TWI788750B - Catalyst composition for hydrogenating 4,4’-methylenedianiline derivatives and method for preparing 4,4’-methylene bis(cyclohexylamine) derivatives using the same - Google Patents

Catalyst composition for hydrogenating 4,4’-methylenedianiline derivatives and method for preparing 4,4’-methylene bis(cyclohexylamine) derivatives using the same Download PDF

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TWI788750B
TWI788750B TW109146453A TW109146453A TWI788750B TW I788750 B TWI788750 B TW I788750B TW 109146453 A TW109146453 A TW 109146453A TW 109146453 A TW109146453 A TW 109146453A TW I788750 B TWI788750 B TW I788750B
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diaminodiphenylmethane
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diaminodicyclohexylmethane
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TW202126384A (en
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陳朝煌
吳俊達
盧宗賢
李盈傑
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財團法人工業技術研究院
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Abstract

A catalyst composition for hydrogenating 4,4’-methylenedianiline derivatives is provided. The catalyst composition includes a carrier including aluminum oxide and magnesium oxide, a rhodium-ruthenium active layer loaded on the surface of the carrier, and a solvent including an organic amine. The weight percentage of magnesium oxide in the carrier is between 12% and 30%. A method for preparing 4,4’-methylene bis(cyclohexylamine) derivatives using the catalyst composition is also provided.

Description

氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物及使用其之4,4’-二胺基二環己基甲烷衍生物的製備方法Catalyst composition for hydrogenation of 4,4'-diaminodiphenylmethane derivative and method for preparing 4,4'-diaminodicyclohexylmethane derivative using same

本揭露係有關於一種觸媒組合物,特別是有關於一種氫化4,4’-二胺基二苯甲烷(4,4’-methylenedianiline,MDA)衍生物的觸媒組合物及使用其之4,4’-二胺基二環己基甲烷(4,4’-methylene bis(cyclohexylamine),PACM)衍生物的製備方法。The present disclosure relates to a catalyst composition, in particular to a catalyst composition for hydrogenation of 4,4'-diaminodiphenylmethane (4,4'-methylenedianiline, MDA) derivatives and its use. , The preparation method of 4'-diamino dicyclohexylmethane (4,4'-methylene bis(cyclohexylamine), PACM) derivative.

4,4’-二胺基二苯甲烷(4,4’-methylenedianiline,簡稱MDA)是一種重要的芳香族二胺化合物,由苯胺與甲醛聚合反應生成,可應用於製備聚氨酯(polyurethane,PU)的單體二苯基甲烷二異氰酸酯(methylene diphenyl diisocyanate,簡稱MDI)或與馬來酸酐反應製備N,N'-(4,4'-二苯基甲烷)雙馬來醯亞胺,亦可作為環氧樹脂硬化劑,應用於複合材料。4,4'-Diaminodiphenylmethane (4,4'-methylenedianiline, referred to as MDA) is an important aromatic diamine compound, which is produced by the polymerization reaction of aniline and formaldehyde, and can be used to prepare polyurethane (polyurethane, PU) The monomer diphenylmethane diisocyanate (methylene diphenyl diisocyanate, referred to as MDI) or react with maleic anhydride to prepare N,N'-(4,4'-diphenylmethane) bismaleimide, which can also be used as Hardener for epoxy resins, used in composite materials.

MDA經氫化反應(即將分子中的苯環完全氫化)可得二胺基二環己基甲烷(4,4’-methylene bis(cyclohexylamine)或稱bis(para-amino cyclohexyl)methane,簡稱PACM或稱H12MDA)。由PACM為原料所製得的異氰酸酯(H12MDI)具有良好的光學穩定性(抗黃變)、耐候性及機械性能,可應用於製備耐候塗料、水性PU面料及熱塑性聚氨酯(TPU),亦可作為環氧樹脂硬化劑,應用於高強度、耐高溫的複合材料以及低介電常數電子封裝材料。MDA undergoes a hydrogenation reaction (that is, the benzene ring in the molecule is completely hydrogenated) to obtain diaminodicyclohexylmethane (4,4'-methylene bis(cyclohexylamine) or bis(para-amino cyclohexyl)methane, referred to as PACM or H12MDA ). The isocyanate (H12MDI) prepared from PACM has good optical stability (anti-yellowing), weather resistance and mechanical properties, and can be applied to the preparation of weather-resistant coatings, water-based PU fabrics and thermoplastic polyurethane (TPU), and can also be used as Epoxy resin hardener, used in high-strength, high-temperature-resistant composite materials and low-dielectric constant electronic packaging materials.

為提升合成4,4’-二胺基二環己基甲烷(bis(para-amino cyclohexyl)methane,PACM)衍生物的選擇率,本揭露提供一種新穎的觸媒組合物及使用其之4,4’-二胺基二環己基甲烷(PACM)衍生物的製備方法,藉由增加觸媒系統中氧化鎂的含量及搭配有機胺(organic amine)溶劑進行氫化反應,一方面避免了因產物自身偶合反應所產生的副產物,另一方面亦大幅提升合成4,4’-二胺基二環己基甲烷(PACM)衍生物的選擇率並能有效降低尾氣中一氧化碳(CO)及甲烷(CH4 )的含量。In order to improve the selectivity of synthesizing 4,4'-diaminocyclohexylmethane (bis(para-aminocyclohexyl)methane, PACM) derivatives, this disclosure provides a novel catalyst composition and 4,4 The preparation method of '-diaminodicyclohexylmethane (PACM) derivatives, by increasing the content of magnesium oxide in the catalyst system and carrying out the hydrogenation reaction with an organic amine (organic amine) solvent, on the one hand avoids the coupling of the product itself The by-products produced by the reaction, on the other hand, also greatly increase the selectivity of the synthesis of 4,4'-diaminodicyclohexylmethane (PACM) derivatives and can effectively reduce carbon monoxide (CO) and methane (CH 4 ) in the tail gas content.

根據本揭露的一實施例,提供一種氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,包括:載體,包含氧化鋁及氧化鎂,其中氧化鎂於載體中的重量百分比介於12%至30%之間;銠-釕活性層,負載於載體的表面;以及溶劑,包括有機胺。According to an embodiment of the present disclosure, a catalytic composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives is provided, including: a carrier, including alumina and magnesia, wherein the weight percentage of magnesia in the carrier is Between 12% and 30%; rhodium-ruthenium active layer, loaded on the surface of the carrier; and solvent, including organic amine.

在一實施例中,氧化鎂的濃度由載體的表層向內呈現漸減的梯度關係。在一實施例中,載體的比表面積介於150m2 /g至250m2 /g之間。在一實施例中,氧化鎂於載體中的重量百分比介於14%至25%之間。在一實施例中,載體的內部由氧化鋁(Al2 O3 )所構成,載體的外部由氧化鎂鋁(Mg(Al)O)所構成。在一實施例中,氧化鎂鋁中氧化鎂與氧化鋁的重量比介於2:1至1:2之間。在一實施例中,氧化鎂鋁於載體中的重量百分比介於20%至50%之間。In one embodiment, the concentration of magnesium oxide presents a gradually decreasing gradient relationship from the surface layer of the carrier to the inside. In one embodiment, the specific surface area of the carrier is between 150 m 2 /g and 250 m 2 /g. In one embodiment, the weight percentage of magnesium oxide in the carrier is between 14% and 25%. In one embodiment, the interior of the support is composed of alumina (Al 2 O 3 ), and the exterior of the support is composed of magnesium aluminum oxide (Mg(Al)O). In one embodiment, the weight ratio of magnesium oxide to aluminum oxide in magnesium aluminum oxide is between 2:1 and 1:2. In one embodiment, the weight percentage of magnesia aluminum in the carrier is between 20% and 50%.

在一實施例中,銠-釕活性層中銠與釕的重量比介於40:60至10:90之間。在一實施例中,銠-釕活性層與載體的重量比介於1:24至1:16之間。在一實施例中,有機胺包括苯胺、環己胺、二環己胺、鄰甲苯胺、2-甲基苯胺、2-甲基環己胺、2,6-二甲基苯胺、2,6-二甲基環己胺、2-乙基-6-甲基苯胺、2-乙基-6-甲基環己胺、4,4’-二胺基二環己基甲烷衍生物、或其組合。在一實施例中,4,4’-二胺基二環己基甲烷衍生物具有化學式(I):

Figure 02_image001
,化學式(I)中,R1、R2、R3與R4獨立地包括H、CH3 、C2 H5 、或C3 H7 。在一實施例中,上述溶劑更包括四氫呋喃(THF)。在一實施例中,上述溶劑不包括四氫呋喃、醇類、或醚類。在一實施例中,4,4’-二胺基二苯甲烷衍生物為取代或未取代的4,4’-二胺基二苯甲烷。In one embodiment, the weight ratio of rhodium to ruthenium in the rhodium-ruthenium active layer is between 40:60 and 10:90. In one embodiment, the weight ratio of the rhodium-ruthenium active layer to the support is between 1:24 and 1:16. In one embodiment, the organic amines include aniline, cyclohexylamine, dicyclohexylamine, o-toluidine, 2-methylaniline, 2-methylcyclohexylamine, 2,6-dimethylaniline, 2,6 -Dimethylcyclohexylamine, 2-ethyl-6-methylaniline, 2-ethyl-6-methylcyclohexylamine, 4,4'-diaminodicyclohexylmethane derivatives, or combinations thereof . In one embodiment, the 4,4'-diaminodicyclohexylmethane derivative has the formula (I):
Figure 02_image001
, In chemical formula (I), R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 . In one embodiment, the above solvent further includes tetrahydrofuran (THF). In one embodiment, the above-mentioned solvent does not include tetrahydrofuran, alcohols, or ethers. In one embodiment, the 4,4'-diaminodiphenylmethane derivative is substituted or unsubstituted 4,4'-diaminodiphenylmethane.

