TWI798741B - Pipeline protection sleeve - Google Patents
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- TWI798741B TWI798741B TW110124658A TW110124658A TWI798741B TW I798741 B TWI798741 B TW I798741B TW 110124658 A TW110124658 A TW 110124658A TW 110124658 A TW110124658 A TW 110124658A TW I798741 B TWI798741 B TW I798741B
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Abstract
本發明為一種管線防護套,提供包覆或捲繞膠結在一管線外,以作為防護管線之用。管線防護套包括一防護層及一金屬層。防護層包覆在管線外層,防護層外則包覆有金屬層。其中防護層為丁基橡膠、半固化工業橡膠或活性粉混凝土,或者丁基橡膠和膠結性材料中任意至少一者及金鋼砂和鋼纖維中任意至少一者組合之複合防護層。防護層的設置能有效防護野生動物啃咬、水氣、紫外線、拉扯及震動等。金屬層的設置可提升雷擊線路突波(Line surge)防護性。防護層及金屬層的設置能提升管線耐用性。本發明可於製作各式纜線或管線(例如:光纜/電纜)出廠前,合併於製作過程中黏附膠結組合為成品,於各式建設工程直接佈放/附掛/埋設等使用。 The invention relates to a pipeline protective sleeve, which is provided to cover or wrap and glue on the outside of a pipeline for the purpose of protecting the pipeline. The pipeline protective cover includes a protective layer and a metal layer. The protective layer is covered on the outer layer of the pipeline, and the outer layer of the protective layer is covered with a metal layer. The protective layer is butyl rubber, semi-cured industrial rubber or active powder concrete, or a composite protective layer composed of at least one of butyl rubber and cementitious materials and at least one of corundum and steel fiber. The setting of the protective layer can effectively prevent wild animals from biting, moisture, ultraviolet rays, pulling and vibration. The arrangement of the metal layer can improve the protection against lightning strikes and line surges. The setting of the protective layer and the metal layer can improve the durability of the pipeline. The present invention can be used in the production of various cables or pipelines (such as: optical cables/cables) before leaving the factory, and can be combined with adhesive and cemented in the production process to form a finished product, which can be directly laid/attached/buried in various construction projects.
Description
本發明係有關一種防護技術,特別是指一種防護管線之管線防護套。 The invention relates to a protection technology, in particular to a pipeline protection cover for pipeline protection.
有線的通訊方式係以點對點的方式傳輸,通常是使用管線的配置連接。以光纜來說,光纜是指一定數量的光纖線按照一定方式組成纜芯,由於光纖線本身比較脆弱,容易斷裂,若是直接和外界接觸,則容易產生傷痕,甚至被折斷,因此通常還會在光纖線的外層包覆一防護套。 Wired communication is transmitted in a point-to-point manner, usually using a pipeline configuration connection. In the case of optical cables, optical cables refer to a certain number of optical fiber wires that form a cable core in a certain way. Because the optical fiber wires themselves are relatively fragile and easy to break, if they are in direct contact with the outside world, they are prone to scars or even broken. The outer layer of the optical fiber is coated with a protective sheath.
防護套的設置能防止水氣入侵及其他外界環境的破壞,如火燒、風化或松鼠或鳥類野生動物的啃咬等。目前防護套的多半採用天然橡膠製成,但天然橡膠的氣味易吸引松鼠,導致光纜被松鼠啃咬的情形相當嚴重。 The setting of the protective cover can prevent water vapor intrusion and other external environmental damage, such as fire, weathering or gnawing by squirrels or birds and wild animals. At present, most of the protective sleeves are made of natural rubber, but the smell of natural rubber is easy to attract squirrels, which leads to a serious situation of optical cables being bitten by squirrels.
目前雖有業者將光纜的保護套改為防咬的鋼網纜線或玻璃纖維塗佈纜線等設計,雖可防止野生動物啃咬,但卻造成佈纜成本大量增加,不符合效益。 At present, although some operators have changed the protective cover of the optical cable to a design such as a steel mesh cable or a glass fiber coated cable, which can prevent wild animals from biting, but it has caused a substantial increase in the cost of cable deployment, which is not in line with benefits.
有鑑於此,本發明遂針對上述習知技術之缺失,提出一種管線防護套,以有效克服上述之該等問題。 In view of this, the present invention proposes a pipeline protective cover to effectively overcome the above-mentioned problems.
