TWI790796B - Electrical connector - Google Patents
Electrical connector Download PDFInfo
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- TWI790796B TWI790796B TW110140563A TW110140563A TWI790796B TW I790796 B TWI790796 B TW I790796B TW 110140563 A TW110140563 A TW 110140563A TW 110140563 A TW110140563 A TW 110140563A TW I790796 B TWI790796 B TW I790796B
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Abstract
Description
本發明涉及一種電連接器,尤其涉及一種能夠傳輸大電流之電連接器。 The invention relates to an electrical connector, in particular to an electrical connector capable of transmitting large current.
傳統電連接器之電源端子通常為自金屬片之前端形成一個或分割成多個接觸臂,隨著消費者對電連接器之大電流傳輸應用需求越來越高,習知電連接器已無法滿足大電流傳輸之使用需求。 The power terminal of the traditional electrical connector is usually formed from the front end of the metal sheet into one or divided into multiple contact arms. With the increasing demand of consumers for the application of large current transmission of electrical connectors, conventional electrical connectors can no longer To meet the needs of large current transmission.
有鑒於此,確有必要對傳統電連接器作進一步改進,以解決上述問題。 In view of this, it is indeed necessary to further improve the traditional electrical connector to solve the above problems.
本發明之目的在於提供一種能夠傳輸大電流之電連接器。 The purpose of the present invention is to provide an electrical connector capable of transmitting large current.
為實現上述目的,本發明提供了一種電連接器,其包括絕緣本體及固定於前述絕緣本體之複數電源端子,前述絕緣本體形成有沿高度方向疊置之至少兩個對接空間,前述複數電源端子形成多個端子組,每一端子組包括第一端子組合和第二端子組合,每一電源端子包括固定於前述絕緣本體內之固持部、自固持部之一端突伸入對接空間內之接觸部及自固持部之另一端延伸形成之焊接部,同一端子組內之第一端子組合和第二端子組合之接觸部相對設置於同一個對接空間內,其中前述接觸部自相應固持部之前端同向延伸,前述焊接部自相應固持部之後端同向延伸形成,且前述焊接部之延伸方向與前述接觸部 之延伸方向相反。 To achieve the above object, the present invention provides an electrical connector, which includes an insulating body and a plurality of power terminals fixed on the insulating body, the aforementioned insulating body is formed with at least two docking spaces stacked along the height direction, and the plurality of power terminals A plurality of terminal groups are formed, each terminal group includes a first terminal combination and a second terminal combination, each power terminal includes a holding part fixed in the aforementioned insulating body, and a contact part protruding from one end of the holding part into the docking space And the welding part extending from the other end of the holding part. The contact parts of the first terminal combination and the second terminal combination in the same terminal group are relatively arranged in the same docking space, wherein the aforementioned contact parts are from the front end of the corresponding holding part. Extending in the same direction, the aforementioned welding portion is formed by extending in the same direction from the rear end of the corresponding holding portion, and the extending direction of the aforementioned welding portion is the same as that of the aforementioned contact portion The direction of extension is opposite.
作為本發明之進一步改進,其中分置於在高度方向上相鄰設置之兩個前述對接空間內之端子組之焊接部在高度方向上相對且間隔設置,以形成供電路板插入之插接空間。 As a further improvement of the present invention, the soldering parts of the terminal groups arranged adjacent to each other in the height direction are arranged oppositely and at intervals in the height direction, so as to form an insertion space for the circuit board to be inserted. .
作為本發明之進一步改進,其中前述焊接部在高度方向上均位於前述絕緣本體之頂面與底面之間。 As a further improvement of the present invention, the aforementioned welding portions are located between the top surface and the bottom surface of the aforementioned insulating body in the height direction.
作為本發明之進一步改進,其中每一前述端子組中電源端子之焊接部在前後方向上排成兩排,且每排中之焊接部沿橫向方向並排設置。 As a further improvement of the present invention, wherein the welding portions of the power terminals in each of the aforementioned terminal groups are arranged in two rows in the front-rear direction, and the welding portions in each row are arranged side by side in the transverse direction.