根據本揭露的一實施例,提供一種4,4’-二胺基二環己基甲烷衍生物的製備方法,包括:將上述氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物配置於反應器中;以及導入4,4’-二胺基二苯甲烷(MDA)衍生物與氫氣於反應器中,進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)衍生物。According to an embodiment of the present disclosure, a method for preparing 4,4'-diaminodicyclohexylmethane derivatives is provided, comprising: combining the above-mentioned catalysts for hydrogenating 4,4'-diaminodiphenylmethane derivatives The material is configured in the reactor; and 4,4'-diaminodiphenylmethane (MDA) derivatives and hydrogen are introduced into the reactor for hydrogenation reaction to prepare 4,4'-diaminodicyclohexylmethane (PACM) derivatives.

在一實施例中,反應器包括連續式反應器。在一實施例中,反應器包括滴流床反應器(trickle-bed reactor)、泡罩塔反應器(bubble column reactor)、或環流反應器(loop reactor)。In one embodiment, the reactor comprises a continuous reactor. In one embodiment, the reactor includes a trickle-bed reactor, a bubble column reactor, or a loop reactor.

在一實施例中,氫化反應的氫氣壓力介於60bar至80bar之間。在一實施例中,氫化反應的溫度介於100°C至160°C之間。In one embodiment, the hydrogen pressure of the hydrogenation reaction is between 60 bar and 80 bar. In one embodiment, the temperature of the hydrogenation reaction is between 100°C and 160°C.

在一實施例中,4,4’-二胺基二苯甲烷衍生物具有化學式(II):

Figure 02_image003
,化學式(II)中,R1、R2、R3與R4獨立地包括H、CH3 、C2 H5 、或C3 H7 。In one embodiment, the 4,4'-diaminodiphenylmethane derivative has the formula (II):
Figure 02_image003
, In chemical formula (II), R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 .

本揭露採用新穎的觸媒氫化製程,藉由增加觸媒系統中氧化鎂的含量及搭配有機胺類溶劑,並於連續式反應器中,在相對低壓條件下(80bar以內),進行二胺基二苯甲烷(MDA) 衍生物的連續式氫化反應,生產液態4,4’-二胺基二環己基甲烷(PACM)衍生物,產率可達90%以上,且4,4’-二胺基二環己基甲烷(PACM)衍生物的反式-反式異構物的比例小於30%,當溶劑不使用四氫呋喃、醇類、或醚類時,尾氣中僅含有極少量的一氧化碳(CO)等觸媒毒化氣體。本揭露使用釕(Ru)-銠(Rh)雙金屬觸媒,負載於包含氧化鎂及氧化鋁的載體,同時利用液態有機胺類,例如環己胺、苯胺或自身產物4,4’-二胺基二環己基甲烷(PACM)衍生物作為系統中的鹼基來源,同時作為溶劑。本揭露氫化製程不易生成自身偶合的副產物以及一氧化碳(CO)或甲烷(CH4 )等氣體副產物,大幅降低原料耗用量並免除(氣、液)純化製程,提升經濟性。且製程中導入的氫氣可直接回收並循環使用,降低投資成本,增加競爭力。This disclosure adopts a novel catalyst hydrogenation process, by increasing the content of magnesium oxide in the catalyst system and matching organic amine solvents, and in a continuous reactor, under relatively low pressure conditions (within 80bar), the diamine base Continuous hydrogenation of diphenylmethane (MDA) derivatives to produce liquid 4,4'-diaminodicyclohexylmethane (PACM) derivatives with a yield of over 90%, and 4,4'-diamine The ratio of trans-trans isomers of dicyclohexylmethane (PACM) derivatives is less than 30%. When the solvent does not use tetrahydrofuran, alcohols, or ethers, the tail gas contains only a small amount of carbon monoxide (CO) Catalyst poisoning gas. The present disclosure uses a ruthenium (Ru)-rhodium (Rh) bimetallic catalyst supported on a carrier comprising magnesia and alumina, while utilizing liquid organic amines such as cyclohexylamine, aniline or its own product 4,4'-di Aminodicyclohexylmethane (PACM) derivatives are used as the base source in the system and simultaneously as the solvent. The disclosed hydrogenation process is not easy to generate self-coupling by-products and gaseous by-products such as carbon monoxide (CO) or methane (CH 4 ), which greatly reduces raw material consumption and eliminates (gas, liquid) purification process to improve economy. And the hydrogen introduced in the process can be directly recovered and recycled, reducing investment costs and increasing competitiveness.

根據本揭露的一實施例,提供一種氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,包括:載體,包含氧化鋁及氧化鎂,氧化鎂於上述載體中的重量百分比介於12%至30%之間;銠-釕活性層,負載於上述載體的表面;以及溶劑,包括有機胺。氧化鎂的含量與載體的特性(酸鹼度)有一定的關係。一般來說,載體鹼度會隨著氧化鎂含量上升而增加,適當比例的氧化鎂含量可得較佳的反應性、產品選擇率以及觸媒機械強度。在本揭露中,4,4’-二胺基二苯甲烷衍生物是指取代或未取代的4,4’-二胺基二苯甲烷。According to an embodiment of the present disclosure, there is provided a catalytic composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives, comprising: a carrier comprising alumina and magnesia, the weight percentage of magnesia in the carrier between 12% and 30%; a rhodium-ruthenium active layer loaded on the surface of the above-mentioned carrier; and a solvent including organic amine. The content of magnesium oxide has a certain relationship with the characteristics (pH) of the carrier. Generally speaking, the basicity of the carrier will increase with the increase of magnesium oxide content, and a proper proportion of magnesium oxide content can obtain better reactivity, product selectivity and mechanical strength of the catalyst. In the present disclosure, the 4,4'-diaminodiphenylmethane derivative refers to substituted or unsubstituted 4,4'-diaminodiphenylmethane.

在一實施例中,上述載體的比表面積大約介於150m2 /g至250m2 /g之間。在一實施例中,氧化鎂於上述載體中的重量百分比大約介於14%至25%之間。在一實施例中,氧化鎂的濃度由載體的表層向內呈現漸減的梯度關係。在一實施例中,上述載體的內部主要由氧化鋁(Al2 O3 )所構成,上述載體的外部主要由氧化鎂鋁(Mg(Al)O)所構成,其中氧化鎂的濃度的分布由載體的表層向內呈現漸減的梯度關係。本揭露所提及的”氧化鎂鋁”係指氧化鋁與氧化鎂的複合氧化物。在一實施例中,氧化鎂鋁(Mg(Al)O)中氧化鎂與氧化鋁的重量比大約介於2:1至1:2之間。在一實施例中,氧化鎂鋁於上述載體中的重量百分比大約介於20%至50%之間。In one embodiment, the specific surface area of the carrier is about 150 m 2 /g to 250 m 2 /g. In one embodiment, the weight percentage of magnesium oxide in the above carrier is about 14% to 25%. In one embodiment, the concentration of magnesium oxide presents a gradually decreasing gradient relationship from the surface layer of the carrier to the inside. In one embodiment, the interior of the above-mentioned carrier is mainly composed of alumina (Al 2 O 3 ), and the exterior of the above-mentioned carrier is mainly composed of magnesium aluminum oxide (Mg(Al)O), wherein the concentration distribution of magnesium oxide is given by The surface layer of the carrier presents a gradually decreasing gradient relationship inward. The "magnesia aluminum oxide" mentioned in this disclosure refers to the composite oxide of aluminum oxide and magnesium oxide. In one embodiment, the weight ratio of magnesium oxide to aluminum oxide in magnesium aluminum oxide (Mg(Al)O) is about 2:1 to 1:2. In one embodiment, the weight percentage of magnesia aluminum in the above-mentioned carrier is about 20% to 50%.

在一實施例中,上述銠-釕活性層中銠與釕的重量比大約介於40:60至10:90之間。在一實施例中,上述銠-釕活性層與上述載體的重量比大約介於1:24至1:16之間。在一實施例中,上述有機胺可包括苯胺、環己胺、二環己胺、鄰甲苯胺、2-甲基苯胺、2-甲基環己胺、2,6-二甲基苯胺、2,6-二甲基環己胺、2-乙基-6-甲基苯胺、2-乙基-6-甲基環己胺、4,4’-二胺基二環己基甲烷衍生物、或其組合。在一實施例中,4,4’-二胺基二環己基甲烷衍生物具有化學式(I):

Figure 02_image001
,化學式(I)中,R1、R2、R3與R4獨立地包括H、CH3 、C2 H5 、或C3 H7 。在一實施例中,本揭露觸媒組合物的溶劑更包括四氫呋喃(THF)。在一實施例中,有機胺於溶劑中的重量比大約介於2.5wt%至100wt%。在一實施例中,本揭露觸媒組合物的溶劑不含四氫呋喃(THF)、醇類、醚類、或其他有機溶劑,可以有效降低尾氣中一氧化碳(CO)或甲烷(CH4 )等氣體副產物的含量。In one embodiment, the weight ratio of rhodium to ruthenium in the rhodium-ruthenium active layer is about 40:60 to 10:90. In one embodiment, the weight ratio of the rhodium-ruthenium active layer to the carrier is about 1:24 to 1:16. In one embodiment, the above-mentioned organic amines may include aniline, cyclohexylamine, dicyclohexylamine, o-toluidine, 2-methylaniline, 2-methylcyclohexylamine, 2,6-dimethylaniline, 2 ,6-Dimethylcyclohexylamine, 2-ethyl-6-methylaniline, 2-ethyl-6-methylcyclohexylamine, 4,4'-diaminodicyclohexylmethane derivatives, or its combination. In one embodiment, the 4,4'-diaminodicyclohexylmethane derivative has the formula (I):
Figure 02_image001
, In chemical formula (I), R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 . In one embodiment, the solvent of the catalyst composition of the present disclosure further includes tetrahydrofuran (THF). In one embodiment, the weight ratio of the organic amine in the solvent is about 2.5 wt % to 100 wt %. In one embodiment, the solvent of the catalyst composition of the present disclosure does not contain tetrahydrofuran (THF), alcohols, ethers, or other organic solvents, which can effectively reduce gas by-products such as carbon monoxide (CO) or methane (CH 4 ) in the tail gas. product content.

