TWI794758B - oil supply device - Google Patents
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- TWI794758B TWI794758B TW110107276A TW110107276A TWI794758B TW I794758 B TWI794758 B TW I794758B TW 110107276 A TW110107276 A TW 110107276A TW 110107276 A TW110107276 A TW 110107276A TW I794758 B TWI794758 B TW I794758B
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Abstract
本發明是一種油供應裝置,利用檢測器搭配注油機來使用,檢測器得以於第一時間偵測到油路的阻塞,以解決以往油路發生阻塞是無法第一時間得到發現的問題。The present invention is an oil supply device. The detector is used together with the oil injection machine, and the detector can detect the blockage of the oil passage at the first time, so as to solve the problem that the blockage of the oil passage cannot be found immediately in the past.
Description
本發明是關於一種提供加工機作業時,所需潤滑油的裝置,且具有油路阻塞偵測、油路阻塞排除等功能。 The invention relates to a device for providing lubricating oil required for the operation of a processing machine, and has the functions of oil passage blockage detection, oil passage blockage removal and the like.
潤滑油,是一種對於加工機來說不可或缺的輔助品,若是缺少滑油,加工機在於加工時便無法穩定的控制精度,會嚴重影響到加工品的品質,因此持續穩定的供應加工機潤滑油是所有加工廠急欲追求的。 Lubricating oil is an indispensable auxiliary product for processing machines. If there is a lack of lubricating oil, the processing machine will not be able to control the accuracy stably during processing, which will seriously affect the quality of processed products. Therefore, continuous and stable supply of processing machines Lubricating oil is what all processing plants are eager to pursue.
目前市面上常見的供油手段便是利用注油機,注油機經過設定後便會配合加工機來噴出潤滑油,然而常見注油機的注油方式是以注油機動作時間來控制潤滑油的噴出量,例如注油機動作2秒可噴出2c.c.的潤滑油。 At present, the common method of oil supply in the market is to use the lubricating machine. After the lubricating machine is set, it will cooperate with the processing machine to spray out lubricating oil. For example, the lubricating machine can spray 2 c.c. of lubricating oil for 2 seconds.
然而單純以注油機持續穩定的供應潤滑油並非一件容易的事情,原因在於若是油路內產生有空氣,那即使注油機動作後所噴出的潤滑油會含有空氣,因此無法噴出預期c.c.數的潤滑油,進而影響加工機的做動。 However, it is not easy to supply lubricating oil continuously and stably with the lubricating machine alone. The reason is that if there is air in the oil circuit, even after the lubricating machine operates, the lubricating oil sprayed out will contain air, so the expected c.c. number cannot be sprayed. Lubricating oil, which in turn affects the operation of the processing machine.
然而相比油路含有空氣的問題,更為嚴重的便是油路阻塞的問題,若是油路阻塞,注油機無論如何動作,皆是無法順利將潤滑油噴至加工機的,且油路阻塞並不會使注油機停止動作,加工機也不會立即產生異常,一般會發現油路阻塞都是加工品大量連續出現異常才會能夠發現,且必須將加工機停機,逐條油路一一檢測才得以找出阻塞點並排除阻塞。 However, compared to the problem of air in the oil passage, the more serious problem is the blockage of the oil passage. If the oil passage is blocked, no matter how the lubricating machine operates, it will not be able to spray the lubricating oil to the processing machine smoothly, and the oil passage will be blocked. It will not stop the oil injection machine, and the processing machine will not produce abnormalities immediately. Generally, it will be found that the oil circuit blockage is only discovered when a large number of processed products have continuous abnormalities. The detection is able to find the choke point and eliminate the blockage.
綜合上述內容可以得知,以往注油機供應加工機潤滑油的過程中,具有二種問題,第一種為油路發生阻塞是無法第一時間得發現的,第二種為油路發生阻塞時往往必須停機檢測才得以排除油路阻塞之問題。 Based on the above content, it can be known that there are two problems in the process of supplying lubricating oil to the processing machine in the past. The first is that the blockage of the oil circuit cannot be found immediately, and the second is that when the blockage of the oil circuit occurs It is often necessary to stop the machine for detection to eliminate the problem of oil blockage.
