TWI807836B - Improvement of Vehicle Shifting Mechanism - Google Patents

Improvement of Vehicle Shifting Mechanism Download PDF

Info

Publication number
TWI807836B
TWI807836B TW111118983A TW111118983A TWI807836B TW I807836 B TWI807836 B TW I807836B TW 111118983 A TW111118983 A TW 111118983A TW 111118983 A TW111118983 A TW 111118983A TW I807836 B TWI807836 B TW I807836B
Authority
TW
Taiwan
Prior art keywords
shift
gear
shifting
shift lever
drive unit
Prior art date
Application number
TW111118983A
Other languages
Chinese (zh)
Other versions
TW202346160A (en
Inventor
蘇國信
蘇大宇
李訓逸
Original Assignee
蘇國信
蘇大宇
李訓逸
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蘇國信, 蘇大宇, 李訓逸 filed Critical 蘇國信
Priority to TW111118983A priority Critical patent/TWI807836B/en
Application granted granted Critical
Publication of TWI807836B publication Critical patent/TWI807836B/en
Publication of TW202346160A publication Critical patent/TW202346160A/en

Links

Abstract

本發明提供一種車輛變檔機構之改良,其包括一變速箱、變檔驅動單元及變檔桿,所述變檔桿組設於變速箱之變檔軸,所述變檔驅動單元設於所述變檔桿一側,通過設於車輛握把旁之控制開關與變檔驅動單元之電性連接進行控制進檔或退檔之操作,進而使變檔驅動單元驅動變檔桿產生下壓進檔或上推退檔之動作,並通過一設於車輛握把旁之自動變檔開關,並配合行車控制主處理器,當自動變檔開關開啟呈自動變檔模式時,行車控制主處理器將接收主動力馬達或引擎轉速及扭力負載之數據以在最佳時間點啟動變檔驅動單元驅動變檔桿產生下壓進檔或上推退檔及空檔之全自動控制,免除駕駛者以腳部踩踏變檔桿進檔或以腳背上鉤變檔桿退檔之複雜動作,進而達到駕駛檔車時變檔更方便及提升行車安全之目的。The present invention provides an improvement of a vehicle shifting mechanism, which includes a gearbox, a shifting drive unit and a shift lever. The shift lever is set on the shift shaft of the gearbox. The shift drive unit is arranged on one side of the shift lever. The operation of controlling the shifting or shifting is performed through the electrical connection between the control switch located next to the vehicle handle and the shift drive unit, and then the shift drive unit drives the shift lever. Control the main processor. When the automatic shift switch is turned on and the automatic shift mode is activated, the driving control main processor will receive the data of the main power motor or engine speed and torque load to activate the shift drive unit at the optimal time point to drive the shift lever to produce fully automatic control of down-pressing the shift lever or pushing up the shift lever and neutral gear.

Description

車輛變檔機構之改良Improvement of Vehicle Shifting Mechanism

本發明提供一種車輛變檔機構之改良,尤指一種通過所設控制開關及自動變檔開關配合一變檔驅動單元對變檔桿產生下壓進檔或上推退檔之動作控制及全自動變檔模式之車輛變檔機構之改良設計。The present invention provides an improvement of a vehicle shifting mechanism, especially an improved design of a vehicle shifting mechanism in a fully automatic shifting mode through a control switch and an automatic shifting switch cooperating with a shifting drive unit to control the action of pressing down to enter a gear or pushing up to reverse a shift.

按,大家都知道,檔車因具有變速箱,可在起步需大動力或爬坡等不同路況需求時進行變檔,以符合所需之動力,進而可大幅節省能源,習知之車輛6需變換車速時則如第十二圖所示,藉由踩踏或反鉤所設之變檔桿61進行檔位之變換,以達變速之目的,但需切換回到前一檔位時,則需以腳背將變檔桿61向上鉤起,以達退回到上一檔位之目的,但當駕駛者若穿著高級且價格昂貴的鞋子時,腳背鉤起變檔桿61時,鞋子表面將被變檔桿61刮傷損壞,且若平時穿厚實的鞋子或雨天時若穿著雨鞋、鞋套等,亦將影響鉤起變檔桿61退回前一檔時之正常操作。Press, as we all know, due to the gearbox, the shift car can change gears when it needs a lot of power for starting or when it needs different road conditions such as climbing, so as to meet the required power, and then can greatly save energy. Purpose, but if the driver wears high-grade and expensive shoes, when the instep hooks the shift lever 61, the surface of the shoes will be scratched and damaged by the shift lever 61, and if wearing thick shoes or rain boots, shoe covers, etc. during rainy days, it will also affect the normal operation when hooking the shift lever 61 and returning to the previous gear.

