TWI810779B - Valve seat, its processing method and faucet - Google Patents
Valve seat, its processing method and faucet Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 444
- 238000005553 drilling Methods 0.000 claims description 30
- 238000012545 processing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 4
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- 238000003801 milling Methods 0.000 claims description 3
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- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
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- 241001391944 Commicarpus scandens Species 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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Abstract
本發明係包括一種閥座及其加工方法以及水龍頭。該閥座具有一進水端及一出水端,並具有第一通道、第二通道、出水通道及閥芯套;該第一通道具有鄰近該進水端的一入水口及對應該閥芯套的一出水口;該第二通道具有鄰近該進水端的一入水口及對應該閥芯套的一出水口;該出水通道具有對應該閥芯套的一入水口及鄰近該出水端的一出水口;其中該出水通道的該入水口設置在該第一通道的該出水口與該第二通道的該出水口上方,並呈正立三角形配置。可提高出水量、易於製造、可同時增加各通道之壁厚及管徑、不須加裝加壓馬達而節省成本、不受水壓限制。The invention includes a valve seat, a processing method thereof and a faucet. The valve seat has a water inlet end and a water outlet end, and has a first channel, a second channel, a water outlet channel and a valve core sleeve; the first channel has a water inlet adjacent to the water inlet end and a corresponding valve core sleeve A water outlet; the second channel has a water inlet adjacent to the water inlet and a water outlet corresponding to the valve core sleeve; the water outlet channel has a water inlet corresponding to the valve core sleeve and a water outlet adjacent to the water outlet; Wherein the water inlet of the water outlet channel is arranged above the water outlet of the first channel and the water outlet of the second channel, and is arranged in an upright triangle. It can increase the water output, is easy to manufacture, can increase the wall thickness and pipe diameter of each channel at the same time, does not need to install a pressurized motor to save costs, and is not limited by water pressure.
Description
本發明係有關一種閥座及其加工方法以及水龍頭,尤指一種兼具不需更換水管之管徑即可提高出水量相當方便、閥座易於製造、可同時增加各通道之壁厚及管徑,以及不須裝設加壓馬達節省成本的閥座及其加工方法以及具有該閥座的水龍頭。 The present invention relates to a valve seat, its processing method and faucet, especially a faucet that can increase the water output without changing the diameter of the water pipe, is easy to manufacture the valve seat, and can increase the wall thickness and pipe diameter of each channel at the same time. , and the cost-saving valve seat and its processing method that do not need to be installed with a pressurized motor, and the faucet with the valve seat.
習知的冷熱水混合閥裝置係如第13圖及第14圖所示,其包括一閥座30’以及一閥芯40’。閥座30’係具有一進水端30A’及一出水端30B’;且閥座30’具有一冷水通道31’、一熱水通道32’、一出水通道33’及一閥芯套34’。冷水通道31’係具有一冷水通道入水口311’及一冷水通道出水口312’,冷水通道入水口311’係鄰近進水端30A’設置,冷水通道出水口312’係鄰近閥芯套34’設置。熱水通道32’係具有一熱水通道入水口321’及一熱水通道出水口322’,熱水通道入水口321’係鄰近進水端30A’,熱水通道出水口322係鄰近閥芯套34’設置。出水通道33’係具有一出水通道入水口331’及一出水通道出水口332’,出水通道入水口331’係鄰近閥芯套34’,出水通道出水口332’係連通出水端30B’設置。再者,閥芯40’係設置在該閥芯套34’內而呈正向配置,意即其相對應冷水通道出水口312’、熱水通道出水口322’以及出水通道入水口331’而呈倒立三角形配置。閥芯40’係用以控制冷水通道31’之冷水與熱水通道32’之熱水的混合比例,進而使
冷水及熱水混合後的混合水由出水通道33’輸出(供水)(前述閥座30’及閥芯40’之組裝對應關係皆為公知技術,恕不贅述。)。
The known cold and hot water mixing valve device is shown in Figure 13 and Figure 14, which includes a valve seat 30' and a valve core 40'. The valve seat 30' has a
另外,閥芯套34’係具有一虛擬分界線L’,其係將閥芯套34’區隔成一第一半邊341’及一第二半邊342’,第一半邊341’係介於該虛擬分界線L’與進水端30A’之間;第二半邊342’係介於虛擬分界線L’與出水端30B’之間。冷水通道31’及熱水通道32’係均從第一半邊341’延伸至第二半邊342’,使得冷水通道出水口312’及熱水通道出水口322’係均位於第二半邊342’內。至於出水通道33’則是從第二半邊342’延伸至第一半邊341’,使得出水通道入水口331’位於第一半邊341’內。
In addition, the spool cover 34' has a virtual boundary line L', which divides the spool cover 34' into a first half 341' and a second half 342', the first half 341' is between Between the virtual boundary L' and the
上述的設計中,出水通道33’係位於冷水通道31’與熱水通道32’之間,並呈彼此相鄰,且必須保持預定間距,因而使得各通道之管徑受到限制(例如:最大可能只有5mm),相對所能供應之水量也受到限制。意即,傳統冷熱水混合閥裝置之冷水通道31’(或熱水通道32’)與出水通道33’之間的壁厚相當有限(例如:最大可能只有0.5~1mm),如果單純增加冷水通道31’(或熱水通道32’)與出水通道33’之管徑,將使得通道之間的壁厚變薄,造成結構強度不足之問題。因此,冷水通道31’(或熱水通道32’)與出水通道33’之截面積仍然受限,無法或不易以單純加大通道之方式,來解決提高供應水量的問題。 In the above-mentioned design, the water outlet channel 33' is located between the cold water channel 31' and the hot water channel 32', and is adjacent to each other, and must maintain a predetermined distance, thus making the diameter of each channel limited (for example: the largest possible Only 5mm), the relative amount of water that can be supplied is also limited. That is to say, the wall thickness between the cold water channel 31' (or hot water channel 32') and the water outlet channel 33' of the traditional cold and hot water mixing valve device is quite limited (for example: the maximum may only be 0.5~1mm), if simply increasing the cold water channel 31' (or the hot water channel 32') and the water outlet channel 33' will make the wall thickness between the channels thinner, resulting in insufficient structural strength. Therefore, the cross-sectional area of the cold water channel 31' (or the hot water channel 32') and the water outlet channel 33' is still limited, and it is impossible or difficult to solve the problem of increasing the water supply by simply enlarging the channel.