本發明之主要目的在提供一種管線防護套,其可保護管線,防止野生動物啃咬管線,且具極佳的密封性及抗化學腐蝕性,能有效防水、 防火、防震、防風化、防紫外線及防拉扯等,具有優良的耐候性及耐老化性。 The main purpose of the present invention is to provide a pipeline protective cover, which can protect the pipeline and prevent wild animals from biting the pipeline, and has excellent sealing performance and chemical corrosion resistance, and can be effectively waterproof, Fireproof, shockproof, weatherproof, anti-ultraviolet and anti-pull, etc., with excellent weather resistance and aging resistance.
本發明之另一目的在提供一種管線防護套,其金屬層的設置可提升雷擊線路突波(Line surge)防護性,快速傳導突波至接地點宣洩至大地。 Another object of the present invention is to provide a protective cover for pipelines, the metal layer of which can improve the protection against lightning strike line surge (Line surge), and quickly transmit the surge to the grounding point to release to the ground.
為達上述之目的,本發明係提供一種管線防護套,其可捲繞膠結包覆在一管線外以防護管線。管線防護套包括一防護層捲繞包覆在管線外層,防護層外更包覆一金屬層。 To achieve the above-mentioned purpose, the present invention provides a pipeline protective sleeve, which can be wound and cemented to wrap around a pipeline to protect the pipeline. The pipeline protective cover includes a protective layer wrapped around the outer layer of the pipeline, and the protective layer is further coated with a metal layer.
在本實施例中,防護層為人工橡膠層。 In this embodiment, the protective layer is an artificial rubber layer.
在本實施例中,人工橡膠層為丁基橡膠層或半固化工業橡膠層。 In this embodiment, the artificial rubber layer is a butyl rubber layer or a semi-cured industrial rubber layer.
在本實施例中,防護層為活性粉混凝土(Reactive Powder Concrete,RPC)層。 In this embodiment, the protective layer is a reactive powder concrete (Reactive Powder Concrete, RPC) layer.
在本實施例中,防護層為丁基橡膠和膠結性材料中任意至少一者及金鋼砂和鋼纖維中任意至少一者組合之複合防護層。 In this embodiment, the protection layer is a composite protection layer composed of any at least one of butyl rubber and cementitious material, and at least one of corundum sand and steel fiber.
在本實施例中,金鋼砂為碳化矽(SiC);該膠結性材料為半固化型人工橡膠或活性粉混凝土(Reactive Powder Concrete,RPC)。 In this embodiment, the corundum is silicon carbide (SiC); the cementing material is semi-cured artificial rubber or reactive powder concrete (Reactive Powder Concrete, RPC).
在本實施例中,金屬層為鋁層。 In this embodiment, the metal layer is an aluminum layer.
在本實施例中,管線防護套更包括一纖維層,包覆在金屬層及防護層之間。 In this embodiment, the pipeline protective cover further includes a fiber layer wrapped between the metal layer and the protective layer.
在本實施例中,纖維層為不織布層或金屬纖維層。 In this embodiment, the fiber layer is a non-woven fabric layer or a metal fiber layer.
在本實施例中,金屬纖維層為銅纖維層或鋼纖維層,或銅纖維材料及鋼纖維材料組合之複合纖維層。 In this embodiment, the metal fiber layer is a copper fiber layer or a steel fiber layer, or a composite fiber layer composed of copper fiber materials and steel fiber materials.
在本實施例中,管線防護套更包括一隔離膜,包覆在金屬層外。 In this embodiment, the pipeline protection sleeve further includes an isolation film covering the metal layer.
在本實施例中,隔離膜為塑膠隔離膜。 In this embodiment, the isolation film is a plastic isolation film.
在本實施例中,塑膠隔離膜為氯化聚氯乙烯(Chlorinated Polyvinyl Chloride,CPVC)隔離膜或聚乙烯(polyethylene,PE)隔離膜。 In this embodiment, the plastic isolation film is a chlorinated polyvinyl chloride (CPVC) isolation film or a polyethylene (PE) isolation film.
底下藉由具體實施例詳加說明,當更容易瞭解本發明之目的、技術內容、特點及其所達成之功效。 In the following detailed description by means of specific embodiments, it will be easier to understand the purpose, technical content, characteristics and effects of the present invention.
