TWI807247B - Sewing Machine Structure - Google Patents
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- TWI807247B TWI807247B TW110102133A TW110102133A TWI807247B TW I807247 B TWI807247 B TW I807247B TW 110102133 A TW110102133 A TW 110102133A TW 110102133 A TW110102133 A TW 110102133A TW I807247 B TWI807247 B TW I807247B
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Abstract
一種縫紉機結構,包含一往復位移於一垂直軸的針棒,一推動該針棒的連桿及一驅動該連桿的驅軸,該連桿具有一組接該驅軸的第一端及一組接該針棒的第二端,該第一端受該驅軸作用活動於一圓形軌跡上。該連桿的該第一端相對一針板的高度始終低於該第二端相對該針板的高度,該針棒於該連桿的該第一端從該圓形軌跡的三點鐘位置逆時針位移至十二點鐘位置時行一上衝程位移距離,該針棒於該連桿的該第一端從該圓形軌跡的六點鐘位置逆時針位移至三點鐘位置時行一下衝程位移距離,本發明透過該上衝程位移距離長於該下衝程位移距離,令該縫紉機結構適應多種布料。A sewing machine structure comprising a needle bar reciprocating on a vertical axis, a connecting rod for pushing the needle bar and a driving shaft for driving the connecting rod. The connecting rod has a first end connected to the driving shaft and a second end connected to the needle bar. The first end is moved on a circular trajectory by the driving shaft. The height of the first end of the connecting rod relative to a needle plate is always lower than the height of the second end relative to the needle plate. When the first end of the connecting rod is displaced counterclockwise from the three o’clock position of the circular trajectory to the twelve o’clock position, the needle bar travels an upstroke displacement distance. The machine structure is suitable for various fabrics.
Description
本發明涉及一種縫紉機結構,尤指一種改變上下衝程位移距離以適應多元布種的縫紉機結構。The invention relates to a sewing machine structure, in particular to a sewing machine structure which changes the displacement distance of up and down strokes to adapt to multiple types of cloth.
時下紡織工業技術成熟及材料科技之發展,因而發展多種材質特性與傳統布料相異之布料,再者,隨著經濟水準提高,使得外表穿著合宜逐漸受到重視,造成人們崇尚流行與時尚,因此,配合服裝設計師多樣複雜之設計,縫紉方法亦因此必須進步。Nowadays, due to the mature technology of the textile industry and the development of material technology, a variety of fabrics with different material properties from traditional fabrics have been developed. Moreover, with the improvement of economic standards, the appearance and wear are gradually paid attention to, causing people to advocate fashion and fashion. Therefore, to match the diverse and complex designs of fashion designers, sewing methods must also be improved.
現有縫紉機為因應多種不同厚度的布料,多利用調整送布齒差動比或是紗線張力等機制進行。以調整送布齒差動比的機制來說,就如TW I271457與TW M509814等專利所揭,習用縫紉機在織針下針次數與織針衝程距離不變的情況下,透過調整前後送布齒的移動行程,令前送布齒的帶入布量與後送布齒的帶入布量相同或較多亦或較少(如稱差動比),即可使縫紉機適應布種增加。Existing sewing machines use mechanisms such as adjusting the differential ratio of the feed teeth or yarn tension to cope with a variety of fabrics of different thicknesses. Regarding the mechanism for adjusting the differential ratio of the feed teeth, as disclosed in patents such as TW I271457 and TW M509814, conventional sewing machines can adapt to the increase in fabric types by adjusting the movement strokes of the front and rear feed teeth so that the amount of cloth brought in by the front feed teeth is the same or more or less than that of the rear feed teeth (such as the differential ratio).
