TWI809840B - Electric Bicycle Pedal Torque Sensing Device - Google Patents

Electric Bicycle Pedal Torque Sensing Device Download PDF

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TWI809840B
TWI809840B TW111115771A TW111115771A TWI809840B TW I809840 B TWI809840 B TW I809840B TW 111115771 A TW111115771 A TW 111115771A TW 111115771 A TW111115771 A TW 111115771A TW I809840 B TWI809840 B TW I809840B
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gear
ring gear
outer ring
ring
planetary gears
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TW111115771A
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Chinese (zh)
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TW202342318A (en
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鄧正宜
許翌興
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車王電子股份有限公司
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Abstract

一種電動自行車之踩踏扭力感測裝置,是在外殼內結合第一外齒圈並可轉動地設置一第二外齒圈,第二外齒圈結合末端固定且表面設有應變規的扭轉元件,第一外齒圈及第二外齒圈各與一組同設於行星架而同動的行星齒輪嚙合,設有一曲柄軸穿過二組行星齒輪的齒輪之間,該曲柄軸以齒輪透過其中一組行星齒輪傳動至第二外齒圈,並連動另一組行星齒輪帶動一輸出中空管的輸出端轉動;本發明使用時是設置於電動自行車的車架,當輸出端連接齒盤有負載時,轉動曲柄軸的扭力會扭轉該扭轉元件,使該應變規感測曲柄軸受踩踏旋轉的扭力,作為電動輔助動力輸出大小的依據。A pedaling torque sensing device of an electric bicycle, in which a second outer ring gear is rotatably arranged in combination with a first outer ring gear in a casing, the second outer ring gear is combined with a torsion element whose end is fixed and a strain gauge is provided on the surface, Each of the first outer ring gear and the second outer ring gear meshes with a set of planetary gears that are co-moved on the planet carrier. A crankshaft is provided to pass between the gears of the two sets of planetary gears, and the crankshaft passes through the gears of the two sets of planetary gears. A set of planetary gears is driven to the second outer ring gear, and the other set of planetary gears is linked to drive the output end of an output hollow tube to rotate; when the present invention is used, it is set on the frame of an electric bicycle. When under load, the torsion force of turning the crankshaft will twist the torsion element, so that the strain gauge senses the torsion force of the crankshaft being pedaled and rotated, which serves as the basis for the magnitude of the electric auxiliary power output.

Description

電動自行車之踩踏扭力感測裝置Electric Bicycle Pedal Torque Sensing Device

本發明涉及一種自行車的感測裝置;尤其涉及一種電動自行車之踩踏扭力感測裝置。 The invention relates to a sensing device for a bicycle, in particular to a pedaling torque sensing device for an electric bicycle.

現有的電動自行車依照馬達設置的位置分為中置馬達的電動自行車以及後置馬達的電動自行車。中置馬達的電動自行車是將馬達傳動的系統設置在自行車架對應五通管的位置,而後置馬達的自行車則是在後輪的軸心位置設置有輪轂馬達的裝置。 Existing electric bicycles are divided into electric bicycles with a middle motor and electric bicycles with a rear motor according to the position of the motor. The electric bicycle with the middle motor is provided with the motor drive system at the position corresponding to the bottom bracket of the bicycle frame, while the bicycle with the rear motor is equipped with a hub motor at the axis of the rear wheel.

上述電動自行車以馬達輔助動力騎乘時,是透過偵測腳踩踏扭力大小的方式決定電動馬達輸出輔助的動力。當偵測腳踩踏扭力的大小時一般是在齒盤設有應變規,透過應變規感測齒盤的變形獲得腳踩踏驅動自行車的扭力,但透過齒盤量測扭力的位置接近腳踏動力輸出傳輸動力的末端,缺乏量測較前端位置扭力的手段。 When the above-mentioned electric bicycle is ridden with motor-assisted power, the auxiliary power output by the electric motor is determined by detecting the pedal torque. When detecting the magnitude of the pedaling torque, a strain gauge is usually installed on the chainring, and the deformation of the chainring is sensed by the strain gauge to obtain the torque of the pedal-driven bicycle. However, the position where the torque is measured through the chainring is close to the pedal power output The end of the power transmission lacks the means to measure the torque at the front end.

有鑑於此,本發明之目的在於提供一種用於電動自行車的踩踏扭力感測裝置感測曲柄軸受腳踏扭轉的扭力數值,可提供電動自行車動力輔助輸出大小的依據。 In view of this, the purpose of the present invention is to provide a pedaling torque sensing device for electric bicycles to sense the torque value of the crankshaft twisted by the pedals, which can provide the basis for the power assist output of the electric bicycle.

緣以達成上述目的,本發明提供一種電動自行車之踩踏扭力感測裝置,包括:一外殼;一第一外齒圈,結合於該外殼內;一扭力 傳導組件,包括一第二外齒圈以及一扭轉元件,該第二外齒圈可自轉地設置於該外殼內,該扭轉元件的一端結合於該第二外齒圈,另一端相對該外殼固定;一應變規,結合於該扭轉元件的表面;一行星齒輪構造,設有一行星架,該行星架其中一側的周圍樞設數個第一行星齒輪,該行星架另一側的周圍樞設數個第二行星齒輪,該些第一行星齒輪的外側嚙合該第一外齒圈,該些第二行星齒輪的外側嚙合該第二外齒圈;以及一傳動組件,包括一曲柄軸以及一輸出中空管,該曲柄軸穿過該扭力傳導組件與該行星齒輪構造的中央,該曲柄軸具有一主動太陽齒輪,該主動太陽齒輪與該些第二行星齒輪的內側嚙合,該輸出中空管可轉動地套設於該曲柄軸的周圍,該輸出中空管的一端具有一輸出太陽齒輪,該輸出太陽齒輪與該些第一行星齒輪的內側嚙合,該輸出中空管的另一端具有一輸出端,用以帶動電動自行車的齒盤旋轉。 In order to achieve the above object, the present invention provides a pedaling torque sensing device of an electric bicycle, comprising: a housing; a first outer ring gear, combined in the housing; a torque The conduction assembly includes a second outer ring gear and a torsion element, the second outer ring gear is rotatably arranged in the casing, one end of the torsion element is combined with the second outer ring gear, and the other end is fixed relative to the casing ; a strain gauge, combined on the surface of the torsion element; a planetary gear structure, a planetary carrier is provided, a plurality of first planetary gears are pivoted around one side of the planetary carrier, and a plurality of first planetary gears are pivoted around the other side of the planetary carrier; Several second planetary gears, the outer sides of the first planetary gears mesh with the first outer ring gear, and the outer sides of the second planetary gears mesh with the second outer ring gear; and a transmission assembly, including a crankshaft and a The output hollow tube, the crank shaft passes through the center of the torque transmission assembly and the planetary gear structure, the crank shaft has a driving sun gear, the driving sun gear meshes with the inner side of the second planetary gears, the output hollow A tube is rotatably sleeved around the crankshaft, one end of the output hollow tube has an output sun gear, and the output sun gear meshes with the insides of the first planetary gears, and the other end of the output hollow tube has An output end is used to drive the toothed plate of the electric bicycle to rotate.

本發明使用時係設置於電動自行車的車架對應五通管的位置,在曲柄軸的兩端結合曲柄與踏板,並以輸出中空管的輸出端連結用以帶動鏈條的齒盤。當電動自行車的騎乘者踩踏兩踏板轉動該曲柄軸時,會以主動太陽齒輪帶動該些第一行星齒輪使行星架旋轉,進而透過連動的該些第二行星齒輪驅動該輸出太陽齒輪使輸出中空管旋轉,進而以輸出端帶動齒盤與鏈條轉動。 When the present invention is in use, it is arranged at the position corresponding to the bottom bracket of the vehicle frame of the electric bicycle, the two ends of the crank shaft are combined with the crank and the pedal, and the output end of the output hollow tube is connected with the chainring for driving the chain. When the rider of the electric bicycle steps on two pedals to turn the crank shaft, the driving sun gear will drive the first planetary gears to rotate the planetary carrier, and then drive the output sun gear through the linked second planetary gears to make the output The hollow tube rotates, and the output end drives the chainring and the chain to rotate.