再者,一般檔車因要以腳對變檔桿61進行進檔及退檔之換檔動作,除一般已熟習檔車之人外,仍有許多人因不熟悉檔車之換檔,而無法駕駛檔車,且於市區車多擁塞走走停停或山路上坡、下坡時,駕駛需一邊駕車一邊注意行車狀況,並還需視行車需要不斷的變換檔位,在手忙腳亂之際,進而造成行車操作的複雜性與危險性。Moreover, the general gear car needs to use the foot to shift the gear lever 61 into and out of gear. In addition to the people who are familiar with the shifting car, there are still many people who are not familiar with the gear shifting of the gear car and cannot drive the gear car.

<所欲解決之技術問題> 本發明人有鑑於上述習知車輛變檔設計之實用困難及有待改善之缺失,盼能提供一突破性之設計,以增進實用效果,乃潛心研思、設計組製,綜集其多年從事相關產品設計產銷之專業技術知識與實務經驗及研思設計所得之成果,終研究出本發明一種車輛變檔機構之改良,以提供使用者。 <Technical problems to be solved> In view of the above-mentioned practical difficulties and deficiencies to be improved in the conventional vehicle gear shifting design, the inventor hopes to provide a breakthrough design to enhance the practical effect. He has devoted himself to research, design and assembly, integrated his professional technical knowledge and practical experience in the design, production and sales of related products for many years, as well as the results of research and design, and finally researched the improvement of a vehicle gear shifting mechanism of the present invention to provide users.

<解決問題之技術手段> 本發明提供一種車輛變檔機構之改良,其包括一變速箱、變檔驅動單元及變檔桿,所述變檔桿組設於變速箱之變檔軸,所述變檔驅動單元設於所述變檔桿一側,通過設於車輛握把旁之控制開關與變檔驅動單元之電性連接進行控制進檔或退檔之操作,進而使變檔驅動單元驅動變檔桿產生下壓進檔或上推退檔之動作,並通過另一設於車輛握把旁之自動變檔開關,並配合行車控制主處理器,當自動變檔開關開啟呈自動變檔模式時,行車控制主處理器將接收主動力馬達或引擎轉速及扭力負載之數據以在最佳時間點啟動變檔驅動單元驅動變檔桿產生下壓進檔或上推退檔及空檔之全自動控制,免除駕駛者以腳部踩踏變檔桿進檔或以腳背上鉤變檔桿退檔之複雜動作,進而達到駕駛檔車時變檔更方便及提升行車安全之目的。 <Technical means to solve problems> The present invention provides an improvement of a vehicle shifting mechanism, which includes a gearbox, a shifting drive unit and a shift lever. The shift lever is set on the shift shaft of the gearbox. The shift drive unit is arranged on one side of the shift lever. The operation of controlling the shifting or shifting is carried out through the electrical connection between the control switch located next to the vehicle handle and the shift drive unit, and then the shift drive unit drives the shift lever to produce the action of pressing down for shifting or pushing up for shifting. Control the main processor. When the automatic shift switch is turned on and the automatic shift mode is activated, the driving control main processor will receive the data of the main power motor or engine speed and torque load to activate the shift drive unit at the optimal time point to drive the shift lever to produce fully automatic control of down-pressing the shift lever or pushing up the shift lever and neutral gear.

其中變檔驅動單元包括一馬達、一減速器及一凸輪,所述馬達組設於減速器之輸入端,所述減速器之殼體內裝設有第一減速齒輪及第二減速齒輪,其中第二減速齒輪具有延伸出殼體一側之動力輸出軸,於殼體側組設有一具微動感測元件之電路板,並藉一側蓋及墊圈將第二減速齒輪及電路板封閉於殼體內,於第二減速齒輪之動力輸出軸上,設有一凸輪,於馬達帶動第一及第二減速齒輪轉動時,亦同步帶動設於第二減速齒輪動力輸出軸上之凸輪正轉或逆轉,並藉設於第二減速齒輪上之磁性元件或凸部與微動感測元件產生感測或壓觸,進而於凸輪正轉或逆轉360度後使馬達停止以使凸輪停止於原位置。The shifting drive unit includes a motor, a reducer and a cam. The motor group is arranged at the input end of the reducer. The first reduction gear and the second reduction gear are installed in the housing of the reducer. The second reduction gear has a power output shaft extending out of one side of the housing. A circuit board with a micro-motion sensing element is arranged on the side of the housing. The second reduction gear and the circuit board are sealed in the housing by a side cover and a gasket. A cam is provided on the power output shaft of the second reduction gear. The cam on the power output shaft of the second reduction gear rotates forward or reverse, and the magnetic element or convex part on the second reduction gear generates sensing or pressure contact with the micro-motion sensing element, and then stops the motor after the cam rotates forward or reverse 360 degrees to stop the cam at its original position.

其中變檔驅動單元係鎖組於變速箱側蓋,以便於維修或更換變檔驅動單元。The shifting drive unit is locked and assembled on the side cover of the gearbox for easy maintenance or replacement of the shifting drive unit.

其中微動感測元件可為感測晶片或微動開關,其中於變速箱側蓋外,另設一外罩,具美觀及防汙之功效。The micro-motion sensing element can be a sensing chip or a micro-switch, and an outer cover is provided outside the side cover of the gearbox, which has the effect of being beautiful and antifouling.

