TWI803230B - Inductor - Google Patents

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TWI803230B
TWI803230B TW111108575A TW111108575A TWI803230B TW I803230 B TWI803230 B TW I803230B TW 111108575 A TW111108575 A TW 111108575A TW 111108575 A TW111108575 A TW 111108575A TW I803230 B TWI803230 B TW I803230B
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coil section
spacer layer
inductance
inductor
inductive
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TW111108575A
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Chinese (zh)
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TW202336785A (en
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李冠廷
黃家平
陳勝有
劉興欽
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德特蒙有限公司
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Abstract

Disclosed is an inductor, comprising: a first inductor coil section; a separating layer, which is a sheet of non-magnetic material that covers an outer surface of the first inductor coil section; and a second inductor coil section ,which extends from one end of the first inductor coil section, wherein the second inductance coil section is wound to cover an outer surface of the separating layer so that the separating layer is disposed between the first inductance coil section and the second inductance coil section, and a spacing distance between the first inductor coil segment and the second inductor coil segment is not less than the thickness of the separating layer. By the above-mentioned structure, the inductor of the present invention can reduce the parasitic capacitance, thereby increasing the self-resonant frequency.

Description

電感裝置Inductive device

本發明相關於一種電感器,特別是相關於一種電感裝置。The present invention relates to an inductor, in particular to an inductive device.

在電感器中,寄生電容與理想電感諧振的頻率為自諧振頻率(SRF)。如第6圖所示,在此頻率下,電感器具有極高的阻抗。而在高於自諧振頻率的情況下,此時電感器的阻抗反而會下降。其中,自諧振頻率與寄生電容的關係為

Figure 02_image001
,其中C為寄生電容的大小。如能降低寄生電容的大小,將能提高電感器的自諧振頻率,而具有較大的可運作頻率範圍。 In an inductor, the frequency at which the parasitic capacitance resonates with the ideal inductance is the self-resonant frequency (SRF). As shown in Figure 6, at this frequency, the inductor has a very high impedance. In the case of higher than the self-resonant frequency, the impedance of the inductor will drop instead. Among them, the relationship between self-resonant frequency and parasitic capacitance is
Figure 02_image001
, where C is the size of the parasitic capacitance. If the size of the parasitic capacitance can be reduced, the self-resonant frequency of the inductor can be increased, and the operating frequency range can be larger.

因此,本發明的目的即在提供一種電感裝置,具有較大的可運作頻率範圍。Therefore, the object of the present invention is to provide an inductive device with a larger operating frequency range.

本發明為解決習知技術之問題所採用之技術手段係提供一種電感裝置,包含:一第一電感線圈區段,該第一電感線圈區段為以線圈繞捲而成;一間隔層,為非磁性材料之片體,該間隔層具有一間隔層內表面及一間隔層外表面,該間隔層內表面將構成該第一電感線圈區段的外表面予以覆蓋;以及一第二電感線圈區段,自該第一電感線圈區段的一端延伸,該第二電感線圈區段為以線圈繞捲而成,該第二電感線圈區段為繞捲覆蓋該間隔層外表面,藉此以使該間隔層為設置於該第一電感線圈區段以及該第二電感線圈區段之間,該第一電感線圈區段以及該第二電感線圈區段之間的一間隔距離不小於該間隔層的厚度。The technical means adopted by the present invention to solve the problems of the prior art is to provide an inductance device, comprising: a first inductance coil section, the first inductance coil section is formed by winding a coil; a spacer layer is A sheet of non-magnetic material, the spacer layer has an inner surface of the spacer layer and an outer surface of the spacer layer, the inner surface of the spacer layer covers the outer surface of the first inductance coil section; and a second inductance coil area A segment extending from one end of the first inductance coil section, the second inductance coil section is formed by winding a coil, and the second inductance coil section is wound to cover the outer surface of the spacer layer, thereby making the The spacer layer is arranged between the first inductance coil section and the second inductance coil section, and a distance between the first inductance coil section and the second inductance coil section is not less than the spacer layer thickness of.

