TWI808926B - Fabrication method of complementary metal oxide semi-microelectromechanical pressure sensor - Google Patents
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Abstract
本發明揭露一種互補式金氧半微機電壓力感測器之製作方法,首先提供一互補式金氧半裝置,其包含依序由下而上設置的一半導體基板、一第一氧化絕緣層、一有摻雜多晶矽層、一第二氧化絕緣層、一圖案化多晶矽層與一金屬佈線層。圖案化多晶矽層包含未摻雜多晶矽。接著,移除金屬佈線層之外露的氧化絕緣結構,並形成一第一金屬層於第二氧化絕緣層、圖案化多晶矽層與金屬佈線層上。此外,移除第一金屬層之部分與氧化絕緣結構之部分,以露出未摻雜多晶矽,並形成一腔體與一孔洞。形成一第二金屬層於第一金屬層上,以密封孔洞。The invention discloses a manufacturing method of a complementary metal-oxide-semiconductor micro-electromechanical pressure sensor. First, a complementary metal-oxide-semiconductor device is provided, which includes a semiconductor substrate, a first oxide insulating layer, a doped polysilicon layer, a second oxide insulating layer, a patterned polysilicon layer, and a metal wiring layer arranged sequentially from bottom to top. The patterned polysilicon layer includes undoped polysilicon. Next, remove the exposed oxide insulation structure of the metal wiring layer, and form a first metal layer on the second oxide insulation layer, the patterned polysilicon layer and the metal wiring layer. In addition, a portion of the first metal layer and a portion of the oxidized insulating structure are removed to expose the undoped polysilicon, and a cavity and a hole are formed. A second metal layer is formed on the first metal layer to seal the hole.
Description
本發明係關於一種壓力感測器之製作方法,且特別關於一種互補式金氧半微機電壓力感測器之製作方法。The present invention relates to a manufacturing method of a pressure sensor, and in particular to a manufacturing method of a complementary metal-oxygen semi-microelectromechanical pressure sensor.
在過去的三十年中,互補金屬氧化物半導體(CMOS)已廣泛用於積體電路(IC)的製造。 由於大量的研究人力和投入,積體電路的發展和創新取得了突飛猛進的發展,顯著提高了其可靠性和產量,同時,生產成本大幅降低。目前,此技術已達到成熟穩定的水平,對於半導體的持續發展,除了緊跟當前技術發展趨勢外,必須實現突破,提供特殊的生產工藝,增強系統整合度。Over the past three decades, complementary metal-oxide semiconductors (CMOS) have been widely used in the fabrication of integrated circuits (ICs). Thanks to a large amount of research manpower and investment, the development and innovation of integrated circuits has made rapid progress, significantly improving their reliability and yield, and at the same time, the production cost has been greatly reduced. At present, this technology has reached a mature and stable level. For the sustainable development of semiconductors, in addition to keeping up with the current technological development trend, breakthroughs must be achieved, special production processes must be provided, and system integration must be enhanced.
在這方面,微機電系統(MEMS)是一種完全不同於傳統技術的新型加工技術。 它主要利用半導體技術生產MEMS結構; 同時它能夠製造具有電子和機械功能的產品。 因此,它具有批量處理,小型化和高性能的優點,並且非常適用於需要以降低的成本進行大規模生產的生產工業。因此,對於這種穩定且不斷發展的CMOS技術,MEMS和電路的集成可以是實現系統集成的更好方法。在傳統技術中,如第1圖所示,微機電壓力感測器通常有一半導體基板10與一金屬結構12。半導體基板10與金屬結構12中間有空腔。當壓力施加在金屬結構12上時,金屬結構12會凹陷。若製程有誤差時,半導體基板10與金屬結構12會發生短路。為了避免短路發生,美國專利US8794075利用氮化物層來避免金屬結構與半導體基板發生短路,並氮化物層並非為標準製程所使用的材料。美國專利9540230則是在兩個半導體基板分別進行CMOS製程與MEMS製程,再將兩個半導體基板上的結構整合為壓力感測器。然而,此技術之成本較高。In this regard, microelectromechanical systems (MEMS) are a new processing technology that is completely different from conventional technologies. It mainly uses semiconductor technology to produce MEMS structures; at the same time it is able to manufacture products with electronic and mechanical functions. Therefore, it has the advantages of batch processing, miniaturization, and high performance, and is very suitable for production industries that require mass production at reduced costs. Therefore, for this stable and growing CMOS technology, the integration of MEMS and circuits can be a better way to achieve system integration. In the conventional technology, as shown in FIG. 1 , the MEMS pressure sensor usually has a
因此,本發明係在針對上述的困擾,提出一種互補式金氧半微機電壓力感測器之製作方法,以解決習知所產生的問題。Therefore, the present invention is aimed at the above problems, and proposes a manufacturing method of a complementary metal oxide semi-microelectromechanical pressure sensor to solve the conventional problems.
本發明的主要目的,在於提供一種互補式金氧半微機電壓力感測器之製作方法,其降低成本,並避免有摻雜多晶矽層與金屬層發生短路。The main purpose of the present invention is to provide a manufacturing method of a complementary metal oxide semi-microelectromechanical pressure sensor, which can reduce the cost and avoid the short circuit between the doped polysilicon layer and the metal layer.