<對照先前技術之功效> 本發明之主要目的係藉所設控制開關及自動變檔開關控制變檔驅動單元進行進檔、退檔及自動變檔的操作,藉由行車控制主處理器內建之演算法,依據車輛實際行駛時之負載狀況,於最佳之換檔時機,即時切換至最適當之檔位,以達節約耗能增加車輛續航力之目的,且無需藉由踩踏或反鉤所設之變檔桿進行檔位之變換,進而提升行車之安全。 <Efficacy compared with previous technology> The main purpose of the present invention is to use the control switch and the automatic shift switch to control the shifting drive unit to perform the operation of shifting gears, shifting gears, and automatic shifting. With the algorithm built in the main processor of the driving control, according to the actual load conditions of the vehicle during driving, it can be switched to the most appropriate gear at the best shifting time to achieve the purpose of saving energy and increasing the endurance of the vehicle. There is no need to change gears by stepping on or unhooking the shift lever, thereby improving driving safety.

本發明之次一目的主要係本發明之設計,除一般已熟習檔車之人外,也讓原本無法架駛檔車之人也可輕易駕駛檔車,也能體驗檔車之樂趣。The second purpose of the present invention is mainly the design of the present invention, except the people who are generally familiar with the shifting car, also allows the people who cannot drive the shifting car to drive the shifting car easily, and can also experience the fun of shifting the shifting car.

本發明之再一目的係藉所設控制開關及自動變檔開關控制變檔驅動單元,除了以傳統腳部控制變檔外,更可使用握把處適當位置所設之控制開關進行手動變檔或切換為自動變檔,藉由變檔驅動單元使檔車具有可以腳控制變檔或以控制開關及自動變檔開關控制變檔驅動單元進行進檔、退檔及自動變檔的控制,進而提升檔車之操駕樂趣感受與經濟價值。Another object of the present invention is to use the control switch and the automatic shifting switch to control the shifting drive unit. In addition to the traditional foot control shifting, the control switch set at the appropriate position on the handle can be used to manually shift or switch to automatic shifting. The shifting drive unit enables the shifting car to have the ability to control the shifting with the foot or use the control switch and the automatic shifting switch to control the shifting drive unit to perform the control of shifting, shifting, and automatic shifting, thereby improving the driving experience and economic value of the shifting car.

為使 貴審查委員能更了解本發明之結構特徵及其功效,茲配合圖式並詳細說明於後。In order to enable your review committee members to better understand the structural features and effects of the present invention, the accompanying drawings and detailed descriptions are given below.

請參閱第一圖、第二圖及第三圖所示,本發明提供一種車輛變檔機構之改良,其包括一以主動力馬達11驅動之變速箱1、變檔桿2及變檔驅動單元3,所述變檔桿2組設於變速箱1之變檔軸111,所述變檔驅動單元3設於所述變檔桿2一側,通過設於車輛4握把41旁之控制開關42與變檔驅動單元3之電性連接進行控制進檔或退檔之操作(如第六圖及第七圖所示),進而使變檔驅動單元3驅動變檔桿2產生下壓進檔或上推退檔之動作,並通過另一設於車輛4握把41旁之自動變檔開關43,並配合行車控制主處理器44,當開啟自動變檔開關43呈自動變檔模式時,行車控制主處理器44將接收主動力馬達11或引擎轉速及扭力負載之數據以在最佳時間點啟動變檔驅動單元3驅動變檔桿2產生下壓進檔或上推退檔及空檔之全自動控制,免除駕駛者以腳部踩踏變檔桿2進檔或以腳背上鉤變檔桿2退檔之複雜變檔之動作,進而達到駕駛檔車於行車時變檔更方便、提升行車安全及節省能源之目的。Please refer to the first figure, the second figure and the third figure, the present invention provides an improvement of a vehicle shift mechanism, which includes a gearbox 1 driven by a main power motor 11, a shift lever 2, and a shift drive unit 3. Shown), and then make the shift drive unit 3 drive the shift lever 2 to produce the action of pressing down to enter or push up to reverse, and through another automatic shift switch 43 located next to the handle 41 of the vehicle 4, and cooperate with the driving control main processor 44. The fully automatic control of the neutral position eliminates the need for the driver to step on the shift lever 2 to shift into gear or to hook the shift lever 2 on the back of the foot to reverse the complex shifting action, thereby achieving the purpose of more convenient shifting while driving, improving driving safety and saving energy.