又,年代較久的公寓通常是4樓高的建築,而水塔通常是設在4樓的頂面,在經年累月的使用下,水塔至各樓層間的水管內可能累積水垢而降低水流量,加上若是4樓或3樓的用戶,則因落差小水壓較低,導致出水量較小,除非另外增設加壓馬達來提高出水量,否則將面臨出水量小之惱人問題, 但增設加壓馬達另外產生裝設費用及保養費用的問題。有鑑於此,必須研發出可解決上述習用缺點之技術。 In addition, older apartments are usually 4-story buildings, and the water tower is usually installed on the top of the 4th floor. After years of use, scale may accumulate in the water pipes between the water tower and each floor, reducing the water flow. If the user is on the 4th or 3rd floor, the water output will be small due to the small drop and low water pressure. Unless an additional pressurized motor is added to increase the water output, it will face the annoying problem of small water output. However, adding a pressurizing motor additionally causes problems of installation cost and maintenance cost. In view of this, must develop the technology that can solve above-mentioned conventional shortcoming.
本發明之目的,在於提供一種閥座及其加工方法以及水龍頭,其兼具不需更換水管之管徑即可提高出水量相當方便、使閥座結構之出水通道無須穿設冷、熱水通道之間,故可避免傳統在製程上鑽孔時,通道容易破壁的問題、可同時增加各通道之壁厚及管徑,以及不須裝設加壓馬達節省費用等優點。特別是,本發明所欲解決之問題係在於建築壁面管路經年累月使用下易累積水垢降低水流量,加上落差小以致出水量較小、習知閥結構之各通道因彼此相鄰以致通道管徑及供水量較小,以及設置加壓馬達須裝設費用及保養費用等問題。 The purpose of the present invention is to provide a valve seat and its processing method and faucet, which can increase the water output without changing the diameter of the water pipe, which is very convenient, and the water outlet channel of the valve seat structure does not need to be equipped with cold and hot water channels. In between, it can avoid the problem that the channel is easy to break when drilling holes in the traditional process, can increase the wall thickness and pipe diameter of each channel at the same time, and does not need to install a pressurized motor to save costs, etc. In particular, the problem to be solved by the present invention is that the building wall pipes are easy to accumulate scale and reduce the water flow after years of use. In addition, the drop is small so that the water output is small. The channels of the conventional valve structure are adjacent to each other so that the channel tubes The diameter and water supply volume are small, and the installation cost and maintenance cost of the pressurized motor are required.
為解決上述問題,本發明提供一種閥座,具有一進水端及一出水端;且該閥座具有一第一通道、一第二通道、一出水通道及一閥芯套;該第一通道係具有一第一通道入水口及一第一通道出水口,該第一通道入水口係鄰近該進水端設置,該第一通道出水口係對應該閥芯套設置;該第二通道係具有一第二通道入水口及一第二通道出水口,該第二通道入水口係鄰近該進水端設置,該第二通道出水口係對應該閥芯套設置;該出水通道係具有一出水通道入水口及一出水通道出水口,該出水通道入水口係對應該閥芯套設置,該出水通道出水口係鄰近該出水端設置;其中該出水通道入水口設置在該第一通道出水口與該第二通道出水口上方。其中,在一實施例中,該第一通道係為冷水通 道,則該第二通道為熱水通道;反之,在另一實施例中,該第一通道為熱水通道,則該第二通道為冷水通道。 In order to solve the above problems, the present invention provides a valve seat, which has a water inlet end and a water outlet end; and the valve seat has a first channel, a second channel, a water outlet channel and a valve core sleeve; the first channel It has a water inlet of the first channel and a water outlet of the first channel, the water inlet of the first channel is arranged adjacent to the water inlet, the water outlet of the first channel is arranged corresponding to the valve core sleeve; the second channel has A second channel water inlet and a second channel water outlet, the second channel water inlet is set adjacent to the water inlet, the second channel water outlet is set corresponding to the valve core sleeve; the water outlet channel has a water outlet channel A water inlet and a water outlet of a water outlet channel, the water inlet of the water outlet channel is set corresponding to the valve core sleeve, and the water outlet of the water outlet channel is set adjacent to the water outlet; wherein the water inlet of the water outlet channel is set between the water outlet of the first channel and the water outlet of the first channel. Above the water outlet of the second channel. Wherein, in one embodiment, the first channel is a cold water channel Road, then the second channel is a hot water channel; on the contrary, in another embodiment, the first channel is a hot water channel, then the second channel is a cold water channel.
在一些實施例中,該第一通道與該第二通道於該閥座內具有一間隔距離,該第一通道係具有一第一管徑,該第二通道係具有一第二管徑,該出水通道係具有一出水管徑,該第一管徑、該第二管徑及該出水管徑係均大於該間隔距離。 In some embodiments, the first channel and the second channel have a distance in the valve seat, the first channel has a first diameter, the second channel has a second diameter, the The water outlet channel has a water outlet pipe diameter, and the first pipe diameter, the second pipe diameter and the water outlet pipe diameter are all greater than the interval distance.