為達上述目的,本發明提供一種互補式金氧半微機電壓力感測器之製作方法。首先,提供一互補式金氧半裝置,其係包含依序由下而上設置的一半導體基板、一第一氧化絕緣層、一有摻雜多晶矽層、一第二氧化絕緣層、一圖案化多晶矽層與一金屬佈線層。金屬佈線層設於第二氧化絕緣層與圖案化多晶矽層上,圖案化多晶矽層包含未摻雜多晶矽,第二氧化絕緣層具有一內區域與環繞內區域之一外區域。未摻雜多晶矽位於內區域上,金屬佈線層包含露出於外且設於未摻雜多晶矽上之一氧化絕緣結構。接著,形成一遮罩於內區域之正上方的金屬佈線層上,以移除外區域之正上方的氧化絕緣結構,從而露出第二氧化絕緣層與圖案化多晶矽層。再來,移除遮罩,並形成一第一金屬層於第二氧化絕緣層、圖案化多晶矽層與金屬佈線層上。接著,移除內區域之正上方的第一金屬層之部分與氧化絕緣結構,以露出未摻雜多晶矽,並於內區域之正上方形成一腔體與其連通之一孔洞。最後,形成一第二金屬層於第一金屬層上,以密封孔洞,從而形成一互補式金氧半微機電壓力感測器。To achieve the above purpose, the present invention provides a method for manufacturing a complementary metal oxide semi-microelectromechanical pressure sensor. Firstly, a complementary metal-oxide-semiconductor device is provided, which includes a semiconductor substrate, a first oxide insulating layer, a doped polysilicon layer, a second oxide insulating layer, a patterned polysilicon layer and a metal wiring layer sequentially arranged from bottom to top. The metal wiring layer is disposed on the second insulating oxide layer and the patterned polysilicon layer. The patterned polysilicon layer includes undoped polysilicon. The second insulating oxide layer has an inner region and an outer region surrounding the inner region. The undoped polysilicon is located on the inner region, and the metal wiring layer includes an oxide insulation structure exposed outside and arranged on the undoped polysilicon. Next, a mask is formed on the metal wiring layer directly above the inner region to remove the oxide insulation structure directly above the outer region, thereby exposing the second oxide insulation layer and the patterned polysilicon layer. Next, the mask is removed, and a first metal layer is formed on the second oxide insulating layer, the patterned polysilicon layer and the metal wiring layer. Then, removing the part of the first metal layer and the oxidation insulating structure directly above the inner region to expose the undoped polysilicon, and forming a cavity communicating with the hole directly above the inner region. Finally, a second metal layer is formed on the first metal layer to seal the hole, so as to form a complementary metal oxide semi-microelectromechanical pressure sensor.
在本發明之一實施例中,金屬佈線層更包含多個圖案化金屬層與多個金屬通孔,所有圖案化金屬層嵌入氧化絕緣結構中,所有圖案化金屬層彼此相隔,並依序由下而上設置。最下方的圖案化金屬層與圖案化多晶矽層相隔,所有金屬通孔貫穿氧化絕緣結構與所有圖案化金屬層。每一金屬通孔之一端位於第二氧化絕緣層之內區域上,另一端露出於外。最上方的圖案化金屬層具有貫穿自身之一開口,開口位於內區域之正上方,並填充有氧化絕緣結構。遮罩位於最上方的圖案化金屬層與氧化絕緣結構上,第一金屬層位於氧化絕緣結構、所有圖案化金屬層與所有金屬通孔上。In an embodiment of the present invention, the metal wiring layer further includes a plurality of patterned metal layers and a plurality of metal vias, all the patterned metal layers are embedded in the oxide insulating structure, and all the patterned metal layers are separated from each other and arranged sequentially from bottom to top. The lowermost patterned metal layer is separated from the patterned polysilicon layer, and all metal vias penetrate through the oxide insulating structure and all the patterned metal layers. One end of each metal via is located on the inner region of the second oxide insulating layer, and the other end is exposed outside. The uppermost patterned metal layer has an opening through itself, the opening is located directly above the inner region, and is filled with an oxide insulating structure. The mask is located on the uppermost patterned metal layer and the oxide insulation structure, and the first metal layer is located on the oxide insulation structure, all the patterned metal layers and all the metal vias.
在本發明之一實施例中,內區域之正上方的第一金屬層之部分與氧化絕緣結構之移除方法為濕蝕刻法或以氟化氫蒸汽(HF vapor)蝕刻。In one embodiment of the present invention, the removal method of the part of the first metal layer and the oxide insulating structure immediately above the inner region is wet etching or etching with hydrogen fluoride vapor (HF vapor).
在本發明之一實施例中,遮罩的材質為非氫氟酸可蝕刻的半導體材料。In an embodiment of the present invention, the material of the mask is a non-hydrofluoric acid etchable semiconductor material.
在本發明之一實施例中,一種互補式金氧半微機電壓力感測器之製作方法包含下列步驟:提供一互補式金氧半裝置,其係包含依序由下而上設置的一半導體基板、一第一氧化絕緣層、一有摻雜多晶矽層、一第二氧化絕緣層、一圖案化多晶矽層與一金屬佈線層,其中金屬佈線層設於第二氧化絕緣層與圖案化多晶矽層上,圖案化多晶矽層包含未摻雜多晶矽,第二氧化絕緣層具有一內區域與環繞內區域之一外區域,未摻雜多晶矽位於內區域上,金屬佈線層包含露出於外且設於未摻雜多晶矽上之一氧化絕緣結構;形成一遮罩於內區域之正上方的金屬佈線層上,以移除外區域之正上方的氧化絕緣結構,從而露出第二氧化絕緣層與圖案化多晶矽層;移除遮罩與內區域之正上方的氧化絕緣結構,以露出未摻雜多晶矽,並於內區域之正上方形成一腔體與其連通之一開口;以及形成一密封金屬層於第二氧化絕緣層、圖案化多晶矽層與金屬佈線層上,以密封開口,從而形成一互補式金氧半微機電壓力感測器。In one embodiment of the present invention, a manufacturing method of a complementary metal-oxide-semiconductor micro-electromechanical pressure sensor includes the following steps: providing a complementary metal-oxide-semiconductor device, which includes a semiconductor substrate, a first insulating oxide layer, a doped polysilicon layer, a second insulating oxide layer, a patterned polysilicon layer, and a metal wiring layer, wherein the metal wiring layer is disposed on the second insulating oxide layer and the patterned polysilicon layer, the patterned polysilicon layer includes undoped polysilicon, and the second insulating oxide layer has an inner region and an outer region surrounding the inner region, undoped polysilicon is located on the inner region, and the metal wiring layer includes an oxide insulating structure exposed outside and disposed on the undoped polysilicon; forming a mask on the metal wiring layer directly above the inner region to remove the oxide insulating structure directly above the outer region to expose the second oxide insulating layer and the patterned polysilicon layer; removing the mask and the oxide insulating structure directly above the inner region to expose the undoped polysilicon, and forming an opening directly above the inner region to communicate with the cavity; A sealing metal layer is formed on the second oxide insulating layer, the patterned polysilicon layer and the metal wiring layer to seal the opening, thereby forming a complementary metal oxide semi-microelectromechanical pressure sensor.