然而當前縫紉機是以改變周邊配合元件的方式進行,也就是說,習用縫紉機無法直接改變驅軸的位置以及針棒的衝程距離,使得習用縫紉機於調整送布齒差動比或紗線張力時須納入驅軸以及針棒衝程作為考量,使得習用縫紉機的設計與改良過程繁瑣。However, the current sewing machine is carried out by changing the surrounding matching components, that is to say, the conventional sewing machine cannot directly change the position of the drive shaft and the stroke distance of the needle bar, so that the conventional sewing machine must take the drive shaft and the stroke of the needle bar into consideration when adjusting the differential ratio of the feed gear or the yarn tension, which makes the design and improvement process of the conventional sewing machine cumbersome.
本發明的主要目的,在於解決習用縫紉機結構僅能改變周邊配合元件來適應多元布種的問題。The main purpose of the present invention is to solve the problem that the conventional sewing machine structure can only change the surrounding matching elements to adapt to multiple types of fabrics.
為達上述目的,本發明提供一種縫紉機結構,包含一被帶動而往復位移於一垂直軸上的針棒,一推動該針棒的連桿,以及一驅動該連桿活動的驅軸,該連桿具有一與該驅軸組接的第一端,以及一與該針棒組接的第二端,該第一端受該驅軸作用活動於一圓形軌跡上。進一步地,該連桿的該第一端相對一針板的高度始終低於該連桿的該第二端相對該針板的高度,該針棒於該連桿的該第一端從該圓形軌跡的三點鐘位置逆時針位移至十二點鐘位置時行一上衝程位移距離,該針棒於該連桿的該第一端從該圓形軌跡的六點鐘位置逆時針位移至三點鐘位置時行一下衝程位移距離,該上衝程位移距離長於該下衝程位移距離。In order to achieve the above object, the present invention provides a sewing machine structure, which includes a needle bar that is driven to reciprocate on a vertical axis, a connecting rod that pushes the needle bar, and a driving shaft that drives the connecting rod. The connecting rod has a first end that is connected to the driving shaft and a second end that is connected to the needle bar. Further, the height of the first end of the connecting rod relative to a needle plate is always lower than the height of the second end of the connecting rod relative to the needle plate. When the first end of the connecting rod is displaced counterclockwise from the three o’clock position of the circular trajectory to the twelve o’clock position, the needle bar travels an upstroke displacement distance. .
一實施例中,該驅軸具有一與該連桿組接的凸輪,該凸輪成形有一與該第一端組接的偏心部。In one embodiment, the driving shaft has a cam assembled with the connecting rod, and the cam is formed with an eccentric portion assembled with the first end.
一實施例中,該縫紉機結構包含一上部殼體以及一與該上部殼體連接並提供該針板設置的下部殼體,該上部殼體成形有一腔室,該驅軸、該連桿以及該針棒於該腔室內產生組接關係,該殼體具有一設於該腔室內並高於該驅軸以限制該第二端僅能沿該垂直軸活動的軌道。In one embodiment, the sewing machine structure includes an upper housing and a lower housing connected with the upper housing and provided with the needle plate. The upper housing is formed with a chamber, and the drive shaft, the connecting rod and the needle bar are assembled in the chamber. The housing has a track that is arranged in the chamber and is higher than the drive shaft to restrict the second end to move only along the vertical axis.
一實施例中,該腔室以一中線區分為一頂部以及一底部,該驅軸位於該底部,該軌道位於該頂部。In one embodiment, the chamber is divided into a top and a bottom by a center line, the driving shaft is located at the bottom, and the track is located at the top.
一實施例中,該縫紉機結構包含一位於該下部殼體內的下鉤針,以及一設於該下部殼體內的鉤針驅動軸,該下鉤針具有一與該鉤針驅動軸組接的安裝部,一自該安裝部延伸的平直延伸部,一自該平直延伸部未連接該安裝部一端延伸的斜向延伸部,以及一自該斜向延伸部朝該安裝部方向延伸的鉤紗部。In one embodiment, the sewing machine structure includes a lower hook located in the lower housing, and a hook drive shaft arranged in the lower housing, the lower hook has a mounting portion assembled with the hook driving shaft, a straight extension extending from the mounting portion, an oblique extension extending from the end of the straight extension not connected to the installation portion, and a hooking portion extending from the oblique extension toward the installation portion.
