TWI806215B - Leak detection sensor and leak detection system using same - Google Patents
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本案係關於一種洩漏偵測感知器,尤指一種液體管路轉接處的洩漏偵測感知器及其適用之洩漏偵測系統,透過導通電阻的偵測模式實現洩漏液體的偵測。This case is about a leak detection sensor, especially a leak detection sensor at the junction of a liquid pipeline and its applicable leak detection system. The detection of leaked liquid is realized through the detection mode of the on-resistance.
液體管路洩漏偵測已廣泛的應用在自來水管路、液態化學品以及石油管路等大型的管路中。在輸送自來水、液態化學品以及油品的過程中,設備、管綫、閥門和法蘭的轉接處長期處於壓力作用下,可能會導致洩漏液體的產生,進而造成人員的傷亡或財産的損失。傳統洩漏偵測的方式通常是藉由偵測管路裡的壓力變化量是否異常來判定該管路是否有洩漏的狀况發生。然而此種偵測方式僅適合長度較長、管徑較大的輸送管路,且無法掌握洩漏發生的位置。此外,在異常的判讀上更需要儀器的輔助才能夠精確的判定洩漏的可能。Liquid pipeline leak detection has been widely used in large pipelines such as water pipelines, liquid chemicals, and petroleum pipelines. In the process of transporting tap water, liquid chemicals and oil products, the joints of equipment, pipelines, valves and flanges are under pressure for a long time, which may cause leakage of liquid, which may cause casualties or property losses . The traditional leak detection method usually determines whether there is a leak in the pipeline by detecting whether the pressure variation in the pipeline is abnormal. However, this detection method is only suitable for long-length and large-diameter delivery pipelines, and it is impossible to grasp the location of the leakage. In addition, in the interpretation of abnormalities, the assistance of instruments is more needed to accurately determine the possibility of leakage.
有鑑於此,實有必要提供一種洩漏偵測感知器及其適用之洩漏偵測系統。藉由導通電阻的偵測模式取代傳統管內壓力變化量偵測方式,提昇洩漏液體觸發感知器的靈敏度,適用於迴路較複雜的迴路之中,且可採用分段的形式佈滿在可能洩漏的轉接處,精確的掌握洩漏的區塊,以解決習知技術之缺失。In view of this, it is necessary to provide a leak detection sensor and an applicable leak detection system. The detection mode of the on-resistance replaces the traditional detection method of the pressure change in the pipe to improve the sensitivity of the leakage liquid trigger sensor, which is suitable for the circuit with a more complex circuit, and can be filled with possible leakage in a segmented form At the transfer point, accurately grasp the leaked blocks to solve the lack of conventional technology.
本案之目的在於提供一種洩漏偵測感知器及其適用之洩漏偵測系統。藉由導通電阻的偵測模式取代傳統管內壓力變化量偵測方式,提昇洩漏液體觸發感知器的靈敏度,適用於迴路較複雜的迴路之中,且可採用分段的形式佈滿在可能洩漏的轉接處,精確的掌握洩漏的區塊。The purpose of this case is to provide a leak detection sensor and its applicable leak detection system. The detection mode of the on-resistance replaces the traditional detection method of the pressure change in the pipe to improve the sensitivity of the leakage liquid trigger sensor, which is suitable for the circuit with a more complex circuit, and can be filled with possible leakage in a segmented form At the transfer point, accurately grasp the leaked blocks.
本案之另一目的在於提供一種洩漏偵測感知器及其適用之洩漏偵測系統。洩漏偵測感知器以三明治夾層結構設計,上下為導體層,中間為絕緣體,其中上下導體層會先通電。由於上導體層與中間絕緣體均設計多個孔洞,使洩漏液體可流通至下導體層。當洩漏液體通過孔洞而使上導體層與下導體層形成導通電阻,即可觸發感知器。相較於傳統管內壓力變化量偵測方式,本案洩漏偵測感知器具有靈敏的感知能力,凡有洩漏液體產生,即便些微的洩漏量仍可立即觸發感知,發現洩漏的位置並做後續的處理,避免大量洩漏液體造成人員的傷亡或財産的損失。Another object of this case is to provide a leak detection sensor and its applicable leak detection system. The leak detection sensor is designed with a sandwich sandwich structure, the upper and lower conductor layers, and the middle is an insulator, and the upper and lower conductor layers will be energized first. Since the upper conductor layer and the intermediate insulator are designed with multiple holes, the leakage liquid can flow to the lower conductor layer. When the leaked liquid passes through the hole and makes the upper conductor layer and the lower conductor layer form an on-resistance, the sensor can be triggered. Compared with the traditional detection method of pressure change in the pipe, the leakage detection sensor in this case has a sensitive sensing ability. Whenever there is a leakage of liquid, even a small amount of leakage can still trigger the detection immediately, find the location of the leakage and do follow-up Disposal to avoid personal injury or property loss caused by a large amount of leaking liquid.
本案之再一目的在於提供一種洩漏偵測感知器及其適用之洩漏偵測系統。三明治夾層結構設計的應用範圍廣泛,針對不同轉接處的環境,洩漏偵測感知器可採平面舖設或包夾設置。於複數組轉接處的洩漏偵測應用中,更可藉由量測導通電阻的迴歸校正,進一步感知洩漏的位置,簡化洩漏偵測感知器於複雜轉接管路中之配置,有效率地整合洩漏偵測之應用。Another object of this case is to provide a leak detection sensor and its applicable leak detection system. The sandwich sandwich structure design can be used in a wide range of applications. According to the environment of different transitions, the leak detection sensor can be laid flat or sandwiched. In the application of leak detection at the junction of multiple arrays, the location of the leak can be further sensed by measuring the regression correction of the on-resistance, which simplifies the configuration of the leak detection sensor in the complex junction pipeline, and efficiently Integrated leak detection applications.