請參閱第八圖所示,其中變檔驅動單元3包括一馬達31、一減速器及一凸輪325,所述馬達31組設於減速器之輸入端,所述減速器之殼體32內裝設有第一減速齒輪321及第二減速齒輪322,馬達31則驅動第一減速齒輪321,其中第二減速齒輪322具有延伸出殼體32一側之動力輸出軸324,於殼體32一側組設有一具微動感測元件341之電路板34,並藉一側蓋33及墊圈331將第二減速齒輪322及電路板34封閉於殼體32內,於第二減速齒輪322之動力輸出軸324上,設有一凸輪325,於馬達31帶動第一減速齒輪321及第二減速齒輪322轉動時,亦同步帶動設於第二減速齒輪322動力輸出軸324上之凸輪325正轉或逆轉,並藉設於第二減速齒輪322輪轂323上之磁性元件3231或凸部與微動感測元件341產生感測或壓觸,進而於凸輪325正轉或逆轉360度後使馬達31停止以使凸輪325停止於原位置,當按壓設於車輛4握把41旁之控制開關42“+”一次時,控制開關42將控制變檔驅動單元3動作並驅動凸輪325逆轉360度一次,通過凸輪325轉動時推動設於變檔桿2內側之滾輪21以下壓變檔桿2,進而完成下壓變檔桿2進檔一次之動作(如第四圖至第四之三圖所示),反之,當按壓設於車輛4握把41旁之控制開關42之“-”一次時,控制開關42將控制變檔驅動單元3動作並驅動凸輪325正轉360度一次,通過凸輪325轉動時推動設於變檔桿2內側之滾輪21以上推變檔桿2,進而完成上推變檔桿2退檔一次之動作(如第五圖至第五之三圖所示),當按壓自動變檔開關43呈自動變檔模式時,變檔驅動單元3驅動變檔桿2產生下壓進檔或上推退檔及空檔之全自動控制。Please refer to the eighth figure, wherein the shift drive unit 3 includes a motor 31, a speed reducer and a cam 325. The motor 31 is assembled at the input end of the speed reducer. The housing 32 of the speed reducer is provided with a first reduction gear 321 and a second reduction gear 322. The motor 31 drives the first reduction gear 321. The second reduction gear 322 has a power output shaft 324 extending from one side of the housing 32, and a circuit board 34 of a micromotion sensing element 341 is arranged on one side of the housing 32 , and the second reduction gear 322 and the circuit board 34 are sealed in the housing 32 by the side cover 33 and the washer 331. On the power output shaft 324 of the second reduction gear 322, a cam 325 is provided. The magnetic element 3231 or the convex part and the micro-motion sensing element 341 produce sensing or pressing contact, and then stop the motor 31 after the cam 325 rotates forward or reverse 360 degrees to stop the cam 325 at the original position. When the control switch 42 "+" located next to the handle 41 of the vehicle 4 is pressed once, the control switch 42 will control the gear shift drive unit 3 and drive the cam 325 to reverse 360 degrees once. Press the shift lever 2 below the roller 21, and then complete the action of pressing the shift lever 2 to shift once (as shown in the fourth figure to the third figure of the fourth), on the contrary, when pressing the "-" of the control switch 42 next to the handle 41 of the vehicle 4 once, the control switch 42 will control the shifting drive unit 3 and drive the cam 325 to rotate forward 360 degrees once. When the cam 325 rotates, push the roller 21 on the inside of the shift lever 2 to push the shift lever 2, and then complete the upward shift. The action of gear lever 2 backing out once (as shown in the fifth figure to the third figure of the fifth), when the automatic gear shifting switch 43 is pressed to be in the automatic gear shifting mode, the gear shifting drive unit 3 drives the gear shifting lever 2 to produce a full-automatic control of pressing down for forward gear or pushing up for reverse gear and neutral gear.

其中變檔驅動單元3係鎖組於變速箱側蓋12,以便於維修或更換變檔驅動單元3。Wherein, the shifting drive unit 3 is locked and assembled on the side cover 12 of the gearbox, so as to facilitate maintenance or replacement of the shifting drive unit 3 .

其中微動感測元件341可為感測晶片或微動開關,其中於變速箱側蓋12外,另設一外罩121(如第九圖所示),具美觀及防汙之功效。Wherein the micro-motion sensing element 341 can be a sensing chip or a micro-switch, wherein an outer cover 121 (as shown in the ninth figure) is provided outside the gearbox side cover 12, which has the effect of being beautiful and antifouling.