本發明有二種實施例,第一種是利用檢測器搭配注油機來使用,檢測器得以於第一時間偵測到油路的阻塞,以解決以往油路發生阻塞是無法第一時間得到發現的問題,第二種是利用阻塞排除組搭配注油機來使用,當發現油路組塞時,得以於第一時間啟動阻塞排除組來排除油路的阻塞,無須停止加工機,以解決油路發生阻塞時往往必須停機檢測才得以排除油路阻塞之問題。 The present invention has two kinds of embodiments. The first one is to use the detector with the oil injection machine. The detector can detect the blockage of the oil circuit at the first time, so as to solve the problem that the blockage of the oil circuit in the past cannot be found at the first time. The second is to use the blockage removal unit with the oil injection machine. When the oil circuit blockage is found, the blockage removal group can be activated immediately to eliminate the blockage of the oil circuit. There is no need to stop the processing machine to solve the problem of the oil circuit. When a blockage occurs, it is often necessary to stop the machine for inspection to eliminate the problem of oil blockage.
為達成上述目的與功效,本發明第一實施例提供一種油供應裝置,其包括:一注油機;及一檢測器,其具有一進油部、複數油室、複數阻塞偵測器、一處理模組,該檢測器以該進油部連接於該注油機,該進油部與該複數油室連通,該複數阻塞偵測器電性連接於該處理模組,該複數阻塞偵測器分別用於偵測各油室的油輸送狀態,該處理模組得以藉由該複數阻塞偵測器偵測之結果判斷各油室內的油是否正確輸送。 In order to achieve the above purpose and effect, the first embodiment of the present invention provides an oil supply device, which includes: an oil filling machine; Module, the detector is connected to the oil injection machine through the oil inlet part, the oil inlet part communicates with the plurality of oil chambers, the plurality of blockage detectors are electrically connected to the processing module, and the plurality of blockage detectors are respectively Used to detect the oil delivery status of each oil chamber, the processing module can judge whether the oil delivery in each oil chamber is correct or not based on the detection results of the plurality of blockage detectors.
本發明第二實施例提供一種油供應裝置,其包括:一注油機;一阻塞排除組,其包括有一空氣壓縮機、一連接器,該連接器具有複數進氣口、複數油道,該複數進氣口分別與各複數油道之間設置有一單向閥,各油道一端分別與該注油機連接,各油道另一端分別為一供油口。 The second embodiment of the present invention provides an oil supply device, which includes: an oil injection machine; a block removal group, which includes an air compressor, a connector, the connector has a plurality of air inlets, a plurality of oil passages, the plurality A one-way valve is arranged between the air inlet and each plurality of oil passages, one end of each oil passage is respectively connected with the oil injection machine, and the other end of each oil passage is respectively an oil supply port.
1:注油機 1: Oil injection machine
2:檢測器 2: detector
21:進油部 21: Oil inlet department
22:容積式分配器 22: volumetric distributor
220:殼體 220: shell
221:油室 221: oil chamber
222:閥頭 222: valve head
2221:閥桿 2221: valve stem
23:阻塞偵測器 23: Obstruction detector
24:處理模組 24: Processing module
25:顯示器 25: Display
26:蜂鳴器 26: Buzzer
27:無線傳輸器 27: Wireless transmitter
3:阻塞排除組 3: blocking exclusion group
31:空氣壓縮機 31: Air compressor
32:連接器 32: Connector
321:進氣口 321: air inlet
322:油道 322: oil channel
323:供油口 323: oil supply port
33:單向閥 33: check valve
第一圖為本發明方塊示意圖。 The first figure is a schematic block diagram of the present invention.
第二圖為注油機搭配檢測器、阻塞排除組示意圖。 The second picture is a schematic diagram of the oil injection machine with a detector and a blockage removal group.
第三圖為本發明立體示意圖一。 The third figure is a three-dimensional schematic diagram 1 of the present invention.
