TWI802903B - Manufacturing method of curling core for perm - Google Patents
Manufacturing method of curling core for perm Download PDFInfo
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- TWI802903B TWI802903B TW110120696A TW110120696A TWI802903B TW I802903 B TWI802903 B TW I802903B TW 110120696 A TW110120696 A TW 110120696A TW 110120696 A TW110120696 A TW 110120696A TW I802903 B TWI802903 B TW I802903B
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Abstract
本發明提供了一種燙髮捲芯的製造方法,燙髮捲芯的製造方法包含以下步驟:預製數個不同尺寸規格的塑膠管身射出模具、矽膠外觀層模具、圓片塞蓋模具、超聲波模具;將尼龍加玻璃纖維材料進行混料後烘乾;烘乾後原料進行數款單口管身及帶電路插頭圓片塞蓋射出,裸放數天待其材質回穩;數款管身再次置入數款對應規格的矽膠模具中與預先調配好的矽膠原料進行硫化熱壓固化成所需的外觀成品捲芯(矽膠捲芯);另外製作燙髮捲芯內部的電子組件,以及帶電器插頭的圓片塞蓋以焊接電線完成連接;將焊接完成的電熱片捲圓後塞入矽膠捲芯管身內,而後將帶有電器插頭的圓片塞蓋予以超聲波密封即完成燙髮捲芯。 The invention provides a method for manufacturing a perm core. The method for manufacturing a perm core includes the following steps: prefabricating several plastic tube body injection molds of different sizes and specifications, a silicon rubber appearance layer mold, a wafer plug mold, and an ultrasonic mold; Nylon and glass fiber materials are mixed and then dried; after drying, the raw materials are injected into several types of single-port tube bodies and disc plugs with circuit plugs, and left naked for several days until the material stabilizes; several types of tube bodies are placed again into several In the silicon rubber mold corresponding to the specification, the pre-prepared silicone rubber material is vulcanized and hot-pressed to form the desired appearance of the finished roll core (silicone roll core); in addition, the electronic components inside the perm roll core and the wafer with electrical plugs are produced. The plug cover is connected by welding wires; the welded electric heater is rounded and stuffed into the body of the silicon film core tube, and then the round plug cover with the electrical plug is ultrasonically sealed to complete the perm core.
Description
本發明係有關一種燙髮捲芯的製造方法之技術,尤指一種採用耐高溫材質的複合層設計,外層採用軟韌防滑耐高溫矽膠材質,表面具有浮凸花紋設計,且無須搭配燙髮紙即可穩固平整定位,防止頭髮滑脫,以提升整體實用性之燙髮捲芯及其製造方法。 The present invention relates to a manufacturing method of a perm roll core, especially a composite layer design using high temperature resistant materials, the outer layer is made of soft, tough, non-slip and high temperature resistant silicone material, the surface has embossed pattern design, and no need to match perm paper. Stable and flat positioning to prevent hair from slipping, to improve the overall practicality of the perm core and its manufacturing method.
愛美是人的天性,無論男人或女人都會希望自己外觀看起來是好看的,髮型更會影響一個人的外觀,髮型如果適合自己,對外表絕對有加倍的加分作用,且看起來會更加年輕有型,讓人更有自信心。所以每個人每隔一段時間都會上美髮院來整理自己的髮型,無論剪髮或燙髮,都是改變髮型的方式,其中燙髮所塑造的髮型會更百變,對外觀影響也會更明顯,所以很多沙龍美髮業者會引進更多流行的燙髮方式及對應的燙髮機,以利於塑造出更美麗有型的髮型。 It is human nature to love beauty. Both men and women want to look good. Hair style will affect a person's appearance. If the hair style suits you, it will definitely double your appearance and make you look younger and more attractive. type, making people more confident. So everyone will go to the hairdressing salon every once in a while to fix their hairstyle. Whether it is haircut or perm, it is a way to change the hairstyle. Among them, the hairstyle created by perm will be more varied, and the impact on appearance will be more obvious, so Many salon hairdressers will introduce more popular perm methods and corresponding perm machines to help create more beautiful and stylish hairstyles.
