TWI809599B - Spray mixing device for producing tire puncture sealant - Google Patents
Spray mixing device for producing tire puncture sealant Download PDFInfo
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- TWI809599B TWI809599B TW110146448A TW110146448A TWI809599B TW I809599 B TWI809599 B TW I809599B TW 110146448 A TW110146448 A TW 110146448A TW 110146448 A TW110146448 A TW 110146448A TW I809599 B TWI809599 B TW I809599B
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Abstract
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本發明係屬一種用以生產輪胎刺穿密封劑的噴霧攪拌裝置,該裝置包含有可容納混合溶液的圓柱形空間的容器,用以容器中混合溶液的攪拌器,攪拌器設有可在混合溶液中旋轉的渦輪式葉片,馬達動力源可驅動攪拌器,該容器上方開口端設置有複數個噴霧式噴頭的噴霧器系統,於容器的內周壁另設有複數個相間隔的垂直擾流板,藉此可用以生產輪胎刺穿密封劑時,可達到攪拌分散混合溶液,噴霧式噴頭的投料方式,使投入料降低其顆粒尺寸,減少基底溶液與投入料產生破乳機率。The invention belongs to a spray mixing device for producing tire puncture sealant. The device includes a container with a cylindrical space capable of containing a mixed solution, and an agitator for mixing the solution in the container. Turbine-type blades rotating in the solution, the motor power source can drive the agitator, the upper opening of the container is equipped with a sprayer system with a plurality of spray nozzles, and a plurality of spaced vertical spoilers are arranged on the inner peripheral wall of the container. In this way, when the tire puncture sealant is produced, the mixed solution can be stirred and dispersed, and the feeding method of the spray nozzle can reduce the particle size of the input material and reduce the chance of demulsification between the base solution and the input material.
市售補胎劑(或稱密封劑)主要以合成丁苯橡膠或天然橡膠為基底原料,再添加大量防凍劑、水及少量表面活性劑、抗氧化劑及黏著劑等以製成補胎劑。由於橡膠自身並不溶於水,需藉由表面活性劑或事先製成水性膠乳方式,來達到與水充分混合之成效,但水性乳膠如直接添加大量丙二醇(抗凍劑)會造成乳膠破乳,進而凝聚出固形物,而為避免上述凝聚現象發生,補胎劑生產設備常運用緩慢滴加方式將抗凍劑投入混拌桶內,即利用單管滴漏或多管滴漏的方式將抗凍劑投入混拌桶內,使得抗凍劑滴漏速度慢,生產效率無法提升。再者,上述混拌桶在液體混合時其水流型主要是切向流與層流,中心攪拌器旋轉時液體會形成下凹漩渦,當轉速升高雖可增加分散效果,但同時容易造成空氣進入液體機會,降低混合成效。然,由於科技的進步及經發明人深入研究之後,發展出一種用以生產輪胎刺穿密封劑的噴霧攪拌裝置,該裝置包含有可容放混合溶液的容器,該容器內部具有一攪拌器,於容器內周壁設有垂直擾流板,前述容器開口上方另設有一噴霧器系統,該噴霧器系統則設有複數個噴霧式噴頭,使噴頭的投料以霧狀方式進入容器中的過程裏,該投料可降低顆粒尺寸,藉由前述擾流板可增強混合溶液的垂直流動性,前述攪拌器所具備的渦輪式葉片可強化攪拌混合溶液的軸向流,前述噴霧式噴頭的投料更能減少與混合溶液相混合時,讓混合溶液產生破乳機率者。Commercially available puncture sealants (or sealants) mainly use synthetic styrene-butadiene rubber or natural rubber as the base material, and then add a large amount of antifreeze, water, a small amount of surfactants, antioxidants, and adhesives to make puncture sealants. Since the rubber itself is not soluble in water, it is necessary to use a surfactant or make a water-based latex in advance to achieve the effect of fully mixing with water. However, if a large amount of propylene glycol (antifreeze) is directly added to the water-based latex, the latex will break. Then condense the solid matter, and in order to avoid the above-mentioned agglomeration phenomenon, the puncture sealant production equipment often uses the slow drop method to put the antifreeze into the mixing tank, that is, the antifreeze is poured into the mixing tank by using a single-pipe drip or multi-pipe drip. Putting it into the mixing tank makes the antifreeze drip slow and the production efficiency cannot be improved. Furthermore, the water flow pattern of the above-mentioned mixing tank is mainly tangential flow and laminar flow when the liquid is mixed. When the central agitator rotates, the liquid will form a concave vortex. When the rotating speed increases, the dispersion effect can be increased, but at the same time it is easy to cause air Into the liquid opportunity, reducing mixing effectiveness. However, due to the advancement of science and technology and after in-depth research by the inventor, a spray mixing device for producing tire puncture sealants has been developed. A vertical spoiler is provided on the inner peripheral wall of the container, and a sprayer system is provided above the opening of the aforementioned container. The particle size can be reduced, the vertical fluidity of the mixed solution can be enhanced by the aforementioned spoiler, the turbine blades of the aforementioned agitator can strengthen the axial flow of the mixed solution, and the feeding of the aforementioned spray nozzle can reduce and mix When the solutions are mixed, the mixed solution has a chance of demulsification.