本發明的功效在於,當曲柄軸的主動太陽齒輪帶動該些第一行星齒輪旋轉時,受該扭轉元件限制不轉動的第二外齒圈所受的扭力會傳遞至該扭轉元件使該扭轉元件扭轉變形,並使設置於該扭轉元件表面的應變規量測到該曲柄軸受腳踏採動的扭力數值,可作為控制電動馬達輔助動力輸出大小的判斷依據。 The effect of the present invention is that when the driving sun gear of the crankshaft drives the first planetary gears to rotate, the torsional force on the second outer ring gear, which is restricted by the torsion element and does not rotate, will be transmitted to the torsion element to make the torsion element The torsion is deformed, and the strain gauge arranged on the surface of the torsion element measures the torsion value of the crankshaft driven by the pedal, which can be used as a judgment basis for controlling the auxiliary power output of the electric motor.

〔本發明〕 〔this invention〕

100:踩踏扭力感測裝置 100: pedaling torque sensing device

200:旁軸式中置馬達系統 200: Rangefinder mid-mounted motor system

300:同軸式中置馬達系統 300: Coaxial mid-mounted motor system

10:外殼 10: Shell

11:橫溝 11: horizontal groove

12:組裝空間 12: Assembly space

13:內環 13: inner ring

131:卡塊 131: block

14:管狀本體 14: Tubular body

141:第一鍵槽 141: The first keyway

142:第二鍵槽 142: Second keyway

16:第一端蓋 16: First end cap

161:第一穿孔 161: First piercing

162:第一軸承 162: The first bearing

18:第二端蓋 18:Second end cap

181:第二穿孔 181:Second perforation

20:第一外齒圈 20: The first outer ring gear

21:凸塊 21: Bump

22:第一鍵座 22: The first key base

24:第一鍵塊 24: First key block

30:扭力傳導組件 30: Torque transmission components

32:第二外齒圈 32: Second external ring gear

34:扭轉元件 34: Torsion element

341:連結環 341: link ring

3411:傳動齒輪 3411: transmission gear

342:固定環 342: fixed ring

3421:第二鍵座 3421:Second key base

3422:第二鍵塊 3422: Second key block

3423:軸承座 3423: bearing seat

3424:第二軸承 3424: Second bearing

3425:凹部 3425: Concave

343:頸部 343: Neck

40:行星齒輪構造 40: Planetary gear structure

42:行星架 42:Planet carrier

44:第一行星齒輪 44: The first planetary gear

46:第二行星齒輪 46: Second planetary gear

50:傳動組件 50: Transmission components

52:曲柄軸 52: crankshaft

521:主動太陽齒輪 521: Driving sun gear

54:輸出中空管 54: output hollow tube

541:輸出太陽齒輪 541: Output sun gear

542:輸出端 542: output terminal

56:單向軸承 56: One-way bearing

60:自行車架 60: Bicycle Rack

62:曲柄 62: Crank

621:踏板 621: Pedal

64:齒盤 64: chainring

641:外軸承座 641: Outer bearing seat

642:齒盤驅動齒 642: Chainring drive teeth

70:馬達座 70:Motor seat

72:電動馬達室 72: Electric motor room

74:感測裝置室 74: Sensing device room

76:電動馬達 76:Electric motor

761:減速機構 761: deceleration mechanism

762:電動輸出齒輪 762: Electric output gear

763:定子 763: Stator

764:轉子 764: rotor

765:馬達輸出軸 765: Motor output shaft

766:減速輸出端 766: Deceleration output terminal

77:單向軸承 77: One-way bearing

78:安裝室 78: Installation room

A:應變規 A: Strain gauge

圖1為本發明第一較佳實施例之立體圖。 Fig. 1 is a perspective view of the first preferred embodiment of the present invention.

圖2為本發明第一較佳實施例分離傳動組件及第二端蓋之立體圖。 Fig. 2 is a perspective view of the separation transmission assembly and the second end cover of the first preferred embodiment of the present invention.

圖3A為本發明第一較佳實施例之分解圖。 Fig. 3A is an exploded view of the first preferred embodiment of the present invention.

圖3B為本發明第一較佳實施例另一角度之分解圖。 Fig. 3B is an exploded view from another angle of the first preferred embodiment of the present invention.

圖4為圖1之4-4方向剖面圖。 Fig. 4 is a cross-sectional view along line 4-4 of Fig. 1 .

圖5為本發明第一較佳實施例設置於旁軸式中置馬達系統之立體圖。 Fig. 5 is a perspective view of the first preferred embodiment of the present invention installed in the rangefinder mid-mounted motor system.

圖6為本發明第一較佳實施例設置於旁軸式中置馬達系統之側視圖。 Fig. 6 is a side view of the first preferred embodiment of the present invention, which is installed in the mid-range motor system of the rangefinder.

圖7為圖6之7-7方向剖面圖。 Fig. 7 is a sectional view along line 7-7 of Fig. 6 .

圖8為圖6之8-8方向剖面圖。 Fig. 8 is a sectional view taken along line 8-8 in Fig. 6 .

圖9為本發明第二較佳實施例設置於同軸式中置馬達系統之立體圖。 Fig. 9 is a perspective view of a second preferred embodiment of the present invention arranged in a coaxial mid-mounted motor system.

圖10為本發明第二較佳實施例設置於同軸式中置馬達系統之側視圖。 Fig. 10 is a side view of the second preferred embodiment of the present invention set in the coaxial mid-mounted motor system.

圖11A為圖9中同軸式中置馬達系統拆卸馬達座之分解圖。 FIG. 11A is an exploded view of the coaxial mid-mounted motor system in FIG. 9 with the motor seat removed.

圖11B為圖9中同軸式中置馬達系統拆卸馬達座另一角度之分解圖。 FIG. 11B is an exploded view of the coaxial mid-mounted motor system in FIG. 9 with the motor seat removed from another angle.

圖12為圖10之12-12方向剖面圖。 Fig. 12 is a sectional view taken along line 12-12 in Fig. 10 .

為能更清楚地說明本發明,茲舉較佳實施例並配合圖式詳細說明如後。請參看圖1至圖4所示,為本發明第一較佳實施例之踩踏扭力感測裝置100,係用於安裝在電動自行車,用以量測騎乘者踩踏電動自行車踏板的扭力,該踩踏扭力感測裝置100的構造包括一外殼10、一 第一外齒圈20、一扭力傳導組件30、一應變規A、一行星齒輪構造40以及一傳動組件50,其中:該外殼10的內部具有一組裝空間12,在本較佳實施例中該組裝空間12是橫置的圓柱狀空間。 In order to illustrate the present invention more clearly, preferred embodiments are given and detailed descriptions are given below in conjunction with drawings. Please refer to Fig. 1 to Fig. 4, which is a pedaling torque sensing device 100 of the first preferred embodiment of the present invention, which is used to be installed on an electric bicycle to measure the torque of the rider pedaling on the pedal of the electric bicycle. The structure of pedaling torque sensing device 100 includes a housing 10, a The first outer ring gear 20, a torque transmission assembly 30, a strain gauge A, a planetary gear structure 40 and a transmission assembly 50, wherein: the housing 10 has an assembly space 12 inside, in this preferred embodiment the The assembly space 12 is a horizontal cylindrical space.

該第一外齒圈20是內周面環繞多個齒的圓環體,該第一外齒圈20設置於該組裝空間12並結合於該外殼10內,該第一外齒圈20相對該外殼10固定不轉動,在某些實施例中該第一外齒圈20固定於該外殼10是以兩者之間的凹凸嵌合構造固定,在其他實施例中直接將該第一外齒圈20設為與外殼10一體的構造,或將兩者黏合或焊接都能達成使該第一外齒圈20結合於該外殼10內固定不轉動的目的。 The first outer ring gear 20 is an annular body with a plurality of teeth surrounding the inner peripheral surface. The first outer ring gear 20 is arranged in the assembly space 12 and combined in the housing 10. The first outer ring gear 20 is opposite to the The housing 10 is fixed and does not rotate. In some embodiments, the first external ring gear 20 is fixed to the housing 10 with a concave-convex fitting structure between the two. In other embodiments, the first external ring gear is directly 20 is set as an integral structure with the housing 10 , or both are bonded or welded to achieve the purpose of combining the first external ring gear 20 in the housing 10 to be fixed and not rotate.