作為本發明之進一步改進,其中於前後方向上,前述第一端子組合之焊接部位於前述第二端子組合之焊接部後側。 As a further improvement of the present invention, in the front-rear direction, the welding portion of the first terminal assembly is located behind the welding portion of the second terminal assembly.
作為本發明之進一步改進,其中每一前述端子組中電源端子之固持部沿前述高度方向排佈設置,且前述第一端子組合之固持部沿前述絕緣本體之高度方向排佈設置,前述第二端子組合之固持部沿前述絕緣本體之高度方向排佈設置。 As a further improvement of the present invention, wherein the holding portions of the power terminals in each of the aforementioned terminal groups are arranged along the aforementioned height direction, and the holding portions of the aforementioned first terminal assembly are arranged along the height direction of the aforementioned insulating body, and the aforementioned second The holding parts of the terminal assembly are arranged along the height direction of the insulating body.
作為本發明之進一步改進,其中每一前述電源端子還具有將其固持部與其焊接部相連之連接部,前述連接部具有彈性以使前述焊接部可在高度方向上發生位移,進而使得分置於不同對接空間內之端子組之焊接部在高度方向上之間距可變。 As a further improvement of the present invention, each of the aforementioned power terminals also has a connecting portion connecting its holding portion with its welding portion, and the aforementioned connecting portion has elasticity so that the aforementioned welding portion can be displaced in the height direction, so that The distance between the welding parts of the terminal groups in different docking spaces in the height direction is variable.
作為本發明之進一步改進,其中前述絕緣本體具有設置於其橫向方向上兩側之一對開槽,每一前述開槽自前述絕緣本體之後端面向前凹陷形成,以供電路板自後向前插入。 As a further improvement of the present invention, wherein the above-mentioned insulating body has a pair of slots arranged on both sides in the transverse direction, each of the aforementioned slots is recessed from the rear end of the aforementioned insulating body to allow the circuit board to be inserted from the rear to the front .
作為本發明之進一步改進,其中每一前述開槽內設置有一限位欄 及位於前述限位欄外側之限位卡槽,前述電路板具有突設於其前側之一對凸出部及鄰接於相應凸出部內側之限位槽,前述一對凸出部分別向前伸入同側之前述限位卡槽內,且前述限位欄向後插入前述限位槽內。 As a further improvement of the present invention, wherein each of the aforementioned slots is provided with a limit column And the limit card slot located on the outside of the aforementioned limit column, the aforementioned circuit board has a pair of protrusions protruding from its front side and a limit groove adjacent to the inner side of the corresponding protrusion, the aforementioned pair of protrusions are respectively forward Extend into the aforementioned limit card slot on the same side, and the aforementioned limit bar is inserted into the aforementioned limit slot backward.
作為本發明之進一步改進,其中前述限位欄之後表面位於前述絕緣本體之後端面前側,且前述限位欄之後表面呈弧形。 As a further improvement of the present invention, wherein the rear surface of the limiting fence is located on the front side of the rear end of the insulating body, and the rear surface of the limiting fence is arc-shaped.
相較於習知技術,本發明電連接器藉由雙層對接空間之設計來傳輸大電流,以與電源供應單元相連,進而大幅提升產品功率,支援電源供應單元之不斷升級;又,藉由將電源端子之接觸部設置為自相應固持部之前端同向延伸、焊接部設置為自相應固持部之後端同向延伸形成,且前述焊接部之延伸方向與前述接觸部之延伸方向相反,在傳輸大電流之同時可降低前述電連接器之整體高度,還可節省電路板之空間且便於後續之焊接作業。 Compared with the conventional technology, the electrical connector of the present invention transmits large current through the design of the double-layer docking space to connect with the power supply unit, thereby greatly increasing the power of the product and supporting the continuous upgrade of the power supply unit; The contact part of the power terminal is arranged to extend in the same direction from the front end of the corresponding holding part, and the welding part is arranged to extend in the same direction from the rear end of the corresponding holding part, and the extending direction of the aforementioned welding part is opposite to the extending direction of the aforementioned contact part. While transmitting high current, the overall height of the electrical connector can be reduced, the space of the circuit board can be saved and the subsequent welding operation can be facilitated.