在本發明的一實施例中係提供一種電感裝置,更包括一受繞體,該第一電感線圈區段為纏繞該受繞體。In an embodiment of the present invention, an inductance device is provided, further comprising a wound body, and the first inductor coil section is wound around the wound body.

在本發明的一實施例中係提供一種電感裝置,該受繞體為鐵磁性材料。An embodiment of the present invention provides an inductance device, the wound body is made of ferromagnetic material.

在本發明的一實施例中係提供一種電感裝置,該受繞體為圓形框體。In an embodiment of the present invention, an inductor device is provided, and the wound body is a circular frame.

在本發明的一實施例中係提供一種電感裝置,該受繞體為棒狀。In an embodiment of the present invention, an inductor device is provided, and the wound body is rod-shaped.

在本發明的一實施例中係提供一種電感裝置,更包括一內側間隔層,為非磁性材料,覆蓋該受繞體並受該第一電感線圈區段纏繞而設置於該受繞體以及該第一電感線圈區段之間,而使該受繞體以及該該第一電感線圈區段之間的一內側間隔距離至少大於該內側間隔層的厚度。In one embodiment of the present invention, an inductance device is provided, which further includes an inner spacer layer, which is a non-magnetic material, covers the wound body and is wound by the first inductance coil section, and is arranged on the wound body and the wound body. Between the first inductor coil sections, an inner distance between the wound body and the first inductor coil section is at least greater than the thickness of the inner spacer layer.

在本發明的一實施例中係提供一種電感裝置,該第一電感線圈區段的起繞端至該第一電感線圈區段的結束端為一第一纏繞方向,該第二電感線圈區段的起繞端至該第二電感線圈區段的結束端為一第二纏繞方向,該第一纏繞方向與該第二纏繞方向為相反。In an embodiment of the present invention, an inductance device is provided. The winding end of the first inductance coil section to the end end of the first inductance coil section is a first winding direction, and the second inductance coil section The first winding direction is opposite to the second winding direction from the starting winding end of the second induction coil section to the ending end of the second induction coil segment.

在本發明的一實施例中係提供一種電感裝置,更包括一第三電感線圈區段,另一間隔層覆蓋該該第二電感線圈區段並受該第三電感線圈區段纏繞而設置於該第二電感線圈區段以及該第三電感線圈區段之間。In an embodiment of the present invention, an inductance device is provided, which further includes a third inductance coil section, and another spacer layer covers the second inductance coil section and is wound by the third inductance coil section to be arranged on the Between the second induction coil section and the third induction coil section.

在本發明的一實施例中係提供一種電感裝置,該間隔層為膠帶。In an embodiment of the present invention, an inductor device is provided, and the spacer layer is an adhesive tape.

在本發明的一實施例中係提供一種電感裝置,該間隔層為塑膠材料。In an embodiment of the present invention, an inductor device is provided, and the spacer layer is made of plastic material.

經由本發明的電感裝置所採用之技術手段,在第一電感線圈區段與第二電感線圈區段之間設有間隔層,藉此使得以使第一電感線圈區段與第二電感線圈區段之間的間隔距離不小於間隔層的厚度。由於第一電感線圈區段與第二電感線圈區段之間的間隔距離大於習知沒有設置間隔層的電感器,使得本發明的電感裝置具有較小的寄生電容,而提高電感器的自諧振頻率,進而具有較大的可運作頻率範圍。Through the technical means adopted by the inductance device of the present invention, a spacer layer is provided between the first inductive coil section and the second inductive coil section, thereby making the first inductive coil section and the second inductive coil section The separation distance between segments is not less than the thickness of the spacer layer. Since the distance between the first inductive coil section and the second inductive coil section is larger than the conventional inductor without a spacer layer, the inductive device of the present invention has a smaller parasitic capacitance and improves the self-resonance of the inductor frequency, thereby having a larger operable frequency range.

以下根據第1圖至第5圖,而說明本發明的實施方式。該說明並非為限制本發明的實施方式,而為本發明之實施例的一種。Embodiments of the present invention will be described below based on FIGS. 1 to 5 . This description is not intended to limit the implementation of the present invention, but is one of the examples of the present invention.