依前述發明內容所揭,相較於習用技術,本發明具有以下特點:本發明透過該針棒在該連桿的該第一端由該圓形軌跡的三點鐘位置逆時針位移至十二點鐘位置所行的該上衝程位移距離,長於該針棒在該連桿的該第一端由該圓形軌跡的六點鐘位置逆時針位移至三點鐘位置所行的該下衝程位移距離,舉例來說,該上衝程位移距離可被設計為至少10mm以上,藉此令該縫紉機結構所適應布料種類更多樣化。再者,本發明透過前述結構而令該下鉤針的該鉤紗部長度得以短於習用,藉此令下部殼體內的空間可被釋放,進而使該鉤紗部切線更為穩定。According to the content of the foregoing invention, compared with the conventional technology, the present invention has the following features: the upstroke displacement distance of the needle bar at the first end of the connecting rod from the three o’clock position of the circular trajectory counterclockwise to the twelve o’clock position is longer than the downstroke displacement distance of the needle bar at the first end of the connecting rod from the six o’clock position of the circular trajectory counterclockwise to the three o’clock position. For example, the upstroke displacement distance can be designed to be at least 10 mm , so that the types of fabrics that the structure of the sewing machine can adapt to are more diverse. Furthermore, the present invention makes the length of the hooking portion of the lower hook hook shorter than conventional ones through the aforementioned structure, so that the space in the lower casing can be released, thereby making the tangent of the hooking portion more stable.
本發明詳細說明及技術內容,茲配合圖式說明如下:The detailed description and technical content of the present invention are described as follows in conjunction with the drawings:
請參閱圖1至圖5,本發明提供一種縫紉機結構10,該縫紉機結構10包含一針棒11,一連桿12以及一驅軸13,其中,該針棒11連接該連桿12,該針棒11受該連桿12帶動而往復位移於一垂直軸111上,該驅軸13連接該連桿12遠離該針棒11的一端,該驅軸13於該縫紉機結構10運作時驅動該連桿12活動。該連桿12組接該驅軸13與該針棒11,該連桿12具有一組接該驅軸13的第一端121以及一組接該針棒11的第二端122,該連桿12受該驅軸13帶動時,該連桿12的該第一端121活動於一圓形軌跡123上。該第一端121活動於該圓形軌跡123的過程中,該第一端121相對一針板14的高度始終低於該第二端122相對該針板14的高度。又,以圖1當前所繪圖面方向來看,該連桿12的該第一端121由該圓形軌跡123的六點鐘位置(如標號124)逆時針位移至該圓形軌跡123的十二點鐘位置(如標號125)時,該針棒11進行收針。該針棒11於收針過程中,當該連桿12的該第一端121由該圓形軌跡123的三點鐘位置(如標號126)逆時針位移至該圓形軌跡123的十二點鐘位置(如標號125)時,該針棒11行一上衝程位移距離112,當該連桿12的該第一端121由該圓形軌跡123的六點鐘位置(如標號124)逆時針位移至該圓形軌跡123的三點鐘位置(如標號126)時,該針棒11行一下衝程位移距離113,該上衝程位移距離112長於該下衝程位移距離113。1 to 5, the present invention provides a
