TWI788600B - Polymethacrylate composition and optical device made therefrom, and display apparatus - Google Patents

Polymethacrylate composition and optical device made therefrom, and display apparatus Download PDF

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TWI788600B
TWI788600B TW108140427A TW108140427A TWI788600B TW I788600 B TWI788600 B TW I788600B TW 108140427 A TW108140427 A TW 108140427A TW 108140427 A TW108140427 A TW 108140427A TW I788600 B TWI788600 B TW I788600B
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styrene
maleic anhydride
weight
polymethacrylate composition
methacrylate
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TW202022036A (en
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謝尚儒
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奇美實業股份有限公司
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Priority to US16/699,094 priority Critical patent/US11111373B2/en
Priority to JP2019217681A priority patent/JP2020090667A/en
Priority to CN201911229583.4A priority patent/CN111269519A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • C08L33/12Homopolymers or copolymers of methyl methacrylate
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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Abstract

A polymethacrylate composition, an optical device made therefrom, and a display apparatus are provided. The polymethacrylate composition includes 50 to 85 parts by weight of methacrylate series polymer, 15 to 50 parts by weight of styrene series-maleic anhydride series copolymer, and an aromatic compound with phosphite group. The methacrylate series polymer includes methacrylate series monomer unit and acrylate series monomer unit, and has weight average molecular weight (Mw) of 20,000 to 200,000. The styrene series-maleic anhydride series copolymer includes from 65wt% to 85wt% of styrene series monomer unit, from 15wt% to 35wt% of maleic anhydride series monomer unit, and from 0 to 20wt% of second copolymerizable monomer unit. The content range of the aromatic compound with phosphite group is from 200ppm to 900ppm based on 100 parts by weight of the methacrylate series polymer and the styrene series-maleic anhydride series copolymer.

Description

聚甲基丙烯酸酯組成物及其所形成的光學元件與顯示裝置Polymethacrylate composition and its formed optical element and display device

本發明是有關於一種聚合物組成物,且特別是有關於一種聚甲基丙烯酸酯組成物及其所形成的光學元件與顯示裝置。The present invention relates to a polymer composition, and in particular to a polymethacrylate composition, an optical element and a display device formed therefrom.

聚甲基丙烯酸酯(polymethacrylate)為一種用途廣泛之聚合物,加工成型性、物性及機械性質方面皆有良好的評價,且其透光率與玻璃相當,成型品外觀良好,因此已成為目前最優良的高分子透明材料之一,並經常應用於各種光學元件或民生消費品,例如相機鏡頭、鏡片、光學膜片、汽車尾燈、看板…等。Polymethacrylate (polymethacrylate) is a polymer with a wide range of uses. It has good evaluations in terms of processability, physical properties and mechanical properties. Its light transmittance is equivalent to that of glass, and its molded products have a good appearance. Therefore, it has become the most One of the excellent polymer transparent materials, and is often used in various optical components or consumer goods, such as camera lenses, lenses, optical films, car taillights, billboards, etc.

近年來,隨著薄型輕量筆記型電腦之開發,對於如液晶顯示裝置等顯示裝置中的光學元件,在薄型化及高性能化要求也隨之增高。而且,隨著液晶顯示裝置的應用環境更為廣泛,光學元件還被要求需具備於高溫環境下之耐熱性,以及於高濕環境下之耐濕性等耐久性質。In recent years, with the development of thin and lightweight notebook computers, the requirements for thinner and higher performance optical components in display devices such as liquid crystal display devices have also increased. Moreover, as the application environments of liquid crystal display devices become more extensive, the optical elements are also required to have durability properties such as heat resistance in high-temperature environments and moisture resistance in high-humidity environments.

聚甲基丙烯酸酯雖具備優異光學性質及加工成型性,但耐熱性稍嫌不足。故如何使聚甲基丙烯酸酯同時具有良好的光學性質及耐熱性,乃為此領域極待改善的課題,此外,於後續加工成形時,高溫的熱製程容易使聚甲基丙烯酸酯組成物產生劣化或黃變的現象,甚至是出現外觀缺陷的問題,都會使聚甲基丙烯酸酯組成物無法充分地顯示出其原本良好的光學性質。Although polymethacrylate has excellent optical properties and processability, it is somewhat insufficient in heat resistance. Therefore, how to make polymethacrylate both have good optical properties and heat resistance is a subject that needs to be improved in this field. In addition, during subsequent processing and molding, high-temperature thermal processes are likely to cause polymethacrylate compositions to produce Deterioration or yellowing, or even appearance defects, will make the polymethacrylate composition unable to fully display its original good optical properties.

