TWI801958B - System and method for equipment maintenance - Google Patents
System and method for equipment maintenance Download PDFInfo
- Publication number
- TWI801958B TWI801958B TW110129048A TW110129048A TWI801958B TW I801958 B TWI801958 B TW I801958B TW 110129048 A TW110129048 A TW 110129048A TW 110129048 A TW110129048 A TW 110129048A TW I801958 B TWI801958 B TW I801958B
- Authority
- TW
- Taiwan
- Prior art keywords
- maintenance
- site
- remote
- digital device
- server
- Prior art date
Links
Images
Abstract
Description
本發明係與一種維護系統與方法有關,特別是指一種提供一內部維護模式及一外部維護模式的設備維護系統及方法。 The present invention relates to a maintenance system and method, in particular to an equipment maintenance system and method providing an internal maintenance mode and an external maintenance mode.
按,習用的維修人員在進行機台設備的維修或安裝的時候,往往需要參考紙本或是電子化的使用手冊,或是製造商所提供的輔助影音如安裝影片或是維修影片等,尋找該機台設備當前需要被解決的維修問題或是下一步的安裝步驟,這個尋找的過程對熟練的維修人員只需要快速的瀏覽,憑藉經驗或對手冊的熟悉程度就能找到解答,但對於經驗不足的維修人員來說就需要花一段時間才能找到答案,因此維修的時間成本就相對提高,而且有些機台設備所負責的作業極為重要不能停下,一旦停止對公司造成的損失將不可估計,因此如何快速地完成機台設備的維修及安裝工作對業者而言是不可或缺的要素。 By the way, when repairing or installing machine equipment, regular maintenance personnel often need to refer to paper or electronic manuals, or auxiliary audio and video provided by the manufacturer, such as installation videos or maintenance videos, etc., looking for The current maintenance problem of the machine equipment or the next installation step needs to be solved. This search process requires only a quick browse for skilled maintenance personnel, and the answer can be found by virtue of experience or familiarity with the manual, but for experience For insufficient maintenance personnel, it will take a while to find the answer, so the time cost of maintenance will be relatively increased, and some machines and equipment are responsible for extremely important operations that cannot be stopped. Once they stop, the losses caused to the company will be immeasurable. Therefore, how to quickly complete the maintenance and installation of machine equipment is an indispensable element for the industry.
另一方面,當維修人員遇到使用手冊無法解決的問題時,就需要向該機台設備的製造商進行支援,習用的支援方式多以製造商派遣維修人員至工廠內實際維修,或是透過電話及通訊軟體(Line、Skype、Discord)進行溝通。派遣人員的問題在於交通成本與時間成本不好掌握,而且不是每個製造商在當地都有派遣人員可以前去支援,相對來說受許多因素所局限;溝通的問題 在於溝通的過程中往往是依靠維修人員針對當下情況進行描述,然而單純靠文字與語音溝通,在看不到機台設備的實際情況下有時候沒辦法具體地得知真正的問題在哪裡,完全靠現場維護人員的口語表達能力與遠端維護人員的理解能力來掌握,因此很常發生兩人講得南轅北轍,最後卻發現問題其實很簡單的情況,造成維修效率不穩定,提高維修時間與維修成本。 On the other hand, when maintenance personnel encounter problems that cannot be solved in the manual, they need to provide support to the manufacturer of the machine equipment. The usual support methods are that the manufacturer sends maintenance personnel to the factory for actual maintenance, or through Telephone and communication software (Line, Skype, Discord) to communicate. The problem with dispatching personnel is that transportation costs and time costs are difficult to grasp, and not every manufacturer has dispatched personnel locally to support, which is relatively limited by many factors; communication issues In the process of communication, maintenance personnel are often relied on to describe the current situation. However, relying solely on text and voice communication, sometimes it is impossible to know exactly where the real problem is without seeing the actual situation of the machine equipment. It depends on the oral expression ability of the on-site maintenance personnel and the comprehension ability of the remote maintenance personnel. Therefore, it is very common for two people to speak in opposite directions, but finally find that the problem is actually very simple, resulting in unstable maintenance efficiency, increasing maintenance time and maintenance time. cost.
公告號I662440專利揭示了一種機台維修系統與方法,包含有一機台、一人機網協同系統、一虛實代理裝置及一現場裝置。該人機網協同系統設於一雲端伺服器,用以提供機台的可視化模型及維修標準程序;該虛實代理裝置通訊連接該機台及該人機網協同系統,用以接收人機網協同系統提供的資料;該現場裝置通訊連接至虛實代理裝置,以讓現場人員可使用人機網協同系統中的資料進行維修;另有一專家裝置通訊連接至該雲端伺服器中的人機網協同系統,用以讓一專家操作該專家裝置遠端協助該現場人員維修工作。 Patent No. I662440 discloses a machine maintenance system and method, which includes a machine, a man-machine-network collaboration system, a virtual-real agent device and an on-site device. The man-machine-network collaboration system is set up on a cloud server to provide machine visualization models and maintenance standard procedures; the virtual-real agent device communicates with the machine and the man-machine-network collaboration system to receive the man-machine-network collaboration The information provided by the system; the on-site device is connected to the virtual agent device so that on-site personnel can use the data in the man-machine-network collaboration system for maintenance; another expert device is connected to the man-machine-network collaboration system in the cloud server , to allow an expert to operate the expert device to remotely assist the on-site personnel in maintenance work.
