner periphery for surrounding and defining an ice storage space. The ice making machine is connected with the ice storage space and can be used to cool water into scaly flake ice and discharge the scaly flake ice into the ice storage space. The stirring mechanism is installed on the ice storage bucket and has a stirring unit located in the ice storage space and can be driven to stir and break the scaly ice flakes to make flowing ice, and a stirring unit for driving Turn the drive unit of the stirring unit. The flowing ice filling mechanism is installed in the ice storage bucket and includes an ice water pump that can be used to pump the flowing ice in the ice storage space, a delivery pipe that is used to receive the flowing ice extracted by the ice water pump, and a connecting assembly connected to The delivery pipe can be opened to spray out a nozzle of flowing ice, and a return pipe connected between the ice storage space and the delivery pipe.
本發明之功效在於:透過該攪拌機構將該製冰機產製之鱗狀片冰攪拌打碎的設計,可用以產製冰沙狀的流動冰,使噴出的流動冰可往下滲流通過蔬果間的間隙,並填充包覆在各層蔬果間,使得該蔬果箱之上、中、下層的蔬果具有趨近一致的降溫及冷藏效果。 The effect of the present invention is that the scaly flake ice produced by the ice machine is stirred and broken through the stirring mechanism, and can be used to produce smoothie-like flowing ice, so that the sprayed flowing ice can flow downward through the fruits and vegetables. The gaps between the fruit and vegetable boxes are filled and covered between each layer of fruits and vegetables, so that the fruits and vegetables in the upper, middle and lower layers of the vegetable and fruit box have a nearly consistent cooling and refrigeration effect.
200:灌注式流動冰製造設備 200: Perfusion flow ice manufacturing equipment
3:儲冰桶 3: Ice storage bucket
30:儲冰空間 30: Ice storage space
31:弧形內周緣 31: Arc-shaped inner periphery
4:製冰機 4: Ice maker
5:攪拌機構 5: Stirring mechanism
51:驅動單元 51: Drive unit
52:攪拌單元 52: Stirring unit
521:攪拌軸 521: Stirring shaft
522:葉片組 522:Blade group
523:葉片 523: blade
524:葉面 524: Leaf surface
526:連結件 526: Connector
6:灌注流動冰機構 6: Filling the mobile ice mechanism
61:抽取管 61:Extraction tube
610:抽取口 610: Extraction port
62:冰水泵 62:Ice water pump
63:輸送管 63:Conveyor pipe
64:噴頭 64:Nozzle
641:噴管 641:Nozzle
642:開關閥 642: On/off valve
65:回流管 65: Return pipe
651:回沖管部 651: Back flushing pipe department
652:回沖口 652:Return to the punching port
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一個不完整的立體圖,說明本發明灌注式流動冰製造設備的一個實施例的結構;圖2是一個不完整的側剖視圖,說明該實施例之一個儲冰桶與一個攪拌單元的結構;及圖3是一個不完整的立體剖視圖,說明該實施例之該儲冰桶與該攪拌單元的結構。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is an incomplete perspective view illustrating the structure of an embodiment of the perfusion flow ice manufacturing equipment of the present invention; 2 is an incomplete side cross-sectional view illustrating the structure of an ice storage bucket and a stirring unit in this embodiment; and FIG. 3 is an incomplete three-dimensional cross-sectional view illustrating the structure of the ice storage bucket and the mixing unit in this embodiment. structure.
參閱圖1、2、3,本發明灌注式流動冰製造設備200的一個實施例,適用於製造冰沙狀的流動冰,且可將製成之流動冰噴灑在容裝蔬果的蔬果箱(圖未示)中。該灌注式流動冰製造設備200包含一個儲冰桶3、一個架設在該儲冰桶3上方的製冰機4、一架設在該儲冰桶3上的攪拌機構5,及一個連通組接於該儲冰桶3的灌注流動冰機構6。