本發明之主要目的,其係提供一種用以生產輪胎刺穿密封劑的噴霧攪拌裝置,該裝置包含有可容納混合溶液的圓柱形空間的容器,用以容器中混合溶液的攪拌器,攪拌器設有可在混合溶液中旋轉的渦輪式葉片,馬達動力源可驅動攪拌器,該容器上方開口端設置有複數個噴霧式噴頭的噴霧器系統,於容器的內周壁另設有複數個相間隔的垂直擾流板,藉此可用以生產輪胎刺穿密封劑時,可達到攪拌分散混合溶液,噴霧式噴頭的投料方式,使投入料降低其顆粒尺寸,減少基底溶液與投入料產生破乳機率。The main object of the present invention is to provide a spray mixing device for producing a tire puncture sealant, which device comprises a container with a cylindrical space capable of containing a mixed solution, an agitator for mixing the solution in the container, an agitator It is equipped with turbine-type blades that can rotate in the mixed solution, and the motor power source can drive the stirrer. The upper opening of the container is equipped with a sprayer system with a plurality of spray nozzles. The vertical spoiler can be used to produce the tire puncture sealant. It can stir and disperse the mixed solution. The feeding method of the spray nozzle reduces the particle size of the input material and reduces the chance of demulsification between the base solution and the input material.
請參閱第一及二圖所示,本發明係提供一種用以生產輪胎刺穿密封劑的噴霧攪拌裝置,其包含一容器1、一攪拌器22、一投料設備3,該容器1具有一可容納混合溶液5的圓柱形空間10,於該容器1底端在其中心形成有一具有一流通通道130的輸出管13,而容器1內周壁係設置有複數個相間隔排列的垂直擾流板14,其可增加混合溶液5的上下流動性即言軸向流;該攪拌器22包含一安裝在中心旋轉軸220末端的渦輪式葉片221,該渦輪式葉片221係可伸入前述容器1內並座落於前述圓柱形空間10中,而容器1開口上方係裝設有一固定支架2,其上設置有一馬達21,該馬達21可連接於前述中心旋轉軸220的頭端以驅動攪拌器22的渦輪式葉片221進行轉動,使該渦輪式葉片221攪拌位於前述容器1內的混合溶液5;前述投料設備3係設置有一具有複數個噴霧式噴頭311的噴霧器系統31,利用噴霧式噴頭311的噴霧器系統31投料可降低投入料521顆粒尺寸,減少混合時該容器1內的基底溶液51與投入料521產生破乳機率,藉由上述結構使攪拌分散更具效益,並能提升生產品質達到商業化目的。Please refer to the first and second figures, the present invention provides a spray mixing device for producing tire puncture sealant, which includes a
前述基底溶液51可藉由一基底進料管6輸送至容器1中,如第三圖所示。The
前述容器1外周壁係設置有一環側翼11,該環側翼11上具有一缺口12。The outer peripheral wall of the
前述固定支架2係可為一拱型體,其二末端係橫跨前述容器1上方,並固定在該容器1外周壁的環側翼11上。Aforesaid
前述攪拌器22採用渦輪式葉片221,其可強化攪拌軸向流、減少徑向流,可使前述容器1內的混合溶液5直接由上往下層翻動,減少橫向移動,增加分散效果。The
前述投料設備3係包含有一分流管32及一副原料儲存桶4,該分流管32係由一L型管321、一環型管322所組成,該L型管321一端與前述副原料儲存桶4相連接,該副原料儲存桶4可儲放至少一添加劑52,而該L型管321之另一端則與環型管322相結合,且該L型管321可穿納於前述容器1之環側翼11上的缺口12,而環型管322可固定在容器1之環側翼11上,於本實施例中,該環型管322定位在該環側翼11上的前述固定支架2上,該環型管322上配置前述噴霧器系統31,且一幫浦33設置於該L型管321上,以提供該分流管32輸送添加劑52的動力,The
請參閱第三及四圖,藉由前述噴霧器系統31之噴霧式噴頭311可達到噴灑出的投入料521細化、分散及快速投入前述容器1內的圓柱形空間10中,以加速添加劑52與基底溶液51相互混合的速度,提升混合效率。Please refer to the third and fourth figures, by the
綜觀前論,本發明之用以生產輪胎刺穿密封劑的噴霧攪拌裝置,該裝置包含有可容放混合溶液5的容器1,該容器1內部具有一攪拌器22,於容器1內周壁設有垂直擾流板14,前述容器1開口上方另設有一噴霧器系統31,該噴霧器系統31則設有複數個噴霧式噴頭311,使噴頭的投料以霧狀方式進入容器1中的過程裏,該投料可降低顆粒尺寸,藉由前述擾流板14可增強混合溶液5的垂直流動性,前述攪拌器22所具備的渦輪式葉片221可強化攪拌混合溶液5的軸向流,前述噴霧式噴頭311的投料更能減少與混合溶液5相混合時,讓混合溶液5產生破乳機率,藉由上述等功能使攪拌分散更具效益,除了可大量快速生產外,並同時能提升生產品質達到商業化目的。In view of the foregoing discussion, the spray mixing device for producing tire puncture sealants according to the present invention includes a