100:電連接器 100: electrical connector
1:絕緣本體 1: Insulation body
101:頂壁 101: top wall
102:底壁 102: bottom wall
103:中間壁 103: Intermediate wall
104:橫向壁 104: Transverse wall
11:主體部 11: Main body
110:對接空間 110: docking space
112:端子槽 112: terminal slot
113:對接面 113: Docking surface
12:延伸壁 12: Extension wall
120:後端面 120: Rear end face
121:開槽 121: slotting
123:限位欄 123: Limit column
1231:後表面 1231: rear surface
124:限位卡槽 124: limit card slot
125:導引面 125: Guide surface
13:間隔壁 13: Partition wall
131:隔欄 131: partition
2:電源端子 2: Power terminal
2G:端子組 2G: terminal group
2a:第一端子組合 2a: The first terminal combination
2b:第二端子組合 2b: Second terminal combination
21:固持部 21: Holding part
23:接觸部 23: contact part
24:焊接部 24: Welding part
25:連接部 25: Connecting part
26:銜接部 26: Connection Department
3:訊號端子 3: Signal terminal
31:訊號固持部 31: Signal holding part
32:訊號接觸部 32: Signal contact part
34:訊號焊接部 34: Signal welding part
4:電路板 4: Circuit board
41:凸出部 41: protruding part
42:限位槽 42: limit slot
第一圖係本發明電連接器之立體組裝圖。 The first figure is a three-dimensional assembly view of the electrical connector of the present invention.
第二圖係第一圖所示電連接器另一視角之視圖。 The second figure is another perspective view of the electrical connector shown in the first figure.
第三圖係第一圖所示電連接器之部分分解圖。 The third figure is a partially exploded view of the electrical connector shown in the first figure.
第四圖至第五圖係第一圖所示電連接器之剖視圖。 The fourth figure to the fifth figure are cross-sectional views of the electrical connector shown in the first figure.
第六圖係第一圖所示電連接器將電路板移除後之剖視圖。 Figure 6 is a cross-sectional view of the electrical connector shown in Figure 1 with the circuit board removed.
第七圖係第一圖所示電連接器將電路板移除後之立體分解圖。 The seventh figure is an exploded perspective view of the electrical connector shown in the first figure with the circuit board removed.
第八圖係第一圖所示電連接器之絕緣本體之立體圖。 The eighth figure is a perspective view of the insulating body of the electrical connector shown in the first figure.
第九圖係第一圖所示電連接器中之兩個端子組之立體圖。 The ninth figure is a perspective view of two terminal groups in the electrical connector shown in the first figure.