前述之機台維修系統的資料與連線主要是依靠雲端伺服器,其內部裝置藉由外部網路連結至雲端伺服器,以取得需要的資料;外部裝置亦藉由外部網路連接雲端伺服器提供資料給內部裝置。但雲端伺服器由於資源共享的關係,儲存有大量的資料並與許多的外部裝置相連,因此對於主機或資料庫架構複雜的客戶來說,其資源的彈性與共享規則相對受限,當內部裝置需要存取資料或與特定外部裝置連接時,其連線速度就會受到限制,降低連線品質。 The data and connection of the aforementioned machine maintenance system mainly rely on the cloud server, and its internal device is connected to the cloud server through the external network to obtain the required data; the external device is also connected to the cloud server through the external network Provide data to internal devices. However, due to resource sharing, cloud servers store a large amount of data and are connected to many external devices. Therefore, for customers with complex host or database structures, the flexibility and sharing rules of their resources are relatively limited. When internal devices When you need to access data or connect to certain external devices, the connection speed will be limited and the connection quality will be reduced.
本發明的主要發明目的在於提供一種設備維護系統及方法,其可以協助現場維護人員透過一來自內部的維護資源更容易地完成維護工作,提升整個維護工作流程的效率。 The main purpose of the present invention is to provide an equipment maintenance system and method, which can assist field maintenance personnel to more easily complete maintenance work through an internal maintenance resource, and improve the efficiency of the entire maintenance workflow.
本發明的另一發明目的在於提供一種設備維護系統及方法,在必要時能透過遠端維護人員的外部維護支援,在不接觸遠端維護人員的情況下完成維修作業,省去遠端維護人員的交通成本與時間成本。 Another object of the present invention is to provide an equipment maintenance system and method, which can complete the maintenance work without contacting the remote maintenance personnel through the external maintenance support of the remote maintenance personnel when necessary, eliminating the need for remote maintenance personnel transportation cost and time cost.
為達成上述之發明目的,本發明提供一種設備維護系統,用以維護一工作區域中之至少一目標設備,並提供一內部維護模式與一外部維護模式,其包含有:一伺服器,安裝於該工作區域之一預定空間內;該伺服器具有一資料庫,該資料庫預存有該至少一目標設備之內部維護資源,包含有該至少一目標設備之基本結構資料及標準維護流程;一現場數位裝置,可供該工作區域內部的一現場維護人員進行操作,用以提供該目標設備的一維護即時影像;一遠端維護裝置,可供該工作區域外部的一遠端維護人員進行操作,用以提供該目標設備的外部維護支援;一內部維護模式,更包含有一內部網路使該現場數位裝置藉由該內部網路連線該伺服器,並以該目標設備的維護即時影像為一輸入值,自該伺服器內的該資料庫取得該目標設備相對應的內部維護資源;以及一外部維護模式,更包含有一外部網路使該遠端維護裝置藉由該外部網路得到該伺服器的許可後,與該現場數位裝置形成一對等式網路(P2P)的連線形式,並以該維護即時影像為一參考,自該遠端維護裝置取得該目標設備相對應的外部維護支援。 In order to achieve the above object of the invention, the present invention provides an equipment maintenance system for maintaining at least one target equipment in a work area, and provides an internal maintenance mode and an external maintenance mode, which includes: a server installed in In a predetermined space of the working area; the server has a database, the database pre-stores the internal maintenance resources of the at least one target device, including the basic structure data and standard maintenance procedures of the at least one target device; a site A digital device can be operated by an on-site maintenance personnel inside the working area to provide a real-time maintenance image of the target equipment; a remote maintenance device can be operated by a remote maintenance personnel outside the working area, It is used to provide external maintenance support for the target equipment; an internal maintenance mode, which further includes an internal network to enable the on-site digital device to connect to the server through the internal network, and use the maintenance real-time image of the target equipment as a Input value, obtain internal maintenance resources corresponding to the target device from the database in the server; and an external maintenance mode, further comprising an external network to enable the remote maintenance device to obtain the server through the external network After the permission of the remote maintenance device, a peer-to-peer network (P2P) connection is formed with the on-site digital device, and the maintenance real-time image is used as a reference to obtain the external maintenance corresponding to the target equipment from the remote maintenance device support.
在一實施例中,該現場數位裝置具有一第一處理單元、一影像擷取單元及一第一影像顯示單元;該影像擷取單元及該第一影像顯示單元電性連接於該第一處理單元;其中,該影像擷取單元用以擷取該目標設備之該維護即時影像;該第一影像顯示單元用以顯示該內部維護資源及該外部維護支援。 In one embodiment, the on-site digital device has a first processing unit, an image capture unit, and a first image display unit; the image capture unit and the first image display unit are electrically connected to the first processing unit unit; wherein, the image capture unit is used to capture the maintenance real-time image of the target device; the first image display unit is used to display the internal maintenance resources and the external maintenance support.
在一實施例中,該遠端維護裝置具有一第二處理單元、一第二影像顯示單元及一教導單元,該第二影像顯示單元及該教導單元電性連接於該第二處理單元;其中,該第二影像顯示單元用以顯示該維護即時影像;該教導單元用以操作以提供一外部維護支援。 In one embodiment, the remote maintenance device has a second processing unit, a second image display unit, and a teaching unit, and the second image display unit and the teaching unit are electrically connected to the second processing unit; wherein , the second image display unit is used to display the maintenance real-time image; the teaching unit is used to operate to provide an external maintenance support.
在一實施例中,更包含有一現場語音裝置及一遠端語音裝置;該現場語音裝置電性連接於該現場數位裝置;該遠端語音裝置電性連接於該遠端維護裝置;且該現場語音裝置通訊連接該遠端語音裝置,使該現場維護人員及該遠端維護人員可透過該現場語音裝置及該遠端語音裝置進行語音溝通。 In one embodiment, it further includes an on-site voice device and a remote voice device; the on-site voice device is electrically connected to the on-site digital device; the remote voice device is electrically connected to the remote maintenance device; and the on-site The audio device is connected to the remote audio device, so that the on-site maintenance personnel and the remote maintenance personnel can conduct voice communication through the on-site audio device and the remote audio device.