本發明提供一種聚甲基丙烯酸酯組成物、及一種由前述組成物所形成的光學元件,能兼具聚甲基丙烯酸酯組成物的耐熱性及光學性質以及一種具有前述光學元件的顯示裝置。The present invention provides a polymethacrylate composition and an optical element formed from the aforementioned composition, which can combine the heat resistance and optical properties of the polymethacrylate composition and a display device with the aforementioned optical element.

本發明的聚甲基丙烯酸酯組成物,包括50至85重量份的甲基丙烯酸酯系聚合物、15至50重量份的苯乙烯系-馬來酸酐系共聚物以及具亞磷酸酯基團的芳香族化合物。所述甲基丙烯酸酯系聚合物包括甲基丙烯酸酯系單體單元以及丙烯酸酯系單體單元且其重量平均分子量(Mw)為2萬至20萬。所述苯乙烯系-馬來酸酐系共聚物包括65wt%~85wt%的苯乙烯系單體單元、15wt%~35wt%的馬來酸酐系單體單元以及0~20wt%的第二可共聚合單體單元。所述甲基丙烯酸酯系聚合物與所述苯乙烯系-馬來酸酐系共聚物的總量為100重量份,所述具亞磷酸酯基團的芳香族化合物的含有量範圍為200ppm至900ppm。The polymethacrylate composition of the present invention comprises 50 to 85 parts by weight of methacrylate polymers, 15 to 50 parts by weight of styrene-maleic anhydride copolymers and phosphite group Aromatic compounds. The methacrylate polymer includes methacrylate monomer units and acrylate monomer units, and has a weight average molecular weight (Mw) of 20,000 to 200,000. The styrene-maleic anhydride copolymer comprises 65wt%~85wt% of styrene monomer units, 15wt%~35wt% of maleic anhydride monomer units and 0~20wt% of the second copolymerizable single unit. The total amount of the methacrylate polymer and the styrene-maleic anhydride copolymer is 100 parts by weight, and the content of the aromatic compound with a phosphite group is in the range of 200ppm to 900ppm .

在本發明的一實施例中,所述甲基丙烯酸酯系聚合物包括92wt%~99wt%的所述甲基丙烯酸酯系單體單元、1wt%~8wt%的所述丙烯酸酯系單體單元以及0~7wt%的第一可共聚合單體單元,且所述甲基丙烯酸酯系聚合物的重量平均分子量(Mw)為5萬至15萬。In one embodiment of the present invention, the methacrylate polymer comprises 92wt%~99wt% of the methacrylate monomer unit, 1wt%~8wt% of the acrylate monomer unit and 0~7wt% of the first copolymerizable monomer unit, and the weight average molecular weight (Mw) of the methacrylate polymer is 50,000 to 150,000.

在本發明的一實施例中,上述苯乙烯系-馬來酸酐系共聚物的苯乙烯系單體單元重量百分比與馬來酸酐系單體單元重量百分比的比值為1~8.5。In an embodiment of the present invention, the ratio of the weight percent of styrene-based monomer units to the weight percent of maleic anhydride-based monomer units of the above-mentioned styrene-maleic anhydride-based copolymer is 1-8.5.

在本發明的一實施例中,上述苯乙烯系-馬來酸酐系共聚物的重量平均分子量(Mw)為6萬至10萬。In an embodiment of the present invention, the weight average molecular weight (Mw) of the styrene-maleic anhydride copolymer is 60,000 to 100,000.

在本發明的一實施例中,上述苯乙烯系-馬來酸酐系共聚物的分子量分布指數(PDI)的範圍為1.5~2.05。In an embodiment of the present invention, the molecular weight distribution index (PDI) of the styrene-maleic anhydride copolymer ranges from 1.5 to 2.05.

在本發明的一實施例中,上述聚甲基丙烯酸酯組成物還抗氧化劑,其中抗氧化劑與具亞磷酸酯基團的芳香族化合物的含量比值範圍為1.1~10。In an embodiment of the present invention, the polymethacrylate composition is also antioxidant, wherein the content ratio of the antioxidant to the aromatic compound with phosphite groups is in the range of 1.1-10.

在本發明的一實施例中,上述聚甲基丙烯酸酯組成物還可包括500ppm至2000ppm的抗氧化劑。In an embodiment of the present invention, the polymethacrylate composition may further include 500 ppm to 2000 ppm of antioxidant.