該扭力傳導組件30包括一第二外齒圈32以及一扭轉元件34,該第二外齒圈32是內周面環繞多個齒的圓環體,該第二外齒圈32與該第一外齒圈20左右並列且兩者同心地設置於該組裝空間12,相較於該第一外齒圈20相對該外殼10不轉動,該第二外齒圈32係可自轉地設置在該外殼10內,該第一外齒圈20與第二外齒圈32的齒數相同;該扭轉元件34具有兩端且一端結合於該第二外齒圈32,另一端相對該外殼10固定不轉動。該應變規A係結合於該扭轉元件34的表面,該應變規A較佳的設置位置是該扭轉元件34扭轉變形最明顯的位置例如該扭轉元件34中間部分的表面。 The torque transmission assembly 30 includes a second outer ring gear 32 and a torsion element 34. The second outer ring gear 32 is a ring with a plurality of teeth surrounding its inner peripheral surface. The second outer ring gear 32 and the first outer ring gear 32 The outer ring gear 20 is side by side and arranged concentrically in the assembly space 12. Compared with the first outer ring gear 20 which does not rotate relative to the housing 10, the second outer ring gear 32 is arranged in the housing rotatably. 10 , the number of teeth of the first outer ring gear 20 and the second outer ring gear 32 are the same; The strain gauge A is combined with the surface of the torsion element 34 , and the preferred location of the strain gauge A is the most obvious torsional deformation position of the torsion element 34 such as the surface of the middle part of the torsion element 34 .

該行星齒輪構造40設有一行星架42,該行星架42是鏤空的圓管形框體並且橫跨於該第一外齒圈20及該第二外齒圈32的內側,該行星架42具有兩側且其中一側的周圍以環繞且間隔的排列方式樞設數個第一行星齒輪44,該些第一行星齒輪44的外側嚙合該第一外齒圈20,該行星架42另一側的周圍以環繞且間隔的排列方式樞設數個第二行星 齒輪46,該些第二行星齒輪46的外側嚙合該第二外齒圈32,由於該些第一行星齒輪44以及該些第二行星齒輪46是可自轉地樞設於同一行星架42因此為同時轉動或不轉動的構造,並且在本較佳實施例中該些第一行星齒輪44及該些第二行星齒輪46為相同數量且個別第一行星齒輪44與第二行星齒輪46為同軸或同心的設置且具有相同的齒數。 The planetary gear structure 40 is provided with a planet carrier 42, the planet carrier 42 is a hollow cylindrical frame and straddles the inside of the first outer ring gear 20 and the second outer ring gear 32, the planet carrier 42 has Several first planetary gears 44 are pivoted around one side of the two sides in a circular and spaced arrangement. The outer sides of these first planetary gears 44 mesh with the first outer ring gear 20 . Several second planets are pivoted in a circumferential and spaced arrangement around the gear 46, the outer side of the second planetary gears 46 meshes with the second outer ring gear 32, since the first planetary gears 44 and the second planetary gears 46 are pivotally mounted on the same planetary carrier 42 so as to be Simultaneous rotation or non-rotating structure, and in this preferred embodiment, the first planetary gears 44 and the second planetary gears 46 are the same number and the individual first planetary gears 44 and the second planetary gears 46 are coaxial or Concentric arrangement with the same number of teeth.

該傳動組件50包括一曲柄軸52以及一輸出中空管54,該曲柄軸52的中間部分穿過該扭力傳導組件30與行星齒輪構造40的中央,具體來說該曲柄軸52穿過該第一外齒圈20、第二外齒圈32以及該行星架42的中央並穿過該些第一行星齒輪44以及該些第二行星齒輪46之間,該曲柄軸52的左右兩端穿出該外殼10的組裝空間12。該曲柄軸52具有一主動太陽齒輪521,該主動太陽齒輪521係透過花鍵的構造套設固定而結合於該曲柄軸52,在其他較佳實施例中該主動太陽齒輪521亦可為與該曲柄軸52一體加工成型的構造;該主動太陽齒輪521與該些第二行星齒輪46的內側嚙合。 The transmission assembly 50 includes a crank shaft 52 and an output hollow tube 54, the middle part of the crank shaft 52 passes through the center of the torque transmission assembly 30 and the planetary gear structure 40, specifically the crank shaft 52 passes through the second An outer ring gear 20, a second outer ring gear 32 and the center of the planet carrier 42 pass between the first planetary gears 44 and the second planetary gears 46, and the left and right ends of the crankshaft 52 pass through The housing 10 has an assembly space 12 . The crankshaft 52 has a driving sun gear 521, the driving sun gear 521 is sleeved and fixed through the spline structure and combined with the crankshaft 52, in other preferred embodiments, the driving sun gear 521 can also be connected with the crankshaft The crankshaft 52 is integrally formed; the driving sun gear 521 meshes with the inner sides of the second planetary gears 46 .

該輸出中空管54是管體並且可轉動地套設於該曲柄軸52的周圍,該輸出中空管54的一端伸入該外殼10的組裝空間12內且該端具有一輸出太陽齒輪541,該輸出太陽齒輪541與該些第一行星齒輪44的內側嚙合,該輸出中空管54伸出該外殼10的另一端具有一輸出端542,該輸出端542是用以帶動電動自行車的齒盤旋轉的構造;例如在本較佳實施例中,該輸出端542是單向軸承座並且周圍結合一單向軸承56,並且為了使該曲柄軸52輸入的轉速等於該中空管54輸出的轉速,應對上述第一行星齒輪44與第二行星齒輪46具有相同齒數以及第一外齒圈20與第二外齒圈32設為具有相同的齒數的設計,將該主動太陽齒輪521與該輸出太陽齒輪541設為具有相同的齒數。 The output hollow tube 54 is a tubular body and is rotatably sleeved around the crankshaft 52. One end of the output hollow tube 54 extends into the assembly space 12 of the housing 10 and the end has an output sun gear 541. , the output sun gear 541 meshes with the inner sides of the first planetary gears 44, the other end of the output hollow tube 54 protruding from the casing 10 has an output end 542, and the output end 542 is used to drive the gears of the electric bicycle The structure of disc rotation; for example, in this preferred embodiment, the output end 542 is a one-way bearing seat and a one-way bearing 56 is combined around it, and in order to make the rotational speed input by the crankshaft 52 equal to that output by the hollow tube 54 Rotational speed, in response to the above-mentioned design that the first planetary gear 44 and the second planetary gear 46 have the same number of teeth and the first outer ring gear 20 and the second outer ring gear 32 have the same number of teeth, the driving sun gear 521 and the output The sun gear 541 is set to have the same number of teeth.

本發明除上述較佳實施例,是將第一行星齒輪44與第二行星齒輪46設為具有相同的數量與齒數,將第一外齒圈20與第二外齒圈32設為具有相同的齒數,並將該輸出太陽齒輪541與該主動太陽齒輪521設為具有相同的齒數以外,亦可將第一行星齒輪44及第二行星齒輪46設為不同的數量,例如三個第一行星齒輪44配合五個第二行星齒輪46的數量,個別第一行星齒輪44與第二行星齒輪46亦可為同軸/不同軸或同心/不同心的設置,且上述同類型齒輪的齒數設置不限於相同,只要滿足該些第一行星齒輪44、第一外齒圈20及輸出太陽齒輪541配合的減速比與該些第二行星齒輪46、第二外齒圈32及主動太陽齒輪521配合的減速比相同的條件,使該曲柄軸52輸入的轉速會等於該中空管54輸出的轉速即可。 In addition to the above-mentioned preferred embodiment, the present invention sets the first planetary gear 44 and the second planetary gear 46 to have the same number and number of teeth, and the first outer ring gear 20 and the second outer ring gear 32 to have the same teeth number of teeth, and the output sun gear 541 and the driving sun gear 521 are set to have the same number of teeth, the first planetary gear 44 and the second planetary gear 46 can also be set to different numbers, such as three first planetary gears 44 Coordinating with the number of five second planetary gears 46, individual first planetary gears 44 and second planetary gears 46 can also be coaxial/non-axial or concentric/non-centric, and the number of teeth of the above-mentioned same type of gears is not limited to the same , as long as the reduction ratio of the first planetary gear 44, the first outer ring gear 20 and the output sun gear 541 and the reduction ratio of the second planetary gear 46, the second outer ring gear 32 and the driving sun gear 521 are satisfied Under the same conditions, it is sufficient to make the rotational speed input by the crankshaft 52 equal to the rotational speed output by the hollow tube 54 .