本發明改變該連桿12的該第一端121受該驅軸13驅動時的該圓形軌跡123,藉此以達到改變該針棒11的該上衝程位移距離112與該下衝程位移距離113的目的。舉例來說,透過本發明該上衝程位移距離112可被設計為至少10mm以上,使得該縫紉機結構10得以增加適應的布種。更具體地,本發明不採取習用改變送布齒差動比或是紗線張力等機制,而是令該針棒11的該上衝程位移距離112長於該下衝程位移距離113,使該縫紉機結構10不再受限於舊有的縫紉技術而可因應更多元的布種。The present invention changes the
復請參閱圖1至圖5,由當前圖1所繪圖面方向來看,該針棒11於該連桿12的該第一端121由該圓形軌跡123的十二點鐘位置(如標號125)逆時針位移至該圓形軌跡123的六點鐘位置(如標號124)時,該針棒11出針。在該針棒11出針的過程中,當該連桿12的該第一端121由該圓形軌跡123的十二點鐘位置(如標號125)逆時針位移至該圓形軌跡123的九點鐘位置(如標號127)時,該針棒11行該上衝程位移距離112,當該連桿12的該第一端121由該圓形軌跡123的九點鐘位置(如標號127)逆時針位移至該圓形軌跡123的六點鐘位置(如標號124)時,該針棒11行該下衝程位移距離113。換句話來說,該針棒11不論在出針或收針的過程中,該針棒11在該連桿12的該第一端121活動於該圓形軌跡123的三點鐘位置至九點鐘位置時的每一該上衝程位移距離112,大於該針棒11在該連桿12的該第一端121活動於該圓形軌跡123的九點鐘位置至三點鐘位置時的每一該下衝程位移距離113,使該縫紉機結構10可縫製更為多元的布種。Referring again to FIGS. 1 to 5 , from the perspective of the current drawing in FIG. 1 , when the
另一方面,該驅軸13具有一與該連桿12組接的凸輪131,該凸輪131成形有一偏心部132,該偏心部132用以組接該連桿12的該第一端121,該偏心部132藉由推動該第一端121驅使該連桿12作動。On the other hand, the
再另一方面,請參閱圖1,該縫紉機結構10具有一上部殼體15以及一下部殼體16,其中,該上部殼體15成形有一供該驅軸13、該連桿12以及該針棒11設置其中的腔室151,該驅軸13、該連桿12以及該針棒11於該腔室151內產生組接關係。又,該上部殼體15內具有一設於該腔室151內的軌道152,該軌道152連接該連桿12的該第二端122且高於該驅軸13,該軌道152限制該連桿12的該第二端122僅能沿該垂直軸111活動,並同時輔助穩定該針棒11活動。於另一實施例中,該腔室151以一中線153區分為一頂部154以及一底部155,該驅軸13位於該底部155,該軌道152位於該頂部154。On the other hand, referring to Fig. 1, the
承上,請參閱圖1、圖5至圖7,一實施例中,該下部殼體16連接該上部殼體15並供該針板14設置,該縫紉機結構10包含一下鉤針17以及一下鉤針驅動軸18,該下鉤針驅動軸18與該下鉤針17設置於該下部殼體16內,且該下鉤針驅動軸18組接該下鉤針17,該下鉤針驅動軸18驅動該下鉤針17使該下鉤針17相對該針板14往復位移。該下鉤針17包含一安裝部171,一平直延伸部172,一斜向延伸部173以及一鉤紗部174,該安裝部171連接該下鉤針驅動軸18並受該下鉤針驅動軸18帶動,該平直延伸部172自該安裝部171延伸,該斜向延伸部173自該平直延伸部172未連接該安裝部171一端延伸,該鉤紗部174連接該斜向延伸部173並朝該安裝部171方向延伸。本發明透過改變該針棒11的該上衝程位移距離112與該下衝程位移距離113,使該縫紉機結構10無須再使用習用下鉤針,而可改以本發明該下鉤針17實施。進一步的,透過該下鉤針17的該鉤紗部174的尺寸縮小,令該縫紉機結構10可釋放該下部殼體16內的空間,使該下鉤針17切線更為穩定。1, FIG. 5 to FIG. 7, in one embodiment, the
綜上所述者,僅爲本發明的一較佳實施例而已,當不能以此限定本發明實施的範圍,即凡依本發明申請專利範圍所作的均等變化與修飾,皆應仍屬本發明的專利涵蓋範圍。To sum up, the above is only a preferred embodiment of the present invention, and should not limit the scope of the present invention, that is, all equivalent changes and modifications made according to the scope of the patent application of the present invention should still belong to the scope of the patent of the present invention.