在一實施例中,該現場數位裝置及該遠端維護裝置為AR眼鏡、VR眼鏡或MR眼鏡等穿戴式裝置,亦可為平板電腦、筆記型電腦或智慧型手機等手持式裝置。 In one embodiment, the on-site digital device and the remote maintenance device are wearable devices such as AR glasses, VR glasses, or MR glasses, or handheld devices such as tablet computers, notebook computers, or smart phones.
在一實施例中,一種設備維護方法,提供一內部維護模式,包含有下列步驟:(a)一現場維護人員利用一現場數位裝置之一影像擷取單元擷取一目標設備的一維護即時影像;(b)該現場數位裝置利用一內部網路通訊連接一伺服器;(c)該現場數位裝置將該維護即時影像傳輸至該伺服器;(d)將擷取之該維護即時影像與該伺服器的一資料庫內的資料進行比對,以辨識該目標設備之型號;(e)該現場維護人員輸入一維護代碼或搜尋一目標維護問題;(f)搜尋該資 料庫內該維護代碼或該維護問題之一內部維護資源,並將該內部維護資源轉化為一標準可視化模組;(g)傳輸該標準可視化模組至該現場數位裝置,並顯示於該現場數位裝置之一第一影像顯示單元;以及(h)該現場維護人員操作該現場數位裝置進行維護,直到維護工作結束。 In one embodiment, an equipment maintenance method provides an internal maintenance mode, including the following steps: (a) an on-site maintenance personnel uses an image capture unit of an on-site digital device to capture a maintenance real-time image of a target equipment ; (b) the on-site digital device connects to a server using an internal network communication; (c) the on-site digital device transmits the maintenance real-time image to the server; (d) the captured maintenance real-time image and the (e) the on-site maintenance personnel enter a maintenance code or search for a target maintenance problem; (f) search for the data The internal maintenance resource of the maintenance code or the maintenance problem in the material library, and convert the internal maintenance resource into a standard visualization module; (g) transmit the standard visualization module to the on-site digital device, and display it on the site a first image display unit of the digital device; and (h) the on-site maintenance personnel operate the on-site digital device for maintenance until the maintenance work is completed.
在一實施例中,更具有一維護軟體儲存於該伺服器以執行步驟d至步驟g的流程 In one embodiment, there is further a maintenance software stored in the server to execute the process from step d to step g
在一實施例中,一種設備維護方法,提供一外部維護模式,包含有下列步驟:一種設備維護方法,提供一外部維護模式,包含有下列步驟:(s1)一現場數位裝置透過一伺服器發出與一遠端維護裝置連線的請求,以取得該伺服器之連線許可;(s2)該遠端維護裝置與該現場數位裝置進行對等式網路(P2P)連線;(s3)一遠端維護裝置接收該現場數位裝置之該維護即時影像,並顯示於該遠端維護裝置之一第二影像顯示單元;(s4)一遠端維護人員從內部維護模式的一資料庫或外部維護模式的一資料庫搜尋資料;(s5)該遠端維護人員操作一教導單元,並建立該教導單元的一教導可視化模組;(s6)該遠端維護裝置傳輸該教導可視化模組至該現場數位裝置,並顯示於該現場數位裝置之該第一影像顯示單元;以及(s7)該現場維護人員操作該現場數位裝置進行維護,直到維護工作結束。 In one embodiment, an equipment maintenance method, which provides an external maintenance mode, includes the following steps: an equipment maintenance method, that provides an external maintenance mode, includes the following steps: (s1) an on-site digital device sends a A request to connect with a remote maintenance device, so as to obtain the connection permission of the server; (s2) the remote maintenance device performs a peer-to-peer network (P2P) connection with the field digital device; (s3) a The remote maintenance device receives the maintenance real-time image of the on-site digital device and displays it on a second image display unit of the remote maintenance device; (s4) a remote maintenance personnel maintains from a database in the internal maintenance mode or external (s5) the remote maintenance personnel operate a teaching unit and establish a teaching visualization module of the teaching unit; (s6) the remote maintenance device transmits the teaching visualization module to the site digital device, and displayed on the first image display unit of the on-site digital device; and (s7) the on-site maintenance personnel operate the on-site digital device for maintenance until the maintenance work is completed.
在一實施例中,在步驟s7後更包含有下列步驟:(s8)將本次的維護流程儲存成一新的標準維護流程,並上傳至該伺服器的該資料庫。 In one embodiment, the following steps are further included after step s7: (s8) saving the current maintenance procedure as a new standard maintenance procedure and uploading it to the database of the server.
藉此,本發明所提供之設備維護系統提供該內部維護模式,使該現場維護人員在不需要連結到該外部網路的情況下,利用該內部網路與該伺 服器連接,用以提供一內部的維護支援;更可以透過該遠端維護模式,藉由對等式網路的即時連線方式連接該遠端維護裝置,使遠端維護人員能夠即時接收現場影像,準確了解問題所在後提供外部維護支援協助現場維護人員進行維護作業,省去遠端維護人員的交通成本與時間成本,進一步提高維護的效率與準確率。 Therefore, the equipment maintenance system provided by the present invention provides the internal maintenance mode, so that the on-site maintenance personnel can use the internal network and the server without connecting to the external network. Server connection to provide an internal maintenance support; through the remote maintenance mode, the remote maintenance device can be connected to the remote maintenance device through a peer-to-peer network in real time, so that the remote maintenance personnel can receive on-site Image, after accurately understanding the problem, provide external maintenance support to assist on-site maintenance personnel to carry out maintenance operations, save the transportation cost and time cost of remote maintenance personnel, and further improve the efficiency and accuracy of maintenance.
以下即依本發明所揭示的目的、功效及結構組態,舉出較佳實施例,並配合圖式詳細說明。 According to the purpose, function and structural configuration disclosed in the present invention, preferred embodiments are listed below and described in detail with reference to the drawings.