為達前述目的,本案提供一種洩漏偵測感知器,組配偵測一轉接處所溢流的一洩漏液體。其中洩漏偵測感知器包括第一導體層、絕緣體以及第二導體層。第一導體層包括彼此相反的第一表面與第二表面,以及至少一第一通孔貫穿第一表面與第二表面,其中轉接處位於第一表面外,且至少一第一通孔與轉接處相鄰設置。絕緣體設置於第二表面,且包括至少一第二通孔,至少一第二通孔與至少一第一通孔彼此連通。第二導體層透過絕緣體連接至第一導體層的第二表面,且包括至少一導接面通過至少一第二通孔以及至少一第一通孔而連通至轉接處。其中第一導體層與第二導體層透過絕緣體彼此絕緣,當洩漏液體溢流至第一通孔與第二通孔內且與至少一導接面接觸時,第二導體層導通至第一導體層,且形成一導通電阻值。To achieve the aforementioned purpose, the present application provides a leak detection sensor, which is assembled to detect a leaked liquid overflowing from a transition place. Wherein the leak detection sensor includes a first conductor layer, an insulator and a second conductor layer. The first conductor layer includes a first surface and a second surface opposite to each other, and at least one first through hole runs through the first surface and the second surface, wherein the junction is located outside the first surface, and the at least one first through hole is connected to the second surface. The transitions are set adjacently. The insulator is disposed on the second surface and includes at least one second through hole, and the at least one second through hole communicates with the at least one first through hole. The second conductor layer is connected to the second surface of the first conductor layer through the insulator, and includes at least one conducting surface connected to the transition through at least one second through hole and at least one first through hole. Wherein the first conductor layer and the second conductor layer are insulated from each other through the insulator, when the leakage liquid overflows into the first through hole and the second through hole and contacts at least one conductive surface, the second conductor layer conducts to the first conductor layer, and form an on-resistance value.
於一實施例中,洩漏偵測感知器更包括第一導線以及第二導線,分別電連接至第一導體層以及第二導體層。In one embodiment, the leak detection sensor further includes a first wire and a second wire electrically connected to the first conductor layer and the second conductor layer respectively.
於一實施例中,洩漏偵測感知器更包括一感知器,分別通過第一導線以及第二導線電連接至第一導體層以及第二導體層,於洩漏液體溢流至第一通孔與第二通孔且與至少一導接面接觸時,組配量測導通電阻值。In one embodiment, the leak detection sensor further includes a sensor, which is electrically connected to the first conductor layer and the second conductor layer through the first wire and the second wire respectively, and when the leakage liquid overflows to the first through hole and When the second through hole is in contact with at least one conductive surface, the on-resistance value is measured in combination.
於一實施例中,第一導體層以及第二導體層具有一電位差。In one embodiment, the first conductor layer and the second conductor layer have a potential difference.
於一實施例中,至少一第一通孔包括複數個第一通孔,至少一第二通孔包括複數個第二通孔,複數個第一通孔分別與複數個第二通孔對應,且鄰設於轉接處的外周圍。In one embodiment, at least one first through hole includes a plurality of first through holes, at least one second through hole includes a plurality of second through holes, and the plurality of first through holes correspond to the plurality of second through holes respectively, And adjacent to the outer periphery of the transition.
為達前述目的,本案另提供一種洩漏偵測系統包括至少一轉接頭以及一洩漏偵測感知器。至少一轉接頭連接至一管路,形成至少一轉接處。洩漏偵測感知器,鄰設於至少一轉接處,組配偵測自至少一轉接處所溢流的一洩漏液體,其中洩漏偵測感知器包括第一導體層、絕緣體以及第二導體層。第一導體層包括彼此相反的第一表面與第二表面,以及至少一第一通孔貫穿第一表面與第二表面,其中轉接處位於第一表面外,且至少一第一通孔與轉接處相鄰設置。絕緣體設置於第二表面,且包括至少一第二通孔,至少一第二通孔與至少一第一通孔彼此連通。第二導體層透過絕緣體連接至第一導體層的第二表面,且包括至少一導接面通過至少一第二通孔以及至少一第一通孔而連通至轉接處。其中第一導體層與第二導體層透過絕緣體彼此絕緣,當洩漏液體溢流第一通孔與第二通孔內且與至少一導接面接觸時,第二導體層導通至第一導體層,且形成一導通電阻值。To achieve the aforementioned purpose, the present application further provides a leak detection system including at least one adapter and a leak detection sensor. At least one transition joint is connected to a pipeline to form at least one transition point. A leak detection sensor, located adjacent to at least one junction, configured to detect a leaked liquid overflowing from at least one junction, wherein the leak detection sensor includes a first conductor layer, an insulator, and a second conductor layer . The first conductor layer includes a first surface and a second surface opposite to each other, and at least one first through hole runs through the first surface and the second surface, wherein the junction is located outside the first surface, and the at least one first through hole is connected to the second surface. The transitions are set adjacently. The insulator is disposed on the second surface and includes at least one second through hole, and the at least one second through hole communicates with the at least one first through hole. The second conductor layer is connected to the second surface of the first conductor layer through the insulator, and includes at least one conducting surface connected to the transition through at least one second through hole and at least one first through hole. Wherein the first conductor layer and the second conductor layer are insulated from each other through the insulator, when the leakage liquid overflows the first through hole and the second through hole and contacts at least one conductive surface, the second conductor layer conducts to the first conductor layer , and form an on-resistance value.
於一實施例中,洩漏偵測感知器沿管路而設置,貼合至管路的外周緣,至少一轉接頭自管路的外周緣導出。In one embodiment, the leak detection sensor is arranged along the pipeline and adhered to the outer peripheral edge of the pipeline, and at least one adapter is led out from the outer peripheral edge of the pipeline.