第四圖為本發明立體示意圖二。 Figure 4 is a perspective view II of the present invention.
第五圖為本發明檢測器部分分解示意圖。 Figure 5 is a partially exploded schematic view of the detector of the present invention.
第六圖為檢測器部分分解後的部分平面示意圖。 Figure 6 is a partial plan view of the detector partially decomposed.
第七圖為第五圖VII-VII線段剖面的示意圖(閥桿縮入)。 The seventh figure is a schematic diagram of the cross-section of line VII-VII in the fifth figure (the valve stem is retracted).
第八圖為閥桿伸出時與阻塞偵測器位置關係示意圖。 The eighth figure is a schematic diagram of the relationship between the position of the valve stem and the blocking detector when it is extended.
第九圖為本發明另一實施例方塊示意圖。 Fig. 9 is a schematic block diagram of another embodiment of the present invention.
為更加詳細了解本發明之實施方式還請搭配圖式進行觀看,如第一圖所呈現,第一實施例為一種油供應裝置,其包括:一注油機1;及一檢測器2,其具有一進油部21、複數油室221、複數阻塞偵測器23、一處理模組24,該檢測器2以該進油部21連接於該注油機1,該進油部21與該複數油室221連通,該複數阻塞偵測器23電性連接於該處理模組24,該複數阻塞偵測器23分別用於偵測各油室221的油輸送狀態,該處理模組24得以藉由該複數阻塞偵測器23偵測之結果判斷各油室221內的油是否正確輸送,而油室221內的油未正確輸送,即是對應油路阻塞,確實得以解決以往油路發生阻塞是無法第一時間得到發現的問題。
For a more detailed understanding of the implementation of the present invention, please also watch it with the drawings. As shown in the first figure, the first embodiment is an oil supply device, which includes: an
本發明另有一第二實施,如第三、四、九圖所呈現,其為一種油供應裝置,其包括:一注油機1;一阻塞排除組3,其包括有一空氣壓縮機31、一
連接器32,該連接器32具有複數進氣口321、複數油道322,該複數進氣口321分別與各複數油道322之間設置有一單向閥33,各油道322一端分別與該注油機1連接,各油道322另一端分別為一供油口323,而阻塞排除組3得與需供應潤滑油之加工機連結,當欲排除油路組塞時,得以操作阻塞排除組3於第一時間排除油路的阻塞,無須停止加工機,確實解決油路發生阻塞時往往必須停機檢測才得以排除油路阻塞之問題。
The present invention also has a second implementation, as shown in the third, fourth and ninth figures, which is an oil supply device, which includes: an
另外注油機1可同時搭配檢測器2、阻塞排除組3來使用。
In addition, the
例如第二圖至第八圖所呈現,第一實施例進一步包括有一阻塞排除組3,其與各油室221連接,該阻塞排除組3連接於該處理模組24,當該處理模組24判斷任一油室221內的油未正確輸送,該處理模組24命令該阻塞排除組3動作;
又或是第二實施例進一步包括有檢測器2,其中該注油機1與該阻塞排除組3是以一檢測器2連接,該檢測器2具有一進油部21、複數油室221、複數阻塞偵測器23、一處理模組24,該檢測器2以該進油部21連接於該注油機1,該進油部21與該複數油室221連通,該複數阻塞偵測器23電性連接於該處理模組24,該複數阻塞偵測器23分別用於偵測各油室221的潤滑油輸送狀態,該處理模組24得以藉由該複數阻塞偵測器23偵測之結果判斷各油室221所屬之油路之否阻塞,該阻塞排除組3與各油室221連接,該阻塞排除組3連接於該處理模組24,當該處理模組24判斷任一油室221所屬之油路阻塞時,該處理模組24命令該阻塞排除組3動作,以將阻塞之油路暢通。
For example, as shown in the second figure to the eighth figure, the first embodiment further includes a
該阻塞排除組3與該處理模組24之連接方式可為有線、無線。
The connection between the
本發明各元件的電力來源可為電池、市電。 The power source of each element of the present invention can be battery, mains electricity.