請配合參看圖4以及圖5至圖8所示,當本發明第一較佳實施例的踩踏扭力感測裝置100使用時,是安裝在旁軸式中置馬達系統200。該旁軸式中置馬達系統200是在一自行車架60對應五通管的位置結合一馬達座70,該馬達座70的前、後兩側分別具有一電動馬達室72以及一感測裝置室74,該電動馬達室72安裝一電動馬達76,該電動馬達76具有控制器用以訊號接收該應變規A感測扭力的數據,該電動馬達76的輸出軸透過一減速機構761連接一電動輸出齒輪762,該電動馬達76輸出的動力與該應變規A感測到該扭轉元件34承受的扭力成正比。 Please refer to FIG. 4 and FIG. 5 to FIG. 8 . When the pedaling torque sensing device 100 according to the first preferred embodiment of the present invention is used, it is installed in the mid-range motor system 200 . The rangefinder mid-mounted motor system 200 is combined with a motor mount 70 at a position corresponding to the bottom bracket of a bicycle frame 60, and the front and rear sides of the motor mount 70 respectively have an electric motor chamber 72 and a sensing device chamber 74, the electric motor chamber 72 is equipped with an electric motor 76, the electric motor 76 has a controller for signal receiving the data of the torque sensed by the strain gauge A, the output shaft of the electric motor 76 is connected to an electric output gear through a reduction mechanism 761 762 , the power output by the electric motor 76 is proportional to the torque sensed by the strain gauge A that the torsion element 34 bears.

本發明的踩踏扭力感測裝置100安裝在該感測裝置室74,該曲柄軸52的左右兩端伸出該感測裝置室74並分別結合一曲柄62,該曲柄62的末端結合一踏板621。設有一齒盤64,係位於右側的曲柄62與該輸出端542之間,該齒盤64環繞於該曲柄軸52的周圍,且該齒盤64的左側面同心地結合一圓環形的外軸承座641,該單向軸承56嵌入結合於該 外軸承座641內,該外軸承座641的外周面環繞地形成多個齒盤驅動齒642,該電動馬達76連結一減速機構761,該減速機構761傳動至一單向軸承77,並以該單向軸承77的外圈結合一電動輸出齒輪762,以該電動輸出齒輪762與該外軸承座641周圍一側的數個齒盤驅動齒642嚙合,藉由該電動輸出齒輪762設置在單向軸承77外圈的構造,使騎乘者進行踩踏而該電動馬達76未進行動力輸出的情境條件下,避免因該電動馬達76本身的磁滯效應產生的阻力,造成騎乘者需較費力的踩踏,避免騎乘者體驗不佳。 The pedaling torque sensing device 100 of the present invention is installed in the sensing device chamber 74, the left and right ends of the crank shaft 52 protrude from the sensing device chamber 74 and are respectively combined with a crank 62, and the end of the crank 62 is combined with a pedal 621 . There is a chainring 64, which is located between the crank 62 on the right side and the output end 542. The chainring 64 surrounds the crankshaft 52, and the left side of the toothing 64 is concentrically combined with an annular outer Bearing seat 641, the one-way bearing 56 is embedded in the In the outer bearing seat 641, a plurality of chainring drive teeth 642 are formed around the outer peripheral surface of the outer bearing seat 641. The electric motor 76 is connected to a reduction mechanism 761, and the reduction mechanism 761 is transmitted to a one-way bearing 77, and the The outer ring of the one-way bearing 77 is combined with an electric output gear 762, and the electric output gear 762 meshes with several chainring drive teeth 642 on one side around the outer bearing seat 641, and the electric output gear 762 is arranged in a one-way direction. The structure of the outer ring of the bearing 77 enables the rider to pedal while the electric motor 76 does not carry out power output, avoiding the resistance caused by the hysteresis effect of the electric motor 76 itself, causing the rider to take more effort. Pedaling to avoid bad rider experience.

當電動自行車騎乘者踩踏兩踏板621轉動該曲柄軸52時,會帶動該曲柄軸52以及主動太陽齒輪521旋轉,該主動太陽齒輪521的轉動帶動該些第一行星齒輪44沿著該第二外齒圈32旋轉,與該些第一行星齒輪44設於同一行星架42的該些第二行星齒輪46會與該些第一行星齒輪44同動,使該些第二行星齒輪46沿著相對該外殼10固定的第一外齒圈20轉動,驅動該傳動組件50的輸出太陽齒輪541、輸出中空管54以及輸出端542旋轉,最後由該單向軸承56透過該外軸承座641帶動該齒盤64旋轉。 When the electric bicycle rider steps on the two pedals 621 to rotate the crankshaft 52, it will drive the crankshaft 52 and the driving sun gear 521 to rotate, and the rotation of the driving sun gear 521 will drive the first planetary gears 44 along the second When the outer ring gear 32 rotates, the second planetary gears 46 arranged on the same planet carrier 42 as the first planetary gears 44 will move together with the first planetary gears 44, so that the second planetary gears 46 will move along the The first outer ring gear 20 fixed relative to the casing 10 rotates, driving the output sun gear 541, the output hollow tube 54 and the output end 542 of the transmission assembly 50 to rotate, and finally driven by the one-way bearing 56 through the outer bearing seat 641 The chainring 64 rotates.

上述踩踏兩踏板621轉動該曲柄軸52帶動該齒盤64轉動的過程中,由於該些第一行星齒輪44、第一外齒圈20及輸出太陽齒輪541配合的減速比與該些第二行星齒輪46、第二外齒圈32及主動太陽齒輪521配合的減速比相同,因此該曲柄軸52與該傳動組件50連結的齒盤64會同心、同轉速且同轉向地轉動,使應用本發明的電動自行車在踩踏兩踏板621時的設定與市售自行車一致,避免騎乘者因踩踏帶動該曲柄軸52旋轉的圈數與該齒盤64轉動圈數不一致,產生額外的誤解與不良觀感。 In the process of stepping on the two pedals 621 to rotate the crankshaft 52 to drive the chainring 64 to rotate, due to the speed reduction ratio of the first planetary gears 44, the first outer ring gear 20 and the output sun gear 541 and the second planetary gears The gear 46, the second external ring gear 32 and the driving sun gear 521 have the same speed reduction ratio, so the crankshaft 52 and the chainring 64 connected to the transmission assembly 50 will rotate concentrically, at the same speed and with the same direction of rotation, making the application of the present invention The setting of the electric bicycle when stepping on the two pedals 621 is consistent with that of commercially available bicycles, so as to avoid the inconsistency between the number of turns of the crankshaft 52 and the number of turns of the chainring 64 due to the rider's stepping, resulting in additional misunderstandings and bad impressions.