10:伺服器 10:Server
15:資料庫 15: Database
16:維護軟體 16:Maintenance software
20:內部網路 20: Intranet
30:現場數位裝置 30: On-site digital device
31:第一處理單元 31: The first processing unit
32:影像擷取單元 32: Image capture unit
33:第一影像顯示單元 33: The first image display unit
34:現場語音裝置 34: Live voice device
40:遠端維護裝置 40:Remote maintenance device
41:第二處理單元 41: Second processing unit
42:第二影像顯示單元 42: Second image display unit
43:教導單元 43: Teaching unit
44:遠端語音裝置 44: Remote voice device
50:外部網路 50:Extranet
100:工作區域 100: work area
130:現場維護人員 130: On-site maintenance personnel
140:遠端維護人員 140:Remote maintenance personnel
150:內部維護資源 150: Internal Maintenance Resources
160:標準可視化模組 160:Standard visualization module
200:目標設備 200: target device
320:維護即時影像 320:Maintain real-time images
430:教導可視化模組 430:Teach Visual Module
a:現場維護人員利用現場數位裝置之影像擷取單元擷取目標設備的維護即時影像 a: On-site maintenance personnel use the image capture unit of the on-site digital device to capture the real-time maintenance images of the target equipment
b:現場數位裝置利用內部網路通訊連接伺服器 b: The on-site digital device uses the internal network communication to connect to the server
c:現場數位裝置將維護即時影像傳輸至伺服器 c: The on-site digital device transmits the maintenance real-time image to the server
d:伺服器之維護軟體將擷取之維護即時影像與伺服器的資料庫內的資料進行比對,以辨識該目標設備之型號 d: The maintenance software of the server compares the captured maintenance real-time image with the data in the server database to identify the model of the target device
e:現場維護人員輸入維護代碼或搜尋目標維護問題 e: On-site maintenance personnel input maintenance codes or search for target maintenance problems
f:維護軟體搜尋資料庫內維護代碼或維護問題之內部維護資源,並將內部維護資源轉化為標準可視化模組 f: The maintenance software searches for internal maintenance resources of maintenance codes or maintenance problems in the database, and converts internal maintenance resources into standard visual modules
g:維護軟體傳輸標準可視化模組至現場數位裝置,並顯示於現場數位裝置之第一影像顯示單元 g: The maintenance software transmits the standard visualization module to the on-site digital device and displays it on the first image display unit of the on-site digital device
h:現場維護人員操作現場數位裝置進行維護,直到維護工作結束 h: On-site maintenance personnel operate on-site digital devices for maintenance until the maintenance work is completed
s1:現場數位裝置透過伺服器發出與遠端維護裝置連線的請求,以取得伺服器之連線許可 s1: The on-site digital device sends a connection request to the remote maintenance device through the server to obtain the connection permission of the server
s2:遠端維護裝置與現場數位裝置進行對等式網路(P2P)連線 s2: Peer-to-peer network (P2P) connection between the remote maintenance device and the on-site digital device
s3:遠端維護裝置接收現場數位裝置之維護即時影像,並顯示於遠端維護裝置之第二影像顯示單元 s3: The remote maintenance device receives the maintenance real-time image of the on-site digital device and displays it on the second image display unit of the remote maintenance device
s3-1:遠端維護人員透過遠端語音裝置與現場維護人員進行語音溝通直到維護工作結束 s3-1: The remote maintenance personnel communicate with the on-site maintenance personnel through the remote voice device until the maintenance work is completed
s4:遠端維護人員從內部維護模式的資料庫或外部維護模式的資料庫搜尋資料 s4: The remote maintenance personnel search for data from the database in the internal maintenance mode or the database in the external maintenance mode
s5:遠端維護人員操作教導單元,並建立教導單元的教導可視化模組 s5: The remote maintenance personnel operate the teaching unit and establish the teaching visualization module of the teaching unit
s6:遠端維護裝置傳輸教導可視化模組至現場數位裝置,並顯示於現場數位裝置之第一影像顯示單元 s6: The remote maintenance device transmits the teaching visualization module to the on-site digital device, and displays it on the first image display unit of the on-site digital device
s7:現場維護人員操作現場數位裝置進行維護,直到維護工作結束 s7: On-site maintenance personnel operate the on-site digital device for maintenance until the maintenance work is completed
s8:將本次的維護流程儲存成新的標準維護流程,並上傳至該伺服器的該資料庫 s8: Save this maintenance process as a new standard maintenance process, and upload it to the database of the server
第1圖為本發明的整體架構示意圖。 Figure 1 is a schematic diagram of the overall architecture of the present invention.
第2圖為本發明第一較佳實施例的架構示意圖。 FIG. 2 is a schematic diagram of the structure of the first preferred embodiment of the present invention.
第3圖為本發明之第一較佳實施例的流程圖。 Fig. 3 is a flowchart of the first preferred embodiment of the present invention.
第4圖為本發明第二較佳實施例的架構示意圖。 FIG. 4 is a schematic diagram of the structure of the second preferred embodiment of the present invention.
第5圖為本發明之第二較佳實施例的流程圖。 Fig. 5 is a flowchart of the second preferred embodiment of the present invention.