再請參閱第十圖及第十一圖所示,係本發明應用於電動車輛上時實施例,其包括一以主動力馬達11驅動之變速箱1、變檔桿22及變檔驅動單元3,所述變檔桿22組設於變速箱1之變檔軸111,所述變檔驅動單元3設於所述變檔桿22一側,通過設於電動車輛方向盤5座內或駕駛座旁適當位置處所設之排檔桿51及控制開關52,並使控制開關52與變檔驅動單元3之電性連接進行進檔或退檔之操作,控制開關52可以是以排檔桿51控制,控制開關52也可以是按壓式或旋鈕式,當撥動排檔桿51向控制開關52之“+”方向一次或按壓控制開關52“+”一次,控制開關52將控制變檔驅動單元3動作並驅動凸輪325逆轉360度一次,通過凸輪325轉動時推動設於變檔桿22內側之滾輪23以上推變檔桿22,進而完成上推變檔桿22進檔一次之動作,反之,撥動排檔桿51向控制開關52之“-”方向一次或按壓控制開關52“-”一次,控制開關52將控制變檔驅動單元3動作並驅動凸輪325正轉360度一次,通過凸輪325轉動時推動設於變檔桿22內側之滾輪23以下壓變檔桿22,進而完成下壓變檔桿22退檔一次之動作,當撥動排檔桿51向控制開關52之“A”方向一次或按壓控制開關52“A”一次開啟自動變檔控制模式時,電動車輛之行車控制主處理器53將接收轉速及扭力負載之數據以在最佳時間點啟動變檔驅動單元3驅動其上之凸輪325推動變檔桿22產生上推進檔或下壓退檔及空檔之全自動控制,進而達到全自動換檔之目的。See also shown in the tenth figure and the eleventh figure, it is an embodiment when the present invention is applied to an electric vehicle, which includes a gearbox 1 driven by a main power motor 11, a shift lever 22 and a shift drive unit 3. The electrical connection of the gear drive unit 3 carries out the operation of shifting in or out. The control switch 52 can be controlled by the shift lever 51, and the control switch 52 can also be a push type or a knob type. When the shift lever 51 is moved to the "+" direction of the control switch 52 or the control switch 52 is pressed once, the control switch 52 will control the shift drive unit 3 and drive the cam 325 to reverse 360 degrees once. 3 or more push the shift lever 22, and then complete the action of pushing up the shift lever 22 to shift once. On the contrary, move the shift lever 51 to the "-" direction of the control switch 52 once or press the control switch 52 "-" once, the control switch 52 will control the shift drive unit 3 and drive the cam 325 to rotate 360 degrees forward. When shifting the gear lever 51 to the "A" direction of the control switch 52 once or pressing the control switch 52 "A" once to start the automatic shift control mode, the main processor 53 of the driving control of the electric vehicle will receive the data of the speed and torque load to start the shift drive unit 3 at the best time to drive the cam 325 on it to push the shift lever 22 to produce a full-automatic control of up-shifting or down-pressing the reverse gear and neutral gear, so as to achieve the purpose of fully automatic shifting.

於變速箱1下方設有一差速器15,於變速箱1轉速輸出軸13與差速器15間,設有一皮帶輪組14,以通過差速器15帶動傳動軸16驅動輪子17轉動。A differential 15 is provided below the gearbox 1, and a pulley set 14 is provided between the speed output shaft 13 of the gearbox 1 and the differential 15 to drive the transmission shaft 16 through the differential 15 to drive the wheels 17 to rotate.

綜上所述,本發明具提供無需藉由踩踏或反鉤所設之變檔桿進行檔位之變換,進而提升行車之安全之功效,為一甚具新穎性、進步性及可供產業上應用之發明,實已符合發明專利之給與要件,爰依法提出專利申請,尚祈 貴審查委員能詳予審查,並早日賜准本案專利,實為德便。To sum up, the present invention has the function of changing gears without stepping on or using the shift lever provided by the reverse hook, thereby improving the safety of driving. It is a very novel, progressive and industrially applicable invention. It actually meets the requirements for granting an invention patent. I file a patent application in accordance with the law. I hope that the review committee can review it in detail and grant the patent for this case as soon as possible. It is really convenient.

唯以上所述者,僅為本發明所舉之其中較佳實施例,當不能以之限定本發明之範圍,舉凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。Only the above-mentioned ones are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention. For example, all equivalent changes and modifications made according to the scope of the patent application of the present invention should still fall within the scope of the patent of the present invention.

1:變速箱 11:主動力馬達 111:變檔軸 12:變速箱側蓋 121:外罩 13:轉速輸出軸 14:皮帶輪組 15:差速器 16:傳動軸 17:輪子 2,22,61:變檔桿 21,23:滾輪 3:變檔驅動單元 31:馬達 32:殼體 321:第一減速齒輪 322:第二減速齒輪 323:輪轂 3231:磁性元件 324:動力輸出軸 325:凸輪 33:側蓋 331:墊圈 34:電路板 341:微動感測元件 4,6:車輛 41:握把 42,52:控制開關 43:自動變檔開關 44,53:行車控制主處理器 5:方向盤 51:排檔桿 1: gearbox 11: Active power motor 111:shift shaft 12: Transmission side cover 121: outer cover 13: Speed output shaft 14: Pulley set 15: Differential 16: Drive shaft 17: wheels 2,22,61: Shift lever 21,23: Roller 3: Shift drive unit 31: motor 32: shell 321: The first reduction gear 322: Second reduction gear 323: hub 3231: Magnetic components 324: PTO shaft 325: cam 33: side cover 331: Gasket 34: circuit board 341: Micro motion sensing element 4,6: Vehicle 41: Grip 42,52: Control switch 43: Automatic shift switch 44,53: Driving control main processor 5: steering wheel 51: Gear lever