1...容器
10...圓柱形空間
11...環側翼
12...缺口
13...輸出管
130...流通通道
14...擾流板
2...固定支架
21...馬達
22...攪拌器
220...中心旋轉軸
221...渦輪式葉片
3...投料設備
31...噴霧器系統
311...噴霧式噴頭
32...分流管
321...L型管
322...環型管
33...幫浦
4...副原料儲存桶
5...混合溶液
51...基底溶液
52...添加劑
521...投入料
6...基底進料管
A、B、C、D...虛擬環圈
1
第一圖:係本發明之部分元件分解圖。 第二圖:係本發明之立體局部剖視圖。 第三圖:係本發明之使用狀態及剖視平面圖 第四圖:係本發明之使用狀態及俯視圖。 The first figure: is an exploded view of some components of the present invention. The second figure: is a three-dimensional partial sectional view of the present invention. The third figure: is the use state and cross-sectional plan view of the present invention The fourth figure: is the use state and top view of the present invention.
1...容器
10...圓柱形空間
11...環側翼
12...缺口
13...輸出管
130...流通通道
14...擾流板
2...固定支架
21...馬達
22...攪拌器
220...中心旋轉軸
221...渦輪式葉片
3...投料設備
31...噴霧器系統
311...噴霧式噴頭
32...分流管
321...L型管
322...環型管
33...幫浦
6...基底進料管
1
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202343133U (en) * | 2011-11-18 | 2012-07-25 | 黄一宪 | Coating homogenization system |
CN204544043U (en) * | 2015-01-21 | 2015-08-12 | 青岛科技大学 | A kind of jet-loop Efficient Agitator |
TWI588126B (en) * | 2016-06-15 | 2017-06-21 | 南亞塑膠工業股份有限公司 | A succinic acid crystallization method of improving the uniformity |
CN207153623U (en) * | 2017-07-18 | 2018-03-30 | 湖北首云新材料有限公司 | A kind of water-repellent paint production equipment |
CN211170735U (en) * | 2019-11-05 | 2020-08-04 | 张家港宏昌钢板有限公司 | Molten iron desulphurization device |
TWI720347B (en) * | 2018-09-27 | 2021-03-01 | 王士榮 | Agitator and agitating device |
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- 2021-12-10 TW TW110146448A patent/TWI809599B/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202343133U (en) * | 2011-11-18 | 2012-07-25 | 黄一宪 | Coating homogenization system |
CN204544043U (en) * | 2015-01-21 | 2015-08-12 | 青岛科技大学 | A kind of jet-loop Efficient Agitator |
TWI588126B (en) * | 2016-06-15 | 2017-06-21 | 南亞塑膠工業股份有限公司 | A succinic acid crystallization method of improving the uniformity |
CN207153623U (en) * | 2017-07-18 | 2018-03-30 | 湖北首云新材料有限公司 | A kind of water-repellent paint production equipment |
TWI720347B (en) * | 2018-09-27 | 2021-03-01 | 王士榮 | Agitator and agitating device |
CN211170735U (en) * | 2019-11-05 | 2020-08-04 | 张家港宏昌钢板有限公司 | Molten iron desulphurization device |
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