於一實施例中,第一導體層包括至少一第一開口,絕緣體包括至少一第二開口,第二導體層包括至少一第三開口,至少一第一開口、至少一第二開口以及至少一第三開口於空間上相對於至少一轉接頭,至少一轉接頭依序貫穿該至少一第三開口、至少一第二開口以及至少一第一開口,使轉接處位於第一表面外,且至少一第一通孔與轉接處相鄰設置。In one embodiment, the first conductor layer includes at least one first opening, the insulator includes at least one second opening, the second conductor layer includes at least one third opening, at least one first opening, at least one second opening and at least one The third opening is spatially opposite to the at least one adapter, and the at least one adapter passes through the at least one third opening, at least one second opening and at least one first opening in sequence, so that the adapter is located outside the first surface , and at least one first through hole is adjacent to the junction.
於一實施例中,管路包括至少一定位柱,鄰設於至少一轉接頭,其中第一導體層包括至少一第一對位孔該絕緣體包括至少一第二對位孔,第二導體層包括至少一第三對位孔,至少一第一對位孔、至少一第二對位孔以及至少一第三對位孔於空間上彼此相對且連通,組配供至少一定位柱依序貫穿至少一第三對位孔、至少一第二對位孔以及至少一第一對位孔,使第二導體層、絕緣體以及第一導體層堆疊於管路上。In one embodiment, the pipeline includes at least one positioning column adjacent to at least one adapter, wherein the first conductor layer includes at least one first alignment hole, the insulator includes at least one second alignment hole, and the second conductor layer includes at least one alignment hole. The layer includes at least one third alignment hole, at least one first alignment hole, at least one second alignment hole, and at least one third alignment hole are spatially opposite and communicated with each other, and are assembled for at least one positioning column in sequence Through at least one third alignment hole, at least one second alignment hole and at least one first alignment hole, the second conductor layer, the insulator and the first conductor layer are stacked on the pipeline.
於一實施例中,管路包括至少一鎖固件以及至少一鎖固孔,於空間上彼此相對,其中第一導體層包括至少一第一夾固部,絕緣體包括至少一第二夾固部,第二導體層包括至少一第三夾固部,至少一第一夾固部、至少一第二夾固部以及至少一第三夾固部於空間上相對於至少一鎖固孔,其中至少一鎖固件與至少一鎖固孔嚙合時,夾固至少一第一夾固部、至少一第二夾固部以及至少一第三夾固部,使第二導體層、絕緣體以及第一導體層堆疊固定於管路上。In one embodiment, the pipeline includes at least one locking member and at least one locking hole, which are spatially opposite to each other, wherein the first conductor layer includes at least one first clamping portion, and the insulator includes at least one second clamping portion, The second conductor layer includes at least one third clamping portion, at least one first clamping portion, at least one second clamping portion and at least one third clamping portion are spaced relative to at least one locking hole, at least one of which When the fastener is engaged with at least one locking hole, it clamps at least one first clamping part, at least one second clamping part and at least one third clamping part, so that the second conductor layer, the insulator and the first conductor layer are stacked fixed on the pipeline.
於一實施例中,管路沿一方向延伸,具彼此相對的一第一端以及一第二端,洩漏偵測感知器更包括一第一導線以及一第二導線,設置於管路的第一端,且分別電連接至第一導體層以及第二導體層。In one embodiment, the pipeline extends along a direction and has a first end and a second end opposite to each other. The leak detection sensor further includes a first wire and a second wire, which are arranged at the first end of the pipeline. one end, and are respectively electrically connected to the first conductor layer and the second conductor layer.
於一實施例中,至少一轉接頭包括一第一轉接頭以及一第二轉接頭,沿管路的方向排列,第二轉接頭至第一端的距離大於第一轉接頭至第一端的距離,其中洩漏液體於第二轉接頭溢流所對應形成的導通電阻值大於洩漏液體於第一轉接頭溢流所對應形成的導通電阻值。In one embodiment, at least one adapter includes a first adapter and a second adapter arranged along the direction of the pipeline, the distance from the second adapter to the first end is greater than that of the first adapter The distance to the first end, wherein the conduction resistance value corresponding to the overflow of the leakage liquid in the second adapter is greater than the conduction resistance value corresponding to the overflow of the leakage liquid in the first adapter.
於一實施例中,至少一轉接頭自管路的一端導出,洩漏偵測感知器沿管路而設置,且包覆至少一轉接頭。In one embodiment, at least one adapter is led out from one end of the pipeline, and the leak detection sensor is arranged along the pipeline and covers the at least one adapter.
於一實施例中,第一導體層的第一表面包覆至少一轉接處,絕緣體包覆於第一導體層的第二表面,第二導體層包覆於絕緣體外。In one embodiment, the first surface of the first conductor layer covers at least one junction, the insulator covers the second surface of the first conductor layer, and the second conductor layer covers the insulator.
於一實施例中,洩漏偵測系統更包括一外殼套,可拆地設置於管路上,且包覆洩漏偵測感知器與至少一轉接頭。In one embodiment, the leak detection system further includes a housing, which is detachably disposed on the pipeline and covers the leak detection sensor and at least one adapter.
於一實施例中,外殼套更包括至少一定位柱,設置於外殼套的內壁面,其中第一導體層包括至少一第一對位孔,絕緣體包括至少一第二對位孔,第二導體層包括至少一第三對位孔,至少一第一對位孔、至少一第二對位孔以及至少一第三對位孔於空間上彼此相對且連通,於外殼套包覆洩漏偵測感知器與至少一轉接頭時,至少一定位柱依序貫穿所對應之至少一第三對位孔、至少一第二對位孔以及至少一第一對位孔。In one embodiment, the outer shell further includes at least one positioning column, which is arranged on the inner wall of the outer shell, wherein the first conductor layer includes at least one first alignment hole, the insulator includes at least one second alignment hole, and the second conductor The layer includes at least one third alignment hole, at least one first alignment hole, at least one second alignment hole and at least one third alignment hole are spatially opposite to each other and communicated with each other, and the outer casing covers the leakage detection sensor When connecting the connector and at least one adapter, at least one positioning column passes through the corresponding at least one third alignment hole, at least one second alignment hole and at least one first alignment hole in sequence.