第一圖係本發明試舉中一較佳實施例之立體分解圖。 第二圖係第一圖所示結構之組合立體圖。 第三圖係本發明變檔驅動單元與變檔桿之側視圖。 第四圖至第四之三圖係凸輪逆向轉動一圈360度完成下壓變檔桿進檔一次之連續動作圖。 第五圖至第五之三圖係凸輪正向轉動一圈360度完成上推變檔桿退檔一次之連續動作圖。 第六圖係本發明實際使用於車輛上時實施例立體圖。 第七圖係本發明於車輛握把設有進檔及退檔之控制開關及自動變檔開關之實施例放大圖。 第八圖係本發明變檔驅動單元之立體分解圖。 第九圖係本發明於變速箱側蓋外側另設外罩之實施例立體圖。 第十圖係本發明使用於電動車輛上時實施例立體圖。 第十一圖係本發明使用於電動車輛上排檔桿部之實施例立體圖。 第十二圖係習知車輛之立體圖。 The first figure is an exploded perspective view of a preferred embodiment of the present invention. The second figure is a combined perspective view of the structure shown in the first figure. The third figure is a side view of the shift drive unit and shift lever of the present invention. Figure 4 to Figure 4-3 are continuous action diagrams in which the cam reversely rotates a circle of 360 degrees and completes pressing down the shift lever to enter a gear once. The fifth figure to the fifth third figure are the continuous action figures of the cam forwardly rotating a circle of 360 degrees to complete pushing up the shift lever and backing out once. Figure 6 is a perspective view of an embodiment of the present invention when it is actually used on a vehicle. The seventh figure is an enlarged view of an embodiment of the present invention that is provided with a control switch for shifting in and out of gear and an automatic shifting switch on the handlebar of the vehicle. The eighth figure is a three-dimensional exploded view of the shift drive unit of the present invention. Figure 9 is a perspective view of an embodiment of the present invention having an outer cover on the outside of the gearbox side cover. Figure 10 is a perspective view of an embodiment of the present invention when used on an electric vehicle. Figure 11 is a perspective view of an embodiment of the present invention applied to the upper gear lever portion of an electric vehicle. Figure 12 is a three-dimensional view of a conventional vehicle.

1:變速箱 1: gearbox

11:主動力馬達 11: Active power motor

111:變檔軸 111:shift shaft

12:變速箱側蓋 12: Transmission side cover

2:變檔桿 2: Shift lever

21:滾輪 21:Roller

3:變檔驅動單元 3: Shift drive unit

31:馬達 31: motor

32:殼體 32: shell

324:動力輸出軸 324: PTO shaft

325:凸輪 325: cam

Claims (7)