上述踩踏二踏板621使該踩踏扭力感測裝置100驅動該齒盤64的傳動過程中,當曲柄軸52的主動太陽齒輪521帶動該些第一行星齒輪44旋轉時,雖然該第二外齒圈32可相對該外殼10自由轉動,但由於該第二外齒圈32有結合於末端相對該外殼10固定不轉動的該扭轉元件34,因此使該第二外齒圈32的轉動受到該扭轉元件34限制,這時該些第一行星齒輪44驅使該第二外齒圈32轉動的扭力會傳遞至該扭轉元件34,使該扭轉元件34受到扭轉的力量而變形,此時設置於該扭轉元件34表面的應變規A就能感受並量測到扭力的數值,使該電動馬達76的控制器判斷是否需要輸出輔助的動力。 During the process of stepping on the second pedal 621 to make the stepping torque sensing device 100 drive the chainring 64, when the driving sun gear 521 of the crankshaft 52 drives the first planetary gears 44 to rotate, although the second outer ring gear 32 can rotate freely relative to the housing 10, but because the second external ring gear 32 has the torsion element 34 that is fixed at the end relative to the housing 10 and does not rotate, the rotation of the second external ring gear 32 is affected by the torsion element 34 limit, at this time, the torsional force driven by the first planetary gears 44 to rotate the second outer ring gear 32 will be transmitted to the torsion element 34, causing the torsion element 34 to be deformed by the force of torsion. The strain gauge A on the surface can feel and measure the value of the torque, so that the controller of the electric motor 76 can judge whether it needs to output auxiliary power.

當該電動馬達76的控制器判斷需要輸出輔助的動力時,會驅動該電動輸出齒輪762帶動該齒盤64轉動,這時該齒盤64除了接收來自於輸出中空管54的腳踩的動力以外,還可以加上該電動馬達76輔助的動力,讓電動自行車的騎乘者踩踏時若阻力增加,也就是該曲柄軸52及該輸出中空管54的負載提升時,就能經由該應變規A量測到的扭力變化增加該電動馬達76的動力輸出,藉由電動馬達76輔助的動力使騎乘時的踩踏更加省力。 When the controller of the electric motor 76 judges that it is necessary to output auxiliary power, it will drive the electric output gear 762 to drive the toothed disc 64 to rotate. , can also add the auxiliary power of the electric motor 76, so that if the resistance increases when the rider of the electric bicycle pedals, that is, when the load of the crankshaft 52 and the output hollow tube 54 is lifted, the strain gauge can pass through the electric bicycle. The torque change measured by A increases the power output of the electric motor 76, and the power assisted by the electric motor 76 makes pedaling more labor-saving when riding.

進一步說明本發明第一較佳實施例之踩踏扭力感測裝置100的構造,請配合參看圖1至圖4所示,該外殼10具有一管狀本體14,該管狀本體14內周面的右側具有數個第一鍵槽141,左側具有數個第二鍵槽142。該管狀本體14鄰近該第一鍵槽141的右端螺合一第一端蓋16,該第一端蓋16的中間具有一第一穿孔161,於該第一端蓋16的內部嵌設一第一軸承162,該管狀本體14鄰近該第二鍵槽142的左端螺合一第二端蓋18,該第二端蓋18的中間具有一第二穿孔181,該曲柄軸52的右端 穿出該第一穿孔161,該曲柄軸52的左端穿出該第二穿孔181,且該曲柄軸52右側的部分穿置於該第一軸承162。 To further illustrate the structure of the pedaling torque sensing device 100 according to the first preferred embodiment of the present invention, please refer to FIG. 1 to FIG. Several first key slots 141 have several second key slots 142 on the left side. The right end of the tubular body 14 adjacent to the first keyway 141 is screwed together with a first end cap 16, the middle of the first end cap 16 has a first through hole 161, and a first end cap 16 is embedded inside Bearing 162, the left end of the tubular body 14 adjacent to the second keyway 142 is screwed with a second end cover 18, the middle of the second end cover 18 has a second through hole 181, the right end of the crankshaft 52 Through the first through hole 161 , the left end of the crankshaft 52 passes through the second through hole 181 , and the right part of the crankshaft 52 passes through the first bearing 162 .

該第一外齒圈20的外周面具有數個第一鍵座22,該第一鍵座22與該第一鍵槽141相對並於兩者內嵌設一第一鍵塊24,使該第一外齒圈20結合固定於該外殼10內不能轉動。並且在其他的較佳實施例中,該外殼10可僅設有一個第一鍵槽141,用以配合第一外齒圈20具有的一個第一鍵座22以及嵌設於兩者內的第一鍵塊24,同樣可將該第一外齒圈20結合固定於該外殼10內不能轉動。 The outer peripheral surface of the first outer ring gear 20 has several first key seats 22, the first key seats 22 are opposite to the first key groove 141, and a first key block 24 is embedded in both, so that the first key seat 22 The outer ring gear 20 is combined and fixed in the housing 10 and cannot rotate. And in other preferred embodiments, the housing 10 may only be provided with a first keyway 141 for matching with a first key seat 22 of the first outer ring gear 20 and a first key seat 22 embedded in both. The key block 24 can also combine and fix the first outer ring gear 20 in the casing 10 so as not to rotate.

該扭轉元件34包括一連結環341、一固定環342以及一連接於該連結環341與該固定環342之間的頸部343,該連結環341同心地以周緣結合於該第二外齒圈32。在本較佳實施例中,該連結環341的周圍具有一傳動齒輪3411,該傳動齒輪3411與該第二外齒圈32同軸且該傳動齒輪3411整圈地嚙合該第二外齒圈32;在其他的較佳實施例中該連結環341的周緣可連接於該第二外齒圈32的端緣,使該第二外齒圈32以及該扭轉元件34成為一體的構造。 The torsion element 34 includes a connecting ring 341, a fixed ring 342 and a neck 343 connected between the connecting ring 341 and the fixing ring 342, the connecting ring 341 is concentrically combined with the second outer ring gear 32. In this preferred embodiment, there is a transmission gear 3411 around the connecting ring 341, the transmission gear 3411 is coaxial with the second outer ring gear 32 and the transmission gear 3411 meshes with the second outer ring gear 32 for a full circle; In other preferred embodiments, the peripheral edge of the connecting ring 341 can be connected to the end edge of the second outer ring gear 32 , so that the second outer ring gear 32 and the torsion element 34 are integrated.

該固定環342的外周面具有數個第二鍵座3421,該第二鍵座3421與該第二鍵槽142相對並於兩者內嵌設一第二鍵塊3422,藉此使該固定環342結合於該外殼10內且相對該外殼10固定不能轉動;並且在其他的較佳實施例中,該外殼10可僅設有一個第二鍵槽142,用以配合固定環342具有的一個第二鍵座3421以及嵌設於兩者內的第二鍵塊3422,同樣可將該固定環342結合固定於該外殼10內不能轉動。該固定環342的內側具有一軸承座3423,該軸承座3423嵌設一第二軸承3424,該曲柄軸52左側的部分穿置於該第二軸承3424。該頸部343是管體,該 頸部343的其中一端連接該連結環341的內周緣,另一端連接該固定環342的內周緣,該應變規A結合於該頸部343的表面。 The outer peripheral surface of the fixing ring 342 has several second key seats 3421, the second key seats 3421 are opposite to the second key groove 142 and a second key block 3422 is embedded in both, so that the fixing ring 342 Combined in the housing 10 and fixed relative to the housing 10 and cannot rotate; and in other preferred embodiments, the housing 10 may only be provided with a second keyway 142 for matching a second key that the fixing ring 342 has The seat 3421 and the second key block 3422 embedded in both can also combine and fix the fixing ring 342 in the housing 10 so as not to rotate. The inner side of the fixing ring 342 has a bearing seat 3423 , the bearing seat 3423 is embedded with a second bearing 3424 , and the left part of the crankshaft 52 passes through the second bearing 3424 . The neck 343 is a tube, the One end of the neck 343 is connected to the inner periphery of the connecting ring 341 , and the other end is connected to the inner periphery of the fixing ring 342 . The strain gauge A is combined on the surface of the neck 343 .

本發明除第一較佳實施例,該踩踏扭力感測裝置100是設置於旁軸式中置馬達系統200的型態以外,請參看9至12圖所示,亦可為設置在同軸式中置馬達系統300的型態。 In addition to the first preferred embodiment of the present invention, the pedaling torque sensing device 100 is set in the rangefinder type mid-mounted motor system 200, as shown in Figures 9 to 12, it can also be set in the coaxial type The type of motor system 300 is set.