根據本揭露的一實施例,提供一種4,4’-二胺基二環己基甲烷衍生物的製備方法,包括:將氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物配置於反應器中;以及導入4,4’-二胺基二苯甲烷(MDA)衍生物與氫氣於上述反應器中,進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)衍生物。According to an embodiment of the present disclosure, there is provided a method for preparing 4,4'-diaminodicyclohexylmethane derivatives, comprising: a catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives Configured in a reactor; and introducing 4,4'-diaminodiphenylmethane (MDA) derivatives and hydrogen into the above reactor for hydrogenation reaction to prepare 4,4'-diaminodicyclohexylmethane (PACM) derivatives.

在一實施例中,上述氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物可包括載體、銠-釕活性層、以及包含有機胺的溶劑。上述載體可包含氧化鋁及氧化鎂,且氧化鎂於上述載體中的重量百分比大約介於12%至30%之間。上述銠-釕活性層負載於上述載體表面。In one embodiment, the catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives may include a carrier, a rhodium-ruthenium active layer, and a solvent containing an organic amine. The above-mentioned carrier may include alumina and magnesia, and the weight percentage of magnesia in the above-mentioned carrier is about 12% to 30%. The rhodium-ruthenium active layer is supported on the surface of the carrier.

在一實施例中,上述載體的比表面積大約介於150m2 /g至250m2 /g之間。在一實施例中,氧化鎂於上述載體中的重量百分比大約介於14%至25%之間。在一實施例中,氧化鎂的濃度由載體的表層向內呈現漸減的梯度關係。在一實施例中,上述載體的內部主要由氧化鋁(Al2 O3 )所構成,上述載體的外部主要由氧化鎂鋁(Mg(Al)O)所構成,其中氧化鎂的濃度的分布由載體的表層向內呈現漸減的梯度關係。在一實施例中,氧化鎂鋁(Mg(Al)O)中氧化鎂與氧化鋁的重量比大約介於2:1至1:2之間。在一實施例中,氧化鎂鋁於上述載體中的重量百分比大約介於20%至50%之間。In one embodiment, the specific surface area of the carrier is about 150 m 2 /g to 250 m 2 /g. In one embodiment, the weight percentage of magnesium oxide in the above carrier is about 14% to 25%. In one embodiment, the concentration of magnesium oxide presents a gradually decreasing gradient relationship from the surface layer of the carrier to the inside. In one embodiment, the interior of the above-mentioned carrier is mainly composed of alumina (Al 2 O 3 ), and the exterior of the above-mentioned carrier is mainly composed of magnesium aluminum oxide (Mg(Al)O), wherein the concentration distribution of magnesium oxide is given by The surface layer of the carrier presents a gradually decreasing gradient relationship inward. In one embodiment, the weight ratio of magnesium oxide to aluminum oxide in magnesium aluminum oxide (Mg(Al)O) is about 2:1 to 1:2. In one embodiment, the weight percentage of magnesia aluminum in the above-mentioned carrier is about 20% to 50%.

在一實施例中,上述銠-釕活性層中銠與釕的重量比大約介於40:60至10:90之間。在一實施例中,上述銠-釕活性層與上述載體的重量比大約介於1:24至1:16之間。在一實施例中,上述有機胺可包括苯胺、環己胺、二環己胺、鄰甲苯胺、2-甲基苯胺、2-甲基環己胺、2,6-二甲基苯胺、2,6-二甲基環己胺、2-乙基-6-甲基苯胺、2-乙基-6-甲基環己胺、4,4’-二胺基二環己基甲烷衍生物、或其組合。在一實施例中,4,4’-二胺基二環己基甲烷衍生物具有化學式(I):

Figure 02_image001
,化學式(I)中,R1、R2、R3與R4獨立地包括H、CH3 、C2 H5 、或C3 H7 。在一實施例中,本揭露觸媒組合物的溶劑更包括四氫呋喃(THF)。在一實施例中,有機胺於溶劑中的重量比大約介於2.5wt%至100wt%。在一實施例中,本揭露觸媒組合物的溶劑不含四氫呋喃(THF)、醇類、醚類、或其他有機溶劑。In one embodiment, the weight ratio of rhodium to ruthenium in the rhodium-ruthenium active layer is about 40:60 to 10:90. In one embodiment, the weight ratio of the rhodium-ruthenium active layer to the carrier is about 1:24 to 1:16. In one embodiment, the above-mentioned organic amines may include aniline, cyclohexylamine, dicyclohexylamine, o-toluidine, 2-methylaniline, 2-methylcyclohexylamine, 2,6-dimethylaniline, 2 ,6-Dimethylcyclohexylamine, 2-ethyl-6-methylaniline, 2-ethyl-6-methylcyclohexylamine, 4,4'-diaminodicyclohexylmethane derivatives, or its combination. In one embodiment, the 4,4'-diaminodicyclohexylmethane derivative has the formula (I):
Figure 02_image001
, In chemical formula (I), R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 . In one embodiment, the solvent of the catalyst composition of the present disclosure further includes tetrahydrofuran (THF). In one embodiment, the weight ratio of the organic amine in the solvent is about 2.5 wt % to 100 wt %. In one embodiment, the solvent of the catalyst composition of the present disclosure does not contain tetrahydrofuran (THF), alcohols, ethers, or other organic solvents.

在一實施例中,上述反應器可包括連續式反應器。在一實施例中,上述反應器可包括滴流床反應器(trickle-bed reactor)、泡罩塔反應器(bubble column reactor)、或環流反應器(loop reactor)。在一實施例中,上述氫化反應的氫氣壓力大約介於60bar至80bar之間。在一實施例中,上述氫化反應的溫度大約介於100°C至160°C之間。若反應溫度過高,可能造成產物的反式-反式異構物比例過高。In one embodiment, the above-mentioned reactor may include a continuous reactor. In one embodiment, the above-mentioned reactor may include a trickle-bed reactor, a bubble column reactor, or a loop reactor. In one embodiment, the hydrogen pressure of the hydrogenation reaction is approximately between 60 bar and 80 bar. In one embodiment, the temperature of the hydrogenation reaction is approximately between 100°C and 160°C. If the reaction temperature is too high, the trans-trans isomer ratio of the product may be too high.

在一實施例中,4,4’-二胺基二苯甲烷衍生物(氫化反應的反應物)具有化學式(II):

Figure 02_image003
,化學式(II)中,R1、R2、R3與R4獨立地包括H、CH3 、C2 H5 、或C3 H7 。在一實施例中,4,4’-二胺基二苯甲烷衍生物包括二胺基二苯甲烷(MDA)、3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT)、或4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(MED)。在一實施例中,4,4’-二胺基二環己基甲烷衍生物(氫化反應的產物)具有化學式(I):
Figure 02_image001
,化學式(I)中,R1、R2、R3與R4獨立地包括H、CH3 、C2 H5 、或C3 H7 。在一實施例中,4,4’-二胺基二環己基甲烷衍生物包括4,4’-二胺基二環己基甲烷(PACM)、3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)或氫化4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(H-MED)。In one embodiment, the 4,4'-diaminodiphenylmethane derivative (reactant of the hydrogenation reaction) has the formula (II):
Figure 02_image003
, In chemical formula (II), R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 . In one embodiment, 4,4'-diaminodiphenylmethane derivatives include diaminodiphenylmethane (MDA), 3,3'-dimethyl-4,4'-diaminodiphenylmethane ( MDT), or 4,4'-methylenebis(2-methyl-6-ethylaniline) (MED). In one embodiment, the 4,4'-diaminodicyclohexylmethane derivative (product of the hydrogenation reaction) has the formula (I):
Figure 02_image001
, In chemical formula (I), R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 . In one embodiment, 4,4'-diaminodicyclohexylmethane derivatives include 4,4'-diaminodicyclohexylmethane (PACM), 3,3'-dimethyl-4,4- Diaminodicyclohexylmethane (DMDC) or hydrogenated 4,4'-methylenebis(2-methyl-6-ethylaniline) (H-MED).

本揭露採用新穎的觸媒氫化製程,藉由增加觸媒系統中氧化鎂的含量及搭配有機胺類溶劑,並於連續式反應器中,在相對低壓條件下(80bar以內),進行二胺基二苯甲烷(MDA)衍生物的連續式氫化反應,生產液態4,4’-二胺基二環己基甲烷(PACM)衍生物,產率可達90%以上,且4,4’-二胺基二環己基甲烷(PACM)衍生物的反式-反式異構物的比例小於30%,同時,尾氣中僅含有極少量的一氧化碳(CO)等觸媒毒化氣體。本揭露使用釕(Ru)-銠(Rh)雙金屬觸媒,負載於包含氧化鎂及氧化鋁的載體,同時利用液態有機胺類,例如環己胺、苯胺或自身產物4,4’-二胺基二環己基甲烷(PACM)衍生物作為系統中的鹼基來源,同時作為溶劑。本揭露氫化製程不易生成自身偶合的副產物以及一氧化碳(CO)或甲烷(CH4 )等氣體副產物,大幅降低原料耗用量並免除(氣、液)純化製程,提升經濟性。且製程中導入的氫氣可直接回收並循環使用,降低投資成本,增加競爭力。This disclosure adopts a novel catalyst hydrogenation process, by increasing the content of magnesium oxide in the catalyst system and matching organic amine solvents, and in a continuous reactor, under relatively low pressure conditions (within 80bar), the diamine base Continuous hydrogenation of diphenylmethane (MDA) derivatives to produce liquid 4,4'-diaminodicyclohexylmethane (PACM) derivatives with a yield of over 90%, and 4,4'-diamine The ratio of trans-trans isomers of dicyclohexylmethane (PACM) derivatives is less than 30%, and at the same time, the tail gas contains only a very small amount of catalyst poisoning gases such as carbon monoxide (CO). The present disclosure uses a ruthenium (Ru)-rhodium (Rh) bimetallic catalyst supported on a carrier comprising magnesia and alumina, while utilizing liquid organic amines such as cyclohexylamine, aniline or its own product 4,4'-di Aminodicyclohexylmethane (PACM) derivatives are used as the base source in the system and simultaneously as the solvent. The disclosed hydrogenation process is not easy to generate self-coupling by-products and gaseous by-products such as carbon monoxide (CO) or methane (CH 4 ), which greatly reduces raw material consumption and eliminates (gas, liquid) purification process to improve economy. And the hydrogen introduced in the process can be directly recovered and recycled, reducing investment costs and increasing competitiveness.