一種車輛變檔機構之改良,其包括一變速箱、變檔桿及變檔驅動單元,所述變速箱係以一主動力馬達驅動,所述變檔桿組設於變速箱之變檔軸,所述變檔驅動單元設於所述變檔桿一側,通過設於車輛握把旁之控制開關與變檔驅動單元之電性連接進行控制進檔或退檔之操作,進而通過變檔驅動單元驅動變檔桿產生下壓進檔或上推退檔之動作,再通過另一設於車輛握把旁之自動變檔開關,並配合行車控制主處理器,當開啟自動變檔開關呈自動變檔模式時,行車控制主處理器將接收主動力馬達或引擎轉速及扭力負載之數據以在最佳時間點啟動變檔驅動單元驅動變檔桿產生下壓進檔或上推退檔及空檔之全自動變檔控制,進而達到駕駛檔車於行車時變檔更方便及提升行車安全之目的,所述變檔驅動單元包括一馬達、一減速器及一凸輪,所述馬達組設於減速器之輸入端,所述減速器之殼體內裝設有第一減速齒輪及第二減速齒輪,馬達則驅動第一減速齒輪,其中第二減速齒輪具有延伸出殼體一側之動力輸出軸,於殼體另一側組設有一具微動感測元件之電路板,並藉一側蓋及墊圈將第二減速齒輪及電路板封閉於殼體內,於第二減速齒輪之動力輸出軸上,設有一凸輪,於馬達帶動第一減速齒輪及第二減速齒輪轉動時,亦同步帶動設於第二減速齒輪動力輸出軸上之凸輪正轉或逆轉360度驅動變檔桿產生下壓進檔或上推退檔之動作,並藉設於第二減速齒輪輪轂上之磁性元件或凸部與微動感測元件產生感測或壓觸,進而於凸輪正轉或逆轉360度後使馬達停止以使凸輪停止於原位置。 An improvement of a vehicle shifting mechanism, which includes a gearbox, a shift lever, and a shift drive unit. The gearbox is driven by an active motor. The shift lever set is set on the shift shaft of the gearbox. The shift drive unit is arranged on one side of the shift lever. The operation of controlling the shifting or shifting is carried out through the electrical connection between the control switch next to the vehicle handle and the shift drive unit, and then the shift lever is driven by the shift drive unit to produce the action of pressing down or pushing up. The gear shift switch is used in conjunction with the driving control main processor. When the automatic gear shifting switch is turned on and the driving control main processor is in the automatic gear shifting mode, the driving control main processor will receive the data of the main power motor or engine speed and torque load to activate the gear shifting drive unit at the optimal time point to drive the gear shifting lever to produce a fully automatic gear shifting control for down-pressing forward gear or up-pushing reverse gear and neutral gear. At the input end, the housing of the reducer is equipped with a first reduction gear and a second reduction gear, and the motor drives the first reduction gear. The second reduction gear has a power output shaft extending out of one side of the housing. A circuit board with a micro-motion sensing element is assembled on the other side of the housing. The second reduction gear and the circuit board are sealed in the housing by a side cover and a gasket. A cam is provided on the power output shaft of the second reduction gear. The 360-degree drive shift lever produces the action of pressing down to enter a gear or pushing up to reverse a gear, and the magnetic element or convex part on the hub of the second reduction gear and the micro-motion sensing element generate sensing or pressing contact, and then stop the motor after the cam rotates forward or reverses 360 degrees to stop the cam at its original position. 如請求項1所述車輛變檔機構之改良,其中變檔驅動單元係鎖組於變速箱側蓋,以便於維修或更換變檔驅動單元。 The improvement of the vehicle shifting mechanism as described in Claim 1, wherein the shifting drive unit is locked and assembled on the side cover of the gearbox, so as to facilitate maintenance or replacement of the shifting drive unit. 如請求項1所述車輛變檔機構之改良,其中微動感測元件可為感測晶片或微動開關。 The improvement of the vehicle gear shifting mechanism as claimed in claim 1, wherein the micro-motion sensing element can be a sensing chip or a micro-switch. 一種車輛變檔機構之改良,其包括一變速箱、變檔桿及變檔驅動單元,所述變速箱係以一主動力馬達驅動,所述變檔桿組設於變速箱之變檔軸,所述變檔驅動單元設於所述變檔桿一側,通過設於車輛方向盤座內或駕駛座旁適當位置處所設之排檔桿及控制開關,並使控制開關與變檔驅動單元之電性連接進行進檔或退檔之操作,當撥動排檔桿向控制開關之“+”進檔方向一次或按壓控制開關“+”一次,控制開關將控制設於變檔驅動單元之凸輪逆轉360度一次,通過凸輪轉動時推動設於變檔桿內側之滾輪以上推變檔桿,進而完成上推變檔桿進檔一次之動作,反之,撥動排檔桿向控制開關之“-”退檔方向一次或按壓控制開關“-”一次時,控制開關將控制變檔驅動單元動作並驅動凸輪正轉360度一次,通過凸輪轉動時推動設於變檔桿內側之滾輪以下壓變檔桿,進而完成下壓變檔桿退檔一次之動作,所述變檔驅動單元包括一馬達、一減速器及一凸輪,所述馬達組設於減速器之輸入端,所述減速器之殼體內裝設有第一減速齒輪及第二減速齒輪,馬達則驅動第一減速齒輪,其中第二減速齒輪具有延伸出殼體一側之動力輸出軸,於殼體另一側組設有一具微動感測元件之電路板,並藉一側蓋及墊圈將第二減速齒輪及電路板封閉於殼體內,於第二減速齒輪之動力輸出軸上,設有一凸輪,於馬達帶動第一減速齒輪及第二減速齒輪轉動時,亦同步帶動設於第二減速齒輪動力輸出軸上之凸輪正轉或逆轉360度驅動變檔桿產生上推進檔或下壓退檔之動作,並藉設於第二減速齒輪輪轂上之磁性元件或凸部與微動感測元件產生感測或壓觸,進而於凸輪正轉或逆轉360度後使馬達停止以使凸輪停止於原位置。 An improvement of a vehicle shifting mechanism, which includes a gearbox, a shift lever and a shift drive unit. The gearbox is driven by an active motor. The shift lever is set on the shift shaft of the gearbox. The shift drive unit is arranged on one side of the shift lever. Through the gear lever and the control switch installed in the steering wheel seat of the vehicle or at an appropriate position next to the driver's seat, the control switch is electrically connected to the shift drive unit. Once or press the control switch "+" once, the control switch will control the cam set on the shifting drive unit to reverse 360 degrees once. When the cam rotates, push the roller on the inner side of the shift lever to push the shift lever, and then complete the action of pushing the shift lever up once. The roller on the inner side of the shift lever presses down the shift lever, and then completes the action of pressing the shift lever down once. The shift drive unit includes a motor, a reducer and a cam. Enclosed in the housing, there is a cam on the power output shaft of the second reduction gear. When the motor drives the first reduction gear and the second reduction gear to rotate, it also synchronously drives the cam on the power output shaft of the second reduction gear to rotate forward or reverse 360 degrees to drive the gear shift lever to move up or down to reverse gear. The magnetic element or convex part on the hub of the second reduction gear will sense or press against the micro-motion sensing element, and then stop the motor after the cam rotates forward or reverse 360 degrees to stop the cam at its original position. location. 如請求項4所述車輛變檔機構之改良,其中控制開關另包括有自動變檔控制,當撥動排檔桿向控制開關之“A”方向一次或按壓控制開關“A”一次 而進入自動變檔控制模式時,車輛之行車控制主處理器將接收主動力馬達或引擎轉速及扭力負載之數據以在最佳時間點啟動變檔驅動單元驅動其上之凸輪推動變檔桿產生上推進檔或下壓退檔及空檔之全自動控制,進而達到全自動換檔之目的。 The improvement of the vehicle shift mechanism as described in claim 4, wherein the control switch also includes automatic shift control, when the shift lever is moved to the "A" direction of the control switch once or the control switch "A" is pressed once When entering the automatic shift control mode, the main processor of the vehicle's driving control will receive the data of the main power motor or engine speed and torque load to activate the shift drive unit at the best time to drive the cam on it to push the shift lever to produce full-automatic control of upshift or downshift and neutral, thereby achieving the purpose of full-automatic shifting. 如請求項4所述車輛變檔機構之改良,其中微動感測元件可為感測晶片或微動開關。 The improvement of the vehicle gear shifting mechanism as described in claim 4, wherein the micro-motion sensing element can be a sensing chip or a micro-switch. 如請求項4或5所述車輛變檔機構之改良,其中控制開關可以是以排檔桿控制,控制開關也可以是按壓式或旋鈕式。 The improvement of the vehicle shift mechanism as described in claim 4 or 5, wherein the control switch can be controlled by a gear lever, and the control switch can also be a push type or a knob type.
TW111118983A 2022-05-20 2022-05-20 Improvement of Vehicle Shifting Mechanism TWI807836B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW111118983A TWI807836B (en) 2022-05-20 2022-05-20 Improvement of Vehicle Shifting Mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW111118983A TWI807836B (en) 2022-05-20 2022-05-20 Improvement of Vehicle Shifting Mechanism