在第二較佳實施例中該踩踏扭力感測裝置100同樣包括一外殼10、一第一外齒圈20、一扭力傳導組件30、一應變規A、一行星齒輪構造40以及一傳動組件50。該第一外齒圈20結合於該外殼10內不能轉動,該扭力傳導組件30包括一第二外齒圈32以及一扭轉元件34,該第二外齒圈32與該第一外齒圈20同心並且左右並列,該第二外齒圈32係可自轉地設置在該外殼10內,該扭轉元件34具有兩端且一端結合於該第二外齒圈32,另一端相對該外殼10固定不轉動。該應變規A係結合於該扭轉元件34的表面且較佳的結合位置是該扭轉元件34中間部分的表面。 In the second preferred embodiment, the pedaling torque sensing device 100 also includes a housing 10, a first outer ring gear 20, a torque transmission component 30, a strain gauge A, a planetary gear structure 40 and a transmission component 50 . The first outer ring gear 20 is combined in the housing 10 and cannot rotate. The torque transmission assembly 30 includes a second outer ring gear 32 and a torsion element 34. The second outer ring gear 32 is connected to the first outer ring gear 20. Concentric and juxtaposed left and right, the second external ring gear 32 is rotatably arranged in the casing 10, the torsion element 34 has two ends and one end is combined with the second external ring gear 32, and the other end is fixed relative to the casing 10. turn. The strain gauge A is combined with the surface of the torsion element 34 and the preferred combination position is the surface of the middle part of the torsion element 34 .

該行星齒輪構造40設有一行星架42,該行星架42是鏤空的圓管形框體並且橫跨於該第一外齒圈20及該第二外齒圈32的內側,該行星架42具有兩側且其中一側的周圍以環繞且間隔的排列方式樞設數個第一行星齒輪44,該些第一行星齒輪44的外側嚙合該第一外齒圈20,該行星架42另一側的周圍以環繞且間隔的排列方式樞設數個第二行星齒輪46,該些第二行星齒輪46的外側嚙合該第二外齒圈32。 The planetary gear structure 40 is provided with a planet carrier 42, the planet carrier 42 is a hollow cylindrical frame and straddles the inside of the first outer ring gear 20 and the second outer ring gear 32, the planet carrier 42 has Several first planetary gears 44 are pivoted around one side of the two sides in a circular and spaced arrangement. The outer sides of these first planetary gears 44 mesh with the first outer ring gear 20 . A plurality of second planetary gears 46 are pivotally arranged in a circumferential and spaced arrangement around the outer ring gear 32 , and the outer sides of the second planetary gears 46 mesh with the second outer ring gear 32 .

該傳動組件50包括一曲柄軸52以及一輸出中空管54,該曲柄軸52的中間部分穿過該扭力傳導組件30與行星齒輪構造40的中央,該曲柄軸52的左右兩端穿出該外殼10,該曲柄軸52具有一主動太陽齒輪521,該主動太陽齒輪521與該些第二行星齒輪46的內側嚙合。該輸出中空管54是管體且部分穿置於該外殼10內,該輸出中空管54可轉動地套設 於該曲柄軸52的周圍,該輸出中空管54的一端具有一輸出太陽齒輪541,該輸出太陽齒輪541與該些第一行星齒輪44的內側嚙合,該輸出中空管54伸出該外殼10的另一端具有一輸出端542,該輸出端542是用以帶動電動自行車的齒盤旋轉的構造。 The transmission assembly 50 includes a crankshaft 52 and an output hollow tube 54. The middle part of the crankshaft 52 passes through the center of the torque transmission assembly 30 and the planetary gear structure 40, and the left and right ends of the crankshaft 52 go through the center. In the housing 10 , the crankshaft 52 has a driving sun gear 521 , and the driving sun gear 521 meshes with the inner sides of the second planetary gears 46 . The output hollow tube 54 is a tube body and partly penetrates the casing 10, and the output hollow tube 54 is rotatably sleeved. Around the crankshaft 52, one end of the output hollow tube 54 has an output sun gear 541, the output sun gear 541 meshes with the inside of the first planetary gears 44, and the output hollow tube 54 protrudes from the housing The other end of 10 has an output end 542, and the output end 542 is a structure used to drive the chainring of the electric bicycle to rotate.

當本發明第二較佳實施例的踩踏扭力感測裝置100使用時,是安裝在同軸式中置馬達系統300。該同軸式中置馬達系統300具有一馬達座70,該馬達座70內具有一安裝室78,該踩踏扭力感測裝置100係安裝固定在該安裝室78內,該曲柄軸52的左右兩端伸出該安裝室78並分別結合一曲柄62,該曲柄62的末端結合一踏板621。設有一齒盤64,係位於右側的曲柄62與該輸出端542之間,該齒盤64環繞於該曲柄軸52的周圍,該輸出中空管54的輸出端542同心地連結於該齒盤64。 When the pedaling torque sensing device 100 of the second preferred embodiment of the present invention is used, it is installed in the coaxial mid-mounted motor system 300 . The coaxial mid-mounted motor system 300 has a motor base 70, and the motor base 70 has an installation chamber 78. The pedaling torque sensing device 100 is installed and fixed in the installation chamber 78. The left and right ends of the crank shaft 52 Protrude from the installation chamber 78 and combine with a crank 62 respectively, the end of the crank 62 is combined with a pedal 621 . There is a chainring 64, which is located between the crank 62 on the right side and the output end 542. The chainring 64 surrounds the crankshaft 52, and the output end 542 of the output hollow tube 54 is concentrically connected to the chainring. 64.

該第一外齒圈20、該扭力傳導組件30以及該行星齒輪構造40都安裝在該外殼10內的左側,該同軸式中置馬達系統300於該外殼10內的中間設置一電動馬達76,該電動馬達76具有控制器用以訊號接收該應變規A感測扭力的數據並包括一定子763以及一轉子764,配合該轉子764的位置,在該輸出中空管54的周圍可轉動地套設一馬達輸出軸765。該定子763環繞地固定在該外殼10內的周圍,該轉子764位於該定子763的內側並結合於該馬達輸出軸765,該馬達輸出軸765的右端連結一減速機構761,該減速機構761的右端具有一減速輸出端766,該減速輸出端766同心地連結於該齒盤64,該電動馬達76輸出的動力與該應變規A感測到該扭轉元件34承受的扭力成正比。 The first outer ring gear 20 , the torque transmission assembly 30 and the planetary gear structure 40 are all mounted on the left side of the housing 10 , and the coaxial mid-mounted motor system 300 is provided with an electric motor 76 in the middle of the housing 10 , The electric motor 76 has a controller for receiving signals from the torque sensed by the strain gauge A and includes a stator 763 and a rotor 764, which are rotatably sleeved around the output hollow tube 54 in accordance with the position of the rotor 764 A motor output shaft 765. The stator 763 is circumferentially fixed around the housing 10, the rotor 764 is located inside the stator 763 and coupled to the motor output shaft 765, the right end of the motor output shaft 765 is connected to a speed reduction mechanism 761, the speed reduction mechanism 761 The right end has a deceleration output end 766 , the deceleration output end 766 is concentrically connected to the chainring 64 , and the power output by the electric motor 76 is proportional to the torsion force of the torsion element 34 sensed by the strain gauge A.

當電動自行車騎乘者踩踏兩踏板621轉動該曲柄軸52時,會帶動該曲柄軸52以及主動太陽齒輪521旋轉,該主動太陽齒輪521的轉動帶動該些第一行星齒輪44沿著該第二外齒圈32旋轉,與該些第一行 星齒輪44設於同一行星架42的該些第二行星齒輪46會與該些第一行星齒輪44同動,使該些第二行星齒輪46沿著相對該外殼10固定的第一外齒圈20轉動,驅動具有該輸出太陽齒輪541的輸出中空管54旋轉,最後由該輸出端542帶動該齒盤64旋轉。 When the electric bicycle rider steps on the two pedals 621 to rotate the crankshaft 52, it will drive the crankshaft 52 and the driving sun gear 521 to rotate, and the rotation of the driving sun gear 521 will drive the first planetary gears 44 along the second The outer ring gear 32 rotates, with the first row of these The planetary gear 44 is arranged on the same planet carrier 42 and the second planetary gears 46 will move together with the first planetary gears 44, so that the second planetary gears 46 move along the first outer ring gear fixed relative to the housing 10. 20 rotates to drive the output hollow tube 54 with the output sun gear 541 to rotate, and finally the output end 542 drives the toothed disc 64 to rotate.