傳統使用於燙髮機的燙髮捲芯結構較為常見的是一捲芯本體內部設有鎳烙絲、陶瓷片或發熱膜片,直接進行加熱燙髮。然而,傳統的燙髮捲芯大多沒有溫控裝置和超溫熔斷保險絲,溫度控制不易不準確也很容易發生危險,更容易因燙髮溫度過熱 而不自知,如此不僅容易傷害髮質,更可能造成燙髮捲芯燒毀等危險的情況。 The perm core structure traditionally used in the perm machine is more common. The core body is equipped with a nickel wire, a ceramic sheet or a heating diaphragm inside, and the perm is directly heated. However, most of the traditional perm cores do not have temperature control devices and over-temperature fuses. The temperature control is not easy to be inaccurate and dangerous, and it is more likely to be overheated due to perm temperature. If you don't know it, it will not only easily damage the hair quality, but also cause dangerous situations such as burning the core of the perm.
並且傳統的燙髮捲芯通常只有一層塑膠結構所構成,實際使用時必需要搭配燙髮紙增加摩擦力,避免頭髮滑落或鬆開,然而,傳統的燙髮捲芯材質較笨重不防滑,實際使用時又必須搭配燙髮紙和捲髮力道,導致燙髮時需要消耗更多的耗材和上捲時間,讓燙髮費時又費工,整體實用性也降低。 In addition, the traditional perm core is usually only composed of one layer of plastic structure. In actual use, it must be equipped with perm paper to increase friction and prevent hair from slipping or loosening. However, the material of traditional perm core is bulky and non-slip. It must be matched with perm paper and curling strength, resulting in the consumption of more consumables and winding time during perm, which makes perm time-consuming and labor-intensive, and the overall practicability is also reduced.
因此,如何發明出一種燙髮捲芯 的製造方法,主要是具有複合層不同材質結構的燙髮捲芯,讓燙髮捲芯表面更有張力和軟韌防滑性,無須搭配燙髮紙就能穩固將髮絲定位,避免燙髮捲芯捲曲頭髮鬆落,且因為表面浮凸花紋設計,燙髮藥水更容易滲入到髮絲,整體結構更輕盈,以提升燙髮時的效率,更能塑造出立體完美的捲髮髮型,將是本發明所欲積極揭露之處。 So how to invent a perm core The manufacturing method is mainly a perm core with a composite layer of different material structures, which makes the surface of the perm core more tense and soft, tough and non-slip, and can firmly position the hair strands without matching perm paper to avoid curling and loosening And because of the embossed pattern design on the surface, the perm lotion is easier to penetrate into the hair, and the overall structure is lighter, so as to improve the efficiency of perm and create a three-dimensional perfect curly hairstyle, which will be actively disclosed by the present invention place.
本發明之目的為提供一種燙髮捲芯的製造方法,主要製造出具有雙層不同複合材質的耐高溫燙髮捲芯,讓燙髮捲芯更有張力防滑韌性,無須搭配燙髮紙就能平整穩固將髮絲定位,避免燙髮捲芯鬆落,且燙髮藥水更容易滲入到髮絲,整體結構更輕盈,更能塑造出完美立體具有彈性的捲髮髮型,藉以提升燙髮效率及燙髮捲芯的實用性。 The purpose of the present invention is to provide a method for manufacturing a perm core, which mainly produces a high temperature resistant perm core with double layers of different composite materials, so that the perm core has more tension and non-slip toughness, and can be flat and stable without matching perm paper. The positioning of the wire prevents the perm core from loosening, and the perm potion penetrates into the hair more easily, the overall structure is lighter, and it can create a perfect three-dimensional and elastic curly hairstyle, so as to improve the efficiency of the perm and the practicability of the perm core.
為達上述目的,本發明提供一種燙髮捲芯的製造方法,至少包含以下步驟:(a)預製數個不同尺寸規格的塑膠管身 射出模具;(b)預製數個不同尺寸規格的矽膠外觀層模具;(c)埋入射出數個不同尺寸規格的圓片塞蓋模具;(d)預製數個不同尺寸規格的超聲波模具;(e)將尼龍加玻璃纖維材料進行混料後,再進行六小時以上烘乾,以去除原料水氣;(f)烘乾後原料進行數款單口管身及帶電路插頭圓片塞蓋射出,而後置放於空氣中裸放數天待其材質回穩;(g)材質回穩後的數款管身再次置入數款對應規格的矽膠模具中與預先調配好的矽膠原料進行硫化熱壓固化成所需的外觀成品捲芯(矽膠捲芯);(h)另外製作燙髮捲芯內部的電子組件,將設計有NTC熱敏電阻及超溫熔斷保險絲的數款電熱片,以及帶電器插頭的圓片塞蓋以焊接電線完成連接;(i)將焊接完成的電熱片捲圓後塞入矽膠捲芯管身內,而後將帶有電器插頭的圓片塞蓋予以超聲波密封即完成燙髮捲芯。 In order to achieve the above object, the present invention provides a method for manufacturing a perm core, which at least includes the following steps: (a) prefabricating several plastic tube bodies of different sizes Injection mould; (b) Prefabrication of several silicone appearance layer molds of different sizes and specifications; (c) Embedding and injection of several wafer plug molds of different sizes and specifications; (d) Prefabrication of several ultrasonic molds of different sizes and specifications; ( e) After mixing nylon and glass fiber materials, dry them for more than six hours to remove moisture from the raw materials; (f) After drying, the raw materials are injected into several types of single-port tube bodies and plugs with circuit plugs. Then put it in the air for a few days until the material stabilizes; (g) After the material stabilizes, several tube bodies are put into several silicone molds of corresponding specifications and vulcanized and hot-pressed with the pre-prepared silicone raw materials Curing into the desired appearance of the finished core (silicone core); (h) In addition, make the electronic components inside the perm core, and design several types of electric heaters with NTC thermistors and over-temperature fuses, as well as electrical plugs The disc plug cover is connected by welding wires; (i) Roll the welded electric heater into a circle and stuff it into the silicon film core tube, and then ultrasonically seal the disc plug cover with the electrical plug to complete the perm core.