在一些實施例中,該閥芯套內設置有一閥芯,該閥芯具有一第一入口、一第二入口、一混合水出口及一控制柄;該第一通道出水口係對應該第一入口設置且連通該第一入口,該第二通道出水口係對應該第二入口設置且連通該第二入口,該出水通道入水口係對應該混合水出口設置且連通該混合水出口,而該控制柄係可控制該第一通道之水與該第二通道之水的混合比例,進而使冷水及熱水混合之混合水由該出水通道進行出水。 In some embodiments, a valve core is arranged in the valve core sleeve, and the valve core has a first inlet, a second inlet, a mixed water outlet and a control handle; the first channel outlet corresponds to the first The inlet is set and connected to the first inlet, the second channel water outlet is set corresponding to the second inlet and connected to the second inlet, the water outlet channel water inlet is set corresponding to the mixed water outlet and connected to the mixed water outlet, and the The control handle can control the mixing ratio of the water in the first channel and the water in the second channel, so that the mixed water of cold water and hot water is discharged from the water outlet channel.
在一些實施例中,該閥芯套內係具有至少一定位盲孔,該閥芯係具有至少一定位凸部,該至少一定位凸部係對應該至少一定位盲孔設置,而該定位凸部係供該閥芯插設於該閥芯套)之對應的該定位盲孔,以確認該第一通道出水口連通該第一入口,且同時確認該第二通道出水口連通該第二入口以及確認該出水通道入水口連通該混合水出口。 In some embodiments, the valve core sleeve has at least one positioning blind hole, the valve core has at least one positioning protrusion, and the at least one positioning protrusion is set corresponding to the at least one positioning blind hole, and the positioning protrusion The part is for the valve core to be inserted into the corresponding positioning blind hole of the valve core sleeve) to confirm that the water outlet of the first channel is connected to the first inlet, and at the same time confirm that the water outlet of the second channel is connected to the second inlet And confirm that the water inlet of the water outlet channel is connected to the mixed water outlet.
在一些實施例中,該第一管徑、該第二管徑及該出水管徑係介於6mm到12mm的範圍之間。 In some embodiments, the first pipe diameter, the second pipe diameter and the water outlet pipe diameter are within a range of 6 mm to 12 mm.
在一些實施例中,該第一通道出水口、該第二通道出水口以及該出水通道入水口呈正立三角形配置。 In some embodiments, the water outlet of the first channel, the water outlet of the second channel and the water inlet of the water outlet channel are arranged in an upright triangle.
本發明還提供一種水龍頭,包括前述之該閥座、一第一進水管、一第二進水管以及一出水管,該第一進水管對應該閥座之該進水端設置且連通該閥座之該第一通道入水口,該第二進水管對應該閥座之該進水端設置且連通該第二通道入水口,該出水管對應該閥座之出水端設置且連通該出水通道出水口。 The present invention also provides a faucet, comprising the aforementioned valve seat, a first water inlet pipe, a second water inlet pipe and a water outlet pipe, the first water inlet pipe is arranged corresponding to the water inlet end of the valve seat and communicates with the valve seat The water inlet of the first channel, the second water inlet pipe is set corresponding to the water inlet end of the valve seat and connected to the water inlet of the second channel, and the water outlet pipe is set corresponding to the water outlet end of the valve seat and connected to the water outlet of the water outlet channel .
在一些實施例中,該水龍頭還包括一把手,套設在該閥芯的該控制柄外。 In some embodiments, the faucet further includes a handle sleeved on the control handle of the valve core.
在一些實施例中,該水龍頭還包括一金屬環,設置在該把手與該控制柄之間。 In some embodiments, the faucet further includes a metal ring disposed between the handle and the control handle.
在一些實施例中,更包括一由一鎖固件、其中該第一進水管與該第二進水管穿設該鎖固件所組成的冷熱水組件,其中該閥座之該進水端係設有一連接件,其中該連接件與該鎖固件鎖固連接。 In some embodiments, it further includes a hot and cold water assembly composed of a locking piece, wherein the first water inlet pipe and the second water inlet pipe pass through the locking piece, wherein the water inlet end of the valve seat is provided with a A connecting piece, wherein the connecting piece is locked and connected with the locking piece.
本發明還提供一種閥座的加工方法,適用於如前所述之閥座,其至少包括下列步驟:加工一金屬材料之圓柱體;銑出一凹槽結構與該進水端及該出水端;裝上一閥芯套;進行一第一次鑽孔,形成一第一通道、一第二通道以及一出水通道,其具有一第一孔徑;進行一第二次鑽孔,該第一通道、該第二通道以及該出水通道具有一第二孔徑,該第二孔徑大於該第一孔徑;形成一閥管;將該閥芯套與該閥管焊接在一起;以及形成前述呈T型之閥座。 The present invention also provides a method for processing a valve seat, which is suitable for the valve seat as described above, which at least includes the following steps: processing a cylinder made of metal material; milling out a groove structure and the water inlet end and the water outlet end ; Install a spool sleeve; Carry out a drilling for the first time to form a first channel, a second channel and a water outlet channel, which has a first aperture; Carry out a second drilling, the first channel , the second channel and the water outlet channel have a second aperture, the second aperture is larger than the first aperture; form a valve tube; weld the valve core sleeve and the valve tube together; and form the aforementioned T-shaped seat.
在一些實施例中,該第一通道之第二孔徑係為一第一管徑,該第二通道之第二孔徑係為一第二管徑,該出水通道之第二孔徑係為一出水管徑;其中該第一管徑、該第二管徑及該出水管徑係介於5mm到12mm的範圍之間。 In some embodiments, the second aperture of the first channel is a first pipe diameter, the second aperture of the second channel is a second pipe diameter, and the second aperture of the water outlet channel is a water outlet pipe diameter; wherein the first pipe diameter, the second pipe diameter and the outlet pipe diameter are within the range of 5mm to 12mm.