請參第一圖至第九圖所示為本發明電連接器之較佳實施例,前述電連接器100包括絕緣本體1及固定於前述絕緣本體1之複數電源端子2。為了便於說明,下文將以電連接器100之對接端視為前端、與對接端相反之另一端視為後端進行說明,也即前後方向為電連接器100與對接元件(未圖示)之對接方向,同時,定義與前述前後方向垂直之一個方向為橫向方向、與前後方向垂直之另一個方向為高度方向,在本實施例中,前述絕緣本體1於橫向方向上之尺寸大於其於高度方向及前後方向上之尺寸。
Please refer to FIG. 1 to FIG. 9 which show a preferred embodiment of the electrical connector of the present invention. The
前述絕緣本體1具有主體部11及自前述主體部11之後端向後延伸之一對延伸壁12,前述一對延伸壁12相對設置於前述絕緣本體1在橫向方向上之兩側。另,前述絕緣本體11還具有沿高度方向疊置之至少兩個對接空間110及與前述對接空間110相連通之複數端子槽112,兩個及以上對接空間110之設置可收容更多之電源端子,進而實現更大電流之傳輸。前述對接空間110向前開放設置並且形成於前述主體部11之前部,前述端子槽112形成於前述主體部11之後部。
The insulating
具體來講,前述絕緣本體1具有相對設置於其高度方向上兩側之頂壁101與底壁102及在高度方向上位於前述頂壁101和底壁102之間的中間壁103,前述頂壁101與中間壁103具有限定形成位於上側之對接空間110之兩相對壁面,前述底壁102與中間壁103具有限定形成位於下側之對接空間110之兩相對壁面,前述端子槽112形成於限定形成前述對接空間110之兩相對壁面之間。
Specifically, the aforementioned
前述絕緣本體1還具有沿橫向方向延伸之至少兩個橫向壁104,每一前述橫向壁104與前述頂壁101、底壁102均平行設置,且每一前述對接空間110內設有一個前述橫向壁104,且該橫向壁104位於該對接空間110在高度方向上之中間位置。
The aforementioned
又,在本發明中,前述絕緣本體1具有沿高度方向間隔設置之四排端子槽112,位於上側之兩排前述端子槽112與位於上側之前述對接空間110相連通,且藉由在高度方向上位於其之間的橫向壁104將其隔開;位於下側之兩排前述端子槽112與位於下側之前述對接空間110相連通,且藉由在高度方向上位於其之間的另一橫向壁104將其隔開,也即,每一前述對接空間110對應連通設置有兩排前述端子槽112。
Also, in the present invention, the
進一步地,前述絕緣本體1還具有沿橫向方向間隔排佈之複數間隔壁13,並且每兩個在橫向方向上相鄰之端子槽112之間設置有一個前述間隔壁13。每一前述間隔壁13沿前後方向延伸,且其前端面與前述絕緣本體1之對接面113共面設置。與每一前述對接空間110對應地,每一前述間隔壁13在前述對接空間110之對應區域內被分成相對且間隔設置之一對隔欄131。
Furthermore, the insulating
另,前述絕緣本體1具有設置於其橫向方向上兩側之一對開槽121,每一前述開槽121自前述絕緣本體1之後端面120向前凹陷形成,以供電路板4自後向前插入。
In addition, the
具體地,在本實施例中,每一前述延伸壁12對應地設置有一個前述開槽121,前述開槽121沿橫向方向將前述延伸壁12貫穿。每一前述開槽121內設置有一限位欄123及位於前述限位欄123外側之限位卡槽124,前述限位欄123之後表面1231位於前述絕緣本體1之後端面120前側,且前述限位欄123之後表面1231呈弧形。每一前述延伸壁12還具有位於其後側之一對導引面125,前述一對導引面125相對設置於相應開槽121在高度方向上之兩側。
Specifically, in this embodiment, each of the
請參第一圖至第四圖、第六圖至第七圖及第九圖所示,前述複數電源端子2形成多個端子組2G,每一端子組2G包括第一端子組合2a和第二端子組
合2b,在本實施例中,前述第一、第二端子組合2a、2b均包括有兩個電源端子2,在其他實施例中,前述第一、第二端子組合2a、2b也可均包括三個或者更多個電源端子2。
Please refer to the first figure to the fourth figure, the sixth figure to the seventh figure and the ninth figure, the aforementioned complex
每一前述電源端子2為由單片金屬料板製成之單個部件,且其包括固定於前述絕緣本體1內之固持部21、自固持部21之一端突伸入對接空間110內之接觸部23及自固持部21之另一端延伸形成之焊接部24,同一端子組2G內之第一端子組合2a和第二端子組合2b之接觸部23相對設置於同一個對接空間110內,前述接觸部23自相應固持部21之前端同向延伸,前述焊接部24自相應固持部21之後端同向延伸形成,且前述焊接部24之延伸方向與前述接觸部23之延伸方向相反。