1:燙髮捲芯 1: perm volume core
11:內層 11: inner layer
12:外層 12: outer layer
120:花紋 120: pattern
13:感溫變色矽膠圈 13: Temperature-sensitive color-changing silicone rubber ring
14:電子組件 14: Electronic components
141:電熱片 141: Electric heater
1411:NTC熱敏電阻 1411: NTC thermistor
1412:超溫熔斷保險絲 1412: Over-temperature blown fuse
142:電器插頭 142: Electrical plug
S01~S09:步驟 S01~S09: Steps
圖1為本發明燙髮捲芯一較佳實施例之立體外觀圖。 Fig. 1 is a three-dimensional appearance view of a preferred embodiment of the perm core of the present invention.
圖2為本發明燙髮捲芯一較佳實施例之剖面示意圖。 Fig. 2 is a schematic cross-sectional view of a preferred embodiment of the perm core of the present invention.
圖3為本發明燙髮捲芯的製造方法之步驟流程圖。 Fig. 3 is a flow chart of the steps of the manufacturing method of the perm core of the present invention.
以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點與功效。 The implementation of the present invention is described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
以下參照圖式說明本發明之實施例,應注意的是,以下圖式係為簡化之示意圖式,而僅以示意方式說明本發明之基 本構想,遂圖式中僅例示與本發明有關之結構而非按照實際實施時之元件數目、形狀及尺寸繪製,其實際實施時各元件之型態、數量及比例並非以圖示為限,可依實際設計需要作變化,合先敘明。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之;並且重複之元件將可能使用相同的編號表示之。 Embodiments of the present invention are described below with reference to the drawings. It should be noted that the following drawings are simplified schematic diagrams, and only illustrate the basics of the present invention in a schematic manner. In this conception, the structure related to the present invention is only illustrated in the drawing and not drawn according to the number, shape and size of the components in actual implementation. Changes can be made according to actual design needs, please describe first. In addition, for the sake of simplifying the drawings, some commonly used structures and elements will be shown in a simple and schematic way in the drawings; and repeated elements may be denoted by the same reference numerals.