製備例1Preparation Example 1

觸媒catalyst AA 的製備preparation of

首先,將含有258g的硝酸鎂以及377g的硝酸鋁的2.6L去離子水溶液加入含有118g的氫氧化鈉以及256g的碳酸鈉的2L去離子水溶液,於室溫攪拌並熟成(aging) 18小時,形成鎂-鋁凝膠(Mg-Al sol-gel)。之後,將255g的氧化鋁(購自UOP,比表面積為188m2 /g,孔洞體積為0.87ml/g)加入凝膠中,並持續攪拌1小時後過濾。所得濾餅經水洗三次後,於110°C進行烘乾。將烘乾後的濾餅粉碎至100mesh以下,以獲得改質後的氧化鋁粉體。接著,將改質後的氧化鋁粉、黏著劑以及水混合均勻,擠出成條狀,並於110°C進行烘乾,於450°C進行鍛燒。經切粒後,即可獲得載體。該載體的氧化鎂含量約為9.6%。First, 2.6L deionized aqueous solution containing 258g of magnesium nitrate and 377g of aluminum nitrate was added to 2L deionized aqueous solution containing 118g of sodium hydroxide and 256g of sodium carbonate, stirred at room temperature and matured (aging) for 18 hours to form Magnesium-aluminum gel (Mg-Al sol-gel). Afterwards, 255 g of alumina (purchased from UOP, with a specific surface area of 188 m 2 /g and a pore volume of 0.87 ml/g) was added to the gel, stirred continuously for 1 hour and then filtered. Gained filter cake is dried in 110 ℃ after washing three times. The dried filter cake is crushed to less than 100 mesh to obtain modified alumina powder. Next, the modified alumina powder, adhesive and water are mixed uniformly, extruded into strips, dried at 110°C, and calcined at 450°C. After pelletizing, the carrier can be obtained. The magnesium oxide content of the support is about 9.6%.

秤取15-20g的載體,並加入4倍量的含浸溶液(意即60-80g)中含浸40分鐘。含浸溶液的製備以硝酸釕(Ru(NO3 )3 )以及硝酸銠(Rh(NO3 )3 )為前驅物,加入適量的去離子水後,配製成具有特定金屬濃度(4%Ru,1%Rh)的含浸溶液。將含浸後的觸媒進行過濾、烘乾,並於450°C進行鍛燒4小時,即可獲得本製備例所製備的觸媒A。Weigh 15-20g of the carrier, and add 4 times the amount of impregnation solution (ie 60-80g) to impregnate for 40 minutes. The preparation of the impregnating solution was prepared with specific metal concentration (4%Ru, 1% Rh) impregnation solution. The impregnated catalyst was filtered, dried, and calcined at 450° C. for 4 hours to obtain the catalyst A prepared in this preparation example.

製備例2Preparation example 2

觸媒catalyst BB 的製備preparation of

首先,將含有310g的硝酸鎂以及301g的硝酸鋁的2.6L去離子水溶液加入含有118g的氫氧化鈉以及256g的碳酸鈉的2L去離子水溶液,於室溫攪拌並熟成(aging) 18小時,形成鎂-鋁凝膠(Mg-Al sol-gel)。之後,將205g的氧化鋁(購自UOP,比表面積為188m2 /g,孔洞體積為0.87ml/g)加入凝膠中,並持續攪拌1小時後過濾。所得濾餅經水洗三次後,於110°C進行烘乾。將烘乾後的濾餅粉碎至100mesh以下,以獲得改質後的氧化鋁粉體。接著,將改質後的氧化鋁粉、黏著劑以及水混合均勻,擠出成條狀,並於110°C進行烘乾,於450°C進行鍛燒。經切粒後,即可獲得載體。該載體的氧化鎂含量約為14.2%。First, 2.6L deionized aqueous solution containing 310g of magnesium nitrate and 301g of aluminum nitrate was added to 2L deionized aqueous solution containing 118g of sodium hydroxide and 256g of sodium carbonate, stirred at room temperature and matured (aging) for 18 hours to form Magnesium-aluminum gel (Mg-Al sol-gel). Afterwards, 205 g of alumina (purchased from UOP, with a specific surface area of 188 m 2 /g and a pore volume of 0.87 ml/g) was added to the gel, stirred continuously for 1 hour and then filtered. Gained filter cake is dried in 110 ℃ after washing three times. The dried filter cake is crushed to less than 100 mesh to obtain modified alumina powder. Next, the modified alumina powder, adhesive and water are mixed uniformly, extruded into strips, dried at 110°C, and calcined at 450°C. After pelletizing, the carrier can be obtained. The magnesium oxide content of the support is about 14.2%.

秤取15-20g的載體,並加入4倍量的含浸溶液(意即60-80g)中含浸40分鐘。含浸溶液的製備以硝酸釕(Ru(NO3 )3 )以及硝酸銠(Rh(NO3 )3 )為前驅物,加入適量的去離子水後,配製成具有特定金屬濃度(4%Ru,1%Rh)的含浸溶液。將含浸後的觸媒進行過濾、烘乾,並於450°C進行鍛燒4小時,即可獲得本製備例所製備的觸媒B。Weigh 15-20g of the carrier, and add 4 times the amount of impregnation solution (ie 60-80g) to impregnate for 40 minutes. The preparation of the impregnating solution was prepared with specific metal concentration (4%Ru, 1% Rh) impregnation solution. The impregnated catalyst was filtered, dried, and calcined at 450° C. for 4 hours to obtain the catalyst B prepared in this preparation example.

製備例3Preparation example 3

觸媒catalyst CC 的製備preparation of

首先,將含有258g的硝酸鎂以及377g的硝酸鋁的2.6L去離子水溶液加入含有118g的氫氧化鈉以及256g的碳酸鈉的2L去離子水溶液,於室溫攪拌並熟成(aging) 18小時,形成鎂-鋁凝膠(Mg-Al sol-gel)。之後,將102g的氧化鋁(購自UOP,比表面積為188m2 /g,孔洞體積為0.87ml/g)加入凝膠中,並持續攪拌1小時後過濾。所得濾餅經水洗三次後,於110°C進行烘乾。將烘乾後的濾餅粉碎至100mesh以下,以獲得改質後的氧化鋁粉體。接著,將改質後的氧化鋁粉、黏著劑以及水混合均勻,擠出成條狀,並於110°C進行烘乾,於450°C進行鍛燒。經切粒後,即可獲得載體。該載體的氧化鎂含量約為18.9%。First, 2.6L deionized aqueous solution containing 258g of magnesium nitrate and 377g of aluminum nitrate was added to 2L deionized aqueous solution containing 118g of sodium hydroxide and 256g of sodium carbonate, stirred at room temperature and matured (aging) for 18 hours to form Magnesium-aluminum gel (Mg-Al sol-gel). Afterwards, 102 g of alumina (purchased from UOP, with a specific surface area of 188 m 2 /g and a pore volume of 0.87 ml/g) was added to the gel, stirred continuously for 1 hour and then filtered. Gained filter cake is dried in 110 ℃ after washing three times. The dried filter cake is crushed to less than 100 mesh to obtain modified alumina powder. Next, the modified alumina powder, adhesive and water are mixed uniformly, extruded into strips, dried at 110°C, and calcined at 450°C. After pelletizing, the carrier can be obtained. The magnesium oxide content of this support is about 18.9%.

秤取15-20g的載體,並加入4倍量的含浸溶液(意即60-80g)中含浸40分鐘。含浸溶液的製備以硝酸釕(Ru(NO3 )3 )以及硝酸銠(Rh(NO3 )3 )為前驅物,加入適量的去離子水後,配製成具有特定金屬濃度(4%Ru,1%Rh)的含浸溶液。將含浸後的觸媒進行過濾、烘乾,並於450°C進行鍛燒4小時,即可獲得本製備例所製備的觸媒C。Weigh 15-20g of the carrier, and add 4 times the amount of impregnation solution (ie 60-80g) to impregnate for 40 minutes. The preparation of the impregnating solution was prepared with specific metal concentration (4%Ru, 1% Rh) impregnation solution. The impregnated catalyst was filtered, dried, and calcined at 450° C. for 4 hours to obtain the catalyst C prepared in this preparation example.

製備例4Preparation Example 4

觸媒catalyst DD. 的製備preparation of

首先,將含有281g的硝酸鎂以及206g的硝酸鋁的2.6L去離子水溶液加入含有118g的氫氧化鈉以及256g的碳酸鈉的2L去離子水溶液,於室溫攪拌並熟成(aging) 18小時,形成鎂-鋁凝膠(Mg-Al sol-gel)。之後,將100g的氧化鋁(購自UOP,比表面積為218m2 /g,孔洞體積為0.51ml/g)加入凝膠中,並持續攪拌1小時後過濾。所得濾餅經水洗三次後,於110°C進行烘乾。將烘乾後的濾餅粉碎至100mesh以下,以獲得改質後的氧化鋁粉體。接著,將改質後的氧化鋁粉、黏著劑以及水混合均勻,擠出成條狀,並於110°C進行烘乾,於450°C進行鍛燒。經切粒後,即可獲得載體。該載體的氧化鎂含量約為23.8%。First, 2.6L deionized aqueous solution containing 281g of magnesium nitrate and 206g of aluminum nitrate was added to 2L deionized aqueous solution containing 118g of sodium hydroxide and 256g of sodium carbonate, stirred at room temperature and matured (aging) for 18 hours to form Magnesium-aluminum gel (Mg-Al sol-gel). Afterwards, 100 g of alumina (purchased from UOP, with a specific surface area of 218 m 2 /g and a pore volume of 0.51 ml/g) was added to the gel, stirred continuously for 1 hour and then filtered. Gained filter cake is dried in 110 ℃ after washing three times. The dried filter cake is crushed to less than 100 mesh to obtain modified alumina powder. Next, the modified alumina powder, adhesive and water are mixed uniformly, extruded into strips, dried at 110°C, and calcined at 450°C. After pelletizing, the carrier can be obtained. The magnesium oxide content of this support is about 23.8%.