上述踩踏二踏板621使該踩踏扭力感測裝置100驅動該齒盤64的傳動過程中,該第二外齒圈32受到該扭轉元件34的限制不能自由轉動,這時該些第一行星齒輪44驅使該第二外齒圈32轉動的扭力會傳遞至該扭轉元件34,使該扭轉元件34受到扭轉的力量而變形,使設置於該扭轉元件34表面的應變規A量測到扭力的數值,使該電動馬達76的控制器判斷是否需要輸出輔助的動力。當該電動馬達76的控制器判斷需要輸出輔助的動力時,會驅動該轉子764透過該馬達輸出軸765及該減速機構761帶動該齒盤64轉動,這時該齒盤64除了接收來自於輸出中空管54的腳踩的動力以外,還可以加上該電動馬達76輔助的動力,藉由電動馬達76輔助的動力使騎乘時的踩踏更加省力。 During the process of stepping on the second pedal 621 to make the stepping torque sensing device 100 drive the chainring 64, the second outer ring gear 32 is restricted by the torsion element 34 and cannot rotate freely. At this time, the first planetary gears 44 drive The torsion force of the rotation of the second outer ring gear 32 will be transmitted to the torsion element 34, so that the torsion element 34 is deformed by the force of torsion, and the strain gauge A arranged on the surface of the torsion element 34 measures the value of the torsion force, so that The controller of the electric motor 76 determines whether it is necessary to output auxiliary power. When the controller of the electric motor 76 judges that it is necessary to output auxiliary power, it will drive the rotor 764 to drive the toothed disc 64 to rotate through the motor output shaft 765 and the reduction mechanism 761. In addition to the power of the pedal of the empty tube 54, the power assisted by the electric motor 76 can also be added, and the power assisted by the electric motor 76 makes the pedaling when riding more labor-saving.

進一步說明本發明第二較佳實施例之踩踏扭力感測裝置100的構造,請配合參看圖9至圖12所示,該外殼10是圓形且橫向設置的管體,該外殼10的內周面具有數個橫溝11,該橫溝11是延伸方向與該曲柄軸52的軸向平行的長溝,於該外殼10左側的端部形成一內徑較該外殼10其他部分內徑小的內環13,該內環13的內周面具有數個卡塊131;該第一外齒圈20的外周面具有數個凸塊21,該些凸塊21嵌設於該些橫溝11使該第一外齒圈20相對該外殼10固定不能轉動。 To further illustrate the structure of the pedaling torque sensing device 100 according to the second preferred embodiment of the present invention, please refer to FIGS. There are several transverse grooves 11 on the surface. The transverse grooves 11 are long grooves extending in parallel to the axial direction of the crankshaft 52. An inner diameter smaller than that of other parts of the housing 10 is formed at the left end of the housing 10. Ring 13, the inner peripheral surface of the inner ring 13 has several blocks 131; the outer peripheral surface of the first outer ring gear 20 has several protrusions 21, and these protrusions 21 are embedded in the transverse grooves 11 so that the The first outer ring gear 20 is fixed and cannot rotate relative to the housing 10 .

該扭轉元件34與第一較佳實施例中所述相同係包括一連結環341、一固定環342以及一連接於該連結環341與該固定環342之間的頸部343。該連結環341的周圍具有一傳動齒輪3411,該傳動齒輪3411 與該第二外齒圈32同軸且該傳動齒輪3411整圈地嚙合該第二外齒圈32,該固定環342位於該內環13的內側並且於外周面具有數個凹部3425,該些卡塊131嵌入該些凹部3425,將該固定環342結合於該外殼10不能轉動,該頸部343是管體且其中一端連接該連結環341的內周緣,另一端連接該固定環342的內周緣,該應變規A結合於該頸部343的表面。 The torsion element 34 is the same as that described in the first preferred embodiment, including a connecting ring 341 , a fixing ring 342 and a neck 343 connected between the connecting ring 341 and the fixing ring 342 . There is a transmission gear 3411 around the connecting ring 341, and the transmission gear 3411 It is coaxial with the second outer ring gear 32 and the transmission gear 3411 meshes with the second outer ring gear 32 for a full circle. The fixed ring 342 is located inside the inner ring 13 and has several recesses 3425 on the outer peripheral surface. The block 131 is embedded in these recesses 3425, and the fixed ring 342 is combined with the housing 10 so that it cannot rotate. The neck 343 is a tubular body and one end is connected to the inner peripheral edge of the connecting ring 341, and the other end is connected to the inner peripheral edge of the fixed ring 342. , the strain gauge A is combined with the surface of the neck 343 .

本較佳實施例除上述是以數個外殼10的橫溝11配合第一外齒圈20的數個凸塊21以外,亦可僅有一個橫溝11與該凸塊21配合,同樣能達到將該第一外齒圈20結合於該外殼10內不能轉動的功效。此外,外殼10的卡塊131與該固定環342的凹部3425的配合亦可為一個卡塊131與一個凹部3425凹凸配合的設置,同樣可將該扭轉元件34的固定環342固定於該外殼10的內環13。 In this preferred embodiment, except that the transverse grooves 11 of several casings 10 cooperate with the several projections 21 of the first external ring gear 20, there may also be only one transverse groove 11 to cooperate with the projections 21, which can also achieve The first external ring gear 20 is combined with the effect of being non-rotatable in the housing 10 . In addition, the cooperation between the clamping block 131 of the housing 10 and the concave portion 3425 of the fixing ring 342 can also be a concave-convex arrangement between the clamping block 131 and a concave portion 3425, and the fixing ring 342 of the torsion element 34 can also be fixed to the housing 10 The inner ring 13.

以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above description is only a preferred feasible embodiment of the present invention, and all equivalent changes made by applying the description of the present invention and the scope of the patent application should be included in the scope of the patent of the present invention.

100:踩踏扭力感測裝置 100: pedaling torque sensing device

10:外殼 10: shell

50:傳動組件 50: Transmission components

52:曲柄軸 52: crankshaft

542:輸出端 542: output terminal

Claims (8)