10:縫紉機結構 11:針棒 111:垂直軸 112:上衝程位移距離 113:下衝程位移距離 12:連桿 121:第一端 122:第二端 123:圓形軌跡 124:六點鐘位置 125:十二點鐘位置 126:三點鐘位置 127:九點鐘位置 13:驅軸 131:凸輪 132:偏心部 14:針板 15:上部殼體 151:腔室 152:軌道 153:中線 154:頂部 155:底部 16:下部殼體 17:下鉤針 171:安裝部 172:平直延伸部 173:斜向延伸部 174:鉤紗部 18:下鉤針驅動軸 10: Sewing machine structure 11: Needle bar 111: vertical axis 112: Upstroke displacement distance 113: Downstroke displacement distance 12: Connecting rod 121: first end 122: second end 123:Circular track 124: Six o'clock position 125: twelve o'clock position 126: three o'clock position 127: Nine o'clock position 13: drive shaft 131: cam 132: Eccentric part 14: Needle plate 15: Upper shell 151: chamber 152: track 153: center line 154: top 155: bottom 16: Lower shell 17: Lower crochet 171: Installation department 172: straight extension 173: Diagonal extension 174: hook yarn department 18: Lower crochet driving shaft
圖1,本發明縫紉機結構的針棒作動示意圖(一)。 圖2,本發明縫紉機結構的針棒作動示意圖(二)。 圖3,本發明縫紉機結構的針棒作動示意圖(三)。 圖4,本發明縫紉機結構的針棒作動示意圖(四)。 圖5,本發明縫紉機結構的部分元件示意圖。 圖6,本發明縫紉機結構的下鉤針示意圖(一)。 圖7,本發明縫紉機結構的下鉤針示意圖(二)。 Fig. 1 is a schematic diagram (1) of the needle bar action of the sewing machine structure of the present invention. Fig. 2 is a schematic diagram (2) of the needle bar action of the sewing machine structure of the present invention. Fig. 3 is a schematic diagram (3) of the action of the needle bar of the sewing machine structure of the present invention. Fig. 4 is a schematic view (four) of the needle bar action of the sewing machine structure of the present invention. Fig. 5 is a schematic diagram of some components of the structure of the sewing machine of the present invention. Fig. 6 is a schematic diagram (1) of the lower crochet needle of the sewing machine structure of the present invention. Fig. 7 is a schematic diagram (2) of the lower crochet needle of the sewing machine structure of the present invention.
10:縫紉機結構 10: Sewing machine structure
11:針棒 11: Needle bar
112:上衝程位移距離 112: Upstroke displacement distance
12:連桿 12: Connecting rod
121:第一端 121: first end
122:第二端 122: second end
125:十二點鐘位置 125: twelve o'clock position
13:驅軸 13: drive shaft
131:凸輪 131: cam
14:針板 14: Needle plate
15:上部殼體 15: Upper shell
151:腔室 151: chamber
152:軌道 152: track
153:中線 153: center line
154:頂部 154: top
155:底部 155: bottom
16:下部殼體 16: Lower shell
Claims (6)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW546432B (en) * | 2001-12-24 | 2003-08-11 | Koyama Koj | Needle-bar stroke adjustment device |
CN110541255A (en) * | 2018-05-28 | 2019-12-06 | 拓卡奔马机电科技有限公司 | Sewing machine |
CN211394867U (en) * | 2019-12-31 | 2020-09-01 | 汇宝科技集团有限公司 | Longitudinal reverse and forward sewing feeding mechanism of sewing machine |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW546432B (en) * | 2001-12-24 | 2003-08-11 | Koyama Koj | Needle-bar stroke adjustment device |
CN110541255A (en) * | 2018-05-28 | 2019-12-06 | 拓卡奔马机电科技有限公司 | Sewing machine |
CN211394867U (en) * | 2019-12-31 | 2020-09-01 | 汇宝科技集团有限公司 | Longitudinal reverse and forward sewing feeding mechanism of sewing machine |
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