如第1圖所示,依據本發明的第一實施例的一電感裝置100,包含:一第一電感線圈區段1、一間隔層2、一第二電感線圈區段3以及一受繞體4。其中,電感裝置100可以是共模扼流圈(common-mode choke,CMC)、功率因數校正(power factor correction,PMC)電感等的扼流圈、SMD型電感器或其他種類的電感器。As shown in Figure 1, an inductance device 100 according to the first embodiment of the present invention includes: a first inductance coil section 1, a spacer layer 2, a second inductance coil section 3 and a wound body 4. Wherein, the inductor device 100 may be a choke coil such as a common-mode choke (CMC), a power factor correction (PMC) inductor, an SMD inductor or other types of inductors.

第一電感線圈區段1為以線圈繞捲而成,而纏繞於受繞體4外圍。The first inductance coil section 1 is formed by winding a coil, and is wound around the periphery of the wound body 4 .

間隔層2為非磁性材料(non magnetic material)之片體。間隔層2為軟質材料,可為例如塑膠、Nomex等高分子材料。The spacer layer 2 is a sheet of non-magnetic material. The spacer layer 2 is made of soft material, such as polymer materials such as plastic and Nomex.

間隔層2可以是例如擋牆膠帶(margin tape)、透明膠帶等等的膠帶、黏著膠層、塑膠片。The spacer layer 2 can be adhesive tapes such as margin tape, scotch tape, etc., an adhesive layer, or a plastic sheet.

間隔層2具有一間隔層內表面21及一間隔層外表面22。間隔層內表面21將構成第一電感線圈區段1的外表面予以覆蓋。The spacer layer 2 has a spacer inner surface 21 and a spacer outer surface 22 . The inner surface 21 of the spacer layer covers the outer surface constituting the first inductive coil section 1 .

第二電感線圈區段3自第一電感線圈區段1的一端延伸。第二電感線圈區段3為以線圈繞捲而成。第二電感線圈區段3為繞捲覆蓋間隔層外表面22,藉此以使間隔層2為設置於第一電感線圈區段1以及第二電感線圈區段3之間。藉由間隔層2的設置,第一電感線圈區段1以及第二電感線圈區段3之間的一間隔距離不小於間隔層2的厚度。間隔層2的厚度可因受到第一電感線圈區段1以及第二電感線圈區段3的擠壓而改變。The second induction coil section 3 extends from one end of the first induction coil section 1 . The second inductor coil section 3 is formed by winding a coil. The second inductive coil section 3 is wound to cover the outer surface 22 of the spacer layer, so that the spacer layer 2 is disposed between the first inductive coil section 1 and the second inductive coil section 3 . With the arrangement of the spacer layer 2 , a distance between the first inductive coil section 1 and the second inductive coil section 3 is not less than the thickness of the spacer layer 2 . The thickness of the spacer layer 2 can be changed due to being pressed by the first inductor coil segment 1 and the second inductor coil segment 3 .

第一電感線圈區段1及第二電感線圈區段3可以是圓線、扁線、多股線、絲包線或其他習知電感器常用的導線。The first inductive coil segment 1 and the second inductive coil segment 3 can be round wires, flat wires, multi-strand wires, silk-covered wires or other wires commonly used in conventional inductors.

第一電感線圈區段1的起繞端至第一電感線圈區段的結束端為一第一纏繞方向d1,第二電感線圈區段3的起繞端至第二電感線圈區段的結束端為一第二纏繞方向d2。在本實施例中,第一纏繞方向d1與第二纏繞方向d2為相反。而在其他實施例中,隨著繞法的變化,第一纏繞方向d1與第二纏繞方向d2也可不為相反。The winding end of the first induction coil section 1 to the end end of the first induction coil section is a first winding direction d1, and the winding end of the second induction coil section 3 to the end end of the second induction coil section is a second winding direction d2. In this embodiment, the first winding direction d1 is opposite to the second winding direction d2. In other embodiments, as the winding method changes, the first winding direction d1 and the second winding direction d2 may not be opposite.