一種電動自行車之踩踏扭力感測裝置,包括:一外殼;一第一外齒圈,結合於該外殼內;一扭力傳導組件,包括一第二外齒圈以及一扭轉元件,該第二外齒圈可自轉地設置於該外殼內,該扭轉元件的一端結合於該第二外齒圈,另一端相對該外殼固定;一應變規,結合於該扭轉元件的表面;一行星齒輪構造,設有一行星架,該行星架其中一側的周圍樞設數個第一行星齒輪,該行星架另一側的周圍樞設數個第二行星齒輪,該些第一行星齒輪的外側嚙合該第一外齒圈,該些第二行星齒輪的外側嚙合該第二外齒圈;以及一傳動組件,包括一曲柄軸以及一輸出中空管,該曲柄軸穿過該扭力傳導組件與該行星齒輪構造的中央,該曲柄軸具有一主動太陽齒輪,該主動太陽齒輪與該些第二行星齒輪的內側嚙合,該輸出中空管可轉動地套設於該曲柄軸的周圍,該輸出中空管的一端具有一輸出太陽齒輪,該輸出太陽齒輪與該些第一行星齒輪的內側嚙合,該輸出中空管的另一端具有一輸出端,用以帶動電動自行車的齒盤旋轉;其中該扭轉元件包括一連結環、一固定環以及一連接於該連結環與該固定環之間的頸部,該連結環同心地結合於該第二外齒圈,該固定環相對該外殼固定;該應變規結合於該頸部的表面;該頸部是管體並且其中一端連接該連結環的內周緣,另一端連接該固定環的內周緣,該固定環結合於該外殼內。 A pedaling torque sensing device for an electric bicycle, comprising: a housing; a first external gear, combined in the housing; a torque transmission component, including a second external gear and a torsion element, the second external gear One end of the torsion element is connected to the second outer ring gear, and the other end is fixed relative to the casing; a strain gauge is combined on the surface of the torsion element; a planetary gear structure is provided with a A planetary carrier, with several first planetary gears pivoted around one side of the planetary carrier, and several second planetary gears pivoted around the other side of the planetary carrier, the outer sides of the first planetary gears mesh with the first outer ring gear, the outer side of the second planetary gears meshes with the second outer ring gear; and a transmission assembly, including a crankshaft and an output hollow tube, the crankshaft passes through the torque transmission assembly and the planetary gear structure In the center, the crankshaft has a driving sun gear, the driving sun gear meshes with the inside of the second planetary gears, the output hollow tube is rotatably sleeved around the crankshaft, and one end of the output hollow tube There is an output sun gear, the output sun gear meshes with the inner sides of the first planetary gears, and the other end of the output hollow tube has an output end, which is used to drive the toothed disc of the electric bicycle to rotate; wherein the torsion element includes a A connecting ring, a fixing ring and a neck connected between the connecting ring and the fixing ring, the connecting ring is concentrically combined with the second outer ring gear, the fixing ring is fixed relative to the housing; the strain gauge is combined with The surface of the neck; the neck is a tube body and one end is connected to the inner periphery of the connecting ring, and the other end is connected to the inner periphery of the fixed ring, and the fixed ring is combined in the shell. 如請求項1所述之電動自行車之踩踏扭力感測裝置,其中該連結環的周圍具有一傳動齒輪,該傳動齒輪與該第二外齒圈同軸且該傳動齒輪整圈地嚙合該第二外齒圈。 The pedaling torque sensing device of an electric bicycle as described in claim 1, wherein a transmission gear is provided around the connecting ring, the transmission gear is coaxial with the second outer ring gear and the transmission gear meshes with the second outer ring gear for a full circle. ring gear. 如請求項1所述之電動自行車之踩踏扭力感測裝置,其中該外殼具有一管狀本體,該管狀本體內周面的一側具有至少一第一鍵槽,另一側具有至少一第二鍵槽,該第一外齒圈的外周面具有至少一第一鍵座,該第一鍵座與該第一鍵槽相對並於兩者內嵌設一第一鍵塊,該固定環的外周面具有至少一第二鍵座,該第二鍵座與該第二鍵槽相對並於兩者內嵌設一第二鍵塊。 The pedaling torque sensing device of an electric bicycle according to Claim 1, wherein the housing has a tubular body, one side of the inner peripheral surface of the tubular body has at least one first keyway, and the other side has at least one second keyway, The outer peripheral surface of the first outer ring gear has at least one first key seat, the first key seat is opposite to the first key groove and a first key block is embedded in both, the outer peripheral surface of the fixed ring has at least one The second key seat is opposite to the second key groove and a second key block is embedded in both. 如請求項3所述之電動自行車之踩踏扭力感測裝置,其中該管狀本體鄰近該第一鍵槽的一端螺合一第一端蓋,該第一端蓋具有一第一穿孔並於內部嵌設一第一軸承,該曲柄軸穿過該第一穿孔且穿置於該第一軸承;該管狀本體鄰近該第二鍵槽的另一端螺合一第二端蓋,該第二端蓋具有一第二穿孔,該曲柄軸穿過該第二穿孔。 The pedaling torque sensing device of an electric bicycle according to claim 3, wherein one end of the tubular body adjacent to the first keyway is screwed to a first end cap, and the first end cap has a first through hole and is embedded inside A first bearing, the crankshaft passes through the first through hole and passes through the first bearing; the other end of the tubular body adjacent to the second keyway is screwed to a second end cover, and the second end cover has a first Two through holes, the crank shaft passes through the second through holes. 如請求項4所述之電動自行車之踩踏扭力感測裝置,其中該固定環的內側具有一軸承座,該軸承座嵌設一第二軸承,該曲柄軸穿置於該第二軸承。 The pedaling torque sensing device of an electric bicycle as described in claim 4, wherein the inner side of the fixed ring has a bearing seat, and a second bearing is embedded in the bearing seat, and the crank shaft passes through the second bearing. 如請求項1所述之電動自行車之踩踏扭力感測裝置,其中該外殼是管體並且內周面具有至少一橫溝,該橫溝是延伸方向與該曲柄軸的軸向平行的長溝,該第一外齒圈的外周面具有至少一凸塊,該凸塊嵌設於該橫溝固定;配合該固定環的位置於該外殼的端部形成一內徑較該外殼其他部分內徑小的內環,該內環的內周面具有至少一卡塊,該固定環的外周面具有至少一凹部,該卡塊嵌入該凹部固定該固定環。 The pedaling torque sensing device of an electric bicycle according to Claim 1, wherein the housing is a tubular body and the inner peripheral surface has at least one transverse groove, the transverse groove is a long groove extending in parallel to the axial direction of the crankshaft, the The outer peripheral surface of the first external ring gear has at least one protrusion, which is embedded in the transverse groove and fixed; the position of the fixed ring is matched with the end of the housing to form a ring whose inner diameter is smaller than that of other parts of the housing. Inner ring, the inner peripheral surface of the inner ring has at least one block, the outer peripheral surface of the fixed ring has at least one recess, and the block is inserted into the recess to fix the fixed ring. 如請求項1至6中任一項所述之電動自行車之踩踏扭力感測裝置,其中該輸出端是單向軸承座,該單向軸承座設置一單向軸承。 The pedaling torque sensing device of an electric bicycle according to any one of Claims 1 to 6, wherein the output end is a one-way bearing seat, and the one-way bearing seat is provided with a one-way bearing. 如請求項1至6中任一項所述之電動自行車之踩踏扭力感測裝置,其中該些第一行星齒輪、該第一外齒圈及該輸出太陽齒輪配合的減速比與該些第二行星齒輪、該第二外齒圈及該主動太陽齒輪配合的減速比相同。 The pedaling torque sensing device of an electric bicycle as described in any one of claims 1 to 6, wherein the reduction ratios of the first planetary gears, the first outer ring gear and the output sun gear are the same as those of the second The reduction ratios of the planetary gear, the second external ring gear and the driving sun gear are the same.
TW111115771A 2022-04-26 2022-04-26 Electric Bicycle Pedal Torque Sensing Device TWI809840B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6196347B1 (en) * 1998-09-22 2001-03-06 Industrial Technology Research Institute Power transmission and pedal force sensing system for an electric bicycle
CN103661762A (en) * 2013-11-18 2014-03-26 新安乃达驱动技术(上海)有限公司 Electric power bicycle and motor drive system arranged in electric power bicycle
JP2018091832A (en) * 2016-11-30 2018-06-14 健騰精密機電股▲ふん▼有限公司 Axial rotation type torque sensor
CN109878629A (en) * 2019-04-02 2019-06-14 无锡川克智能电机有限公司 Electric bicycle based on strain-ga(u)ge transducer surveys square system
CN109969333A (en) * 2019-04-02 2019-07-05 无锡川克智能电机有限公司 Electric bicycle based on planetary gear train transmission system surveys torque mechanism
CN111532368A (en) * 2020-06-03 2020-08-14 深圳市洋利昂科技有限责任公司 Split type drive and speed change gear and electric power assisted bicycle

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6196347B1 (en) * 1998-09-22 2001-03-06 Industrial Technology Research Institute Power transmission and pedal force sensing system for an electric bicycle
CN103661762A (en) * 2013-11-18 2014-03-26 新安乃达驱动技术(上海)有限公司 Electric power bicycle and motor drive system arranged in electric power bicycle
JP2018091832A (en) * 2016-11-30 2018-06-14 健騰精密機電股▲ふん▼有限公司 Axial rotation type torque sensor
CN109878629A (en) * 2019-04-02 2019-06-14 无锡川克智能电机有限公司 Electric bicycle based on strain-ga(u)ge transducer surveys square system
CN109969333A (en) * 2019-04-02 2019-07-05 无锡川克智能电机有限公司 Electric bicycle based on planetary gear train transmission system surveys torque mechanism
CN111532368A (en) * 2020-06-03 2020-08-14 深圳市洋利昂科技有限责任公司 Split type drive and speed change gear and electric power assisted bicycle

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