在本發明之一實施例中,金屬佈線層更包含多個圖案化金屬層與多個金屬通孔,所有圖案化金屬層嵌入氧化絕緣結構中,所有圖案化金屬層彼此相隔,並依序由下而上設置。最下方的圖案化金屬層與圖案化多晶矽層相隔,所有金屬通孔貫穿氧化絕緣結構與所有圖案化金屬層。每一金屬通孔之一端位於第二氧化絕緣層之內區域上,另一端露出於外。最上方的圖案化金屬層具有貫穿自身之開口,開口填充有氧化絕緣結構。遮罩位於最上方的圖案化金屬層與氧化絕緣結構上,密封金屬層位於氧化絕緣結構、所有圖案化金屬層與所有金屬通孔上。In an embodiment of the present invention, the metal wiring layer further includes a plurality of patterned metal layers and a plurality of metal vias, all the patterned metal layers are embedded in the oxide insulating structure, and all the patterned metal layers are separated from each other and arranged sequentially from bottom to top. The lowermost patterned metal layer is separated from the patterned polysilicon layer, and all metal vias penetrate through the oxide insulating structure and all the patterned metal layers. One end of each metal via is located on the inner region of the second oxide insulating layer, and the other end is exposed outside. The uppermost patterned metal layer has an opening through itself, and the opening is filled with an oxide insulating structure. The mask is located on the uppermost patterned metal layer and the oxide insulation structure, and the sealing metal layer is located on the oxide insulation structure, all the patterned metal layers and all the metal vias.
在本發明之一實施例中,內區域之正上方的氧化絕緣結構之移除方法為濕蝕刻法或以氟化氫蒸汽(HF vapor)蝕刻。In an embodiment of the present invention, the removal method of the oxide insulating structure right above the inner region is wet etching or etching with hydrogen fluoride vapor (HF vapor).
在本發明之一實施例中,遮罩的材質為非氫氟酸可蝕刻的半導體材料。In an embodiment of the present invention, the material of the mask is a non-hydrofluoric acid etchable semiconductor material.
在本發明之一實施例中,一種互補式金氧半微機電壓力感測器之製作方法包含下列步驟:提供一互補式金氧半裝置,其係包含依序由下而上設置的一半導體基板、一第一氧化絕緣層、一有摻雜多晶矽層、一第二氧化絕緣層、一圖案化多晶矽層與一金屬佈線層,其中金屬佈線層設於第二氧化絕緣層與圖案化多晶矽層上,圖案化多晶矽層包含未摻雜多晶矽,第二氧化絕緣層具有一內區域與環繞內區域之一外區域,未摻雜多晶矽位於內區域上,金屬佈線層包含露出於外且設於未摻雜多晶矽上之一氧化絕緣結構、多個圖案化金屬層與一環形金屬通孔,所有圖案化金屬層嵌入氧化絕緣結構中,所有圖案化金屬層彼此相隔,並依序由下而上設置,最下方的圖案化金屬層與圖案化多晶矽層相隔,環形金屬通孔貫穿氧化絕緣結構與所有圖案化金屬層,並環繞位於內區域之正上方的氧化絕緣結構,環形金屬通孔之一端位於第二氧化絕緣層之內區域上,另一端露出於外,最上方的圖案化金屬層具有貫穿自身之一開口,開口位於內區域之正上方,並填充有氧化絕緣結構;移除內區域之正上方的氧化絕緣結構,以露出未摻雜多晶矽,並於內區域之正上方形成與開口連通之一腔體;以及形成一密封金屬層於氧化絕緣結構與最上方的圖案化金屬層上,以密封開口,從而形成一互補式金氧半微機電壓力感測器。In one embodiment of the present invention, a manufacturing method of a complementary metal-oxide-semiconductor micro-electromechanical pressure sensor includes the following steps: providing a complementary metal-oxide-semiconductor device, which includes a semiconductor substrate, a first insulating oxide layer, a doped polysilicon layer, a second insulating oxide layer, a patterned polysilicon layer, and a metal wiring layer, wherein the metal wiring layer is disposed on the second insulating oxide layer and the patterned polysilicon layer, the patterned polysilicon layer includes undoped polysilicon, and the second insulating oxide layer has An inner area and an outer area surrounding the inner area. Undoped polysilicon is located on the inner area. The metal wiring layer includes an oxide insulating structure exposed outside and disposed on the undoped polysilicon, a plurality of patterned metal layers and a ring-shaped metal via hole. All patterned metal layers are embedded in the oxide insulation structure. All patterned metal layers are separated from each other and arranged from bottom to top. One end of the annular metal via hole is located on the inner region of the second oxide insulating layer, and the other end is exposed outside. The uppermost patterned metal layer has an opening through itself. The opening is located directly above the inner region and filled with the oxide insulating structure; the oxide insulating structure directly above the inner region is removed to expose undoped polysilicon, and a cavity connected to the opening is formed directly above the inner region; force sensor.