接續上述內容進一步詳述本方明之實施方式,首先藉由第二圖所呈現的,可以看到檢測器2分有四個油室221,而每個油室221各分配有一個阻塞偵測器23,因此當任一油室221所屬的油路阻設時,處理模組24便可藉由對應的阻塞偵測器23得知那一油路阻塞,完全無需依靠人力去查找,舉個例子,以阻塞偵測器23是壓力偵測器為例,當油路通順時與油路阻塞時壓力偵測器所感測的壓力必定不同,因此處理模組24得以藉此判斷出油室221內的油是否正確輸送。接續當處理模組24確實判斷出阻塞之油路後,處理模組24便可以命令阻塞排除組3動作以將阻塞之油路暢通。
Continuing the above content to further describe the implementation of this invention in detail, first of all, as shown in the second figure, it can be seen that the
綜上所知本發明於偵測阻塞、到排除阻塞之流程為完全自動,確實可於第一時間排除油路阻塞,解決了習知油路發生阻塞是無法第一時間得到排除的問題,得證本發明確實具有新穎性、進步性。 To sum up, the present invention is completely automatic in the process from detection of blockage to removal of blockage, and it can indeed remove oil blockage in the first time, which solves the problem that conventional oil blockage cannot be eliminated in the first time, and obtains Prove that the present invention is indeed novel and progressive.
進一步如第二圖所呈現,該檢測器2包括有一容積式分配器22,該容積式分配器22具有一殼體220、複數閥頭222,該複數油室221分別位於該殼體220,該複數閥頭222設於該殼體220並分別相連於該複數油室221,各閥頭222具有一閥桿2221,各閥桿2221會因對應油室221的進油、出油而伸縮,該複數阻塞偵測器23分別位於對應閥桿2221伸出之位置,以偵測對應閥桿2221的伸縮頻率,詳細可參照第六圖至第八圖所呈現,圖式所揭示的容積式分配器為市面潤油供應設備中常見的一種,例如注油機1設定上為10秒注油一次,那閥桿2221便應該10秒伸縮一次,若是經過20秒、30秒等阻塞偵測器無偵測到閥桿2221的伸縮,處理模組24便可判斷出對應油室221並未正確的將油輸送,因此對應油路是阻塞的。
As further shown in the second figure, the
進一步,如第一圖至第四圖所呈現,其中該阻塞排除組3包括有一空氣壓縮機31、一連接器32,該連接器32具有複數進氣口321、複數油道322,該
複數進氣口321分別與各複數油道322之間設置有一單向閥33,各油道322一端分別與該檢測器2之各油室221連通,各油道322另一端分別為一供油口323,其中供油口323是用於連接供加工機潤滑油的油路,而阻塞排除組3排除阻塞的方式便是使空氣壓縮機31的高壓氣體進入油道322,在進入油路中沖開阻塞物以解決阻塞,而控制高壓氣體如何進路入油道322的方式可為處理模組24控制空氣壓縮機31氣閥等方式,另單向閥33之設置僅可供高壓氣體流往油道322內,以避免油經由油道322流往進氣口321造成空氣壓縮機31進油。
Further, as shown in the first figure to the fourth figure, the
進一步,如第一圖至第四圖所呈現,其中該處理模組24電性連接有一顯示器25,該顯示器25用以顯示該檢測器2的各油室221內的油是否正確輸送,以方便觀看記錄,各油室221對應油路阻塞之情形。
Further, as shown in the first figure to the fourth figure, the
進一步,如第一圖至第四圖所呈現,其中該處理模組24電性連接有一蜂鳴器26,當該處理模組24判斷任一油室221內的油未正確輸送時,該處理模組24得以命令該蜂鳴器26動作。
Further, as shown in the first figure to the fourth figure, the
進一步,如第一圖至第四圖所呈現,其中該處理模組24電性連接有一無線傳輸器27,當該處理模組24偵判斷任一油室221內的油未正確輸送時,該處理模組24得以命令該無線傳輸器27發送阻塞訊息訊號,而阻塞訊息訊號便可經由無線網路等方式傳輸至匹配的電腦、手機等。
Further, as shown in the first figure to the fourth figure, wherein the
由上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所做有關本發明之任何修飾或變更者,為其他可據以實施之型態且具有相同效果者,皆仍應包括在本發明意圖保護之範疇內。 The above are only preferred embodiments for explaining the present invention, and are not intended to limit the present invention in any form. Therefore, any modification of the present invention under the spirit of the same invention Or changes, which are other forms that can be implemented and have the same effect, should still be included in the intended protection scope of the present invention.