請參閱第1圖所示,本發明所提供之遠端設備維護系統及方法其用於維護一工作區域100內的至少一目標設備200,此處所指之工作區域包含但不限於工廠、私人公司、公家機關、研究所、工作室等;此處所指之該目標設備200包含但不限於生產設備、加工設備、電動設備、輸送設備、自動化設備等,此處所指之維護包含但不限於對新進的該目標設備200進行安裝工作,對該
目標設備200進行定期的保養檢查,或對該目標設備200某一故障狀態進行維修工作。
Please refer to Figure 1, the remote equipment maintenance system and method provided by the present invention are used to maintain at least one
本發明之遠端設備維護系統提供一內部維護模式與一外部維護模式。其中,該內部維護模式可由一伺服器10、一內部網路20及一現場數位裝置30對該目標設備200形成維護架構,並由一現場維護人員130執行維護工作。具體而言,該現場數位裝置30由該現場維護人員130操作,並透過該內部網路20連接至該伺服器10取得維護資料,使該現場維護人員130得以執行維護工作。
The remote device maintenance system of the present invention provides an internal maintenance mode and an external maintenance mode. Wherein, in the internal maintenance mode, a
該外部維護模式可由該伺服器10、該現場數位裝置30、一遠端維護裝置40及一外部網路50對該目標設備200形成維護架構,並由該現場維護人員130及一遠端維護人員140共同執行維護工作。具體而言,該遠端維護裝置40在接獲及同意該現場數位裝置30透過該伺服器10所傳送的連線請求及維護問題後,該遠端維護人員140提出解決方案,並使該解決方案以影音/文字/虛擬影像的形式透過該遠端維護裝置40與該外部網路50傳送至該現場數位裝置30,藉此形成該外部維護模式。特別的是,該遠端維護裝置40與該現場數位裝置30為對等式網路(peer-to-peer,P2P)的連線形式。
In the external maintenance mode, the
請參閱第2圖所示,本發明之第一較佳實施例所提供之設備維護系統利用該內部網路20提供該內部維護模式,其中:該伺服器10安裝於該工作區域100內一預定空間,該伺服器10具有至少一處理器及至少一儲存單元(圖未示),該處理器為該伺服器進行處理運算的核心,該儲存單元用以儲存該伺服器中的資料。該伺服器為一習知裝置,在此容不詳述其結構。
Please refer to Fig. 2, the equipment maintenance system provided by the first preferred embodiment of the present invention utilizes the
該伺服器10具有一資料庫15與一網路連線元件(未顯示),該資料庫15安裝於該伺服器10之該儲存單元內。該資料庫15預存有該至少一目標設備200的製造商端所提供的內部維護資源150,該內部維護資源150包含有該至少一目標設備200的複數個基本結構資料及複數個標準維護流程,該等基本結構資料包含但不限於該等設備的複數個零組件模型、該等設備的分解圖、立體圖、六視圖及該等設備實際的立體結構等影像檔案;該等標準維護流程包含但不限於電子化的安裝手冊、使用手冊及維修手冊等文字檔案,或是基本安裝影片、基本操作影片及基本維修影片等影音檔案。該伺服器更安裝一維護軟體16,該維護軟體16可透過該網路連線元件接收外界指令後進入該資料庫15中搜尋資料,並將資料進行回傳。
The
該現場數位裝置30具有一第一處理單元31、一影像擷取單元32、一第一影像顯示單元33及一第一網路單元(未顯示)。其中該影像擷取單元32、該第一影像顯示單元33及該第一網路單元皆電性連接至該第一處理單元31。該影像擷取單元32為一鏡頭,可自動擷取該目標設備200之一維護即時影像320,進而透過該網路單元與該內部網路20,可將該維護即時影像320傳輸至該伺服器10。該伺服器10之該維護軟體16在接收該維護即時影像320後會搜尋該資料庫15中的該內部維護資源150進行比對,自動判別該目標設備200之型號,並讀取該資料庫15中該目標設備200的該內部維護資源150。
The field
該內部維護資源150可經該伺服器10的該網路連線元件與該內部網路20的連線而傳送至該現場數位裝置30。進而,該維護軟體16可將該內部維護資源150轉化為一標準可視化模組160並顯示於該第一影像顯示單元33。該標
準可視化模組160為一利用該內部維護資源150的資料所建立的虛擬影像,可供該現場維護人員130操作及互動而提供內部支援,此外該標準可視化模組160可結合現場之該維護即時影像320,形成一虛實並存的畫面供該現場維護人員130瀏覽及查詢。
The
在本實施例中,該現場數位裝置30可為一混合實境眼鏡(MR眼鏡)、虛擬實鏡眼鏡(VR眼鏡)或擴增實境眼鏡(AR眼鏡)等穿戴式裝置,亦可為一平板電腦、一筆記型電腦或一智慧型手機等手持式裝置;該第一影像顯示單元33在穿戴式裝置為該MR、VR或AR眼鏡之鏡片顯示螢幕,在手持式裝置為平板電腦、筆記型電腦或該智慧型手機的顯示螢幕。
In this embodiment, the on-site
請參閱第3圖所示並配合參閱第2圖,本發明之第一較佳實施例提供一種設備維護的方法,對該目標設備200進行該內部維護模式。該方法如下:
Referring to FIG. 3 and referring to FIG. 2 together, the first preferred embodiment of the present invention provides a device maintenance method, performing the internal maintenance mode on the
進行步驟a,該現場維護人員130利用該現場數位裝置30之該影像擷取單元32擷取該目標設備200的該維護即時影像320。此時,該現場維護人員130會穿戴或手持該現場數位裝置30,並移動該現場數位裝置30使其朝向該目標設備200的方向,藉以擷取該目標設備200之整體結構或外型。
In step a, the on-
進行步驟b,該現場數位裝置30利用該內部網路20通訊連接該伺服器10。此時,該現場數位裝置30之該第一網路單元不會連線該外部網路50,而是利用該內部網路20通訊連接該伺服器10;
In step b, the on-site
進行步驟c,該現場數位裝置30將該維護即時影像320傳輸至該伺服器10。此時,該現場數位裝置30利用該第一網路單元透過該內部網路20將該維護即時影像320傳輸至該伺服器10。
In step c, the on-site