在一些實施例中,於進行第一次鑽孔的步驟中,進一步地更包含下列步驟:於該凹槽結構的表面上進行該第一次鑽孔形成該第一通道、該第二通道以及該出水通道,再於該出水端進行該第一次鑽孔並鑽至連通該出水通道,最後更於該進水端進行該第一次鑽孔並鑽至連通該第一通道與該第二通道。 In some embodiments, the step of performing the first drilling further includes the following steps: performing the first drilling on the surface of the groove structure to form the first channel, the second channel, and The water outlet channel, then carry out the first drilling at the water outlet and drill to communicate with the water outlet channel, and finally carry out the first drilling at the water inlet and drill to communicate with the first channel and the second channel. aisle.
在一些實施例中,於進行第二次鑽孔的步驟中,進一步地接續於該第一次鑽孔所形成之該第一通道、該第二通道以及該出水通道進行該第二次鑽孔。 In some embodiments, in the second drilling step, the second drilling is further continued with the first channel, the second channel and the water outlet channel formed in the first drilling .
本發明還提供一種水龍頭的加工方法,其步驟包括:取前述的閥座;組裝一第一進水管到該閥座的該第一通道入水口並使其兩者連通,以及組裝一第二進水管到該閥座的該第二通道入水口並使其連通;組裝一把手到設置在該閥座之該閥芯套內的該閥芯的該控制柄;連接一出水管到該閥座的該出水通道出水口並使其連通;以及形成前述的水龍頭。 The present invention also provides a faucet processing method, the steps of which include: taking the aforementioned valve seat; assembling a first water inlet pipe to the first channel water inlet of the valve seat and connecting the two, and assembling a second inlet Water pipe to the second passage water inlet of the valve seat and make it communicate; assemble a handle to the control handle of the valve core arranged in the valve core sleeve of the valve seat; connect a water outlet pipe to the valve seat The water outlet channel is connected to the water outlet; and the aforementioned water faucet is formed.
本發明之上述目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入瞭解。茲以下列實施例並配合圖式詳細說明本發明於後。 The above objects and advantages of the present invention can be easily understood from the detailed description of the following selected embodiments and the accompanying drawings. The present invention will be described in detail below with the following examples and drawings.
[本發明] [this invention]
10:閥座 10: Valve seat
10A:進水端 10A: water inlet
10B:出水端 10B: water outlet
11:第一通道 11: The first channel
111:第一通道入水口 111: Water inlet of the first channel
112:第一通道出水口 112: Water outlet of the first channel
12:第二通道 12:Second channel
121:第二通道入水口 121: Water inlet of the second channel
122:第二通道出水口 122: Second channel water outlet
13:出水通道 13: Outlet channel
131:出水通道入水口 131: water inlet of outlet channel
132:出水通道出水口 132: Outlet of water outlet channel
14:閥芯套 14: Spool sleeve
141:第一半邊 141: first half
142:第二半邊 142: second half
143:定位盲孔 143: Locating blind holes
20:閥芯 20: Spool
21:第一入口 21: The first entrance
22:第二入口 22: Second entrance
23:混合水出口 23: Mixed water outlet
24:控制柄 24: handle
25:定位凸部 25: Positioning convex part
50:水龍頭 50: faucet
51:第一進水管 51: The first water inlet pipe
52:第二進水管 52: Second water inlet pipe
53:出水管 53: Outlet pipe
L:虛擬分界線 L: virtual dividing line
S:間隔距離 S: Separation distance
S11:步驟 S11: step
S12:步驟 S12: step
S13:步驟 S13: step
S14:步驟 S14: step
S15:步驟 S15: step
S16:步驟 S16: step
S17:步驟 S17: step
S18:步驟 S18: step
S21:步驟 S21: step
S22:步驟 S22: step
S23:步驟 S23: step
S24:步驟 S24: step
S25:步驟 S25: step
ψ1:第一管徑 ψ1: the first pipe diameter
ψ2:第二管徑 ψ2: second pipe diameter
ψ3:出水管徑 ψ3: Outlet pipe diameter
[習知] [knowledge]
30’:閥座 30': valve seat
30A’:進水端 30A': water inlet
30B’:出水端 30B': water outlet
31’:冷水通道 31': cold water channel
311’:冷水通道入水口 311': Cold water channel inlet
312’:冷水通道出水口 312': Outlet of cold water channel
32’:熱水通道 32': hot water channel
321’:熱水通道入水口 321': water inlet of hot water channel
322’:熱水通道出水口 322': outlet of hot water channel
33’:出水通道 33': Outlet channel
331’:出水通道入水口 331': water inlet of outlet channel
332’:出水通道出水口 332': Outlet of water outlet
34’:閥芯套 34': Spool sleeve
341’:第一半邊 341': first half
342’:第二半邊 342': second half
40’:閥芯 40': Spool
L’:虛擬分界線 L': virtual dividing line
第1圖係本發明水龍頭之閥座之一實施例的分解示意圖。 Fig. 1 is an exploded schematic diagram of an embodiment of the valve seat of the faucet of the present invention.
第2圖係本發明水龍頭之閥座之一實施例的部分分解透視示意圖。 Fig. 2 is a partially exploded perspective view of an embodiment of the valve seat of the faucet of the present invention.
第3圖係本發明水龍頭之閥座之一實施例的側視示意圖。 Fig. 3 is a schematic side view of an embodiment of the valve seat of the faucet of the present invention.