在本發明的一實施例中,上述聚甲基丙烯酸酯組成物還可包括500ppm至2000ppm 的熱安定劑。In an embodiment of the present invention, the polymethacrylate composition may further include 500 ppm to 2000 ppm of heat stabilizer.

在本發明的一實施例中,上述聚甲基丙烯酸酯組成物還可包括紫外線吸收劑,其中紫外線吸收劑與具亞磷酸酯基團的芳香族化合物的含量比值範圍為10~300。In an embodiment of the present invention, the above-mentioned polymethacrylate composition may further include a UV absorber, wherein the content ratio of the UV absorber to the aromatic compound with phosphite groups ranges from 10 to 300.

在本發明的一實施例中,上述聚甲基丙烯酸酯組成物還可包括10000ppm至50000ppm的紫外線吸收劑,所述紫外線吸收劑的閃火點≧240°C。In an embodiment of the present invention, the above-mentioned polymethacrylate composition may further include 10000 ppm to 50000 ppm of an ultraviolet absorber, and the flash point of the ultraviolet absorber is ≧240°C.

在本發明的一實施例中,上述紫外線吸收劑選自由2-(4,6-雙-(2,4-二甲基苯基)-1,3,5-三嗪-2-基)-5-辛氧基酚、2,2’-亞甲基雙[6-(苯並三唑-2-基)- 4-叔辛基苯酚]、2-(4,6-二苯基-1,3,5-三嗪-2-基)-5-[(己基)氧基]-苯酚、2,2’,4,4’-四羥二苯基酮、3-[(2-氰基-3,3-二苯丙烯醯基)氧]-2,2-雙{[(2-氰基-3,3-二苯丙烯醯基)氧]甲基}丙基 2-氰基-3,3-二苯丙烯酸酯、2-(2H-苯並三唑-2-基)-6-十二烷基-4-甲基苯酚、2-(2’-羥基-3',5'-二戊基苯基)苯並三唑所組成之群組的至少其中之一。本發明的光學元件則是由如上所述的聚甲基丙烯酸酯組成物所形成。In one embodiment of the present invention, the above-mentioned ultraviolet absorber is selected from 2-(4,6-bis-(2,4-dimethylphenyl)-1,3,5-triazin-2-yl)- 5-octyloxyphenol, 2,2'-methylenebis[6-(benzotriazol-2-yl)-4-tert-octylphenol], 2-(4,6-diphenyl-1 ,3,5-Triazin-2-yl)-5-[(hexyl)oxy]-phenol, 2,2',4,4'-tetrahydroxybenzophenone, 3-[(2-cyano -3,3-diphenylacryloyl)oxy]-2,2-bis{[(2-cyano-3,3-diphenylacryloyl)oxy]methyl}propyl 2-cyano-3 ,3-diphenylacrylate, 2-(2H-benzotriazol-2-yl)-6-dodecyl-4-methylphenol, 2-(2'-hydroxy-3',5'- At least one of the group consisting of dipentylphenyl)benzotriazole. The optical element of the present invention is formed of the above-mentioned polymethacrylate composition.

在本發明的一實施例中,上述光學元件為選自由光學板、光學片以及光學膜所組成群組中的至少其中之一。In an embodiment of the present invention, the optical element is at least one selected from the group consisting of an optical plate, an optical sheet, and an optical film.

本發明的顯示裝置,包括如上所述的光學元件,所述顯示裝置為選自由電視機、數位相機、數位攝影機、數位相框、行動電話、筆記型個人電腦、移動計算機、用於電腦等的螢幕、可攜式遊戲機、可攜式信息終端機、音頻再生裝置、遊戲機以及車用顯示器所組成群組中的至少其中之一。The display device of the present invention includes the above-mentioned optical element, and the display device is selected from a TV, a digital camera, a digital video camera, a digital photo frame, a mobile phone, a notebook personal computer, a mobile computer, a screen for a computer, etc. , a portable game machine, a portable information terminal, an audio reproduction device, a game machine, and a vehicle display at least one of the group.

基於上述,本發明的聚甲基丙烯酸酯組成物具有特定組成且這些組成具有特定的比例,所以能同時具有優異的耐熱性、熱安定性與光學性質,因此可應用於光學元件並具有低霧度與低黃色度的優異光學性質。具有上述光學元件的顯示裝置,同樣具有顯示方面優異的效果。Based on the above, the polymethacrylate composition of the present invention has a specific composition and these compositions have a specific ratio, so it can have excellent heat resistance, thermal stability and optical properties at the same time, so it can be applied to optical elements and has low fog Excellent optical properties with low yellowness and low yellowness. A display device having the above-mentioned optical element also has an excellent display effect.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific examples are given and described in detail as follows.