於一實施例中,洩漏偵測感知器更包括一感知器,分別電連接至第一導體層以及第二導體層,於洩漏液體溢流至第一通孔與第二通孔且與至少一導接面接觸時,組配量測導通電阻值。In one embodiment, the leak detection sensor further includes a sensor electrically connected to the first conductor layer and the second conductor layer respectively, when the leakage liquid overflows to the first through hole and the second through hole and communicates with at least one When the conductive surfaces are in contact, measure the on-resistance value of the assembly.
於一實施例中,第一導體層以及第二導體層係分別電連接至不同的電位。In one embodiment, the first conductor layer and the second conductor layer are respectively electrically connected to different potentials.
體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖式在本質上係當作說明之用,而非用於限制本案。例如,若是本揭露以下的內容叙述了將一第一特徵設置於一第二特徵之上或上方,即表示其包含了所設置的上述第一特徵與上述第二特徵是直接接觸的實施例,亦包含了尚可將附加的特徵設置於上述第一特徵與上述第二特徵之間,而使上述第一特徵與上述第二特徵可能未直接接觸的實施例。另外,本揭露中不同實施例可能使用重複的參考符號及/或標記。這些重複系爲了簡化與清晰的目的,並非用以限定各個實施例及/或所述外觀結構之間的關係。再者,爲了方便描述圖式中一組件或特徵部件與另一(複數)組件或(複數)特徵部件的關係,可使用空間相關用語,例如“在...之下”、“下方”、“較下部”、“上方”、“較上部”及類似的用語等。除了圖式所繪示的方位之外,空間相關用語用以涵蓋使用或操作中的裝置的不同方位。所述裝置也可被另外定位(例如,旋轉90度或者位於其他方位),並對應地解讀所使用的空間相關用語的描述。此外,當將一組件稱爲“連接到”或“耦合到”另一組件時,其可直接連接至或耦合至另一組件,或者可存在介入組件。 儘管本揭露的廣義範圍的數值範圍及參數爲近似值,但盡可能精確地在具體實例中陳述數值。另外,可理解的是,雖然「第一」、「第二」、「第三」等用詞可被用於申請專利範圍中以描述不同的組件,但這些組件並不應被這些用語所限制,在實施例中相應描述的這些組件是以不同的組件符號來表示。這些用語是爲了分別不同組件。例如:第一組件可被稱爲第二組件,相似地,第二組件也可被稱爲第一組件而不會脫離實施例的範圍。Some typical embodiments embodying the features and advantages of the present application will be described in detail in the description in the following paragraphs. It should be understood that this case can have various changes in different aspects without departing from the scope of this case, and the descriptions and drawings therein are used as illustrations in nature rather than limiting this case. For example, if the following content of the present disclosure describes that a first feature is disposed on or above a second feature, it means that it includes an embodiment in which the above-mentioned first feature and the above-mentioned second feature are in direct contact, Embodiments in which additional features may be disposed between the above-mentioned first feature and the above-mentioned second feature, so that the above-mentioned first feature and the above-mentioned second feature may not be in direct contact are also included. In addition, different embodiments in the present disclosure may use repeated reference symbols and/or symbols. These repetitions are for the purpose of simplification and clarity, and are not intended to limit the relationship between various embodiments and/or the described appearance structures. Furthermore, in order to facilitate the description of the relationship between a component or feature part and another (plural) component or (plural) feature part in the drawings, spatial relative terms may be used, such as "below", "under", "Lower", "Above", "Upper" and similar expressions. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise positioned (eg, rotated 90 degrees or at other orientations) and the description of the spatially relative terminology used be interpreted accordingly. Also, when a component is referred to as being "connected" or "coupled" to another component, it can be directly connected or coupled to the other component or intervening components may be present. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. In addition, it can be understood that although terms such as "first", "second", and "third" may be used in the claims to describe different components, these components should not be limited by these terms , these components correspondingly described in the embodiments are represented by different component symbols. These terms are used to distinguish between different components. For example, a first component may be called a second component, and similarly, a second component may also be called a first component without departing from the scope of the embodiments.