第4圖係本發明水龍頭之閥座之一實施例的剖視示意圖。 Figure 4 is a schematic cross-sectional view of an embodiment of the valve seat of the faucet of the present invention.
第5圖係本發明水龍頭之閥座之一實施例的頂視示意圖。 Fig. 5 is a schematic top view of an embodiment of the valve seat of the faucet of the present invention.
第6圖係本發明水龍頭之閥座之一實施例的底視示意圖。 Fig. 6 is a schematic bottom view of an embodiment of the valve seat of the faucet of the present invention.
第7圖係本發明水龍頭之閥座之一實施例的另一視角剖視示意圖。 Fig. 7 is a schematic cross-sectional view from another perspective of an embodiment of the valve seat of the faucet of the present invention.
第8圖係本發明水龍頭之一實施例的立體示意圖。 Fig. 8 is a three-dimensional schematic view of an embodiment of the faucet of the present invention.
第9圖係本發明水龍頭之一實施例的分解示意圖。 Fig. 9 is an exploded schematic view of an embodiment of the faucet of the present invention.
第10圖係本發明水龍頭之一實施例的水路作動示意圖。 Fig. 10 is a schematic diagram of waterway operation of an embodiment of the faucet of the present invention.
第11圖係本發明水龍頭之閥座之一實施例的加工方法的流程示意圖。 Fig. 11 is a schematic flow chart of the processing method of an embodiment of the valve seat of the faucet of the present invention.
第12圖係本發明水龍頭之一實施例的加工方法的流程示意圖。 Fig. 12 is a schematic flow chart of the processing method of one embodiment of the faucet of the present invention.
第13圖係習知冷熱水混合閥裝置的示意圖。 Fig. 13 is a schematic diagram of a conventional hot and cold water mixing valve device.
第14圖係第13圖之閥座的剖視示意圖。 Figure 14 is a schematic cross-sectional view of the valve seat in Figure 13.
第1圖係本發明水龍頭之閥座之一實施例的分解示意圖。第2圖係本發明水龍頭之閥座之一實施例的部分分解透視示意圖。第3圖係本發明水龍頭之閥座之一實施例的側視示意圖。第4圖係本發明水龍頭之閥座之一實施例的剖視示意圖。第5圖係本發明水龍頭之閥座之一實施例的頂視示意圖。第6圖係本發明水龍頭之閥座之一實施例的底視示意圖。第7圖係本發明水龍頭之閥座之一實施例的另一視角剖視示意圖。 Fig. 1 is an exploded schematic diagram of an embodiment of the valve seat of the faucet of the present invention. Fig. 2 is a partially exploded perspective view of an embodiment of the valve seat of the faucet of the present invention. Fig. 3 is a schematic side view of an embodiment of the valve seat of the faucet of the present invention. Figure 4 is a schematic cross-sectional view of an embodiment of the valve seat of the faucet of the present invention. Fig. 5 is a schematic top view of an embodiment of the valve seat of the faucet of the present invention. Fig. 6 is a schematic bottom view of an embodiment of the valve seat of the faucet of the present invention. Fig. 7 is a schematic cross-sectional view from another perspective of an embodiment of the valve seat of the faucet of the present invention.
請參考第1圖到第7圖,本發明的一種閥座10,可具有一進水端10A及一出水端10B。而閥座10還可具有一第一通道11、一第二通道12、一出水通道13及一閥芯套14。第一通道11係具有一第一通道入水口111及一第一通道
出水口112,第一通道入水口111係鄰近進水端10A設置,第一通道出水口係對應閥芯套14設置;第二通道12係具有一第二通道入水口121及一第二通道出水口122,第二通道入水口121係鄰近進水端10A設置,第二通道出水口122係對應閥芯套14設置;出水通道13係具有一出水通道入水口131及一出水通道出水口132,出水通道入水口131係對應閥芯套14設置,出水通道出水口132係鄰近出水端10B設置。而出水通道入水口131設置在第一通道出水口112與第二通道出水口122上方,以使第一通道出水口112、第二通道出水口122以及出水通道入水口131呈正立三角形配置。其中,在一實施例中,該第一通道係為冷水通道,則該第二通道為熱水通道;反之,在另一實施例中,該第一通道為熱水通道,則該第二通道為冷水通道。
Please refer to FIG. 1 to FIG. 7, a
請參考第7圖,閥芯套14係具有一虛擬分界線L,其係與進水端10A及出水端10B互呈平行,且將閥芯套14區隔成一第一半邊141及一第二半邊142。第一半邊141係介於虛擬分界線L與進水端10A之間,而第二半邊142係介於虛擬分界線L與出水端10B之間。第一通道出水口112及第二通道出水口122係均位於第一半邊141內,而出水通道入水口131則位於第二半邊142內。
Please refer to Fig. 7, the
請再參考第7圖,第一通道11與第二通道12於閥座10內具有一間隔距離S。第一通道11係具有一第一管徑ψ1,第二通道12係具有一第二管徑ψ2,出水通道13係具有一出水管徑ψ3,第一管徑ψ1、第二管徑ψ2及出水管徑ψ3係均大於間隔距離S。在一些實施例中,第一管徑ψ1、第二管徑ψ2及出水管徑ψ3係介於6mm到12mm的範圍之間。較佳者,第一管徑ψ1及第二管徑ψ2係為7-8mm,出水管徑ψ3係為8-10mm。其中,在一實施例中,該第一通道係為冷水通道,該第一管徑為冷水管徑,則該第二通道為熱水通道,該第二管徑
為熱水管徑;反之,在另一實施例中,該第一通道為熱水通道,該第一管徑為熱水管徑,則該第二通道為冷水通道,該第二管徑為冷水管徑。
Please refer to FIG. 7 again, the
此外,閥芯套14內設置有一閥芯20。閥芯20可具有一第一入口21、一第二入口22、一混合水出口23及一控制柄24。第一通道出水口112係對應第一入口21設置且連通第一入口21,第二通道出水口122係對應該第二入口22設置且連通該第二入口22,出水通道入水口131係對應混合水出口23設置且連通混合水出口23,而控制柄24係可控制第一通道11之水與第二通道12之水的混合比例,進而使冷水及熱水混合之混合水由出水通道13進行出水。
In addition, a
在一些實施例中,閥芯套14內係可具有至少一定位盲孔143,閥芯20係具有至少一定位凸部25。請參考第2圖及第3圖,本發明之定位盲孔143與定位凸部25的數量為兩個以進行圖例說明,但並不以此為限。各定位凸部25係對應各定位盲孔143設置,而定位凸部25係供閥芯20插設於閥芯套14之對應的定位盲孔143,以確認第一通道出水口112連通第一入口21,且同時確認第二通道出水口122連通第二入口22以及確認出水通道入水口131連通該混合水出口23。
In some embodiments, the
第8圖係本發明水龍頭之一實施例的立體示意圖。第9圖係本發明水龍頭之一實施例的分解示意圖。第10圖係本發明水龍頭之一實施例的水路作動示意圖。 Fig. 8 is a three-dimensional schematic view of an embodiment of the faucet of the present invention. Fig. 9 is an exploded schematic view of an embodiment of the faucet of the present invention. Fig. 10 is a schematic diagram of waterway operation of an embodiment of the faucet of the present invention.