進行步驟d,該伺服器10之該維護軟體16將該維護即時影像320與該資料庫15中的資料進行比對,以辨識該目標設備之型號。此時,該伺服器10中的該維護軟體16在接收該維護即時影像320後會自動偵測該維護即時影像320中的該目標設備200之結構特徵或外型特徵,並搜索該資料庫15中該等設備之結構圖或立體圖進行比對,以辨識出該目標設備200的詳細型號。
In step d, the
進行步驟e,該現場維護人員輸入一維護代碼或搜尋一目標維護問題,此時該現場維護人員130可輸入該目標設備200預設之該維護代碼,或是直接搜尋該目標設備200欲解決之該維護問題。
Go to step e, the on-site maintenance personnel input a maintenance code or search for a target maintenance problem, at this time the on-
進行步驟f,該維護軟體16搜尋該資料庫15內該維護代碼或該維護問題之該內部維護資源150,並將該內部維護資源150轉化為該標準可視化模組160。此時,該維護軟體16在接收該維護代碼或該維護問題後會讀取該資料庫15內該目標設備200之該內部維護資源150,接著找出該維護代碼或該維護問題所需的該等內部維護資源150並轉化為該標準可視化模組160,該標準可視化模組160為一由資料組成之虛擬影像。
In step f, the
進行步驟g,該維護軟體16傳輸該標準可視化模組160至該現場數位裝置30,並顯示於該第一影像顯示單元33。此時,該維護軟體16會傳輸該標準可視化模組160至該現場數位裝置30,並顯示於該第一影像顯示單元33,其
中該標準可視化模組160會結合該維護即時影像320,形成一虛實並存的畫面供該現場維護人員130進行參考。
In step g, the
進行步驟h,該現場維護人員130操作該現場數位裝置30進行維護,直到維護工作結束。此時,該現場維護人員130可透過顯示於該第一影像顯示單元33的該標準可視化模組160了解目前的維護問題該如何解決。藉此,該現場維護人員130可以快速地找到需要的維護方法及內容,精確進行維護作業,提高整體維護效率與準確度。
Proceed to step h, the on-
請參閱第1圖及第4圖所示,本發明之第二較佳實施例之設備維護系統提供該外部維護模式,係該現場數位裝置30與該遠端維護裝置40透過該伺服器10與該外部網路50取得彼此的網路位址後,該遠端維護裝置40與該現場數位裝置30藉該外部網路50形成該對等式網路的方式進行通訊連接,用以提供一外部維護支援。該外部網路50可以是網際網路、4G/5G通訊網路或其他類似性質的網路
Please refer to Fig. 1 and Fig. 4, the equipment maintenance system of the second preferred embodiment of the present invention provides the external maintenance mode, which is that the on-site
請再參閱第4圖,該遠端維護裝置40可包含有一第二處理單元41、一第二影像顯示單元42、一教導單元43及一第二網路單元(未顯示)。該第二影像顯示單元42、該教導單元43及該第二網路單元皆電性連接於該第二處理單元41。該第二處理單元41可透過該第二網路單元接收該現場數位裝置30傳輸之該維護即時影像320,並顯示於該第二影像顯示單元42上,使該遠端維護人員140能與該現場維護人員130共享該目標設備200於該工作區域100中的即時畫面。
Please refer to FIG. 4 again, the
該教導單元43為一可供該遠端維護人員140進行操作之外接裝置或一軟體,在該遠端維護人員140操作的同時將該操作畫面轉化為一教導可視化模組430後透過該第二網路單元經由對等式網路傳輸給該現場數位裝置30,並顯示於該第一影像顯示單元33,使該現場維護人員130能透過該教導可視化模組430了解該遠端維護人員140欲表達之內容並同步進行維護工作。該教導可視化模組430為該遠端維護人員140利用該教導單元43的操作畫面所建立的虛擬影像,可供該遠端維護人員140與該現場維護人員130共同操作與互動而提供該外部維護支援,此外該教導可視化模組430可結合現場之該維護即時影像320,供該現場維護人員130瀏覽及查詢。
The
另外,該遠端維護人員140在接收該現場維護人員130傳輸的該維護即時影像320後,根據問題不同可選擇不同的外部維護支援。如果該問題是可以簡單溝通就能處理的話,該遠端維護人員140可透過該外部網路50直接與該現場維護人員130進行語音溝通,此時,該現場維護人員130更配戴一現場語音裝置34電性連接於該現場數位裝置30,該遠端維護人員140更配戴一遠端語音裝置44電性連接於該遠端維護裝置40,並透過該對等式網路進行語音溝通。在本實施例中,該現場語音裝置34及該遠端語音裝置44可為外接式裝置如藍芽耳機,亦可為分別內建於該現場數位裝置30及該遠端維護裝置40內之語音單元。
In addition, after receiving the real-
若該問題在該伺服器10之該資料庫15可以搜尋的到,該遠端維護人員140可透過該外部網路50連線至該伺服器10之該資料庫15下載需要之資料,再透過該教導單元43及該遠端語音裝置44教導該現場維護人員130。
If the problem can be found in the
若該問題在該伺服器10之該資料庫15搜尋不到,該遠端維護人員140可搜尋自己(遠端維護人員的資料伺服器)的資料庫(圖未示),並將搜尋到的資料透過該教導單元43及該遠端語音裝置44教導該現場維護人員130。
If the problem cannot be found in the
在本實施例中,該遠端維護裝置40為一MR眼鏡、VR眼鏡或AR眼鏡等穿戴式裝置,亦可為一平板電腦、筆記型電腦或智慧型手機等手持式裝置;該第二影像顯示單元42在穿戴式裝置為該MR、VR或AR眼鏡之鏡片顯示螢幕在手持式裝置為該平板電腦、筆記型電腦或該智慧型手機的顯示螢幕。在本實施例中,該教導單元43為一電子白板,亦可為一內建軟體如一繪圖軟體、一模型操作軟體或一文字輸入軟體。
In this embodiment, the
請參閱第5圖所示,本發明之第二較佳實施例更提供一種設備維護的方法,可對該目標設備200進行該外部維護模式。該方法可獨立執行,亦可接續於該第一較佳實施例之該步驟g及該步驟h之間,該方法如下:
Please refer to FIG. 5 , the second preferred embodiment of the present invention further provides a device maintenance method, which can perform the external maintenance mode on the