1:管線防護套 1: Pipeline protective sleeve
10:防護層 10: protective layer
12:金屬層 12: Metal layer
14:纖維層 14: fiber layer
16:隔離膜 16: Isolation film
2:管線 2: pipeline
20:光纖線 20: Fiber optic cable
22:纜芯 22: cable core
24:管套 24: sleeve
3:管線防護套 3: Pipeline protective sleeve
第一圖係為本發明第一實施例立體示意圖。 The first figure is a three-dimensional schematic view of the first embodiment of the present invention.
第二圖係為本發明第一實施例剖視圖。 The second figure is a sectional view of the first embodiment of the present invention.
第三圖係為本發明第二實施例立體示意圖。 The third figure is a three-dimensional schematic view of the second embodiment of the present invention.
第四圖係為本發明第二實施例剖視圖。 The fourth figure is a cross-sectional view of the second embodiment of the present invention.
本發明可提供作為保護管線之用途,防止野生動物啃咬管線,且具極佳的密封性及抗化學腐蝕性,能防雷擊線路突波、防水、防火、防震、防風化、防紫外線及防拉扯等,具有優良的耐候性及耐老化性,能提升管線的使用壽命。 The invention can be used as a protection pipeline to prevent wild animals from biting the pipeline, and has excellent sealing and chemical corrosion resistance, and can prevent lightning strikes, line surges, waterproof, fireproof, shockproof, weatherproof, ultraviolet rays and Anti-pull, etc., has excellent weather resistance and aging resistance, and can improve the service life of the pipeline.
說明本發明如何達到上述之功效。首先,請參照第一圖與第二圖,以說明本發明管線防護套1第一實施例,管線防護套1提供包覆在一管線2外,以作為防護管線2之用,在本實施例中管線防護套1可以捲繞膠結的方式包覆在管線2外。在本實施例中舉例管線2為光纜,光纜包括複數光纖線20、一纜芯22及一管套24,光纖線20用來提供光纖網路資訊。管套24用以包覆複數光纖線20,複數光纖線20的中心設有纜芯22,纜芯22用以加強管線2構件,增強管線2的抗拉程度及機械性能等。
Illustrate how the present invention reaches above-mentioned effect. First, please refer to the first figure and the second figure to illustrate the first embodiment of the pipeline
如圖所示,管線防護套1包括一防護層10以及一金屬層12。防護層10包覆在管線2外層,金屬層12則包覆在防護層10外。
As shown in the figure, the pipeline
防護層10可為活性粉混凝土(Reactive Powder Concrete,RPC)層或人工橡膠層,由於人工橡膠屬於野生動物,如松鼠、鳥類等厭惡的味道,因此防護層10的設置人工橡膠層為較佳的實施例,可防止野生動物啃咬。其中人工橡膠可為丁基橡膠或半固化工業橡膠層,最佳實施例為丁基橡膠層,由於丁基橡膠具有永久不固化性,因此防護層10的設置可保持永久柔韌性,使管線2具高程度位移承受力,以及極佳的防水密封性與抗化學腐蝕性,能有效抗紫外線(日照),並具有耐熱及耐候性,無論是颱風天或火災都能提供良好的保護力。除此之外,丁基橡膠對各種材質表面都有極強的黏結力,對被黏物表面具有密封、減震、保護等作用等優點,因此丁基橡膠很適合作為包覆在管線2的外層,能夠提升管線2提升長達20~30年以上的使用壽命。
除上述實施例防護層10為單一丁基橡膠材質之外,防護層10更可為丁基橡膠和膠結性材料中任意至少一者及金鋼砂和鋼纖維中任意至少一者組合之複合防護層。上述之金鋼砂可為碳化矽(SiC),膠結性材料可為半固化型人工橡膠或活性粉混凝土(Reactive Powder Concrete,RPC)。
Except that the
使用鋼纖維拌合加入至丁基橡膠內,可提升防護層10內抗壓力強度、抗剪力強度、高抗伸拉力、抗彎韌性強度及抗衝擊強度等,同時配合丁基橡膠可提升內應力強度、維持強韌貼合被黏物表面的柔軟度等。使用金鋼沙拌合加入至丁基橡膠內,則可提升耐燃、抗動物咬合、抗壓、抗剪力、抗伸拉、抗彎韌性及抗衝擊等。
Adding steel fiber into butyl rubber can increase the compressive strength, shear strength, high tensile strength, flexural toughness and impact strength of the
金屬層12可為鋁層,如壓痕鋁箔或銅箔膜。金屬層12採用壓紋設計,壓紋設計可提升金屬層12的抗壓、抗撕裂以及抗伸拉應力強度。金屬層12的設計可提升雷擊線路突波(Line surge)的防護性,可快速傳導宣洩突波至接地點,避免雷擊損壞傳輸線路及傳輸主設備。因此金屬層12與防護層10的組合能大幅提升整體保護性。
The
本發明除上述實施例之外,更具有第二實施例,請參照第三圖與第四圖,本發明第二實施例之管線防護套3除上述第一實施例在管線外依序包覆防護層10及金屬層12之外,更可額外設置纖維層14及隔離膜16。