請參考第8圖到第10圖,本發明之水龍頭50可包括前述的閥座10、一第一進水管51、一第二進水管52以及一出水管53。第一進水管51對應閥座10進水端10A設置且連通閥座10之第一通道入水口111,第二進水管52對應閥座10之進水端10A設置且連通第二通道入水口121,出水管53對應閥座10之出水
端10B設置且連通出水通道出水口132。其中,在一實施例中,該第一進水管係為冷水進水管,則該第二進水管為熱水進水管;反之,在另一實施例中,該第一進水管為熱水進水管,則該第二進水管為冷水進水管。
Please refer to FIG. 8 to FIG. 10 , the
在一些實施例中,水龍頭50還包括一把手40以及一金屬環41。把手40可套設在閥芯20的控制柄24外,以用於操控控制柄24,進而控制第一通道11之水與第二通道12之水的混合比例,使冷水及熱水混合之混合水由出水通道13進行出水。而金屬環41可設置在把手40與控制柄24之間,以密封把手40與控制柄24之間的水路,避免漏水。其中該金屬環41係為不鏽鋼環。
In some embodiments, the
第11圖係本發明水龍頭之閥座之一實施例的加工方法的流程示意圖。請參考第11圖,其揭露本發明的一種閥座的加工方法,其步驟包括:加工一金屬材料(步驟S11);銑出一凹槽結構與該進水端及該出水端(步驟S12);於該凹槽結構上組裝上一閥芯套(步驟S13);進行一第一次鑽孔,形成一第一通道、一第二通道以及一出水通道,其具有一第一孔徑(步驟S14);進行一第二次鑽孔,該第一通道、該第二通道以及該出水通道具有一第二孔徑,該第二孔徑大於該第一孔徑(步驟S15);形成一閥管(步驟S16);將該閥芯套與該閥管焊接在一起(步驟S17);以及形成如前述所述呈T型之一閥座(步驟S18)。此外,該第一通道之第二孔徑係為一第一管徑,該第二通道之第二孔徑係為一第二管徑,該出水通道之第二孔徑係為一出水管徑;其中該第一管徑、該第二管徑及該出水管徑係介於5mm到12mm的範圍之間。 Fig. 11 is a schematic flow chart of the processing method of an embodiment of the valve seat of the faucet of the present invention. Please refer to Figure 11, which discloses a method for processing a valve seat of the present invention, the steps of which include: processing a metal material (step S11); milling out a groove structure and the water inlet end and the water outlet end (step S12) ; assemble a valve core cover on the groove structure (step S13); carry out a drilling for the first time to form a first passage, a second passage and a water outlet passage, which have a first aperture (step S14 ); carry out a second drilling, the first channel, the second channel and the outlet channel have a second aperture, the second aperture is greater than the first aperture (step S15); form a valve tube (step S16 ); welding the valve core sleeve and the valve tube together (step S17); and forming a T-shaped valve seat as described above (step S18). In addition, the second aperture of the first channel is a first pipe diameter, the second aperture of the second channel is a second pipe diameter, and the second aperture of the water outlet channel is a water outlet pipe diameter; wherein the The first pipe diameter, the second pipe diameter and the outlet pipe diameter are in the range of 5mm to 12mm.