第1圖係揭示本案第一較佳實施例之洩漏偵測系統之外觀結構圖。第2圖係揭示本案第一較佳實施例之洩漏偵測系統之結構分解圖。第3圖係揭示本案第一較佳實施例之洩漏偵測感知器之結構分解圖。第4A圖及第4B圖係揭示本案第一較佳實施例中之洩漏偵測系統偵測溢流洩漏液體之示範例。於本實施例中,洩漏偵測系統1包括至少一轉接頭以及一洩漏偵測感知器2。其中洩漏偵測感知器2沿一管路11而設置,例如沿X軸方向水平舖設,且貼合至管路11的外周緣。至少一轉接頭自管路11的外周緣導出,例如導向Z軸方向。需說明的是,於本實施例中,至少一轉接頭例如是第一轉接頭10a、第二轉接頭10b以及第三轉接頭10c中任一者,其相對於洩漏偵測感知器2之數量可視實際應用需求而調變,本案並不以此為限。於本實施例中,第一轉接頭10a、第二轉接頭10b以及第三轉接頭10c分別連接至一管路11,形成三個轉接處。洩漏偵測感知器2則鄰設於第一轉接頭10a、第二轉接頭10b以及第三轉接頭10c形成的三個轉接處,組配偵測自任一轉接處所溢流的一洩漏液體9。於本實施例中,洩漏偵測感知器2包括第一導體層21、絕緣體22以及第二導體層23。第一導體層21包括彼此相反的第一表面21a與第二表面21b。對應第一轉接頭10a,第一導電層21包括一第一開口211a以及至少一第一通孔212a貫穿第一表面21a與第二表面21b。第一轉接頭10a通過第一開口211a,第一轉接頭10a形成的轉接處位於第一導體層21的第一表面21a外,且至少一第一通孔212a與第一轉接頭10a形成的轉接處相鄰設置。絕緣體22設置於第一導體層21的第二表面21b,且對應第一轉接頭10a,包括一第二開口221a以及至少一第二通孔222a。第一轉接頭10a通過第二開口221a,至少一第二通孔222a與所對應的至少一第一通孔212a彼此連通。第二導體層23透過絕緣體22連接至第一導體層21的第二表面21b,且包括第三開口231a以及至少一導接面230。第一轉接頭10a通過第三開口231a,至少一導接面230通過所對應至少一第二通孔222a以及至少一第一通孔212a而連通至第一轉接頭10a連接管路11形成的轉接處。於其他實施例中,導接面230上更設置有開孔(未圖式),對應第二通孔222a與第一通孔212a,即導接面230進一步延伸至開孔的內壁面,並透過所對應第二通孔222a與第一通孔212a而連通至第一轉接頭10a連接管路11形成的轉接處。當然,本案並不以此為限。對應第二轉接頭10b,第一導電層21包括一第一開口211b以及至少一第一通孔212b貫穿第一表面21a與第二表面21b。第二轉接頭10b通過第一開口211b,第二轉接頭10b形成的轉接處位於第一導體層21的第一表面21a外,且至少一第一通孔212b與第二轉接頭10b形成的轉接處相鄰設置。絕緣體22對應第二轉接頭10b包括一第二開口221b以及至少一第二通孔222b。第二轉接頭10b通過第二開口221b,至少一第二通孔222b與所對應的至少一第一通孔212b彼此連通。第二轉接頭10b通過第三開口231b,至少一導接面230通過所對應至少一第二通孔222b以及至少一第一通孔212b而連通至第二轉接頭10b連接管路11形成的轉接處。於其他實施例中,導接面230上更設置有開孔(未圖式),對應第二通孔222b與第一通孔212b,即導接面230進一步延伸至開孔的內壁面,並透過所對應第二通孔222b與第一通孔212b而連通至第二轉接頭10b連接管路11形成的轉接處。當然,本案並不以此為限。同樣地,第三轉接頭10c依序貫穿所對應第二導體層23上的第三開口231c、絕緣體22上的第二開口221c以及第一導體層21上的第一開口211c,使第三轉接頭10c連接管路11形成的轉接處位於第一表面21a外,且與對應的第一通孔212c相鄰設置。需說明的是,第一轉接頭10a、第二轉接頭10b以及第三轉接頭10c中任一者可省略,且其數量可視實際應用需求而調變,本案並不以此為限。另外,至少一第一通孔212a、212b、212c與所對應的至少一第二通孔222a、222b、222c數量、尺寸以及排列方式亦可視實際應用需求調變,例如是複數個分別對應的通孔,且環設於對應轉接處的外周圍。本案並不受限於此。Fig. 1 is a diagram showing the appearance and structure of the leak detection system of the first preferred embodiment of the present case. Fig. 2 is an exploded view showing the structure of the leak detection system of the first preferred embodiment of the present case. Fig. 3 is an exploded view showing the structure of the leak detection sensor of the first preferred embodiment of the present case. Fig. 4A and Fig. 4B show an example of the leakage detection system detecting the overflow leakage liquid in the first preferred embodiment of the present case. In this embodiment, the
於本實施例中,第一導體層21與第二導體層23透過絕緣體22彼此絕緣。洩漏偵測感知器2更包括一第一導線24、一第二導線25以及一感知器(未圖式)。第一導線24與第二導線25例如設置於管路11的第一端11a。感知器分別通過第一導線24以及第二導線25電連接至第一導體層21以及第二導體層23。第一導體層21與第二導體層23更維持通電,例如分別電連接至不同的電位,即第一導體層21與第二導體層23之間具有一電位差,以實現洩漏液體9的偵測。以第一轉接頭10a為例,於洩漏液體9溢流至第一轉接頭10a所對應的第一通孔212a與第二通孔222a且與導接面230接觸時,感知器便可量測第二導體層23與第一導體層21之間形成的導通電阻值,如第4A圖所示。又以第二轉接頭10b為例,於洩漏液體9溢流至第二轉接頭10b所對應的第一通孔212b與第二通孔222b且與導接面230接觸時,感知器便可量測第二導體層23與第一導體層21之間形成的導通電阻值,如第4B圖所示。換言之,洩漏偵測感知器2以三明治夾層結構設計,上下的第一導體層21與第二導體層23為導體,中間為絕緣體22,其中第一導體層21與第二導體層23會先通電。由於上方的第一導體層23與中間絕緣體22均設計多個通孔,使洩漏液體9可流通至第二導體層23的導接面230,使第一導體層21與第二導體層23形成導通電阻值,即可觸發感知器。相較於傳統管內壓力變化量偵測方式,本案洩漏偵測感知器2具有靈敏的感知能力,凡有洩漏液體9產生,即便些微的洩漏量仍可立即觸發感知,發現洩漏的位置並做後續的處理,避免大量洩漏液體9造成人員的傷亡或財産的損失。In this embodiment, the
另外,需說明的是,於本實施例中,管路11例如沿X軸方向延伸,第一轉接頭10a以及第二轉接頭10b亦沿X軸方向排列。於第一導體層21與第二導體層23維持通電的條件下,第二轉接頭10b至第一端11a的距離大於第一轉接頭10a至第一端11a的距離,其中洩漏液體9於第二轉接頭10b溢流所對應形成的導通電阻值大於洩漏液體9於第一轉接頭10a溢流所對應形成的導通電阻值。同樣地,洩漏液體9於第三轉接頭10c溢流所對應形成的導通電阻值大於洩漏液體9於第二轉接頭10b溢流所對應形成的導通電阻值。In addition, it should be noted that, in this embodiment, the