在間隔層2的厚度越大的情況下,電感裝置100的寄生電容越小,而使得自諧振頻率越高。間隔層2的厚度為考量自諧振頻率的需求、空間的使佔用以及電感大小所決定出。The larger the thickness of the spacer layer 2 is, the smaller the parasitic capacitance of the inductance device 100 is, so that the self-resonant frequency is higher. The thickness of the spacer layer 2 is determined by considering the requirement of self-resonant frequency, space occupation and inductance.

如第1圖所示,依據本發明的第一實施例的電感裝置100,受繞體4受第一電感線圈區段所纏繞。其中,受繞體4可為鐵磁性材料的磁芯41,使得電感裝置100成為鐵磁芯電感。受繞體4也可為非磁性材料,使得電感裝置成為一種空芯電感(air-core inductor)。又或者不設置受繞體4,使得電感裝置成為另一種空芯電感。As shown in FIG. 1 , according to the inductor device 100 of the first embodiment of the present invention, the wound body 4 is wound by the first inductor coil section. Wherein, the wound body 4 can be a magnetic core 41 of ferromagnetic material, so that the inductance device 100 becomes a ferromagnetic core inductor. The wound body 4 can also be a non-magnetic material, so that the inductance device becomes an air-core inductor. Alternatively, the wound body 4 is not provided, so that the inductance device becomes another air-core inductance.

在本實施例中,受繞體4為棒狀。而在其他實施例中,受繞體4可為圓形、方形、橢圓形等框體。In this embodiment, the wound body 4 is rod-shaped. In other embodiments, the body 4 to be wound can be a frame such as a circle, a square, or an ellipse.

如第2圖所示,依據本創作的二實施例的電感裝置100a,其結構與第一實施例的電感裝置100大致相同,主要差別在於:受繞體4為圓形框體。As shown in FIG. 2 , the structure of the inductance device 100 a according to the second embodiment of the present invention is substantially the same as that of the inductance device 100 of the first embodiment, the main difference being that the wound body 4 is a circular frame.

如第3圖所示,依據本創作的三實施例的電感裝置100b,其結構與第一實施例的電感裝置100大致相同,主要差別在於:受繞體4更包括一線架(bobbin)42。線架42覆蓋磁芯41的外表面。第一電感線圈區段1為纏繞於線架42上。As shown in FIG. 3 , the structure of the inductor device 100 b according to the third embodiment of the present invention is substantially the same as that of the inductor device 100 of the first embodiment, the main difference is that the wound body 4 further includes a bobbin 42 . The bobbin 42 covers the outer surface of the magnetic core 41 . The first inductor coil section 1 is wound on the wire frame 42 .

如第4圖所示,依據本創作的第四實施例的電感裝置100c,其結構與第三實施例的電感裝置100b大致相同,主要差別在於:電感裝置100c更包括一內側間隔層5以及一第三電感線圈區段6,且另一間隔層2覆蓋第二電感線圈區段3並受第三電感線圈區段6纏繞而設置於第二電感線圈區段3以及第三電感線圈區段6之間。第三電感線圈區段6的起繞端至第一電感線圈區段的結束端為一第三纏繞方向d3。在本實施例中,第三纏繞方向d3與第二纏繞方向d2為相反。在本實施例中,內側間隔層5為非磁性材料之片體,覆蓋受繞體4。而在其他實施例中,內側間隔層5可以是非磁性材料的塗層,塗佈於受繞體4表面。內側間隔層5受第一電感線圈區段纏繞1而設置於受繞體4以及第一電感線圈區段之間,而使受繞體4以及第一電感線圈區段1之間的一內側間隔距離至少大於內側間隔層5的厚度。間隔層2與內側間隔層5的材料可為相同或相異。內側間隔層5的厚度可因受到受繞體4以及第一電感線圈區段1的擠壓而改變。As shown in Figure 4, the structure of the inductance device 100c according to the fourth embodiment of the present invention is roughly the same as that of the inductance device 100b of the third embodiment, the main difference is that the inductance device 100c further includes an inner spacer layer 5 and a The third inductive coil segment 6, and another spacer layer 2 covers the second inductive coil segment 3 and is wound by the third inductive coil segment 6 to be arranged on the second inductive coil segment 3 and the third inductive coil segment 6 between. A third winding direction d3 is formed from the starting end of the third inductor coil segment 6 to the end end of the first inductor coil segment. In this embodiment, the third winding direction d3 is opposite to the second winding direction d2. In this embodiment, the inner spacer layer 5 is a sheet of non-magnetic material, covering the wound body 4 . In other embodiments, the inner spacer layer 5 may be a coating of non-magnetic material, which is coated on the surface of the wound body 4 . The inner spacer layer 5 is wound 1 by the first inductive coil section and is arranged between the wound body 4 and the first inductive coil section, so that an inner space between the wound body 4 and the first inductive coil section 1 The distance is at least greater than the thickness of the inner spacer layer 5 . The materials of the spacer layer 2 and the inner spacer layer 5 can be the same or different. The thickness of the inner spacer layer 5 can be changed due to being pressed by the wound body 4 and the first inductor coil segment 1 .