在步驟S11中,金屬材料為前述閥座10的材質。在步驟S12中,凹槽結構係用於連接對應前述閥座10的閥芯套14。而在步驟S13中,閥芯套14僅為暫時裝上,以進行定位。在步驟S14中,第一次鑽孔之各通道的第一孔徑
為一般習知的5mm至5.5mm,且於進行第一次鑽孔的步驟中,進一步地更包含下列步驟:於該凹槽結構的表面上進行該第一次鑽孔形成該第一通道、該第二通道以及該出水通道,再於該出水端進行該第一次鑽孔並鑽至連通該出水通道,最後更於該進水端進行該第一次鑽孔並鑽至連通該第一通道與該第二通道。在步驟S15中,第二次鑽孔之各通道的第二孔徑可為5.6mm到12mm的範圍之間,且於進行第二次鑽孔的步驟中,進一步地接續於該第一次鑽孔所形成之該第一通道、該第二通道以及該出水通道進行該第二次鑽孔。在步驟S16中,即大致形成具有各通道的閥管。在步驟S17中,閥芯套14即與閥管透過焊接而連接在一起。最後,在步驟S18中,即形成前述完整的閥座10。
In step S11 , the metal material is the material of the
第12圖係本發明水龍頭之一實施例的加工方法的流程示意圖。請參考第12圖,其揭露本發明的一種水龍頭的加工方法,其步驟包括:取前述的閥座10(步驟S21);組裝一第一進水管51到閥座10的第一通道入水口111並使其兩者連通,以及組裝一第二進水管52到閥座10的第二通道入水口121並使其連通(步驟S22);組裝一把手40到設置在閥座10之閥芯套14內的閥芯20的控制柄24(步驟S23);連接一出水管53到閥座10的出水通道出水口132並使其連通(步驟S24);以及形成前述的水龍頭50(步驟S25)。
Fig. 12 is a schematic flow chart of the processing method of one embodiment of the faucet of the present invention. Please refer to Figure 12, which discloses a processing method for a faucet of the present invention, the steps include: taking the aforementioned valve seat 10 (step S21); assembling a first
在此要特別說明的部分是,在習知的混水閥座結構中具有下列缺點:1.年代較久的公寓或是華廈,通常是4樓建築,而水塔通常是設在4樓之頂面,若是4樓或是3樓的用戶,易因落差小以致水壓較低。2.在經年累月的使用下,水塔至各樓層間的水管內可能累積水垢而降低水流量。3.位在用戶端、用以裝設冷熱水混合閥裝置之末端管路之管徑通常是5mm,則其截面積能流過的水量粗估只有52(mm)=25單位(出水量較小)。 The part to be specially explained here is that the known structure of the mixing valve seat has the following disadvantages: 1. The older apartments or mansions are usually buildings on the 4th floor, and the water tower is usually located on the 4th floor. On the top surface, if the user is on the 4th or 3rd floor, the water pressure is likely to be low due to the small drop. 2. After years of use, scale may accumulate in the water pipes between the water tower and the floors and reduce the water flow. 3. The diameter of the end pipeline at the end of the user and used to install the hot and cold water mixing valve device is usually 5mm, and the water volume that can flow through its cross-sectional area is roughly estimated to be only 5 2 (mm)=25 units (the water output is relatively small) Small).
本發明的設計針對前述水流量較小的種種因素,而具有下列特點。其中的第一特點,是將市面上通用之閥座10,在製造過程中改裝設計第一通道11與第二通道12於閥結構10內具有間隔距離S,第一通道11係具有第一管徑ψ1,第二通道12係具有第二管徑ψ2,出水通道13係具有出水管徑ψ3,且第一管徑ψ1、第二管徑ψ2及出水管徑ψ3係均大於該間隔距離S。
Design of the present invention is aimed at the various factors that aforementioned water flow is less, and has following characteristics. The first feature is that the
而其中的第二特點,則是閥芯套14具有虛擬分界線L,其係與進水端10A及出水端10B互呈平行,且將閥芯套14區隔成第一半邊141及第二半邊142。第一半邊141係介於虛擬分界線L與進水端10A之間,而第二半邊142係介於虛擬分界線L與閥結構第二端10B之間。第一通道出水口112及第二通道出水口122係均位於第一半邊141內,而出水通道入水口131係位於第二半邊142內。藉此,使得第一管徑ψ1、第二管徑ψ2及出水管徑ψ3均可提昇為7mm。意即,因為出水通道入水口131設置在第一通道出水口112與第二通道出水口122上方,以使第一通道11、第二通道12並未與出水通道13相鄰並交錯,且第一通道出水口112、第二通道出水口122以及出水通道入水口131呈正立三角形配置,所以不僅可增加第一通道11、第二通道12與出水通道13之間的壁厚;進一步還可增加第一通道11、第二通道12與出水通道13之管徑。這樣的設計,即使相較於習知裝設冷熱水混合閥裝置之末端管路之管徑只有5mm,但卻可因為本發明之各管徑至少可達7mm,則72/52=49/25=1.96,相當於從出水通道出水口132輸出之水量,約為習知水管之出水量1.96倍,意即大約多增加1倍的出水量。
And wherein the second feature is that the
綜上所述,本發明之優點及功效可歸納如下。 In summary, the advantages and effects of the present invention can be summarized as follows.
第一,不需更換水管之管徑即可提高出水量相當方便。本發明之第一管徑、第二管徑及出水管徑均可為7mm。即使接近水塔之樓層因落差小使得出水量較小,加上習知裝設冷熱水混合閥裝置之末端管路之管徑只有5mm,則只要裝設本發明之閥座及水龍頭,便可使用戶端之出水量從52(mm)=25單位,至少變成72(mm)=49單位,出水量是72/52=49/25=1.96倍。故,不需更換水管之管徑即可提高出水量相當方便。 First, it is very convenient to increase the water output without changing the diameter of the water pipe. The first pipe diameter, the second pipe diameter and the outlet pipe diameter of the present invention can all be 7mm. Even if the floor close to the water tower has a small water output due to the small drop, and the diameter of the end pipeline installed with the conventional hot and cold water mixing valve device is only 5mm, it can be used as long as the valve seat and the faucet of the present invention are installed. The water output at the household end has changed from 5 2 (mm)=25 units to at least 7 2 (mm)=49 units, and the water output is 7 2 /5 2 =49/25=1.96 times. Therefore, it is very convenient to increase the water output without changing the diameter of the water pipe.