秤取15-20g的載體,並加入4倍量的含浸溶液(意即60-80g)中含浸40分鐘。含浸溶液的製備以硝酸釕(Ru(NO3 )3 )以及硝酸銠(Rh(NO3 )3 )為前驅物,加入適量的去離子水後,配製成具有特定金屬濃度(4%Ru,1%Rh)的含浸溶液。將含浸後的觸媒進行過濾、烘乾,並於450°C進行鍛燒4小時,即可獲得本製備例所製備的觸媒D。Weigh 15-20g of the carrier, and add 4 times the amount of impregnation solution (ie 60-80g) to impregnate for 40 minutes. The preparation of the impregnating solution was prepared with specific metal concentration (4%Ru, 1% Rh) impregnation solution. The impregnated catalyst was filtered, dried, and calcined at 450° C. for 4 hours to obtain the catalyst D prepared in this preparation example.

實施例1Example 1

4,4’-4,4'- 二胺基二環己基甲烷的製備及產物分析Preparation and Product Analysis of Diaminodicyclohexylmethane

首先,秤取7mL由製備例2所製備的觸媒B (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst B (20-30 mesh) prepared in Preparation Example 2, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以環己胺(cyclohexylamine,CHA)為溶劑,二胺基二苯甲烷(MDA)(MDA100

Figure 02_image007
)(購自雙邦)的濃度為25.0wt%,液體流速為4.5mL/h,反應溫度為130°C,反應壓力為70-75bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: with cyclohexylamine (cyclohexylamine, CHA) as solvent, diaminodiphenylmethane (MDA) (MDA 100 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 25.0wt%, a liquid flow rate of 4.5mL/h, a reaction temperature of 130°C, a reaction pressure of 70-75bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率為92-94%,其中(trans, trans)-PACM的比例大約為25%。自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例為3-5% (GC滯留時間在25分鐘)。本實施例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率為86-90%。The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was 92-94%, and the proportion of (trans, trans)-PACM was about 25%. The ratio of self-coupling by-products was 0% (GC retention time at 40 minutes), and the ratio of product and cyclohexylamine coupling by-products was 3-5% (GC retention time at 25 minutes). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this example is 86-90%.

尾氣分析如下:一氧化碳(CO)大約為2ppm,甲烷氣體(CH4 )大約為0.03%。上述氫化反應條件、氣相層析分析結果及尾氣分析結果均載於表1。Tail gas analysis is as follows: carbon monoxide (CO) is about 2ppm, methane gas (CH 4 ) is about 0.03%. The above hydrogenation reaction conditions, gas chromatography analysis results and tail gas analysis results are shown in Table 1.

實施例2Example 2

4,4’-4,4'- 二胺基二環己基甲烷的製備及產物分析Preparation and Product Analysis of Diaminodicyclohexylmethane

首先,秤取7mL由製備例3所製備的觸媒C (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst C (20-30 mesh) prepared in Preparation Example 3, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以環己胺(cyclohexylamine,CHA)為溶劑,二胺基二苯甲烷(MDA)(MDA100

Figure 02_image007
)(購自雙邦)的濃度為25.0wt%,液體流速為4.5mL/h,反應溫度為130°C,反應壓力為70-75bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: with cyclohexylamine (cyclohexylamine, CHA) as solvent, diaminodiphenylmethane (MDA) (MDA 100 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 25.0wt%, a liquid flow rate of 4.5mL/h, a reaction temperature of 130°C, a reaction pressure of 70-75bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率大約為94%,其中(trans, trans)-PACM的比例大約為25%。自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例為2-3% (GC滯留時間在25分鐘)。本實施例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率大於90%。The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was about 94%, and the proportion of (trans, trans)-PACM was about 25%. The ratio of self-coupling by-products was 0% (GC retention time at 40 minutes), and the ratio of product and cyclohexylamine coupling by-products was 2-3% (GC retention time at 25 minutes). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this example is greater than 90%.

尾氣分析如下:一氧化碳(CO)大約為2ppm,甲烷氣體(CH4 )大約為0.03%。上述氫化反應條件、氣相層析分析結果及尾氣分析結果均載於表1。Tail gas analysis is as follows: carbon monoxide (CO) is about 2ppm, methane gas (CH 4 ) is about 0.03%. The above hydrogenation reaction conditions, gas chromatography analysis results and tail gas analysis results are shown in Table 1.

實施例3Example 3

4,4’-4,4'- 二胺基二環己基甲烷的製備及產物分析Preparation and Product Analysis of Diaminodicyclohexylmethane

首先,秤取7mL由製備例4所製備的觸媒D (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst D (20-30 mesh) prepared in Preparation Example 4, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以環己胺(cyclohexylamine,CHA)為溶劑,二胺基二苯甲烷(MDA)(MDA100

Figure 02_image007
)(購自雙邦)的濃度為25.0wt%,液體流速為4.5mL/h,反應溫度為130°C,反應壓力為70-75bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: with cyclohexylamine (cyclohexylamine, CHA) as solvent, diaminodiphenylmethane (MDA) (MDA 100 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 25.0wt%, a liquid flow rate of 4.5mL/h, a reaction temperature of 130°C, a reaction pressure of 70-75bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率大約為95%,其中(trans, trans)-PACM的比例大約為25%。自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例大約為2% (GC滯留時間在25分鐘)。本實施例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率大於90%。The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was about 95%, and the proportion of (trans, trans)-PACM was about 25%. The ratio of self-coupling by-products was 0% (GC retention time at 40 min), and the ratio of product to cyclohexylamine coupling by-product was about 2% (GC retention time at 25 min). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this example is greater than 90%.

尾氣分析如下:一氧化碳(CO)大約為2ppm,甲烷氣體(CH4 )大約為0.03%。上述氫化反應條件、氣相層析分析結果及尾氣分析結果均載於表1。Tail gas analysis is as follows: carbon monoxide (CO) is about 2ppm, methane gas (CH 4 ) is about 0.03%. The above hydrogenation reaction conditions, gas chromatography analysis results and tail gas analysis results are shown in Table 1.

實施例4Example 4

4,4’-4,4'- 二胺基二環己基甲烷的製備及產物分析Preparation and Product Analysis of Diaminodicyclohexylmethane

首先,秤取7mL由製備例3所製備的觸媒C (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst C (20-30 mesh) prepared in Preparation Example 3, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以4,4’-二胺基二環己基甲烷(PACM)為溶劑,二胺基二苯甲烷(MDA)(MDA100

Figure 02_image007
)(購自雙邦)的濃度為25.0wt%,液體流速為4.5mL/h,反應溫度為130°C,反應壓力為70-75bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: using 4,4'-diaminodicyclohexylmethane (PACM) as solvent, diaminodiphenylmethane (MDA) (MDA 100 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 25.0wt%, a liquid flow rate of 4.5mL/h, a reaction temperature of 130°C, a reaction pressure of 70-75bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率大約為96-98%,其中(trans, trans)-PACM的比例大約為27%。自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例為0% (GC滯留時間在25分鐘)。本實施例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率大於95%。The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was about 96-98%, and the proportion of (trans, trans)-PACM was about 27%. The ratio of self-coupling by-products was 0% (GC retention time at 40 minutes), and the ratio of product to cyclohexylamine coupling by-products was 0% (GC retention time at 25 minutes). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this example is greater than 95%.

尾氣分析如下:一氧化碳(CO)大約為2ppm,甲烷氣體(CH4 )大約為0.03%。上述氫化反應條件、氣相層析分析結果及尾氣分析結果均載於表1。Tail gas analysis is as follows: carbon monoxide (CO) is about 2ppm, methane gas (CH 4 ) is about 0.03%. The above hydrogenation reaction conditions, gas chromatography analysis results and tail gas analysis results are shown in Table 1.

比較例1Comparative example 1

4,4’-4,4'- 二胺基二環己基甲烷的製備及產物分析Preparation and Product Analysis of Diaminodicyclohexylmethane

首先,秤取7mL由製備例1所製備的觸媒A (20-30mesh),其含有4.0%Ru與1.0%Rh(相對於載體的重量比例)。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst A (20-30 mesh) prepared in Preparation Example 1, which contains 4.0% Ru and 1.0% Rh (weight ratio relative to the carrier). Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以環己胺(cyclohexylamine,CHA)為溶劑,二胺基二苯甲烷(MDA)(MDA100

Figure 02_image007
)(購自雙邦)的濃度為25.0wt%,液體流速為4.5mL/h,反應溫度為130°C,反應壓力為70-75bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: with cyclohexylamine (cyclohexylamine, CHA) as solvent, diaminodiphenylmethane (MDA) (MDA 100 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 25.0wt%, a liquid flow rate of 4.5mL/h, a reaction temperature of 130°C, a reaction pressure of 70-75bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率為75-80%,其中(trans, trans)-PACM的比例大約為25%。自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例為10-16% (GC滯留時間在25分鐘)。本比較例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率為70-80%。The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was 75-80%, and the proportion of (trans, trans)-PACM was about 25%. The ratio of self-coupling by-products was 0% (GC retention time at 40 minutes), and the ratio of product to cyclohexylamine coupling by-products was 10-16% (GC retention time at 25 minutes). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this comparative example is 70-80%.