如第5圖所示,依據本創作的五實施例的電感裝置100d,其結構與第二實施例的電感裝置100a大致相同,主要差別在於:線圈的繞法不同而使得線圈區段及間隔層2的數量不同。As shown in Figure 5, according to the inductance device 100d of the fifth embodiment of the present invention, its structure is roughly the same as that of the inductance device 100a of the second embodiment, the main difference is that the winding method of the coil is different so that the coil section and the spacer layer The number of 2 is different.

以上之敘述以及說明僅為本發明之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本發明之發明精神而在本發明之權利範圍中。The above descriptions and descriptions are only descriptions of the preferred embodiments of the present invention. Those who have common knowledge of this technology may make other modifications according to the scope of the patent application defined below and the above descriptions, but these modifications should still be It is for the inventive spirit of the present invention and within the scope of rights of the present invention.

100:電感裝置 100a:電感裝置 100b:電感裝置 100c:電感裝置 100d:電感裝置 1:第一電感線圈區段 2:間隔層 3:第二電感線圈區段 4:受繞體 41:磁芯 42:線架 5:內側間隔層 6:第三電感線圈區段 d1:第一纏繞方向 d2:第二纏繞方向 d3:第三纏繞方向100: inductance device 100a: inductance device 100b: inductive device 100c: inductive device 100d: Inductive device 1: The first inductance coil section 2: spacer layer 3: Second inductor coil section 4: Recipient 41:Magnetic core 42: wire rack 5: inner spacer layer 6: The third inductance coil section d1: the first winding direction d2: the second winding direction d3: the third winding direction

[第1圖]為顯示根據本發明的第一實施例的電感裝置的剖面圖; [第2圖]為顯示根據本發明的第二實施例的電感裝置的簡化示意圖; [第3圖]為顯示根據本發明的第三實施例的電感裝置的剖面圖; [第4圖]為顯示根據本發明的第四實施例的電感裝置的剖面圖; [第5圖]為顯示根據本發明的第五實施例的電感裝置的簡化示意圖; [第6圖]為顯示電感器的阻抗與頻率的關係圖。 [Fig. 1] is a sectional view showing an inductance device according to a first embodiment of the present invention; [Fig. 2] is a simplified schematic diagram showing an inductance device according to a second embodiment of the present invention; [Fig. 3] is a sectional view showing an inductance device according to a third embodiment of the present invention; [Fig. 4] is a sectional view showing an inductance device according to a fourth embodiment of the present invention; [Fig. 5] is a simplified schematic diagram showing an inductance device according to a fifth embodiment of the present invention; [Figure 6] is a graph showing the relationship between the impedance of an inductor and frequency.