進行步驟s1,該現場數位裝置30透過該伺服器10發出與該遠端維護裝置40連線的請求。當該現場維護人員130判斷該標準可視化模組160無法解決目前的維護問題後,便開始該外部維護模式,該伺服器10透過該外部網路50通訊連接至該遠端維護裝置40,當該遠端維護裝置40接收到連線要求後向該伺服器10提出連線許可請求,在該伺服器10許可該遠端維護裝置40之連線請求後,該遠端維護裝置40即可與該現場數位裝置30進行連線。
Proceed to step s1, the on-site
進行步驟s2,該遠端維護裝置40與該現場數位裝置30進行該對等式網路之連線。此時,在該伺服器10的許可下,該遠端維護裝置40與該現場
數位裝置30進行P2P的網路連線,在P2P連線的狀態下,該遠端維護裝置40與該現場數位裝置30可以更快速的接收及傳輸彼此的資料。
Proceed to step s2, the
進行步驟s3,該遠端維護裝置40接收該現場數位裝置30之該維護即時影像320,並顯示於該遠端維護裝置40之該第二影像顯示單元42。此時,該第一處理單元31將該維護即時影像320傳輸至該第二處理單元41,並將該維護即時影像320顯示於該第二影像顯示單元42,使該遠端維護人員140能查看現場的即時畫面,以判斷當前維修問題所在。
In step s3 , the
接下來,如果該維修問題是可以簡單溝通就能處理的話,進行步驟s3-1,一遠端維護人員透過一遠端語音裝置與一現場維護人員進行語音溝通直到維護工作結束。此時,該遠端維護人員140可直接與該現場維護人員130透過該遠端語音裝置44及該現場語音裝置34進行語音溝通,直到維護工作結束。
Next, if the maintenance problem can be solved through simple communication, go to step s3-1, a remote maintenance personnel conducts voice communication with an on-site maintenance personnel through a remote voice device until the maintenance work is completed. At this time, the
如果該維修問題無法透過簡單溝通就處理的話,進行步驟s4,該遠端維護人員140從內部維護模式的資料庫或外部維護模式的資料庫搜尋資料。此時,若該問題在該伺服器10之該資料庫15可以搜尋的到,該遠端維護人員140可透過該外部網路50連線至該伺服器10之該資料庫15下載需要之資料;若該問題在該伺服器10之該資料庫15搜尋不到,該遠端維護人員140可搜尋自己的資料庫下載需要之資料。
If the maintenance problem cannot be solved through simple communication, proceed to step s4, the
進行步驟s5,該遠端維護人員140操作該教導單元43,並建立該教導單元43的該教導可視化模組430,此時該遠端維護人員140操作該教導單元
43,利用該操作畫面描述該遠端維護人員140欲表達之維護內容,並將該操作畫面轉化為該教導可視化模組430。
Go to step s5, the
進行步驟s6,該遠端維護裝置40傳輸該教導可視化模組430至該現場數位裝置30,並顯示於該現場數位裝置30之該第一影像顯示單元33。此時,該第二處理單元41會同步將該教導可視化模組430傳述至該現場數位裝置30,並顯示在該第一影像顯示單元33,使該現場維護人員130能即時了解該遠端維護人員140欲表達之維護內容。
In step s6 , the
進行步驟s7,該現場維護人員130操作該現場數位裝置進行維護,直到維護工作結束。此時,該遠端維護人員140不需要到現場,即可指導該現場維護人員130,並在該維護即時影像320的即時分享及該現場語音裝置34與該遠端語音裝置44的語音溝通下能實際了解該現場維護人員130遇到的情況,準確利用該教導單元43進行即時指導,以完成維護工作。
Proceed to step s7, the on-
進行步驟s8,將本次的維護流程儲存成一新的標準維護流程,並上傳至該伺服器10的該資料庫15。藉此,當現場維護人員130日後在遇到相同或近似之維護問題時,該維護軟體16會直接讀取該新的標準維護流程,使該現場維護人員130能參考該新的標準維修程序進行維護作業,省去與遠端維護人員140連線的時間,並建立更完善的維護系統。
Go to step s8, store the current maintenance procedure as a new standard maintenance procedure, and upload it to the
綜上所述,本發明所提供之設備維護系統藉由該現場維護人員130使用該現場數位裝置30擷取該目標設備200的該維護即時影像320後,透過與該資料庫15中的資料進行比對,就可找出該目標設備200的型號,並利用輸入該維修代碼或該維修問題搜尋該資料庫15內的該內部維護資源150轉化為該標準可
視化模組160並顯示在該第一影像顯示單元33上,大幅減少該現場維護人員130查找使用手冊內容與觀看示範影片的時間;在需要求助於該遠端維護人員140時,更能利用該對等式網路的連接方式與遠端維護裝置40建立連線,藉此更快速且即時的分享現場畫面,讓遠端維護人員140宛如置身現場般理解當前設備問題,並能利用該教導單元43提供外部維護支援,省去遠端維護人員140需要來到現場的交通與時間成本,有效提高維護的效率與準確率。
To sum up, the equipment maintenance system provided by the present invention uses the on-site
上述實施例僅為例示性說明本發明之技術及其功效,而非用於限制本發明。任何熟於此項技術人士均可在不違背本發明之技術原理及精神的情況下,對上述實施例進行修改及變化,因此本發明之權利保護範圍應如後所述之申請專利範圍。 The above-mentioned embodiments are only illustrative to illustrate the technology and effects of the present invention, and are not intended to limit the present invention. Any person familiar with this technology can modify and change the above-mentioned embodiments without violating the technical principle and spirit of the present invention. Therefore, the protection scope of the present invention should be as the scope of patent application described later.