在本發明之一實施例中,內區域之正上方的氧化絕緣結構之移除方法為濕蝕刻法或以氟化氫蒸汽(HF vapor)蝕刻。在本發明之一實施例中,氧化絕緣結構之材質為二氧化矽。In an embodiment of the present invention, the removal method of the oxide insulating structure right above the inner region is wet etching or etching with hydrogen fluoride vapor (HF vapor). In an embodiment of the present invention, the material of the oxide insulating structure is silicon dioxide.
在本發明之一實施例中,圖案化多晶矽層更包含有摻雜多晶矽。In an embodiment of the present invention, the patterned polysilicon layer further includes doped polysilicon.
基於上述,互補式金氧半微機電壓力感測器之製作方法利用低成本之標準互補式金氧半製程形成圖案化多晶矽層,並以圖案化多晶矽層之未摻雜多晶矽隔離有摻雜多晶矽層與金屬層,以避免有摻雜多晶矽層與金屬層發生短路。Based on the above, the manufacturing method of the complementary metal-oxide-semi-microelectromechanical pressure sensor uses a low-cost standard complementary metal-oxide-semiconductor process to form a patterned polysilicon layer, and uses the undoped polysilicon of the patterned polysilicon layer to isolate the doped polysilicon layer and the metal layer to avoid short circuits between the doped polysilicon layer and the metal layer.
茲為使 貴審查委員對本發明的結構特徵及所達成的功效更有進一步的瞭解與認識,謹佐以較佳的實施例圖及配合詳細的說明,說明如後:In order to make your review committee members have a further understanding and understanding of the structural features and the achieved effects of the present invention, I would like to provide a better embodiment diagram and a detailed description, as follows:
本發明之實施例將藉由下文配合相關圖式進一步加以解說。盡可能的,於圖式與說明書中,相同標號係代表相同或相似構件。於圖式中,基於簡化與方便標示,形狀與厚度可能經過誇大表示。可以理解的是,未特別顯示於圖式中或描述於說明書中之元件,為所屬技術領域中具有通常技術者所知之形態。本領域之通常技術者可依據本發明之內容而進行多種之改變與修改。Embodiments of the present invention will be further explained in conjunction with related figures below. Wherever possible, the same reference numerals have been used throughout the drawings and description to refer to the same or similar components. In the drawings, the shape and thickness may be exaggerated for the sake of simplification and convenient labeling. It should be understood that elements not particularly shown in the drawings or described in the specification are forms known to those skilled in the art. Those skilled in the art can make various changes and modifications according to the content of the present invention.
當一個元件被稱為『在…上』時,它可泛指該元件直接在其他元件上,也可以是有其他元件存在於兩者之中。相反地,當一個元件被稱為『直接在』另一元件,它是不能有其他元件存在於兩者之中間。如本文所用,詞彙『及/或』包含了列出的關聯項目中的一個或多個的任何組合。When an element is referred to as being "on", it can generally mean that the element is directly on other elements, or there may be other elements present in between. Conversely, when an element is referred to as being "directly on" another element, it cannot have the other element in between. As used herein, the word "and/or" includes any combination of one or more of the associated listed items.
於下文中關於“一個實施例”或“一實施例”之描述係指關於至少一實施例內所相關連之一特定元件、結構或特徵。因此,於下文中多處所出現之“一個實施例”或 “一實施例”之多個描述並非針對同一實施例。再者,於一或多個實施例中之特定構件、結構與特徵可依照一適當方式而結合。The following descriptions of "one embodiment" or "an embodiment" refer to at least one specific element, structure or feature associated with one embodiment. Therefore, multiple descriptions of "one embodiment" or "an embodiment" appearing in various places below do not refer to the same embodiment. Furthermore, specific components, structures and features in one or more embodiments may be combined in an appropriate manner.
揭露特別以下述例子加以描述,這些例子僅係用以舉例說明而已,因為對於熟習此技藝者而言,在不脫離本揭示內容之精神和範圍內,當可作各種之更動與潤飾,因此本揭示內容之保護範圍當視後附之申請專利範圍所界定者為準。在通篇說明書與申請專利範圍中,除非內容清楚指定,否則「一」以及「該」的意義包含這一類敘述包括「一或至少一」該元件或成分。此外,如本揭露所用,除非從特定上下文明顯可見將複數個排除在外,否則單數冠詞亦包括複數個元件或成分的敘述。而且,應用在此描述中與下述之全部申請專利範圍中時,除非內容清楚指定,否則「在其中」的意思可包含「在其中」與「在其上」。在通篇說明書與申請專利範圍所使用之用詞(terms),除有特別註明,通常具有每個用詞使用在此領域中、在此揭露之內容中與特殊內容中的平常意義。某些用以描述本揭露之用詞將於下或在此說明書的別處討論,以提供從業人員(practitioner)在有關本揭露之描述上額外的引導。在通篇說明書之任何地方之例子,包含在此所討論之任何用詞之例子的使用,僅係用以舉例說明,當然不限制本揭露或任何例示用詞之範圍與意義。同樣地,本揭露並不限於此說明書中所提出之各種實施例。The disclosure is particularly described with the following examples, which are only used for illustration, because for those skilled in the art, various changes and modifications can be made without departing from the spirit and scope of the disclosure, so the protection scope of the disclosure should be defined by the scope of the appended patent application. Throughout the specification and claims, the meanings of "a" and "the" include that such description includes "one or at least one" of the element or component, unless the content clearly specifies otherwise. Furthermore, as used in the present disclosure, singular articles also include descriptions of plural elements or components, unless it is obvious from the specific context that the plural is excluded. Also, as applied in this description and all claims below, the meaning of "in" may include "in" and "on" unless the content clearly dictates otherwise. The terms (terms) used throughout the specification and patent claims generally have the ordinary meaning of each term used in this field, in the content of this disclosure and in the specific content, unless otherwise specified. Certain terms used to describe the disclosure are discussed below or elsewhere in this specification to provide practitioners with additional guidance in describing the disclosure. The use of examples anywhere throughout the specification, including examples of any terms discussed herein, is for illustration only and certainly does not limit the scope and meaning of the disclosure or any exemplified terms. Likewise, the present disclosure is not limited to the various embodiments presented in this specification.