100:電感裝置 100: inductance device

1:第一電感線圈區段 1: The first inductance coil section

2:間隔層 2: spacer layer

3:第二電感線圈區段 3: Second inductor coil section

4:受繞體 4: Recipient

41:磁芯 41:Magnetic core

d1:第一纏繞方向 d1: the first winding direction

d2:第二纏繞方向 d2: the second winding direction

Claims (10)

一種電感裝置,包含: 一第一電感線圈區段,該第一電感線圈區段為以線圈繞捲而成; 一間隔層,為非磁性材料之片體,該間隔層具有一間隔層內表面及一間隔層外表面,該間隔層內表面將構成該第一電感線圈區段的外表面予以覆蓋;以及 一第二電感線圈區段,自該第一電感線圈區段的一端延伸,該第二電感線圈區段為以線圈繞捲而成,該第二電感線圈區段為繞捲覆蓋該間隔層外表面,藉此以使該間隔層為設置於該第一電感線圈區段以及該第二電感線圈區段之間,該第一電感線圈區段以及該第二電感線圈區段之間的一間隔距離不小於該間隔層的厚度。 An inductive device comprising: A first inductive coil section, the first inductive coil section is wound with a coil; a spacer layer, which is a sheet of non-magnetic material, the spacer layer has an inner surface of the spacer layer and an outer surface of the spacer layer, and the inner surface of the spacer layer covers the outer surface constituting the first inductor coil section; and A second inductance coil section extends from one end of the first inductance coil section, the second inductance coil section is formed by winding a coil, and the second inductance coil section is wound to cover the spacer layer surface, whereby the spacer layer is disposed between the first induction coil section and the second induction coil section, a space between the first induction coil section and the second induction coil section The distance is not less than the thickness of the spacer layer. 如請求項1之電感裝置,更包括一受繞體,該第一電感線圈區段為纏繞該受繞體。The inductance device according to claim 1 further includes a wound body, and the first inductor coil section is wound around the wound body. 如請求項2之電感裝置,其中該受繞體為鐵磁性材料。The inductance device according to claim 2, wherein the wound body is a ferromagnetic material. 如請求項2之電感裝置,其中該受繞體為圓形框體。The inductance device according to claim 2, wherein the wound body is a circular frame. 如請求項2之電感裝置,其中該受繞體為棒狀。The inductance device according to claim 2, wherein the wound body is rod-shaped. 如請求項2之電感裝置,更包括一內側間隔層,為非磁性材料,覆蓋該受繞體並受該第一電感線圈區段纏繞而設置於該受繞體以及該第一電感線圈區段之間,而使該受繞體以及該該第一電感線圈區段之間的一內側間隔距離至少大於該內側間隔層的厚度。The inductive device according to claim 2 further includes an inner spacer layer, which is a non-magnetic material, covers the wound body and is wound by the first induction coil section, and is arranged on the wound body and the first induction coil section Between, so that an inner spacing distance between the wound body and the first inductor coil section is at least greater than the thickness of the inner spacing layer. 如請求項1之電感裝置,其中該第一電感線圈區段的起繞端至該第一電感線圈區段的結束端為一第一纏繞方向,該第二電感線圈區段的起繞端至該第二電感線圈區段的結束端為一第二纏繞方向,該第一纏繞方向與該第二纏繞方向為相反。The inductive device as claimed in item 1, wherein the winding end of the first induction coil section to the end end of the first induction coil section is a first winding direction, and the winding end of the second induction coil section to the end end of the first induction coil section The end end of the second inductor coil segment is a second winding direction, and the first winding direction is opposite to the second winding direction. 如請求項1之電感裝置,更包括一第三電感線圈區段,另一間隔層覆蓋該該第二電感線圈區段並受該第三電感線圈區段纏繞而設置於該第二電感線圈區段以及該第三電感線圈區段之間。The inductance device as in claim 1, further comprising a third inductive coil section, and another spacer layer covers the second inductive coil section and is wound by the third inductive coil section to be arranged in the second inductive coil area segment and the third inductor coil segment. 如請求項1之電感裝置,其中該間隔層為膠帶。The inductive device according to claim 1, wherein the spacer layer is an adhesive tape. 如請求項1之電感裝置,其中該間隔層為塑膠材料。The inductive device according to claim 1, wherein the spacer layer is made of plastic material.
TW111108575A 2022-03-09 2022-03-09 Inductor TWI803230B (en)

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