尾氣分析如下:一氧化碳(CO)大約為2ppm,甲烷氣體(CH4 )大約為0.03%。上述氫化反應條件、氣相層析分析結果及尾氣分析結果均載於表1。Tail gas analysis is as follows: carbon monoxide (CO) is about 2ppm, methane gas (CH 4 ) is about 0.03%. The above hydrogenation reaction conditions, gas chromatography analysis results and tail gas analysis results are shown in Table 1.

比較例2Comparative example 2

4,4’-4,4'- 二胺基二環己基甲烷的製備及產物分析Preparation and Product Analysis of Diaminodicyclohexylmethane

首先,秤取7mL由製備例1所製備的觸媒A (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst A (20-30 mesh) prepared in Preparation Example 1, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以四氫呋喃(THF)為溶劑,二胺基二苯甲烷(MDA)(MDA100

Figure 02_image007
)(購自雙邦)的濃度為25.0wt%,液體流速為4.5mL/h,反應溫度為130°C,反應壓力為70-75bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: with tetrahydrofuran (THF) as solvent, diaminodiphenylmethane (MDA) (MDA 100 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 25.0wt%, a liquid flow rate of 4.5mL/h, a reaction temperature of 130°C, a reaction pressure of 70-75bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率大約為70%,其中(trans, trans)-PACM的比例大約為20%。自身偶合副產物的比例為12-20% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例為0% (GC滯留時間在25分鐘)。本比較例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率為60-70%。The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was about 70%, and the proportion of (trans, trans)-PACM was about 20%. The ratio of self-coupling by-products was 12-20% (GC retention time at 40 minutes), and the ratio of product to cyclohexylamine coupling by-products was 0% (GC retention time at 25 minutes). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this comparative example is 60-70%.

尾氣分析如下:一氧化碳(CO)大約為250-300ppm,甲烷氣體(CH4 )大約為1-2%。上述氫化反應條件、氣相層析分析結果及尾氣分析結果均載於表1。 表1 實施例/比較例 觸媒 進料 自身偶合 與環己胺偶合 PACM選擇率 尾氣CO (ppm)、CH4 (%)含量 實施例1 B 25%MDA/ CHA n.a. 3-5% 86-90% ≤2ppm; ≤0.03% 實施例2 C 25%MDA/ CHA n.a. 2-3% ≥90% ≤2ppm; ≤0.03% 實施例3 D 25%MDA/ CHA n.a. ~2% ≥90% ≤2ppm; ≤0.03% 實施例4 C 25%MDA/ PACM n.a n.a ≥95% ≤2ppm; ≤0.03% 比較例1 A 25%MDA/ CHA n.a. 10-16% 70-80% ≤2ppm; ≤0.03% 比較例2 A 25%MDA/ THF 12-20% n.a. 60-70% 250-300 ppm;1-2% Tail gas analysis is as follows: carbon monoxide (CO) is about 250-300ppm, methane gas (CH 4 ) is about 1-2%. The above hydrogenation reaction conditions, gas chromatography analysis results and tail gas analysis results are shown in Table 1. Table 1 Example/Comparative example catalyst Feed self-coupling Coupling with cyclohexylamine PACM selectivity Tail gas CO (ppm), CH 4 (%) content Example 1 B 25%MDA/CHA na 3-5% 86-90% ≤2ppm; ≤0.03% Example 2 C 25%MDA/CHA na 2-3% ≥90% ≤2ppm; ≤0.03% Example 3 D. 25%MDA/CHA na ~2% ≥90% ≤2ppm; ≤0.03% Example 4 C 25%MDA/PACM na na ≥95% ≤2ppm; ≤0.03% Comparative example 1 A 25%MDA/CHA na 10-16% 70-80% ≤2ppm; ≤0.03% Comparative example 2 A 25%MDA/ THF 12-20% na 60-70% 250-300 ppm; 1-2%

實施例5Example 5

氫化hydrogenation 4,4’-4,4'- 亞甲基雙methylene bis (2-(2- 甲基methyl -6--6- 乙基苯胺Ethylaniline )(H-MED))(H-MED) 的製備及產物分析Preparation and product analysis

首先,秤取7mL由製備例4所製備的觸媒D (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(MED)進行氫化反應,以製備氫化4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(H-MED)。First, weigh 7 mL of catalyst D (20-30 mesh) prepared in Preparation Example 4, which contains 4.0% Ru and 1.0% Rh. Afterwards, this catalyst was placed in a fixed-bed reactor, and 4,4'-methylenebis(2-methyl-6-ethylaniline) (MED ) for hydrogenation to prepare hydrogenated 4,4'-methylenebis(2-methyl-6-ethylaniline) (H-MED).

氫化反應條件如下:以四氫呋喃(THF)為溶劑,並加入5.0wt%的2-乙基-6-甲基苯胺(2E6M-aniline),4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(MED,

Figure 02_image012
)(購自雙邦)的濃度為10.0wt%,液體流速為7.20mL/h,反應溫度為132°C,反應壓力為70bar,氫氣流速為60-100mL/m。The hydrogenation reaction conditions are as follows: use tetrahydrofuran (THF) as solvent, and add 5.0wt% of 2-ethyl-6-methylaniline (2E6M-aniline), 4,4'-methylenebis(2-methyl- 6-Ethylaniline) (MED,
Figure 02_image012
) (purchased from Shuangbang) has a concentration of 10.0wt%, a liquid flow rate of 7.20mL/h, a reaction temperature of 132°C, a reaction pressure of 70bar, and a hydrogen flow rate of 60-100mL/m.

氣相層析分析儀的分析結果如下:4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(MED)的轉化率為100% (0.56%的單環氫化中間產物(H6MED)),氫化4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(H-MED)的產率大約為99%,其中自身偶合副產物的比例為0% (GC滯留時間在40分鐘)。本實施例所製備氫化4,4’-亞甲基雙(2-甲基-6-乙基苯胺)(H-MED)的選擇率為98.7%,結果載於表2。The analysis result of gas chromatography analyzer is as follows: 4,4'-methylenebis(2-methyl-6-ethylaniline) (MED) conversion rate is 100% (0.56% monocyclic hydrogenation intermediate product (H6MED)), the yield of hydrogenated 4,4'-methylenebis(2-methyl-6-ethylaniline) (H-MED) was about 99%, and the proportion of self-coupling by-products was 0% (GC retention time at 40 minutes). The selectivity of hydrogenated 4,4'-methylenebis(2-methyl-6-ethylaniline) (H-MED) prepared in this example was 98.7%, and the results are shown in Table 2.

實施例6Example 6

3,3’-3,3'- 二甲基Dimethyl -4,4--4,4- 二氨基二環己基甲烷Diaminodicyclohexylmethane (DMDC)(DMDC) 的製備及產物分析Preparation and product analysis

首先,秤取7mL由製備例4所製備的觸媒D (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT)進行氫化反應,以製備3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)。First, weigh 7 mL of catalyst D (20-30 mesh) prepared in Preparation Example 4, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst was placed in a fixed-bed reactor to treat 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT) in a continuous trickle-bed mode. Hydrogenation to produce 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC).

氫化反應條件如下:以四氫呋喃(THF)為溶劑,並加入5.0wt%的環己胺(cyclohexylamine,CHA),3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT,

Figure 02_image014
)(購自雙邦)的濃度為10.0wt%,液體流速為7.20mL/h,反應溫度為132°C,反應壓力為70bar,氫氣流速為60-100mL/m。The hydrogenation reaction conditions are as follows: use tetrahydrofuran (THF) as solvent, and add 5.0wt% cyclohexylamine (cyclohexylamine, CHA), 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT,
Figure 02_image014
) (purchased from Shuangbang) has a concentration of 10.0wt%, a liquid flow rate of 7.20mL/h, a reaction temperature of 132°C, a reaction pressure of 70bar, and a hydrogen flow rate of 60-100mL/m.

氣相層析分析儀的分析結果如下:3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT)的轉化率為100% (無單環氫化中間產物(H6MDT)),3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)的產率大約為97-98%,其中自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例大約為0.2-0.6% (GC滯留時間在26分鐘)。本實施例所製備3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)的選擇率為97.8%,結果載於表2。The analysis results of the gas chromatography analyzer are as follows: the conversion rate of 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT) is 100% (no monocyclic hydrogenation intermediate product (H6MDT)) , the yield of 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC) is about 97-98%, and the proportion of self-coupling by-products is 0% (GC retention time is 40 minutes ), the ratio of product and cyclohexylamine coupling by-product is about 0.2-0.6% (GC retention time at 26 minutes). The selectivity of 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC) prepared in this example was 97.8%, and the results are shown in Table 2.

實施例7Example 7

3,3’-3,3'- 二甲基Dimethyl -4,4--4,4- 二氨基二環己基甲烷Diaminodicyclohexylmethane (DMDC)(DMDC) 的製備及產物分析Preparation and product analysis

首先,秤取7mL由製備例4所製備的觸媒D (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT)進行氫化反應,以製備3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)。First, weigh 7 mL of catalyst D (20-30 mesh) prepared in Preparation Example 4, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst was placed in a fixed-bed reactor to treat 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT) in a continuous trickle-bed mode. Hydrogenation to produce 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC).

氫化反應條件如下:以四氫呋喃(THF)為溶劑,並加入5.0wt%的苯胺(aniline,AN),3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT,

Figure 02_image014
)(購自雙邦)的濃度為10.0wt%,液體流速為7.20mL/h,反應溫度為132°C,反應壓力為70bar,氫氣流速為60-80mL/m。The hydrogenation reaction conditions are as follows: use tetrahydrofuran (THF) as solvent, and add 5.0wt% aniline (aniline, AN), 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT,
Figure 02_image014
) (purchased from Shuangbang) has a concentration of 10.0wt%, a liquid flow rate of 7.20mL/h, a reaction temperature of 132°C, a reaction pressure of 70bar, and a hydrogen flow rate of 60-80mL/m.