Publications (2)

Publication Number Publication Date
TWI807836B true TWI807836B (en) 2023-07-01
TW202346160A TW202346160A (en) 2023-12-01

Family

ID=88149276

Family Applications (1)

Application Number Title Priority Date Filing Date
TW111118983A TWI807836B (en) 2022-05-20 2022-05-20 Improvement of Vehicle Shifting Mechanism

Country Status (1)

Country Link
TW (1) TWI807836B (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2502822A1 (en) * 2004-07-26 2012-09-26 Yamaha Hatsudoki Kabushiki Kaisha Shift controller of saddle-riding type vehicle
TWM468479U (en) * 2013-07-11 2013-12-21 Jun-Liang Chen Vehicle automatic gear shifting mechanism
TWM619762U (en) * 2020-11-20 2021-11-21 光陽工業股份有限公司 Auxiliary gear shifting device
TWM631577U (en) * 2022-05-20 2022-09-01 蘇國信 Improved vehicle shifting mechanism

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2502822A1 (en) * 2004-07-26 2012-09-26 Yamaha Hatsudoki Kabushiki Kaisha Shift controller of saddle-riding type vehicle
TWM468479U (en) * 2013-07-11 2013-12-21 Jun-Liang Chen Vehicle automatic gear shifting mechanism
TWM619762U (en) * 2020-11-20 2021-11-21 光陽工業股份有限公司 Auxiliary gear shifting device
TWM631577U (en) * 2022-05-20 2022-09-01 蘇國信 Improved vehicle shifting mechanism

Also Published As

Publication number Publication date
TW202346160A (en) 2023-12-01

Similar Documents

Publication Publication Date Title
JP4418371B2 (en) Bicycle power transmission device
TWI579197B (en) Can be stepped on the control of electric lift the big fly wheel reversing the device
TWI807836B (en) Improvement of Vehicle Shifting Mechanism
TWM631577U (en) Improved vehicle shifting mechanism
JP3005972U (en) Function switching bicycle
TW200840684A (en) Interchangeably manual or automatic ratchet wrench tool
CN218118569U (en) Improved vehicle gear shifting mechanism
CN201033536Y (en) Rear axle of the electric tricycle
CN2781075Y (en) Bicycle free wheel
US20230417321A1 (en) Vehicle shifting mechanism
CN117249236A (en) Improvement of vehicle gear shifting mechanism
TWM624663U (en) Transmission structure of electric motorcycle without physical clutch
US20070234846A1 (en) Variable geared bicycle pedal
CN2221548Y (en) Pedal variable-speed tricycle
CN2920808Y (en) Bicycle middle axle mechanism
KR100670098B1 (en) Apparatus for driving bicycle of desorb type
TW202028056A (en) Rear power derailleur for enhancing smoothness of a chain during operation
CN211391582U (en) Hand-rotating front-assisting front-driving clutch bicycle
TWM288280U (en) Improved structure of transmission sprocket of bicycle
JP3588041B2 (en) Bicycle brake and transmission
CN2532011Y (en) Pedal forward/back shifting device for motorcycle
CN2294916Y (en) Pedal speed-variable bicycle
CN2644293Y (en) Foot-actuated type forward and backward acting device for motorcycle
CN209600731U (en) A kind of free pedal bicycle drive
CN210162217U (en) Wheel assembly and bicycle