Each of the above-mentioned
每個前述第一端子組合2a中電源端子2之接觸部23沿前述絕緣本體1之橫向方向排佈設置、每個前述第二端子組合2b中電源端子2之接觸部23沿前述絕緣本體1之橫向方向排佈設置。
The
進一步地,分置於在高度方向上相鄰設置之兩個前述對接空間110內之端子組2G之焊接部24在高度方向上相對且間隔設置,以形成供電路板4插入之插接空間。
Further, the
又,如第六圖所示,兩個端子組2G之前述焊接部24在高度方向上均位於前述絕緣本體1之頂面與底面之間,以降低前述電連接器100之整體高度。
Moreover, as shown in FIG. 6 , the
每一前述端子組2G中電源端子2之焊接部24在前後方向上排成兩排,且每排中之焊接部24沿橫向方向並排設置,每一前述端子組2G中電源端子2之焊接部24之底面大致地平齊設置,以使其在與電路板4相接觸時位於同一
平面上,從而不僅可減少佔據電路板4之空間,而且便於多排電源端子2之焊接部24後續的焊接動作。
The
於前後方向上,前述第一端子組合2a之焊接部24位於前述第二端子組合2b之焊接部24後側。另,與位於上側之對接空間110對應之第一端子組合2a之焊接部24和位於下側之對接空間110對應之第一端子組合2a之焊接部24以前述電連接器100之水平中心面C-C'為中心呈鏡像對稱設置,並且兩個前述第一端子組合2a之接觸部23也以該水平中心面C-C'為中心呈鏡像對稱設置。
In the front-rear direction, the
另,前述第一端子組合2a中兩個電源端子2之焊接部24在橫向方向上交替設置,前述第二端子組合2b中兩個電源端子2之焊接部24在橫向方向上亦交替設置。換言之,在第一端子組合2a之兩個電源端子2中,其中一個電源端子2之相鄰兩個接觸部23之間具有間隙,另一個電源端子2至少有部分接觸部23之至少一部分可經由前述間隙穿過前述其中一個電源端子2。
In addition, the
在本實施例中,每一前述電源端子2之固持部21為沿水平方向延伸之片狀結構,前述固持部21收容並定位於相應之端子槽112。進一步地,每一前述端子組2G中電源端子2之固持部21沿前述高度方向排佈設置,且前述第一端子組件2a之固持部21沿前述絕緣本體1之高度方向排佈設置,前述第二端子組合2b之固持部21沿前述絕緣本體1之高度方向排佈設置。
In this embodiment, the retaining
每一前述端子組2G中之固持部21在高度方向上之排數為其接觸部23在高度方向上之排數之兩倍,並且為其焊接部24在前後方向上之排數之兩倍。
The number of rows of holding
在本實施例中,每一端子槽112內收容有至少兩片電源端子2,且位於同一端子槽112內之兩片電源端子2之接觸部23沿高度方向並列排成一排;
整體而言,位於同一中心高度之端子槽112所收容之電源端子2的接觸部23沿橫向方向並行排列成一排。
In this embodiment, at least two pieces of
請參第三圖至第四圖、第六圖至第七圖並結合第九圖所示,每一前述電源端子2還具有將其固持部21與其焊接部24相連之連接部25,前述連接部25具有彈性以使前述焊接部24可在高度方向上發生位移,進而使得分置於不同對接空間110內之端子組2G之焊接部24在高度方向上之間距可變,從而適配不同厚度之電路板4。
Please refer to the third figure to the fourth figure, the sixth figure to the seventh figure and in conjunction with the ninth figure, each of the
具體地,前述第一端子組合2a中之電源端子2之連接部25自該電源端子2之固持部21朝向靠近前述電連接器100之水平中心面C-C'之方向傾斜延伸形成,且其焊接部24自前述連接部25之後端彎曲形成,更進一步地,前述連接部25呈傾斜延伸之平直狀。
Specifically, the
每一前述第二端子組合2b中,固持部21更靠近電連接器100之水平中心面C-C'之電源端子2之連接部25自其固持部21先朝向遠離前述電連接器100之水平中心面C-C'之方向彎曲、再朝向靠近前述電連接器100之水平中心面C-C'之方向平直地傾斜延伸形成;固持部21遠離電連接器100之水平中心面C-C'之電源端子2之連接部25自其固持部21朝向靠近電連接器100之水平中心面C-C'之方向傾斜延伸,且為平直狀,第二端子組合2b中電源端子2之焊接部24自相應連接部25之後端彎曲形成,如此,以使第二端子組合2b中之電源端子2之焊接部24之底面大致地平齊設置。
In each of the aforementioned second