請參閱圖1及至圖2所示,為本發明燙髮捲芯一較佳實施例之立體外觀圖及剖面示意圖。如圖所示,本發明之燙髮捲芯1,包含:一內層11、一外層12以及至少一感溫變色矽膠圈13。內層11由耐高溫尼龍加玻璃纖維材質所構成;外層12包覆在內層11外表,由耐高溫矽膠所構成,並且表面設有花紋120;感溫變色矽膠圈13套設於內層11與外層12的交界處。
Please refer to Fig. 1 and Fig. 2, which are the three-dimensional appearance view and the schematic cross-sectional view of a preferred embodiment of the curling core of the present invention. As shown in the figure, the
在一較佳實施例中,燙髮捲芯1進一步包含設於內層11內部的電子組件14,電子組件14包含:至少一電熱片141及一電器插頭142。電熱片141至少具有一NTC熱敏電阻1411及一超溫熔斷保險絲1412。電器插頭142透過電線焊接於電熱片141上,電器插頭142由內層11凸出於外部。且電熱片141較佳為PI電熱片141,在電熱片141的外表面會再貼合一片銅箔片,作用是讓導熱更迅速均勻管身整個受熱平均。超溫熔斷保險絲1412當超過預設溫度斷電,讓使用時更加安全。因考量電阻值及加溫速度及溫度控制值固採用合金材作為導熱層再佐以蝕刻線路設計制作成耐高溫PI電熱片141,正面加以焊接NTC熱敏電阻1411,超溫熔斷保險絲1412及電
線連接電器插頭142。
In a preferred embodiment, the
具體而言,本發明外層12的耐高溫矽膠採用日本進口高品質環保矽膠原料,矽膠硬度調配25至50區間為最佳實測,此種軟韌度適中讓頭髮捲繞時產生下壓力,讓燙髮捲加熱時形成熱膨脹進而讓捲繞的頭髮更緊繃受熱而達到更佳的熱塑型。矽膠本身特性吸熱速度快斷電後降溫散熱速度也快,上完藥水定型劑後頭髮迅速收縮吸收即達到本發明訴求熱脹冷縮及防滑性的特點,所以也縮短燙髮時間。外層12並採用浮凸花紋設計是要讓藥水能更均勻滲透分怖以利頭髮吸收,以上特性都是傳統一般塑膠捲材質的髮捲做不到的效果。
Specifically, the high-temperature-resistant silicone rubber of the
藉由上述結構,本發明為雙層耐高溫燙髮捲芯1,其中感溫變色矽膠圈13在溫度達攝氏40度以上開始由咖啡色變成紅色,且隨著溫度越高紅色越明顯,讓使用者透過目視即可判斷燙髮捲芯1的溫導熱效果。
With the above-mentioned structure, the present invention is a double-layer high-temperature-
另外,當本發明之燙髮捲芯1內部沒有安裝電子組件14時,可用於冷燙型態的燙髮,當安裝電子組件14後,即可用於燙髮機控制設定溫度及時間的帶有溫度型態的塑型燙髮。
In addition, when the
請參閱圖3所示,為本發明燙髮捲芯的製造方法之步驟流程圖。包含以下步驟:步驟S01,預製數個不同尺寸規格的塑膠管身射出模具;步驟S02,預製數個不同尺寸規格的矽膠外觀層模具;步驟S03,埋入射出數個不同尺寸規格的圓片塞蓋模具; 步驟S04,預製數個不同尺寸規格的超聲波模具;步驟S05,將尼龍加玻璃纖維材料進行混料後,再進行六小時以上烘乾,以去除原料水氣;步驟S06,烘乾後原料進行數款單口管身及帶電路插頭圓片塞蓋射出,而後置放於空氣中裸放數天待其材質回穩;步驟S07,材質回穩後的數款管身再次置入數款對應規格的矽膠模具中與預先調配好的矽膠原料進行硫化熱壓固化成所需的外觀成品捲芯(矽膠捲芯);步驟S08,另外製作燙髮捲芯內部的電子組件,將設計有NTC熱敏電阻及超溫熔斷保險絲的數款電熱片,以及帶電器插頭的圓片塞蓋以焊接電線完成連接;步驟S09,將焊接完成的電熱片捲圓後塞入矽膠捲芯管身內,而後將帶有電器插頭的圓片塞蓋予以超聲波密封即完成燙髮捲芯。 Please refer to FIG. 3 , which is a flow chart of the steps of the manufacturing method of the perm core of the present invention. It includes the following steps: step S01, prefabricating several plastic tube body injection molds of different sizes and specifications; step S02, prefabricating several silicone appearance layer molds of different sizes and specifications; step S03, embedding and injecting several wafer plugs of different sizes and specifications cover mold; Step S04, prefabricating several ultrasonic molds of different sizes and specifications; Step S05, mixing nylon and glass fiber materials, and then drying them for more than six hours to remove moisture from the raw materials; Step S06, drying the raw materials for digital The single-port tube body and the circuit plug disc plug cover are injected, and then placed in the air for a few days until the material stabilizes; step S07, after the material stabilizes, several tube bodies of the corresponding specifications are placed again. In the silicone mold, the pre-prepared silicone raw materials are vulcanized and hot-pressed to form the desired appearance of the finished roll core (silicone roll core); step S08, in addition, the electronic components inside the perm roll core will be designed with NTC thermistors and Several types of heaters for over-temperature fuses, and the disc plug cover with electrical plugs are connected by welding wires; step S09, wrap the welded heaters into a circle and stuff them into the silicon film core tube, and then put the The disc plug cover of the electrical plug is ultrasonically sealed to complete the curling core.