可了解如在此所使用的用詞「包含(comprising)」、「包含(including)」、「具有(having)」、「含有(containing)」、「包含(involving)」等等,為開放性的(open-ended),即意指包含但不限於。另外,本發明的任一實施例或申請專利範圍不須達成本發明所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制發明作之申請專利範圍。It can be understood that the terms "comprising", "including", "having", "containing", "involving", etc. as used herein are open-ended, meaning including but not limited to. In addition, any embodiment or scope of claims of the present invention does not necessarily achieve all the objectives or advantages or features disclosed in the present invention. In addition, the abstract and title are only used to assist in the search of patent documents, and are not used to limit the scope of patent applications for inventions.
除非特別說明,一些條件句或字詞,例如「可以(can)」、「可能(could)」、「也許(might)」,或「可(may)」,通常是試圖表達本案實施例具有,但是也可以解釋成可能不需要的特徵、元件,或步驟。在其他實施例中,這些特徵、元件,或步驟可能是不需要的。Unless otherwise specified, some conditional sentences or words, such as "can (can)", "could (could)", "maybe (might)", or "may (may)", are generally intended to express that the embodiment of the present case has, but can also be interpreted as a feature, element, or step that may not be required. In other embodiments, these features, elements, or steps may not be required.
以下將介紹一種互補式金氧半微機電壓力感測器之製作方法,其使用標準互補式金氧半(CMOS)製程,以降低製作成本。一般而言,互補式金氧半製程中的多晶矽(polysilicon)中都有摻雜N型或P型離子,以作為導電材料,通常可以作為閘極、電阻或多晶矽(PIP, poly interconnect poly)電容,但本發明卻未在多晶矽中摻雜任何離子,即使用純多晶矽,不但能在製作互補式金氧半微機電壓力感測器時作為蝕刻阻擋層,亦能防止壓力感測器發生短路事件。The following will introduce a manufacturing method of a complementary metal-oxide-semiconductor microelectromechanical pressure sensor, which uses a standard complementary metal-oxide-semiconductor (CMOS) process to reduce manufacturing costs. Generally speaking, polysilicon in the CMOS process is doped with N-type or P-type ions as a conductive material, which can usually be used as gates, resistors, or polysilicon (PIP, poly interconnect poly) capacitors. However, the present invention does not dope any ions in the polysilicon, that is, pure polysilicon can be used as an etching barrier when making CMOS micro-electromechanical pressure sensors, and can also prevent short circuits in pressure sensors.
第2(a)圖至第2(e)圖為本發明之製作互補式金氧半微機電壓力感測器之第一實施例之各步驟結構剖視圖。以下請參閱第2(a)圖至第2(e)圖, 以介紹本發明之互補式金氧半微機電壓力感測器之製作方法之第一實施例。首先,如第2(a)圖所示,提供一互補式金氧半裝置2,其係包含依序由下而上設置的一半導體基板20、一第一氧化絕緣層21、一有摻雜多晶矽層22、一第二氧化絕緣層23、一圖案化多晶矽層24與一金屬佈線層25。半導體基板20可為,但不限於矽基板。第一氧化絕緣層21與第二氧化絕緣層23可為二氧化矽層,但本發明不限於此。金屬佈線層25設於第二氧化絕緣層23與圖案化多晶矽層24上。圖案化多晶矽層24可僅包含未摻雜多晶矽240或包含未摻雜多晶矽240與有摻雜多晶矽241。若圖案化多晶矽層24僅包含未摻雜多晶矽,則圖案化多晶矽層24之全部區域之材質皆為未摻雜多晶矽。在第一實施例中,圖案化多晶矽層24同時包含未摻雜多晶矽240與有摻雜多晶矽241為例。換言之,圖案化多晶矽層24之部分區域之材質為未摻雜多晶矽240,圖案化多晶矽層24之其餘區域之材質為有摻雜多晶矽241,其中未摻雜多晶矽240之區域係以剖面線表示,有摻雜多晶矽241之區域係以空白表示。本發明所使用的有摻雜多晶矽241可摻雜P型離子或N型離子,相對未摻雜多晶矽240更加具有導電性。此外,本發明所使用的未摻雜多晶矽240為純多晶矽,根據NAGA SIVAKUMAR YAGNAMURTHY 於2013年所著之EFFECT OF GRAIN STRUCTURE AND DOPING ON THE MECHANICAL PROPERTIES OF POLYSILICON THIN FILMS FOR MEMS ,未摻雜多晶矽的電阻率為無限大,有摻雜磷矽玻璃(PSG)相對未摻雜多晶矽的電阻率則較低,故本發明所使用的未摻雜多晶矽,可視為絕緣體,並用來防止二導體發生短路。第二氧化絕緣層23具有一內區域230與環繞內區域230之一外區域231。