每一前述電源端子2具有自前述固持部21向前傾斜延伸形成之銜接部26,前述接觸部23位於前述銜接部26之前側且呈彎曲狀,並且朝向對應對接空間110之水平中心面C1-C1'、C2-C2'突伸形成。
Each of the
另,如第一圖至第三圖及第七圖所示,在本發明中,前述電連接器100還具有位於前述電源端子2沿橫向方向上其中一側之複數訊號端子3,每一訊號端子3包括訊號固持部31、自前述訊號固持部31向前延伸形成之訊號接觸部32及自前述訊號固持部31向後延伸形成之訊號焊接部34。
In addition, as shown in the first figure to the third figure and the seventh figure, in the present invention, the aforementioned
在本發明所展示之實施例中,兩個前述對接空間110之旁側均設置有兩組前述訊號端子3,每組訊號端子3包括訊號接觸部32在高度方向上相對設置之兩排,且該兩排訊號端子3之訊號焊接部32在前後方向上錯位設置。在其他實施例中,也可根據需要僅在其中一個對接空間110之旁側設置一組訊號端子3。
In the embodiment shown in the present invention, two sets of the
請參第一圖至第五圖所示,前述電路板4具有突設於其前側之一對凸出部41及鄰接於相應凸出部41內側之限位槽42,前述一對凸出部41分別向前伸入同側之前述限位卡槽124內,且前述限位欄123向後插入前述限位槽42內,如此以形成交叉式限位配合,從而更好地將前述電路板4限位固定於前述絕緣本體1。前述限位欄123之後表面1231向後抵接於限定形成前述限位槽42之橫向內壁面,由於前述限位欄123之後表面1231為弧形表面,不僅可對凸出部41起到一定之導引作用,還可避免損傷電路板4。
Please refer to the first figure to the fifth figure, the above-mentioned
在本發明中,同一端子組2G中之電源端子2之焊接部24接觸連接於前述電路板4之同一側,兩個不同端子組2G中之電源端子2之焊接部24連接於前述電路板4之不同側。
In the present invention, the
同樣地,與同一個對接空間110對應之一組訊號端子3之訊號焊接部34連接於前述電路板4之同一側,與另一個對接空間110對應之一組訊號端子3之訊號焊接部34連接於前述電路板4相對設置之另一側,從而將電源端子2和訊
號端子3均連接於前述電路板4之兩側,進而節省電路板4之空間,並且使得焊接操作更加便捷。
Similarly, the
在本實施例中,前述電源端子2之固持部21在高度方向上排成八排,但是八排固持部21所對應之前述焊接部24在高度方向上排列成兩排、在前後方向上也僅排成兩排,如此,以簡化電路板4之線路設置且便於後續之焊接作業。
In this embodiment, the holding
本發明電連接器100藉由雙層對接空間之設計來傳輸大電流,以與電源供應單元相連,進而大幅提升產品功率,支援電源供應單元之不斷升級;另,藉由將電源端子2之接觸部23設置為自相應固持部21之前端同向延伸、焊接部24設置為自相應固持部21之後端同向延伸形成,且前述焊接部24之延伸方向與前述接觸部23之延伸方向相反,在傳輸大電流之同時可降低前述電連接器100之整體高度,還可節省電路板4之空間且便於後續之焊接作業。
The
特別需要指出,對於本領域之普通技藝人員來說,在本發明之教導下所作之針對本發明之等效變化,仍應包含在本發明申請專利範圍所主張之範圍中。 In particular, it should be pointed out that for those of ordinary skill in the art, the equivalent changes to the present invention made under the teaching of the present invention should still be included in the claimed scope of the patent application of the present invention.
100:電連接器 100: electrical connector
11:主體部 11: Main body
12:延伸壁 12: Extension wall
131:隔欄 131: partition
21:固持部 21: Holding part
23:接觸部 23: contact part
24:焊接部 24: Welding part
25:連接部 25: Connecting part
26:銜接部 26: Connection Department
4:電路板 4: Circuit board
Claims (10)
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