10:伺服器 10:Server
20:內部網路 20: Intranet
30:現場數位裝置 30: On-site digital device
40:遠端維護裝置 40:Remote maintenance device
50:外部網路 50:Extranet
100:工作區域 100: work area
130:現場維護人員 130: On-site maintenance personnel
140:遠端維護人員 140:Remote maintenance personnel
200:目標設備 200: target device
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110129048A TWI801958B (en) | 2021-08-06 | 2021-08-06 | System and method for equipment maintenance |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110129048A TWI801958B (en) | 2021-08-06 | 2021-08-06 | System and method for equipment maintenance |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202307604A TW202307604A (en) | 2023-02-16 |
TWI801958B true TWI801958B (en) | 2023-05-11 |
Family
ID=86661168
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110129048A TWI801958B (en) | 2021-08-06 | 2021-08-06 | System and method for equipment maintenance |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI801958B (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6574672B1 (en) * | 1999-03-29 | 2003-06-03 | Siemens Dematic Postal Automation, L.P. | System, apparatus and method for providing a portable customizable maintenance support computer communications system |
TWI361784B (en) * | 2008-05-14 | 2012-04-11 | Inst Of Transportation Ministry Of Transp And Comm | A system for remote monitoring and diagnosing marine engines |
TWI662440B (en) * | 2017-03-24 | 2019-06-11 | 國立成功大學 | System and method for machine tool maintenance and repair |
TW202044100A (en) * | 2019-03-18 | 2020-12-01 | 德商贏創運營有限公司 | Laboratory system with portable microphone device |
TW202105449A (en) * | 2019-02-14 | 2021-02-01 | 美商先驅能源工業公司 | Maintenance for remote plasma sources |
TWI718957B (en) * | 2020-06-01 | 2021-02-11 | 長茂科技股份有限公司 | Remote-end instant image supporting system and method |
TW202123180A (en) * | 2019-12-13 | 2021-06-16 | 宇瞻科技股份有限公司 | Smart inspection method and smart inspection system |
-
2021
- 2021-08-06 TW TW110129048A patent/TWI801958B/en active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6574672B1 (en) * | 1999-03-29 | 2003-06-03 | Siemens Dematic Postal Automation, L.P. | System, apparatus and method for providing a portable customizable maintenance support computer communications system |
TWI361784B (en) * | 2008-05-14 | 2012-04-11 | Inst Of Transportation Ministry Of Transp And Comm | A system for remote monitoring and diagnosing marine engines |
TWI662440B (en) * | 2017-03-24 | 2019-06-11 | 國立成功大學 | System and method for machine tool maintenance and repair |
TW202105449A (en) * | 2019-02-14 | 2021-02-01 | 美商先驅能源工業公司 | Maintenance for remote plasma sources |
TW202044100A (en) * | 2019-03-18 | 2020-12-01 | 德商贏創運營有限公司 | Laboratory system with portable microphone device |
TW202123180A (en) * | 2019-12-13 | 2021-06-16 | 宇瞻科技股份有限公司 | Smart inspection method and smart inspection system |
TWI718957B (en) * | 2020-06-01 | 2021-02-11 | 長茂科技股份有限公司 | Remote-end instant image supporting system and method |
Also Published As
Publication number | Publication date |
---|---|
TW202307604A (en) | 2023-02-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US11615524B2 (en) | Product defect detection method and apparatus, electronic device and storage medium | |
US11277655B2 (en) | Recording remote expert sessions | |
US9407861B2 (en) | User interface tool kit for mobile devices | |
TWI261769B (en) | Maintenance and inspection system and method | |
EP3259679B1 (en) | An automatically invoked unified visualization interface | |
Jakl et al. | Augmented Reality for Industry 4.0: Architecture and User Experience. | |
CN108322475A (en) | A kind of equipment remote collaboration method for maintaining and system based on MR live streamings | |
CN112306233A (en) | Inspection method, inspection system and inspection management platform | |
WO2022082704A1 (en) | Model correction method and apparatus, and device | |
CN112578907A (en) | Method and device for realizing remote guidance operation based on AR | |
KR20220097299A (en) | Artificial intelligence-based real-time voice recognition remote collaboration method and system thereof | |
CN112929384A (en) | AR intelligent point inspection system based on space anchor point | |
CN111885282B (en) | Manufacturing system of remote cloud collaborative film examination facing ultra-high definition digital content | |
Kritzler et al. | Remotebob: support of on-site workers via a telepresence remote expert system | |
WO2021142787A1 (en) | Traveling path and spatial model generation methods, device, and system | |
Ludwig et al. | shARe-IT: Ad hoc remote troubleshooting through augmented reality | |
Soman et al. | A framework for cloud-based virtual and augmented reality using real-time information for construction progress monitoring | |
TWI801958B (en) | System and method for equipment maintenance | |
TW201716975A (en) | Method and apparatus for real-time video interaction | |
CN117424924A (en) | Tour enhancement method based on meta-universe interaction | |
US20220207269A1 (en) | Interactive generator set manual with augmented reality features | |
CN116420172A (en) | Systems and methods for integrating and using augmented reality technology | |
CN108009799A (en) | The method and device of workflow persistence, storage medium, electronic equipment | |
TW202308354A (en) | Peer-to-peer communication method for equipment maintenance | |
US20220262078A1 (en) | Remote device provisioning and remote support using augmented reality |