未摻雜多晶矽240位於內區域230上,金屬佈線層25包含露出於外且設於未摻雜多晶矽240上之一氧化絕緣結構250。舉例來說,氧化絕緣結構250之材質可為,但不限於二氧化矽。Figure 2(a) to Figure 2(e) are cross-sectional views of the structure of each step in the first embodiment of the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. Please refer to FIG. 2(a) to FIG. 2(e) below to introduce the first embodiment of the manufacturing method of the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. First, as shown in FIG. 2(a), a complementary metal
為了詳細說明本發明互補式金氧半微機電壓力感測器之製作方法,具體描述金屬佈線層25之結構,但本發明並不限定於此。在本發明之某些實施例中,金屬佈線層25更可包含多個圖案化金屬層251與多個金屬通孔(via)252。圖案化金屬層251之材質可為,但不限於鋁。圖案化金屬層251與金屬通孔252皆為導電材質。所有圖案化金屬層251嵌入氧化絕緣結構250中,所有圖案化金屬層251彼此相隔,並依序由下而上設置,最下方的圖案化金屬層251與圖案化多晶矽層24相隔。所有金屬通孔252貫穿氧化絕緣結構250與所有圖案化金屬層251。每一金屬通孔252之一端位於第二氧化絕緣層23之內區域230上,另一端露出於外。最上方的圖案化金屬層251具有貫穿自身之一開口2510,此開口2510位於內區域230之正上方,並填充有氧化絕緣結構250。In order to illustrate the manufacturing method of the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention, the structure of the
接著,如第2(b)圖所示,形成一遮罩3於內區域230之正上方的金屬佈線層25上,以移除外區域231之正上方的氧化絕緣結構250,從而露出第二氧化絕緣層23與圖案化多晶矽層24之有摻雜多晶矽241。具體而言,遮罩3位於最上方的圖案化金屬層251與氧化絕緣結構250上。舉例來說,遮罩3的材質可以非氫氟酸可蝕刻的半導體材料實現,例如金屬、矽、碳化矽或光阻,但本發明不限於此。此外,外區域231之正上方的氧化絕緣結構250之移除方法可為,但不限於活性離子蝕刻(reactive ion etching)法。Next, as shown in FIG. 2(b), a
如第2(c)圖所示,移除遮罩3,並形成一第一金屬層26於第二氧化絕緣層23、圖案化多晶矽層24之有摻雜多晶矽241與金屬佈線層25上。第一金屬層26之材質可為,但不限於鋁。具體而言,第一金屬層26位於金屬佈線層25之氧化絕緣結構250、所有圖案化金屬層251與所有金屬通孔252上。如第2(d)圖所示,移除內區域230之正上方的第一金屬層26之部分與氧化絕緣結構250,以露出未摻雜多晶矽240,並於內區域230之正上方形成一腔體27與其連通之一孔洞28。內區域230之正上方的第一金屬層26之部分與氧化絕緣結構250之移除方法可為,但不限於濕蝕刻法或以氟化氫蒸汽(HF vapor)蝕刻。As shown in FIG. 2( c ), the
如第2(e)圖所示,形成一第二金屬層29於第一金屬層26上,以密封孔洞28,從而形成一互補式金氧半微機電壓力感測器。第二金屬層29之材質可為,但不限於鋁。第二金屬層29可以蒸鍍法或濺鍍法形成。只要第二金屬層29具有足夠的厚度,便能密封孔洞28。假設孔洞28之截面直徑為1微米,第二金屬層29之厚度大於或等於0.5微米即可密封孔洞28,因為第二金屬層29會同時形成在孔洞28之相對兩內側。因為未摻雜多晶矽240隔離有摻雜多晶矽層22與第二金屬層29,所以當第二金屬層29凹陷時,第二金屬層29不會接觸有摻雜多晶矽層22而發生短路事件。然而,倘若可達到相同的結果,並不需要一定照第2(a)圖至第2(e)圖所示之流程中的步驟順序來進行,且第2(a)圖至第2(e)圖所示之步驟不一定要連續進行,亦即其他步驟亦可插入其中。As shown in FIG. 2(e), a
第3(a)圖至第3(d)圖為本發明之製作互補式金氧半微機電壓力感測器之第二實施例之各步驟結構剖視圖。以下請參閱第3(a)圖至第3(d)圖, 以介紹本發明之互補式金氧半微機電壓力感測器之製作方法之第二實施例。第3(a)圖至第3(b)圖之步驟分別與第2(a)圖至第2(b)圖之步驟相同,於此不再贅述。如第3(b)圖與第3(c)圖所示,移除遮罩3與內區域230之正上方的氧化絕緣結構250,以露出未摻雜多晶矽240,並於內區域230之正上方形成一腔體27與其連通之一開口2510。內區域230之正上方的氧化絕緣結構250之移除方法可為,但不限於濕蝕刻法或以氟化氫蒸汽(HF vapor)蝕刻。最後,如第3(d)圖所示,形成一密封金屬層29’於第二氧化絕緣層23、圖案化多晶矽層24與金屬佈線層25上,以密封開口2510,從而形成一互補式金氧半微機電壓力感測器。具體而言,密封金屬層29’位於金屬佈線層25之氧化絕緣結構250、所有圖案化金屬層251與所有金屬通孔252上。密封金屬層29’之材質可為,但不限於鋁。密封金屬層29’可以蒸鍍法或濺鍍法形成。只要密封金屬層29’具有足夠的厚度,便能密封開口2510。假設開口2510之截面直徑為1微米,密封金屬層29’之厚度大於或等於0.5微米即可密封開口2510,因為密封金屬層29’會同時形成在開口2510之相對兩內側。因為未摻雜多晶矽240隔離有摻雜多晶矽層22與密封金屬層29’,所以當密封金屬層29’凹陷時,密封金屬層29’不會接觸有摻雜多晶矽層22而發生短路事件。然而,倘若可達到相同的結果,並不需要一定照第3(a)圖至第3(d)圖所示之流程中的步驟順序來進行,且第3(a)圖至第3(d)圖所示之步驟不一定要連續進行,亦即其他步驟亦可插入其中。Figure 3(a) to Figure 3(d) are cross-sectional views of the structure of each step in the second embodiment of manufacturing the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. Please refer to FIG. 3(a) to FIG. 3(d) below to introduce the second embodiment of the manufacturing method of the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. The steps in Fig. 3(a) to Fig. 3(b) are the same as the steps in Fig. 2(a) to Fig. 2(b) respectively, and will not be repeated here. As shown in FIG. 3(b) and FIG. 3(c), the