第5圖係揭示本案第一較佳實施例之洩漏偵測系統之一應用示範例。參見第1圖至第5圖。於本實施例中,複數個轉接頭10a、10b、10c、10d、10e、10f、10g、10h、10i、10j、10k例如自管路11的第一端11a朝第二端11b方向(即X軸方向)等距排列,洩漏偵測感知器2以前述相同方式對應設置。由上可知,於第一導體層21與第二導體層23維持通電的條件下,洩漏液體9於每一轉接頭10a、10b、10c、10d、10e、10f、10g、10h、10i、10j、10k溢流所對應形成的導通電阻值與該轉接頭10a、10b、10c、10d、10e、10f、10g、10h、10i、10j、10k至第一端11a的距離具有相關性。換言之,於複數組轉接處的洩漏偵測應用中,更可藉由量測導通電阻的迴歸校正,進一步感知洩漏的位置,簡化洩漏偵測感知器2於複雜轉接管路中之配置,有效率地整合洩漏偵測之應用。於本實施例中,轉接頭10a、10b、10c、10d、10e、10f、10g、10h、10i、10j、10k組配以單一洩漏偵測感知器2進行洩漏偵測應用。於其他實施例中,轉接頭10a、10b、10c、10d、10e、10f、10g、10h、10i、10j、10k可分段由複數個洩漏偵測感知器2進行洩漏偵測應用。本案並不以此為限。藉由導通電阻的偵測模式取代傳統管內壓力變化量偵測方式,本案洩漏偵測感知器2更提昇洩漏液體觸發感知器的靈敏度,適用於迴路較複雜的迴路之中,且可採用分段的形式佈滿在可能洩漏的轉接處,精確的掌握洩漏的區塊。當然,本案並不以此為限。Figure 5 shows an application example of the leak detection system of the first preferred embodiment of the present case. See Figures 1 through 5. In this embodiment, a plurality of
另外,再請參考第1圖至第3圖。於本實施例中,管路10包括至少一定位柱31,鄰設於第一轉接頭10a、第二轉接頭10b以及第三轉接頭10c中之一者。對應至少一定位柱31,第一導體層21包括至少一第一對位孔213,絕緣體22包括至少一第二對位孔223,第二導體層23包括至少一第三對位孔232。至少一第一對位孔213、至少一第二對位孔223以及至少一第三對位孔232於空間上彼此相對且連通,組配供至少一定位柱31依序貫穿至少一第三對位孔232、至少一第二對位孔223以及至少一第一對位孔213,使第二導體層23、絕緣體22以及第一導體層21堆疊於管路11上。於本實施例中,管路11還包括至少一鎖固件32以及至少一鎖固孔111,於空間上彼此相對。另外,第一導體層21包括至少一第一夾固部214,絕緣體22包括至少一第二夾固部224,第二導體層23包括至少一第三夾固部233。其中至少一第一夾固部214、至少一第二夾固部224以及至少一第三夾固部233於空間上相對於至少一鎖固孔111。當至少一鎖固件32與該至少一鎖固孔111嚙合時,夾固至少一第一夾固部214、至少一第二夾固部224以及至少一第三夾固部233,使該第二導體層23、絕緣體22以及第一導體層11堆疊固定於管路11上。當然,洩漏偵測感知器2架構於管路11上的方式可視實際應用需求調變,本案並不受限於此。In addition, please refer to Figure 1 to Figure 3 again. In this embodiment, the
第6圖係揭示本案第二較佳實施例之洩漏偵測系統之外觀結構圖。第7圖係揭示本案第二較佳實施例之洩漏偵測系統中拆解外殼套使洩漏感知器外露之示意圖。第8圖係揭示本案第二較佳實施例之洩漏偵測系統中洩漏感知器之部分結構分解圖。於本實施例中,洩漏偵測系統1a與洩漏偵測感知器2a與第1圖至第5圖所示之洩漏偵測系統1與洩漏偵測感知器2相似,且相同的元件標號代表相同的元件、結構與功能,於此不再贅述。於本實施中,轉接頭10自管路11的一端導出,轉接至另一管路。於本實施例中,洩漏偵測感知器2a亦呈三明治夾層結構設計,包覆轉接頭10與管路11形成之轉接處。洩漏偵測感知器2a鄰設於轉接頭10與管路11形成之轉接處,組配偵測轉接處所溢流的一洩漏液體9(參考第4A圖與第4B圖)。於本實施例中,洩漏偵測感知器2a包括第一導體層21、絕緣體22以及第二導體層23。第一導體層21包括彼此相反的第一表面21a與第二表面21b,以及複數個第一通孔212貫穿第一表面21a與第二表面21b。其中轉接頭10與管路11形成之轉接處位於第一表面21a外,且複數個第一通孔212與轉接處相鄰設置。絕緣體22設置於第二表面21b,且包括複數個第二通孔222,於空間上相對於複數個第一通孔212,且分別與所對應的第一通孔21彼此連通。第二導體層23透過絕緣體22連接至第一導體層21的第二表面21a,且更具有導接面230,通過所對應的第二通孔222以及第一通孔212而連通至轉接頭10與管路11形成之轉接處。於其他實施例中,導接面230上更設置有開孔(未圖式),對應第二通孔222與第一通孔212,即導接面230進一步延伸至開孔的內壁面,並透過所對應第二通孔222與第一通孔212而連通至轉接頭10連接管路11形成的轉接處。當然,本案並不以此為限。於本實施例中,第一導體層21與第二導體層23透過絕緣體22彼此絕緣,當洩漏液體9溢流至任一對應的第一通孔212與第二通孔222內且與導接面230接觸時,第二導體層23導通至第一導體層21,便可形成一導通電阻值,實現洩漏偵測之應用。Fig. 6 is a diagram showing the appearance and structure of the leakage detection system of the second preferred embodiment of the present case. Fig. 7 is a schematic diagram showing the leakage sensor is exposed by dismantling the outer casing in the leakage detection system of the second preferred embodiment of the present invention. Fig. 8 is an exploded view showing part of the structure of the leak sensor in the leak detection system of the second preferred embodiment of the present case. In this embodiment, the
於本實施例中,洩漏偵測感知器2a例如採兩組三明治夾層結構包覆轉接頭10與管路11形成之轉接處。於一實施例中,洩漏偵測感知器2a例如以單一三明治夾層結構鄰設於轉接頭10與管路11形成之轉接處。於另一實施例中,洩漏偵測感知器2a例如以複數個三明治夾層結構包夾於轉接頭10與管路11形成之轉接處。於其他實施例中,洩漏偵測感知器2a組合的數量及型式可視實際應用需求調變。當然,本案並不以此為限。於本實施例中,洩漏偵測感知器2a同樣包括第一導線24、一第二導線25以及一感知器(未圖式)。感知器分別通過第一導線24以及第二導線25電連接至第一導體層21以及第二導體層23。第一導體層21與第二導體層23更維持通電,例如分別電連接至不同的電位,即第一導體層21與第二導體層23之間具有一電位差,以實現洩漏液體9的偵測。於本實施例中,洩漏偵測感知器2a的洩漏偵測範圍小,當洩漏液體9溢流至任一對應的第一通孔212與第二通孔222內且與導接面230接觸時,第二導體層23皆會導通至第一導體層21。於其他實施例中,第一通孔212、第二通孔222的數量、尺寸以及對應排列方式均可視實際應用需求而調變,本案並不以此為限。In this embodiment, the