綜上所述,本發明「油供應裝置」,其實用性及成本效益上,確實是完全符合產業上發展所需,且所揭露之發明亦是具有前所未有的創新構造,所以其具有「新穎性」應無疑慮,又本發明可較習用之產品更具功效之增進,因此亦具有「進步性」,其完全符合我國專利法有關發明專利之申請要件的規定,乃依法提起專利申請,並敬請鈞局早日審查,並給予肯定。 In summary, the "oil supply device" of the present invention is indeed fully in line with the needs of industrial development in terms of practicability and cost-effectiveness, and the disclosed invention also has an unprecedented innovative structure, so it has "novelty" "There should be no doubt that this invention can improve the efficacy more than conventional products, so it is also "progressive". Please review and affirm it as soon as possible.
1:注油機 1: Oil injection machine
2:檢測器 2: detector
21:進油部 21: Oil inlet department
22:容積式分配器 22: volumetric distributor
220:殼體 220: Shell
221:油室 221: oil chamber
222:閥頭 222: valve head
23:阻塞偵測器 23: Obstruction detector
24:處理模組 24: Processing module
25:顯示器 25: Display
26:蜂鳴器 26: Buzzer
27:無線傳輸器 27: Wireless transmitter
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW110107276A TWI794758B (en) | 2021-03-02 | 2021-03-02 | oil supply device |
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TW110107276A TWI794758B (en) | 2021-03-02 | 2021-03-02 | oil supply device |
Publications (2)
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TW202235202A TW202235202A (en) | 2022-09-16 |
TWI794758B true TWI794758B (en) | 2023-03-01 |
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Citations (5)
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CN201348125Y (en) * | 2008-11-28 | 2009-11-18 | 刘馀明 | Structure of pneumatic grease injection device |
CN101659084A (en) * | 2009-09-21 | 2010-03-03 | 三一重工股份有限公司 | Method and device for automatically tackling blockage |
CN101700634A (en) * | 2009-12-04 | 2010-05-05 | 玉环时代经典机床有限公司 | Lubricating device of head stock in universal machine tool |
TWM540228U (en) * | 2016-11-25 | 2017-04-21 | Changhua Chen Ying Oil Machine Co Ltd | Improved structure of microscale lubricant injection machine |
JP6409058B2 (en) * | 2013-06-13 | 2018-10-17 | ニューフルード ゲーエムベーハー | Filter equipment for removal and / or neutralization of undissolved oils, fats and salts and / or metal debris on and in water-containing emulsions |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201348125Y (en) * | 2008-11-28 | 2009-11-18 | 刘馀明 | Structure of pneumatic grease injection device |
CN101659084A (en) * | 2009-09-21 | 2010-03-03 | 三一重工股份有限公司 | Method and device for automatically tackling blockage |
CN101700634A (en) * | 2009-12-04 | 2010-05-05 | 玉环时代经典机床有限公司 | Lubricating device of head stock in universal machine tool |
JP6409058B2 (en) * | 2013-06-13 | 2018-10-17 | ニューフルード ゲーエムベーハー | Filter equipment for removal and / or neutralization of undissolved oils, fats and salts and / or metal debris on and in water-containing emulsions |
TWM540228U (en) * | 2016-11-25 | 2017-04-21 | Changhua Chen Ying Oil Machine Co Ltd | Improved structure of microscale lubricant injection machine |
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