第二,閥座結構之出水通道無須穿設冷、熱水通道之間。本發明可應用現有製造閥座之技術,但製造過程中之各通道之長度、第一通道入水口之位置、第二通道入水口的位置,以及出水通道入水口的位置與現有製造閥座技術之配置全然不同。故,本發明之閥座可避免傳統在製程鑽孔時,通道容易破壁的問題。 Second, the water outlet channel of the valve seat structure does not need to be inserted between the cold and hot water channels. The present invention can apply the existing technology of manufacturing valve seat, but the length of each channel in the manufacturing process, the position of the water inlet of the first channel, the position of the water inlet of the second channel, and the position of the water inlet of the water outlet channel are different from the existing manufacturing valve seat technology. The configuration is completely different. Therefore, the valve seat of the present invention can avoid the problem that the channel wall is easily broken during the traditional process of drilling.
第三,可同時增加各通道之壁厚及管徑。因本發明之出水通道入水口設置在第一通道出水口與第二通道出水口上方,以使第一通道、第二通道並未與出水通道相鄰並交錯,且第一通道出水口、第二通道出水口以及出水通道入水口呈正立三角形配置,所以不僅可增加第一通道、第二通道與出水通道之間的壁厚,同時還可增加第一通道、第二通道與出水通道之管徑。故,可同時增加各通道之壁厚及管徑。 Third, the wall thickness and pipe diameter of each channel can be increased at the same time. Because the water inlet of the water outlet channel of the present invention is set above the water outlet of the first channel and the water outlet of the second channel, so that the first channel and the second channel are not adjacent to and staggered with the water outlet channel, and the water outlet of the first channel, the second channel The water outlet of the two channels and the water inlet of the water outlet channel are arranged in an upright triangle, so not only the wall thickness between the first channel, the second channel and the water outlet channel can be increased, but also the pipes between the first channel, the second channel and the water outlet channel can be increased path. Therefore, the wall thickness and pipe diameter of each channel can be increased at the same time.
第四,不須裝設加壓馬達節省費用(成本)。現今提高水壓最常見的方式,便是裝設加壓馬達,這樣的方式另外產生裝設費用及保養費用(即成本)。本發明完全不須裝設任何電子式(凡須供電者均包括在內)加壓裝置,可節省相關費用(成本)。故,不須裝設加壓馬達節省費用(成本)。 Fourth, there is no need to install a pressurized motor to save costs (costs). The most common way to increase water pressure today is to install a pressurized motor, which additionally generates installation costs and maintenance costs (ie costs). The present invention completely does not need to install any electronic pressurizing devices (including those requiring power supply), which can save related expenses (costs). Therefore, there is no need to install a pressurized motor to save expenses (cost).
以上僅是藉由較佳實施例詳細說明本發明,對於該實施例所做的任何簡單修改與變化,皆不脫離本發明之精神與範圍。 The above is only a detailed description of the present invention through preferred embodiments, and any simple modifications and changes made to the embodiments will not depart from the spirit and scope of the present invention.
10:閥座 10: Valve seat
10A:進水端 10A: water inlet
10B:出水端 10B: water outlet
11:第一通道 11: The first channel
111:第一通道入水口 111: Water inlet of the first channel
112:第一通道出水口 112: Water outlet of the first channel
12:第二通道 12:Second channel
121:第二通道入水口 121: Water inlet of the second channel
122:第二通道出水口 122: Second channel water outlet
13:出水通道 13: Outlet channel
131:出水通道入水口 131: water inlet of outlet channel
132:出水通道出水口 132: Outlet of water outlet channel
14:閥芯套 14: Spool sleeve
20:閥芯 20: Spool
21:第一入口 21: The first entrance
22:第二入口 22: Second entrance
23:混合水出口 23: Mixed water outlet
24:控制柄 24: handle
25:定位凸部 25: Positioning convex part
Claims (11)
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TW110130354 | 2021-08-17 | ||
TW110130354 | 2021-08-17 |
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TW202309423A TW202309423A (en) | 2023-03-01 |
TWI810779B true TWI810779B (en) | 2023-08-01 |
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TW111100810A TWI810779B (en) | 2021-08-17 | 2022-01-07 | Valve seat, its processing method and faucet |
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TW (1) | TWI810779B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM287897U (en) * | 2005-04-25 | 2006-02-21 | Jing-Yu Huang | Combination structure of standing faucet and ceramic control valve |
TWM474088U (en) * | 2013-10-08 | 2014-03-11 | Hsue Sam Entpr Co Ltd | Conduit positioning structure of faucet valve seat |
TWM553387U (en) * | 2017-09-08 | 2017-12-21 | Crown Prince Sanitary Enterprise Co Ltd | Improved structure of faucet body |
CN210830643U (en) * | 2019-05-30 | 2020-06-23 | 洪建加 | Split type lead-free faucet |
TWM630929U (en) * | 2021-08-17 | 2022-08-21 | 姚修德 | Valve seat and faucet |
-
2022
- 2022-01-07 TW TW111100810A patent/TWI810779B/en active
- 2022-01-12 CN CN202210029715.4A patent/CN115704497A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM287897U (en) * | 2005-04-25 | 2006-02-21 | Jing-Yu Huang | Combination structure of standing faucet and ceramic control valve |
TWM474088U (en) * | 2013-10-08 | 2014-03-11 | Hsue Sam Entpr Co Ltd | Conduit positioning structure of faucet valve seat |
TWM553387U (en) * | 2017-09-08 | 2017-12-21 | Crown Prince Sanitary Enterprise Co Ltd | Improved structure of faucet body |
CN210830643U (en) * | 2019-05-30 | 2020-06-23 | 洪建加 | Split type lead-free faucet |
TWM630929U (en) * | 2021-08-17 | 2022-08-21 | 姚修德 | Valve seat and faucet |
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TW202309423A (en) | 2023-03-01 |
CN115704497A (en) | 2023-02-17 |
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