藉由上述結構及方法,本發明可製作出雙層耐高溫材質的燙髮捲芯1,內層11採用耐高溫尼龍加玻璃纖維材質,外層12採用耐高溫矽膠,並且在表面設有花紋120,此種結構及製造方法在美髮業界為首創,內層11為耐高溫尼龍加玻璃纖維材質重量遠輕於一般塑膠燙髮捲芯,且具有能承受更高的溫度,所以厚度也更輕薄,外層12耐高溫矽膠材質具有軟質韌性,也更加防滑倍增摩擦力,防滑效果優於一般塑膠材質,所以本發明之燙髮捲芯1在捲燙時無須搭配燙髮紙即可輕鬆捲繞固定於頭髮,並且外層12的耐高溫矽膠為防水防滑耐酸鹼材質,表面的花紋120浮凸花紋設
計更讓燙髮藥水易於均勻流通,更能提升燙髮效果。
With the above structure and method, the present invention can produce a double-
具體而言本發明的燙髮捲芯製造方法,內層11為耐高溫射出成型後,再一個一個置放另一組高溫高壓矽膠模具後,兩種不同材質便結合而成,製造過程中,電器插頭142也可因應不同需求而更換不同型式的電器插頭142,以提升實用性。
Specifically, in the manufacturing method of the perm core of the present invention, the
相較於習知技術,本發明之燙髮捲芯及其製造方法主要將兩種不同材質結合,讓燙髮捲芯具有雙層結構,並且因雙層結構設計,讓燙髮捲芯更具有張力防滑彈性,防滑效果明顯倍增提升,更輕量化,燙髮藥水更能均勻滲透到髮絲,且燙髮捲芯捲繞於髮絲上更加平整又不易滑脫,以大幅提升燙髮的效率及實用性。 Compared with the conventional technology, the perm core and its manufacturing method of the present invention mainly combine two different materials, so that the perm core has a double-layer structure, and because of the double-layer structure design, the perm core has more tension and non-slip elasticity , the anti-slip effect is significantly improved, and it is lighter in weight. The perm potion can penetrate into the hair evenly, and the perm core is wound on the hair more smoothly and not easy to slip, so as to greatly improve the efficiency and practicability of the perm.
雖然前述的描述及圖式已揭示本發明之較佳實施例,必須瞭解到各種增添、許多修改和取代可能使用於本發明較佳實施例,而不會脫離如所附申請專利範圍所界定的本發明原理之精神及範圍。熟悉本發明所屬技術領域之一般技藝者將可體會,本發明可使用於許多形式、結構、佈置、比例、材料、元件和組件的修改。因此,本文於此所揭示的實施例應被視為用以說明本發明,而非用以限制本發明。本發明的範圍應由後附申請專利範圍所界定,並涵蓋其合法均等物,並不限於先前的描述。 Although the foregoing description and drawings have disclosed preferred embodiments of the present invention, it must be understood that various additions, modifications and substitutions may be applied to the preferred embodiments of the present invention without departing from the scope of the appended application as defined The spirit and scope of the principles of the invention. Those of ordinary skill in the art to which the invention pertains will appreciate that the invention can be employed with many modifications in form, structure, arrangement, proportion, material, element and assembly. Therefore, the embodiments disclosed herein should be regarded as illustrating the present invention rather than limiting the present invention. The scope of the present invention should be defined by the claims of the appended claims and cover their legal equivalents, not limited by the foregoing description.
S01~S09:步驟 S01~S09: Steps
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WO2004095972A1 (en) * | 2003-04-17 | 2004-11-11 | Fuji Company Limited | Hair curler, hair wave device using the same, and hair waving technique applying method using such device |
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TWM569577U (en) * | 2018-07-19 | 2018-11-11 | 黃鼎晟 | Hair roller for perm |
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JP3228437U (en) * | 2020-02-07 | 2020-10-29 | 鵬飛 朱 | Hair curl device |
TWM617837U (en) * | 2021-06-07 | 2021-10-01 | 黃鼎晟 | Hair roller for perm |
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WO2004095972A1 (en) * | 2003-04-17 | 2004-11-11 | Fuji Company Limited | Hair curler, hair wave device using the same, and hair waving technique applying method using such device |
CN206534265U (en) * | 2016-12-30 | 2017-10-03 | 钟子韩 | A kind of curling bar |
CN111757688A (en) * | 2018-03-01 | 2020-10-09 | 莱雅公司 | Flexible heating device for hair shaping |
TWM569577U (en) * | 2018-07-19 | 2018-11-11 | 黃鼎晟 | Hair roller for perm |
JP3228437U (en) * | 2020-02-07 | 2020-10-29 | 鵬飛 朱 | Hair curl device |
TWM617837U (en) * | 2021-06-07 | 2021-10-01 | 黃鼎晟 | Hair roller for perm |
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