Referring to Figures 1, 2, and 3, one embodiment of the perfusion type flow
該儲冰桶3具有一個繞界定出一個儲冰空間30的弧形內周緣31。該製冰機4可用以導接一水源(圖未示),可將該水源供給的水冷卻以製成鱗狀片冰,並將製成之鱗狀片冰往下排入該儲冰
空間30內。由於該製冰機4為現有設備且非本發明改良重點,因此不再詳述。
The
該攪拌機構5包括一個架設在該儲冰桶3上方的驅動單元51,及一個設置在該儲冰空間30中且與該驅動單元51連結的攪拌單元52。該攪拌單元52可被該驅動單元51驅轉,而將該儲冰空間30內的鱗狀片冰攪拌打碎,並與鱗狀片冰局部融化的水混合,以製成冰沙狀的流動冰。
The
該攪拌單元52包括一個連結於該驅動單元51並往下直立延伸入該儲冰空間30內的攪拌軸521、多個上下間隔安裝在該攪拌軸521的葉片組522,及多個間隔環套在該攪拌軸521外且分別連結於該等葉片組522之圓環狀的連結件526。該等葉片組522是繞該攪拌軸521等角度分佈。
The stirring
在本實施例中,該攪拌單元52包括三組上、中、下間隔的葉片組522,該等葉片組522繞該攪拌軸521間隔120°分佈,可被該攪拌軸521帶動旋轉以攪拌混合冰水。每一葉片組522具有兩個自該攪拌軸521相背往外延伸之呈矩形片狀的葉片523。每一葉片523具有被驅動旋轉位移時用以推動鱗狀片冰及水的一個葉面524。每一連結件526是跨接固定在對應之葉片組522的該等葉片523頂側。
In this embodiment, the stirring
排列最下方之該葉片組522的每一葉片523的該葉面524
是呈垂直狀,該葉面524的法線的垂直夾角為90°。排列上方之另外兩個葉片組522中的每一個葉片523是相對該攪拌軸521水平偏轉45°,而使得每一葉片523之該葉面524是呈法線垂直夾角為45之傾斜朝下狀。
The
該灌注流動冰機構6包括一個穿設在該儲冰桶3側邊且連通該儲冰空間30底部的抽取管61、一個設置在該儲冰桶3外且連通組接於該抽取管61的冰水泵62、一個連通組接於該冰水泵62的輸送管63、一個連通組接於該輸送管63的噴頭64,及一個連通組接於該輸送管63與該儲冰桶3間的回流管65。該冰水泵62可經由該抽取管61泵取該儲冰空間30內的流動冰,並將泵取之流動冰注入該輸送管63,而輸送向該噴頭64與該回流管65。
The filling liquid ice mechanism 6 includes an
該抽取管61具有一個外露在該儲冰空間30,且位於該攪拌單元52下方的抽取口610。該抽取口610是呈傾斜朝上狀,其中心軸線的水平夾角θ1為45°。
The
該噴頭64具有一個連通組接於該輸送管63且用以噴出流動冰的噴管641,及一個安裝在該噴管641的開關閥642。該開關閥642可被操作開啟,而使該噴管641可噴出流動冰。
The
該回流管65可用以將該輸送管63輸送之流動冰引流回到該儲冰空間30,具有一個安裝在該儲冰桶3,且位於該儲冰空間30儲存之流動冰液面上方的回沖管部651,該回沖管部651具有一
個外露在該儲冰空間30頂部,且位於流動冰液面上方之傾斜朝下的回沖口652,該回沖口652可用以將導接自該輸送管63的流動冰往下噴向該儲冰空間30,該回沖口652之中心軸線的垂直夾角θ2為45°。
The
本發明灌注式流動冰製造設備200使用時,可透過該製冰機4將產製之鱗狀片冰往下排入該儲冰桶3中,並透過該攪拌機構5將該儲冰空間30內的鱗狀片冰攪拌打碎混合而製成流動冰。當流動冰製備完成後,可啟動該冰水泵62,藉以往外泵取輸送流動冰。
When the perfusion type mobile
在該噴頭64未開啟的情況下,該冰水泵62泵取之流動冰會經由該輸送管63與該回流管65而回流注入該儲冰空間30,且因該回沖口652是設計成斜下朝向該儲冰空間30內的流動冰液面,而有助於提高推動循環及攪拌效果。
When the
當要將流動冰噴入蔬果箱,以進行蔬果預冷處理時,將該噴頭64的噴管641朝向該蔬果箱,並開啟該開關閥642,就可使該冰水泵62泵取的流動冰往外噴出。由於噴出的是流冰狀的流動冰,所以會很容易通過蔬果間的間隙,而充填在蔬果間,並往下滲流到蔬果箱的底層,可使蔬果箱內的大部分蔬果快速接觸到流動冰,進而使蔬果箱各層蔬果具有一致性的冷卻降溫效果。
When the flowing ice is sprayed into the fruit and vegetable box for pre-cooling of fruits and vegetables, the
綜合以上所述,透過該攪拌機構5將該製冰機4產製之鱗狀片冰攪拌打碎混合以產製冰沙狀的流動冰的設計,使噴出的流動
冰可快速往下滲流通過蔬果間的間隙,並填充在箱內各層蔬果間,使得該蔬果箱之上、中、下層的蔬果能具有趨近一致的預冷降溫效果。
To sum up the above, the scaly flake ice produced by the
此外,藉由該灌注流動冰機構6之該抽取管61、該冰水泵62、該輸送管63與該回流管65的結構設計,可使該冰水泵62泵取的流動冰在該儲冰空間30、該輸送管63與該回流管65間不斷循環流動,可確保不取用流動冰時,用以抽取輸送流動冰的管路不會因為流動冰覆冰而堵塞。
In addition, through the structural design of the
因此,本發明灌注式流動冰製造設備200確實是一個相當方便實用且創新的創作,確實能達成本發明的目的。
Therefore, the perfusion flow
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above are only examples of the present invention and should not be used to limit the scope of the present invention. All simple equivalent changes and modifications made based on the patent scope of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope covered by the patent of this invention.
200:灌注式流動冰製造設備 200: Perfusion flow ice manufacturing equipment
3:儲冰桶 3: Ice storage bucket
4:製冰機 4: Ice maker
5:攪拌機構 5: Stirring mechanism
51:驅動單元 51: Drive unit
6:灌注流動冰機構 6: Filling the mobile ice mechanism
61:抽取管 61:Extraction tube
62:冰水泵 62:Ice water pump
63:輸送管 63:Conveyor pipe
64:噴頭 64:Nozzle
641:噴管 641:Nozzle
642:開關閥 642: On/off valve
65:回流管 65: Return pipe
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