另外一方面,於本實施例中,洩漏偵測系統1a更包括一外殼套12,可拆地設置於管路11上,且包覆洩漏偵測感知器2a與至少一轉接頭10。洩漏偵測感知器2a包覆轉接頭10與管路11形成的轉接處後,外殼套12再例如以夾扣方式包覆洩漏偵測感知器2a,使洩漏偵測感知器2a穩固地貼附於轉接頭10的外周緣,並實現轉接頭10與管路11形成的轉接處洩漏偵測。藉由,外殼套12包覆洩漏偵測感知器2a,除了提供基本的保護功能外,更避免洩漏偵測感知器2a受外在因素影響,即便些微的洩漏量仍可使洩漏偵測感知器2a立即觸發感知。於本實施例中,外殼套12更包括至少一定位柱13,設置於外殼套12的內壁面。對應外殼套12上的至少一定位柱13,第一導體層21包括至少一第一對位孔213,絕緣體22包括至少一第二對位孔223,第二導體層23包括至少一第三對位孔232。至少一第一對位孔213、至少一第二對位孔223以及至少一第三對位孔232於空間上彼此相對且連通,組配供至少一定位柱13依序貫穿至少一第三對位孔232、至少一第二對位孔223以及至少一第一對位孔213。換言之,於外殼套12包覆洩漏偵測感知器2a與至少一轉接頭10時,至少一定位柱13依序貫穿所對應之至少一第三對位孔232、至少一第二對位孔223以及至少一第一對位孔213,使洩漏偵測感知器2a穩固地固定於外殼套12上。於安裝時,第二導體層23、絕緣體22以及第一導體層21,先例如透過定位柱13依序貫穿所對應之第三對位孔232、第二對位孔223以及第一對位孔213而固定於外殼套12的內壁面,再透過外殼套12的卡扣彈簧,使第一導體21的第一表面21a貼近轉接頭10,而使外殼套12與洩漏偵測感知器2a穩固地包覆於轉接頭10的外周緣,並實現轉接頭10與管路11形成的轉接處洩漏偵測。當然,外殼套12包覆洩漏偵測感知器2a與轉接頭10之方式並不受限於此,且不再贅述。On the other hand, in this embodiment, the
由上可知,洩漏偵測感知器2與洩漏偵測感知器2a之三明治夾層結構設計的應用範圍廣泛,針對不同轉接處的環境,洩漏偵測感知器2與洩漏偵測感知器2a可採平面舖設或包夾設置。當然,本案洩漏偵測系統1、1a以及洩漏偵測感知器2、2a更可視實際應用需求組合變化前述諸多技術特徵。It can be seen from the above that the sandwich structure design of the
綜上所述,本案提供一種洩漏偵測感知器及其適用之洩漏偵測系統。藉由導通電阻的偵測模式取代傳統管內壓力變化量偵測方式,提昇洩漏液體觸發感知器的靈敏度,適用於迴路較複雜的迴路之中,且可採用分段的形式佈滿在可能洩漏的轉接處,精確的掌握洩漏的區塊。另外,洩漏偵測感知器以三明治夾層結構設計,上下為導體層,中間為絕緣體,其中上下導體層會先通電。由於上導體層與中間絕緣體均設計多個孔洞,使洩漏液體可流通至下導體層。當洩漏液體通過孔洞而使上導體層與下導體層形成導通電阻,即可觸發感知器。相較於傳統管內壓力變化量偵測方式,本案洩漏偵測感知器具有靈敏的感知能力,凡有洩漏液體產生,即便些微的洩漏量仍可立即觸發感知,發現洩漏的位置並做後續的處理,避免大量洩漏液體造成人員的傷亡或財産的損失。再者,三明治夾層結構設計的應用範圍廣泛,針對不同轉接處的環境,洩漏偵測感知器可採平面舖設或包夾設置。於複數組轉接處的洩漏偵測應用中,更可藉由量測導通電阻的迴歸校正,進一步感知洩漏的位置,簡化洩漏偵測感知器於複雜轉接管路中之配置,有效率地整合洩漏偵測之應用。To sum up, this case provides a leak detection sensor and its applicable leak detection system. The detection mode of the on-resistance replaces the traditional detection method of the pressure change in the pipe to improve the sensitivity of the leakage liquid trigger sensor, which is suitable for the circuit with a more complex circuit, and can be filled with possible leakage in a segmented form At the transfer point, accurately grasp the leaked blocks. In addition, the leak detection sensor is designed with a sandwich sandwich structure, the upper and lower conductor layers, and the middle is an insulator, and the upper and lower conductor layers will be energized first. Since the upper conductor layer and the intermediate insulator are designed with multiple holes, the leakage liquid can flow to the lower conductor layer. When the leaked liquid passes through the hole and makes the upper conductor layer and the lower conductor layer form an on-resistance, the sensor can be triggered. Compared with the traditional detection method of pressure change in the pipe, the leakage detection sensor in this case has a sensitive sensing ability. Whenever there is a leakage of liquid, even a small amount of leakage can still trigger the detection immediately, find the location of the leakage and do follow-up Disposal to avoid personal injury or property loss caused by a large amount of leaking liquid. Furthermore, the sandwich sandwich structure design can be used in a wide range of applications. According to the environment of different transitions, the leak detection sensor can be laid flat or sandwiched. In the application of leak detection at the junction of multiple arrays, the location of the leak can be further sensed by measuring the regression correction of the on-resistance, which simplifies the configuration of the leak detection sensor in the complex junction pipeline, and efficiently Integrated leak detection applications.