In addition to the above-mentioned embodiment, the present invention has a second embodiment, please refer to the third and fourth figures, the pipeline
詳細來說,在本實施例管線防護套3在管線2外依序包覆有防護層10、纖維層14、金屬層12以及隔離膜16。其中防護層10與金屬層12與上述實施例相同故不再重複敘述。
In detail, in this embodiment, the pipeline
在本發明第二實施例中,上述纖維層14可為不織布層或金屬纖維層。其中金屬纖維層為銅纖維層或鋼纖維層,或銅纖維材料及鋼纖維材料組合之複合纖維層。纖維層14的設置配合丁基橡膠的防護層10,能提升內應力強度、高抗伸拉力,維持強韌貼合柔軟度,並提升雷擊線路(Line surge)突波傳導至接地點之保護性等。
In the second embodiment of the present invention, the
隔離膜16可為塑膠隔離膜,如氯化聚氯乙烯(Chlorinated Polyvinyl Chloride,CPVC)隔離膜或聚乙烯(polyethylene,PE)隔離膜。隔離膜16的設置能反射紫外線、保護橡膠材質的防護層10、防止氧化損壞,並提升雷擊線路突波傳導性。
The
綜上所述,本發明可用以保護管線,防止野生動物啃咬管線,且具極佳的密封性及抗化學腐蝕性,能有效防水、防火、防震、防風化、防紫外線及防拉扯等,具有優良的耐候性及耐老化性。除此之外,更因 金屬層的設置可提升雷擊線路突波防護性,快速傳導突波至接地點宣洩至大地,能有效提升管線的使用壽命及耐用性。 In summary, the present invention can be used to protect pipelines and prevent wild animals from biting pipelines, and has excellent sealing performance and chemical corrosion resistance, and can be effectively waterproof, fireproof, shockproof, weatherproof, UV-proof and pull-proof, etc. Has excellent weather resistance and aging resistance. In addition, because of The setting of the metal layer can improve the surge protection of the lightning strike line, and quickly transmit the surge to the grounding point to vent to the ground, which can effectively improve the service life and durability of the pipeline.
本發明可於製作各式纜線或管線(例如:光纜/電纜)出廠前,合併於製作過程中黏附膠結組合為成品,於各式建設工程直接佈放/附掛/埋設等使用。 The present invention can be used in the production of various cables or pipelines (such as: optical cables/cables) before leaving the factory, and can be combined with adhesive and cemented in the production process to form a finished product, which can be directly laid/attached/buried in various construction projects.
唯以上所述者,僅為本發明之較佳實施例而已,並非用來限定本發明實施之範圍。故即凡依本發明申請範圍所述之特徵及精神所為之均等變化或修飾,均應包括於本發明之申請專利範圍內。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, all equivalent changes or modifications based on the features and spirit described in the scope of the application of the present invention shall be included in the scope of the patent application of the present invention.
1:管線防護套 1: Pipeline protective sleeve
10:防護層 10: protective layer
12:金屬層 12: Metal layer
2:管線 2: pipeline
20:光纖線 20: Fiber optic cable
22:纜芯 22: cable core
24:管套 24: sleeve
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CN208796712U (en) * | 2018-09-10 | 2019-04-26 | 明达线缆集团(成都)有限公司 | A kind of waterproof oil resistant power cable |
CN109545459A (en) * | 2018-11-26 | 2019-03-29 | 国网河南省电力公司新野县供电公司 | A kind of buried cable safety protection structure |
CN110739099A (en) * | 2019-09-17 | 2020-01-31 | 迈特诺(马鞍山)特种电缆有限公司 | flame-retardant and fire-resistant locomotive cable |
CN112037969A (en) * | 2020-08-27 | 2020-12-04 | 远东电缆有限公司 | Aluminum alloy cable for new energy automobile and production process |
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