氣相層析分析儀的分析結果如下:3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT)的轉化率為100% (無單環氫化中間產物(H6MDT)),3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)的產率大約為98%,其中自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例大約為0.3-0.5% (GC滯留時間在26分鐘)。本實施例所製備3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)的選擇率為98.1%,結果載於表2。The analysis results of the gas chromatography analyzer are as follows: the conversion rate of 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT) is 100% (no monocyclic hydrogenation intermediate product (H6MDT)) , the yield of 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC) is about 98%, and the proportion of self-coupling by-products is 0% (GC retention time is 40 minutes), The ratio of product to cyclohexylamine coupling by-product was about 0.3-0.5% (GC retention time at 26 minutes). The selectivity of 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC) prepared in this example was 98.1%, and the results are shown in Table 2.

實施例8Example 8

3,3’-3,3'- 二甲基Dimethyl -4,4--4,4- 二氨基二環己基甲烷Diaminodicyclohexylmethane (DMDC)(DMDC) 的製備及產物分析Preparation and product analysis

首先,秤取7mL由製備例4所製備的觸媒D (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT)進行氫化反應,以製備3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)。First, weigh 7 mL of catalyst D (20-30 mesh) prepared in Preparation Example 4, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst was placed in a fixed-bed reactor to treat 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT) in a continuous trickle-bed mode. Hydrogenation to produce 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC).

氫化反應條件如下:以四氫呋喃(THF)為溶劑,並加入5.0wt%的鄰甲苯胺(o-toluidine),3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT,

Figure 02_image014
)(購自雙邦)的濃度為10.0wt%,液體流速為7.20mL/h,反應溫度為132°C,反應壓力為70bar,氫氣流速為60-100mL/m。The hydrogenation reaction conditions are as follows: use tetrahydrofuran (THF) as solvent, and add 5.0wt% o-toluidine (o-toluidine), 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT,
Figure 02_image014
) (purchased from Shuangbang) has a concentration of 10.0wt%, a liquid flow rate of 7.20mL/h, a reaction temperature of 132°C, a reaction pressure of 70bar, and a hydrogen flow rate of 60-100mL/m.

氣相層析分析儀的分析結果如下:3,3’-二甲基-4,4’-二氨基二苯甲烷(MDT)的轉化率為100% (0.09%的單環氫化中間產物(H6MDT)),3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)的產率大約為97-98%,其中自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與鄰甲苯胺偶合副產物的比例大約為0.4~0.5% (GC滯留時間在26分鐘)。本實施例所製備3,3’-二甲基-4,4-二氨基二環己基甲烷(DMDC)的選擇率為97.5%,結果載於表2。The analytical results of the gas chromatography analyzer are as follows: 3,3'-dimethyl-4,4'-diaminodiphenylmethane (MDT) conversion rate of 100% (0.09% monocyclic hydrogenation intermediate product (H6MDT )), the yield of 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC) was about 97-98%, and the proportion of self-coupling by-products was 0% (GC retention time in 40 minutes), the ratio of product and o-toluidine coupling by-product is about 0.4 ~ 0.5% (GC retention time at 26 minutes). The selectivity of 3,3'-dimethyl-4,4-diaminodicyclohexylmethane (DMDC) prepared in this example was 97.5%, and the results are shown in Table 2.

實施例9Example 9

4,4’-4,4'- 二胺基二環己基甲烷Diaminodicyclohexylmethane (PACM)(PACM) 的製備及產物分析Preparation and product analysis

首先,秤取7mL由製備例4所製備的觸媒D (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst D (20-30 mesh) prepared in Preparation Example 4, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以四氫呋喃(THF)為溶劑,並加入5.0wt%的苯胺(aniline,AN),二胺基二苯甲烷(MDA)(MDA96

Figure 02_image007
)(購自雙邦)的濃度為10.0wt%,液體流速為6.3mL/h,反應溫度為115°C,反應壓力為70bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: use tetrahydrofuran (THF) as solvent, and add 5.0wt% aniline (aniline, AN), diaminodiphenylmethane (MDA) (MDA 96 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 10.0wt%, a liquid flow rate of 6.3mL/h, a reaction temperature of 115°C, a reaction pressure of 70bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率大約為93-95%,其中(trans, trans)-PACM的比例大約為20-22%。自身偶合副產物的比例為0% (GC滯留時間在40分鐘),產物與環己胺偶合副產物的比例大約為3.3-3.5% (GC滯留時間在25分鐘)。本實施例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率為95%。The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was about 93-95%, and the proportion of (trans, trans)-PACM was about 20-22%. The ratio of self-coupling by-products was 0% (GC retention time at 40 min), and the ratio of product to cyclohexylamine coupling by-product was about 3.3-3.5% (GC retention time at 25 min). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this example was 95%.

比較例3Comparative example 3

4,4’-4,4'- 二胺基二環己基甲烷Diaminodicyclohexylmethane (PACM)(PACM) 的製備及產物分析Preparation and product analysis

首先,秤取7mL由製備例4所製備的觸媒D (20-30mesh),其含有4.0%Ru與1.0%Rh。之後,將此觸媒置於固定床反應器中,以連續式滴流床(trickle-bed)模式對二胺基二苯甲烷(MDA)進行氫化反應,以製備4,4’-二胺基二環己基甲烷(PACM)。First, weigh 7 mL of catalyst D (20-30 mesh) prepared in Preparation Example 4, which contains 4.0% Ru and 1.0% Rh. Afterwards, the catalyst is placed in a fixed-bed reactor to hydrogenate diaminodiphenylmethane (MDA) in a continuous trickle-bed mode to produce 4,4'-diamino Dicyclohexylmethane (PACM).

氫化反應條件如下:以四氫呋喃(THF)為溶劑,二胺基二苯甲烷(MDA)(MDA96

Figure 02_image007
)(購自雙邦)的濃度為10.0wt%,液體流速為6.3mL/h,反應溫度為110-115°C,反應壓力為65-70bar,氫氣流速為80-100mL/m。The hydrogenation reaction conditions are as follows: with tetrahydrofuran (THF) as solvent, diaminodiphenylmethane (MDA) (MDA 96 ,
Figure 02_image007
) (purchased from Shuangbang) has a concentration of 10.0wt%, a liquid flow rate of 6.3mL/h, a reaction temperature of 110-115°C, a reaction pressure of 65-70bar, and a hydrogen flow rate of 80-100mL/m.

氣相層析分析儀的分析結果如下:二胺基二苯甲烷(MDA)的轉化率為100% (無單環氫化中間產物(H6MDA)),4,4’-二胺基二環己基甲烷(PACM)的產率大約為90%,其中(trans, trans)-PACM的比例大約為21%。自身偶合副產物的比例為8% (GC滯留時間在40分鐘)。本實施例所製備4,4’-二胺基二環己基甲烷(PACM)的選擇率為90%。 表2 實施例/ 比較例 觸媒 進料 選擇率(%) 中間產物(%) 轉化率(%) 產率 (%) 實施例5 D 10% MED/5% 2E6M-aniline/ THF 98.7 0.56 100 99.29 實施例6 D 10% MDT/5% CHA/THF 97.8 0 100 97.87 實施例7 D 10% MDT/5% aniline/THF 98.1 0 100 98.09 實施例8 D 10% MDT/5% o-toluidine/THF 97.5 0.09 100 97.54 實施例9 D 10% MDA/5% aniline/THF 95 0 100 95 比較例3 D 10% MDA/THF 90 0 100 90 The analytical results of the gas chromatography analyzer are as follows: the conversion rate of diaminodiphenylmethane (MDA) is 100% (no monocyclic hydrogenation intermediate product (H6MDA)), 4,4'-diaminodicyclohexylmethane The yield of (PACM) was about 90%, and the proportion of (trans, trans)-PACM was about 21%. The proportion of self-coupling by-products was 8% (GC retention time at 40 minutes). The selectivity of 4,4'-diaminodicyclohexylmethane (PACM) prepared in this example was 90%. Table 2 Example/Comparative example catalyst Feed Selection rate (%) mid product(%) Conversion rate(%) Yield(%) Example 5 D. 10% MED/5% 2E6M-aniline/ THF 98.7 0.56 100 99.29 Example 6 D. 10%MDT/5%CHA/THF 97.8 0 100 97.87 Example 7 D. 10% MDT/5% aniline/THF 98.1 0 100 98.09 Example 8 D. 10% MDT/5% o-toluidine/THF 97.5 0.09 100 97.54 Example 9 D. 10% MDA/5% aniline/THF 95 0 100 95 Comparative example 3 D. 10% MDA/THF 90 0 100 90

由表1的結果可看出,當氫化觸媒系統中僅添加非胺類溶劑(例如四氫呋喃(THF))或載體中的氧化鎂含量小於10%時(比較例1、2),會有較多的偶合副產物、較低的產品選擇率、或者尾氣中一氧化碳與甲烷氣體的含量偏高(毒化觸媒活性),造成氫氣回收困難與製程複雜度,增加投資與溶劑成本。然而,當氫化觸媒系統中添加的溶劑為有機胺類溶劑(例如環己胺或4,4’-二胺基二環己基甲烷)或提高載體中的氧化鎂含量(12%以上)時(實施例1-4),不僅其自身偶合副產物以及產物與環己胺的偶合副產物可大幅降低之外,尾氣中僅含有相當低比例的一氧化碳與甲烷氣體,並能有效提升4,4’-二胺基二環己基甲烷的選擇率達95%以上。As can be seen from the results in Table 1, when only non-amine solvents (such as tetrahydrofuran (THF)) are added in the hydrogenation catalyst system or the magnesium oxide content in the carrier is less than 10% (comparative examples 1, 2), there will be relatively Too many coupling by-products, low product selectivity, or high content of carbon monoxide and methane gas in the tail gas (poisoned catalyst activity), resulting in difficulties in hydrogen recovery and process complexity, increasing investment and solvent costs. However, when the solvent added in the hydrogenation catalyst system is an organic amine solvent (such as cyclohexylamine or 4,4'-diaminodicyclohexylmethane) or when the magnesium oxide content in the carrier is increased (more than 12%) ( Embodiment 1-4), not only its own coupling by-products and the coupling by-products of the product and cyclohexylamine can be greatly reduced, but also only contain a very low proportion of carbon monoxide and methane gas in the tail gas, and can effectively improve the 4,4' - The selectivity of diaminodicyclohexylmethane is over 95%.