本案得由熟習此技術之人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。This case can be modified in various ways by people who are familiar with this technology, but it does not deviate from the intended protection of the scope of the attached patent application.
1、1a:洩漏偵測系統
10、10a、10b、10c、10d、10e、10f、10g、10h、10i、10j、10k:轉接頭
11:管路
11a:第一端
11b:第二端
111:鎖固孔
12:外殼套
13:定位柱
2、2a:洩漏偵測感知器
21:第一導體層
21a:第一表面
21b:第二表面
211a、211b、211c:第一開口
212、212a、212b、212c:第一通孔
213:第一對位孔
214:第一夾固部
22:絕緣體
221a、221b、221c:第二開口
222、222a、222b、222c:第二通孔
223:第二對位孔
224:第二夾固部
23:第二導體層
230:導接面
231a、231b、231c:第三開口
232:第三對位孔
233:第三夾固部
24:第一導線
25:第二導線
31:定位柱
32:鎖固件
9:洩漏液體
X、Y、Z:軸
1, 1a:
第1圖係揭示本案第一較佳實施例之洩漏偵測系統之外觀結構圖。 第2圖係揭示本案第一較佳實施例之洩漏偵測系統之結構分解圖。 第3圖係揭示本案第一較佳實施例之洩漏偵測感知器之結構分解圖。 第4A圖係揭示本案第一較佳實施例中之洩漏偵測系統偵測溢流洩漏液體之一示範例。 第4B圖係揭示本案第一較佳實施例中之洩漏偵測系統偵測溢流洩漏液體之另一示範例。 第5圖係揭示本案第一較佳實施例之洩漏偵測系統之一應用示範例。 第6圖係揭示本案第二較佳實施例之洩漏偵測系統之外觀結構圖。 第7圖係揭示本案第二較佳實施例之洩漏偵測系統中拆解外殼套使洩漏感知器外露之示意圖。 第8圖係揭示本案第二較佳實施例之洩漏偵測系統中洩漏感知器之部分結構分解圖。 Fig. 1 is a diagram showing the appearance and structure of the leak detection system of the first preferred embodiment of the present case. Fig. 2 is an exploded view showing the structure of the leak detection system of the first preferred embodiment of the present case. Fig. 3 is an exploded view showing the structure of the leak detection sensor of the first preferred embodiment of the present case. Fig. 4A shows an example of the leakage detection system detecting the overflow leakage liquid in the first preferred embodiment of the present application. Figure 4B shows another example of the leakage detection system in the first preferred embodiment of the present case detecting overflow leakage liquid. Figure 5 shows an application example of the leak detection system of the first preferred embodiment of the present case. Fig. 6 is a diagram showing the appearance and structure of the leakage detection system of the second preferred embodiment of the present case. Fig. 7 is a schematic diagram showing the leakage sensor is exposed by dismantling the outer casing in the leakage detection system of the second preferred embodiment of the present invention. Fig. 8 is an exploded view showing part of the structure of the leak sensor in the leak detection system of the second preferred embodiment of the present case.
1:洩漏偵測感知器
10a、10b、10c:轉接頭
11:管路
111:鎖固孔
2:洩漏偵測感知器
21:第一導體層
21a:第一表面
21b:第二表面
211a、211b、211c:第一開口
212a、212b、212c:第一通孔
213:第一對位孔
214:第一夾固部
22:絕緣體
221a、221b、221c:第二開口
222a、222b、222c:第二通孔
223:第二對位孔
224:第二夾固部
23:第二導體層
230:導接面
232:第三對位孔
233:第三夾固部
24:第一導線
25:第二導線
31:定位柱
32:鎖固件
X、Y、Z:軸
1:
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EP3575921A1 (en) * | 2018-05-31 | 2019-12-04 | Giga-Byte Technology Co., Ltd. | Liquid cooling device, coolant circulation system and liquid leakage detecting method |
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