第4(a)圖至第4(c)圖為本發明之製作互補式金氧半微機電壓力感測器之第三實施例之各步驟結構剖視圖。以下請參閱第4(a)圖至第4(c)圖, 以介紹本發明之互補式金氧半微機電壓力感測器之製作方法之第三實施例。首先,如第4(a)圖所示,提供一互補式金氧半裝置2,其係包含依序由下而上設置的一半導體基板20、一第一氧化絕緣層21、一有摻雜多晶矽層22、一第二氧化絕緣層23、一圖案化多晶矽層24與一金屬佈線層25。金屬佈線層25設於第二氧化絕緣層23與圖案化多晶矽層24上。圖案化多晶矽層24可僅包含未摻雜多晶矽240或包含未摻雜多晶矽240與有摻雜多晶矽241。在第三實施例中,圖案化多晶矽層24同時包含未摻雜多晶矽240與有摻雜多晶矽241為例。第二氧化絕緣層23具有一內區域230與環繞內區域230之一外區域231。未摻雜多晶矽240位於內區域230上,金屬佈線層25包含露出於外且設於未摻雜多晶矽240上之一氧化絕緣結構250、多個圖案化金屬層251與一環形金屬通孔252’。 環形金屬通孔252’為導電材質。圖案化金屬層251嵌入氧化絕緣結構250中,所有圖案化金屬層251彼此相隔,並依序由下而上設置。最下方的圖案化金屬層251與圖案化多晶矽層24相隔,環形金屬通孔252’貫穿氧化絕緣結構250與所有圖案化金屬層251,並環繞位於內區域230之正上方的氧化絕緣結構250。環形金屬通孔252’之一端位於第二氧化絕緣層23之內區域230上,另一端露出於外。最上方的圖案化金屬層251具有貫穿自身之一開口2510,開口2510位於內區域230之正上方,並填充有氧化絕緣結構250。Figure 4(a) to Figure 4(c) are cross-sectional views of the structure of each step in the third embodiment of making a complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. Please refer to FIG. 4(a) to FIG. 4(c) below to introduce the third embodiment of the manufacturing method of the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. First, as shown in FIG. 4(a), a complementary metal-oxide-
如第4(b)圖所示,移除內區域230之正上方的氧化絕緣結構250,以露出未摻雜多晶矽240,並於內區域230之正上方形成與開口2510連通之一腔體27。內區域230之正上方的氧化絕緣結構250之移除方法可為,但不限於濕蝕刻法或以氟化氫蒸汽(HF vapor)蝕刻。As shown in FIG. 4( b ), the
如第4(c)圖所示,形成一密封金屬層29’於氧化絕緣結構250與最上方的圖案化金屬層251上,以密封開口2510,從而形成一互補式金氧半微機電壓力感測器。密封金屬層29’之材質可為,但不限於鋁。密封金屬層29’可以蒸鍍法或濺鍍法形成。只要密封金屬層29’具有足夠的厚度,便能密封開口2510。假設開口2510之截面直徑為1微米,密封金屬層29’之厚度大於或等於0.5微米即可密封開口2510,因為密封金屬層29’會同時形成在開口2510之相對兩內側。因為未摻雜多晶矽240隔離有摻雜多晶矽層22與密封金屬層29’,所以當密封金屬層29’凹陷時,密封金屬層29’不會接觸有摻雜多晶矽層22而發生短路事件。然而,倘若可達到相同的結果,並不需要一定照第4(a)圖至第4(c)圖所示之流程中的步驟順序來進行,且第4(a)圖至第4(c)圖所示之步驟不一定要連續進行,亦即其他步驟亦可插入其中。As shown in FIG. 4(c), a sealing metal layer 29' is formed on the
第5(a)圖至第5(b)圖為本發明之製作互補式金氧半裝置之一實施例之各步驟結構剖視圖。以下介紹本發明之互補式金氧半裝置2之製作過程,但本發明並不限定於此。首先,如第5(a)圖所示,於半導體基板20上以熱氧化法(thermal oxidation)形成第一氧化絕緣層21。接著,配合離子佈植法(ion implantation),於第一氧化絕緣層21上形成有摻雜多晶矽層22。再來,以熱氧化法形成第二氧化絕緣層23於有摻雜多晶矽層22上。形成完後,配合圖案化(patterning)與蝕刻(etching)製程及離子佈植法,於第二氧化絕緣層23上形成圖案化多晶矽層24。最後,如第5(b)圖所示,配合熱氧化法、圖案化與蝕刻製程與金屬沈積法形成金屬佈線層25於圖案化多晶矽層24與第二氧化絕緣層23上。Fig. 5(a) to Fig. 5(b) are cross-sectional views of the structure of each step of an embodiment of manufacturing a complementary metal-oxide-semiconductor device of the present invention. The fabrication process of the
根據上述實施例,互補式金氧半微機電壓力感測器之製作方法利用低成本之標準互補式金氧半製程形成圖案化多晶矽層,並以圖案化多晶矽層之未摻雜多晶矽隔離有摻雜多晶矽層與金屬層,以避免有摻雜多晶矽層與金屬層發生短路,同時避免有摻雜多晶矽層被蝕刻。According to the above-mentioned embodiment, the manufacturing method of the CMOS micro-electromechanical pressure sensor utilizes the low-cost standard CMOS process to form a patterned polysilicon layer, and uses the undoped polysilicon of the patterned polysilicon layer to isolate the doped polysilicon layer and the metal layer, so as to avoid short circuit between the doped polysilicon layer and the metal layer, and avoid the doped polysilicon layer from being etched.