由表2的結果可看出,當氫化觸媒系統中僅添加非胺類溶劑(例如四氫呋喃(THF))時(比較例3),產品選擇率明顯下降。然而,當氫化觸媒系統中除四氫呋喃之外,另添加有機胺類溶劑(例如苯胺、環己胺或鄰甲苯胺)時(實施例5-9),不僅其自身偶合副產物以及產物與環己胺的偶合副產物可降低之外,並能有效提升4,4’-二胺基二環己基甲烷衍生物的選擇率接近99%。It can be seen from the results in Table 2 that when only non-amine solvents (such as tetrahydrofuran (THF)) are added to the hydrogenation catalyst system (comparative example 3), the product selectivity drops significantly. However, when an organic amine solvent (such as aniline, cyclohexylamine or o-toluidine) is added in addition to tetrahydrofuran to the hydrogenation catalyst system (Example 5-9), not only the by-product itself but also the product and cyclo The coupling by-products of hexylamine can be reduced, and the selectivity of 4,4'-diaminodicyclohexylmethane derivatives can be effectively increased to close to 99%.

上述實施例之特徵有利於本技術領域中具有通常知識者理解本發明。本技術領域中具有通常知識者應理解可採用本發明作基礎,設計並變化其他製程與結構以完成上述實施例之相同目的及/或相同優點。本技術領域中具有通常知識者亦應理解,這些等效置換並未脫離本發明精神與範疇,並可在未脫離本發明之精神與範疇的前提下進行改變、替換、或更動。The features of the above-mentioned embodiments are helpful for those skilled in the art to understand the present invention. Those skilled in the art should understand that the present invention can be used as a basis to design and change other processes and structures to achieve the same purpose and/or the same advantages of the above-mentioned embodiments. Those skilled in the art should also understand that these equivalent replacements do not depart from the spirit and scope of the present invention, and can be changed, replaced, or modified without departing from the spirit and scope of the present invention.

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無。none.

Claims (18)

一種氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,包括:載體,包含氧化鋁以及氧化鎂,其中該氧化鎂於該載體中的重量百分比介於14%至25%之間;銠-釕活性層,負載於該載體的表面;以及溶劑,包括有機胺,其中該有機胺包括苯胺、環己胺、二環己胺、鄰甲苯胺、2-甲基苯胺、2-甲基環己胺、2,6-二甲基苯胺、2,6-二甲基環己胺、2-乙基-6-甲基苯胺、2-乙基-6-甲基環己胺、4,4’-二胺基二環己基甲烷衍生物、或其組合。 A catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives, comprising: a carrier comprising alumina and magnesia, wherein the weight percentage of the magnesia in the carrier is between 14% and 25% between; rhodium-ruthenium active layer, loaded on the surface of the carrier; and solvents, including organic amines, wherein the organic amines include aniline, cyclohexylamine, dicyclohexylamine, o-toluidine, 2-methylaniline, 2 -Methylcyclohexylamine, 2,6-dimethylaniline, 2,6-dimethylcyclohexylamine, 2-ethyl-6-methylaniline, 2-ethyl-6-methylcyclohexylamine , 4,4'-diaminodicyclohexylmethane derivatives, or a combination thereof. 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該氧化鎂的濃度由該載體的表層向內呈現漸減的梯度關係。 The catalyst composition for the hydrogenation of 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the concentration of the magnesium oxide presents a gradually decreasing gradient relationship from the surface layer of the carrier to the inside. 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該載體的比表面積介於150m2/g至250m2/g之間。 The catalyst composition for hydrogenation of 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the specific surface area of the carrier is between 150m 2 /g and 250m 2 /g. 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該載體的內部由該氧化鋁所構成,該載體的外部由氧化鎂鋁所構成。 The catalyst composition for hydrogenation of 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the interior of the carrier is made of the alumina, and the exterior of the carrier is made of magnesium aluminum oxide constitute. 如請求項第4項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該氧化鎂鋁中氧化鎂與氧化鋁的重量比介於2:1至1:2之間。 The catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives as described in item 4 of the claim, wherein the weight ratio of magnesium oxide to aluminum oxide in the magnesium aluminum oxide is between 2:1 and 1 : Between 2. 如請求項第4項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該氧化鎂鋁於該載體中的重量百分比介於20%至50%之間。 The catalyst composition for hydrogenation of 4,4'-diaminodiphenylmethane derivatives as described in item 4 of the claim, wherein the weight percentage of the magnesium aluminum oxide in the carrier is between 20% and 50% . 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該銠-釕活性層中銠與釕的重量比介於40:60至10:90之間。 The catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the weight ratio of rhodium to ruthenium in the rhodium-ruthenium active layer is between 40:60 to 10 : Between 90. 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該銠-釕活性層與該載體的重量比介於1:24至1:16之間。 The catalyst composition for the hydrogenation of 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the weight ratio of the rhodium-ruthenium active layer to the support is between 1:24 and 1: Between 16. 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該4,4’-二胺基二環己基甲烷衍生物具有化學式(I):
Figure 109146453-A0305-02-0031-1
其中R1、R2、R3與R4獨立地包括H、CH3、C2H5、或C3H7
The catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the 4,4'-diaminodicyclohexylmethane derivatives have the chemical formula (I) :
Figure 109146453-A0305-02-0031-1
Wherein R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 .
如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該溶劑更包括四氫呋喃(THF)。 The catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the solvent further includes tetrahydrofuran (THF). 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物,其中該溶劑不包括四氫呋喃、醇類、或醚類。 The catalyst composition for hydrogenating 4,4'-diaminodiphenylmethane derivatives as described in item 1 of the claim, wherein the solvent does not include tetrahydrofuran, alcohols, or ethers. 如請求項第1項所述的氫化4,4’-二胺基二苯甲烷 衍生物的觸媒組合物,其中該4,4’-二胺基二苯甲烷衍生物為取代或未取代的4,4’-二胺基二苯甲烷。 Hydrogenated 4,4'-diaminodiphenylmethane as described in claim item 1 A catalytic composition of derivatives, wherein the 4,4'-diaminodiphenylmethane derivative is substituted or unsubstituted 4,4'-diaminodiphenylmethane. 一種4,4’-二胺基二環己基甲烷衍生物的製備方法,包括:將如請求項第1項至第12項中任一項所述的氫化4,4’-二胺基二苯甲烷衍生物的觸媒組合物配置於反應器中;以及導入4,4’-二胺基二苯甲烷衍生物與氫氣於該反應器中,進行氫化反應,以製備4,4’-二胺基二環己基甲烷衍生物。 A method for preparing 4,4'-diaminodicyclohexylmethane derivatives, comprising: hydrogenating 4,4'-diaminodiphenyl as described in any one of claim items 1 to 12 The catalyst composition of methane derivatives is arranged in a reactor; and 4,4'-diaminodiphenylmethane derivatives and hydrogen are introduced into the reactor for hydrogenation reaction to prepare 4,4'-diamine dicyclohexylmethane derivatives. 如請求項第13項所述的4,4’-二胺基二環己基甲烷衍生物的製備方法,其中該反應器包括連續式反應器。 The method for preparing 4,4'-diaminodicyclohexylmethane derivatives as described in claim item 13, wherein the reactor comprises a continuous reactor. 如請求項第13項所述的4,4’-二胺基二環己基甲烷衍生物的製備方法,其中該反應器包括滴流床反應器、泡罩塔反應器、或環流反應器。 The preparation method of 4,4'-diaminodicyclohexylmethane derivatives as described in claim item 13, wherein the reactor comprises a trickle bed reactor, a bubble column reactor, or a loop reactor. 如請求項第13項所述的4,4’-二胺基二環己基甲烷衍生物的製備方法,其中該氫化反應的氫氣壓力介於60bar至80bar之間。 The method for preparing 4,4'-diaminodicyclohexylmethane derivatives as described in item 13 of the claim, wherein the hydrogen pressure of the hydrogenation reaction is between 60bar and 80bar. 如請求項第13項所述的4,4’-二胺基二環己基甲烷衍生物的製備方法,其中該氫化反應的溫度介於100℃至160℃之間。 The method for preparing 4,4'-diaminodicyclohexylmethane derivatives as described in item 13 of the claim, wherein the temperature of the hydrogenation reaction is between 100°C and 160°C. 如請求項第13項所述的4,4’-二胺基二環己基甲烷衍生物的製備方法,其中該4,4’-二胺基二苯甲烷衍生物具有化學式(II):
Figure 109146453-A0305-02-0033-3
其中R1、R2、R3與R4獨立地包括H、CH3、C2H5、或C3H7
The preparation method of 4,4'-diaminodicyclohexylmethane derivatives as described in item 13 of the claim, wherein the 4,4'-diaminodiphenylmethane derivatives have the chemical formula (II):
Figure 109146453-A0305-02-0033-3
Wherein R1, R2, R3 and R4 independently include H, CH 3 , C 2 H 5 , or C 3 H 7 .
TW109146453A 2019-12-31 2020-12-28 Catalyst composition for hydrogenating 4,4’-methylenedianiline derivatives and method for preparing 4,4’-methylene bis(cyclohexylamine) derivatives using the same TWI788750B (en)

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CN1461746A (en) * 2002-05-31 2003-12-17 德古萨股份公司 Method for hydrogenating aromatic amine by ruthenium catalyst on carrier
TW201619099A (en) * 2014-11-27 2016-06-01 財團法人工業技術研究院 Catalyst and method for hydrogenation of 4,4'-methylenedianiline

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1461746A (en) * 2002-05-31 2003-12-17 德古萨股份公司 Method for hydrogenating aromatic amine by ruthenium catalyst on carrier
TW201619099A (en) * 2014-11-27 2016-06-01 財團法人工業技術研究院 Catalyst and method for hydrogenation of 4,4'-methylenedianiline

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