以上所述者,僅為本發明一較佳實施例而已,並非用來限定本發明實施之範圍,故舉凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。The above is only a preferred embodiment of the present invention, and is not used to limit the scope of the present invention. Therefore, all equal changes and modifications made according to the shape, structure, characteristics and spirit described in the scope of the patent application of the present invention should be included in the scope of the patent application of the present invention.
10:半導體基板 12:金屬結構 2:互補式金氧半裝置 20:半導體基板 21:第一氧化絕緣層 22:有摻雜多晶矽層 23:第二氧化絕緣層 230:內區域 231:外區域 24:圖案化多晶矽層 240:未摻雜多晶矽 241:有摻雜多晶矽 25:金屬佈線層 250:氧化絕緣結構 251:圖案化金屬層 2510:開口 252:金屬通孔 252’:環形金屬通孔 26:第一金屬層 27:腔體 28:孔洞 29:第二金屬層 29’:密封金屬層 3:遮罩10: Semiconductor substrate 12: Metal structure 2: Complementary metal oxide semiconductor device 20: Semiconductor substrate 21: The first oxide insulating layer 22: Doped polysilicon layer 23: Second oxide insulating layer 230: inner area 231: Outer area 24:Patterned polysilicon layer 240: Undoped polysilicon 241: Doped polysilicon 25: Metal wiring layer 250: oxidation insulation structure 251: Patterned metal layer 2510: opening 252: metal through hole 252': circular metal through hole 26: The first metal layer 27: Cavity 28: hole 29: Second metal layer 29': sealed metal layer 3: mask
第1圖為先前技術之微機電壓力感測器之結構剖視圖。 第2(a)圖至第2(e)圖為本發明之製作互補式金氧半微機電壓力感測器之第一實施例之各步驟結構剖視圖。 第3(a)圖至第3(d)圖為本發明之製作互補式金氧半微機電壓力感測器之第二實施例之各步驟結構剖視圖。 第4(a)圖至第4(c)圖為本發明之製作互補式金氧半微機電壓力感測器之第三實施例之各步驟結構剖視圖。 第5(a)圖至第5(b)圖為本發明之製作互補式金氧半裝置之一實施例之各步驟結構剖視圖。 Figure 1 is a cross-sectional view of the structure of a micro-electromechanical pressure sensor in the prior art. Figure 2(a) to Figure 2(e) are cross-sectional views of the structure of each step in the first embodiment of the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. Figure 3(a) to Figure 3(d) are cross-sectional views of the structure of each step in the second embodiment of manufacturing the complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. Figure 4(a) to Figure 4(c) are cross-sectional views of the structure of each step in the third embodiment of making a complementary metal oxide semi-microelectromechanical pressure sensor of the present invention. Fig. 5(a) to Fig. 5(b) are cross-sectional views of the structure of each step of an embodiment of manufacturing a complementary metal-oxide-semiconductor device of the present invention.
2:互補式金氧半裝置 2: Complementary metal oxide semiconductor device
20:半導體基板 20: Semiconductor substrate
21:第一氧化絕緣層 21: The first oxide insulating layer
22:有摻雜多晶矽層 22: Doped polysilicon layer
23:第二氧化絕緣層 23: Second oxide insulating layer
230:內區域 230: inner area
231:外區域 231: Outer area
24:圖案化多晶矽層 24:Patterned polysilicon layer
240:未摻雜多晶矽 240: Undoped polysilicon
241:有摻雜多晶矽 241: Doped polysilicon
25:金屬佈線層 25: Metal wiring layer
250:氧化絕緣結構 250: oxidation insulation structure
251:圖案化金屬層 251: Patterned metal layer
2510:開口 2510: opening
252:金屬通孔 252: metal through hole
Claims (12)
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Citations (5)
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US6445053B1 (en) * | 2000-07-28 | 2002-09-03 | Abbott Laboratories | Micro-machined absolute pressure sensor |
US20110031567A1 (en) * | 2009-08-05 | 2011-02-10 | Stmicroelectronics S.R.L. | Process for manufacturing mems devices having buried cavities and mems device obtained thereby |
US20110306153A1 (en) * | 2009-01-14 | 2011-12-15 | Seiko Epson Corporation | Method of manufacturing mems device |
US20120264249A1 (en) * | 2011-04-15 | 2012-10-18 | Freescale Semiconductor, Inc. | Method for etched cavity devices |
TW201631302A (en) * | 2015-02-16 | 2016-09-01 | Memsen Electronics Inc | Mems pressure sensor and method for forming the same |
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US6445053B1 (en) * | 2000-07-28 | 2002-09-03 | Abbott Laboratories | Micro-machined absolute pressure sensor |
US20110306153A1 (en) * | 2009-01-14 | 2011-12-15 | Seiko Epson Corporation | Method of manufacturing mems device |
US20110031567A1 (en) * | 2009-08-05 | 2011-02-10 | Stmicroelectronics S.R.L. | Process for manufacturing mems devices having buried cavities and mems device obtained thereby |
US20120264249A1 (en) * | 2011-04-15 | 2012-10-18 | Freescale Semiconductor, Inc. | Method for etched cavity devices |
TW201631302A (en) * | 2015-02-16 | 2016-09-01 | Memsen Electronics Inc | Mems pressure sensor and method for forming the same |
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