以下,將詳細描述本發明的實施例。然而,這些實施例為例示性,且本發明揭露不限於此。Hereinafter, embodiments of the present invention will be described in detail. However, these embodiments are illustrative, and the present disclosure is not limited thereto.

在本發明的一實施例中,聚甲基丙烯酸酯組成物包括50至85重量份的甲基丙烯酸酯系聚合物、15至50重量份的苯乙烯系-馬來酸酐系共聚物以及具亞磷酸酯基團的芳香族化合物。所述甲基丙烯酸酯系聚合物包括甲基丙烯酸酯系單體單元以及丙烯酸酯系單體單元且其重量平均分子量(Mw)為 2萬至20萬。所述苯乙烯系-馬來酸酐系共聚物包括65wt%~85wt%的苯乙烯系單體單元、15wt%~35wt%的馬來酸酐系單體單元以及0~20wt%的第二可共聚合單體單元。所述具亞磷酸酯基團的芳香族化合物的含有量範圍為200ppm至900ppm。In one embodiment of the present invention, the polymethacrylate composition includes 50 to 85 parts by weight of methacrylate polymer, 15 to 50 parts by weight of styrene-maleic anhydride copolymer and Aromatic compounds with phosphate groups. The methacrylate polymer includes methacrylate monomer units and acrylate monomer units and has a weight average molecular weight (Mw) of 20,000 to 200,000. The styrene-maleic anhydride copolymer comprises 65wt%~85wt% of styrene monomer units, 15wt%~35wt% of maleic anhydride monomer units and 0~20wt% of the second copolymerizable single unit. The content of the aromatic compound with phosphite groups ranges from 200ppm to 900ppm.

甲基丙烯酸酯系聚合物Methacrylate polymer

甲基丙烯酸酯系聚合物主要是由以甲基丙烯酸酯系單體為主的單體混合物所聚合而成。在一實施例中,甲基丙烯酸酯系聚合物是由含有甲基丙烯酸酯系單體及丙烯酸酯系單體之混合物所聚合而成,其重量平均分子量(Mw)為2萬至20萬,例如是5萬至15萬、或是7萬至11萬;較佳地,甲基丙烯酸酯系聚合物是由含有甲基丙烯酸酯系單體、丙烯酸酯系單體以及第一可共聚合單體之混合物所聚合而成。Methacrylate polymers are mainly polymerized from monomer mixtures mainly composed of methacrylate monomers. In one embodiment, the methacrylate polymer is polymerized from a mixture of methacrylate monomers and acrylate monomers, and its weight average molecular weight (Mw) is 20,000 to 200,000. For example, it is 50,000 to 150,000, or 70,000 to 110,000; preferably, the methacrylate polymer is composed of a methacrylate monomer, an acrylate monomer and a first copolymerizable monomer. aggregated from a mixture of bodies.

甲基丙烯酸酯系單體的具體例包含但不限於:甲基丙烯酸甲酯(methyl methacrylate)、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸正丁酯(n-butyl methacrylate)、甲基丙烯酸戊酯、甲基丙烯酸環己酯、甲基丙烯酸庚酯、甲基丙烯酸正辛酯(n-octyl methacrylate)、甲基丙烯酸十八烷基酯、甲基丙烯酸苯酯、甲基丙烯酸苯甲酯或甲基丙烯酸-2-乙基己酯(2-ethylhexyl methacrylate)等,且上述單體可以單獨或混合使用。Specific examples of methacrylate monomers include, but are not limited to: methyl methacrylate (methyl methacrylate), ethyl methacrylate, propyl methacrylate, n-butyl methacrylate (n-butyl methacrylate), Amyl methacrylate, cyclohexyl methacrylate, heptyl methacrylate, n-octyl methacrylate, octadecyl methacrylate, phenyl methacrylate, methacrylic acid Benzyl ester or 2-ethylhexyl methacrylate (2-ethylhexyl methacrylate), etc., and the above monomers can be used alone or in combination.

丙烯酸酯系單體的具體例包含但不限於:丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸丁酯、丙烯酸戊酯、丙烯酸正己酯、丙烯酸環己酯、丙烯酸庚酯、丙烯酸十二烷基酯、丙烯酸苯酯、丙烯酸苯甲酯、丙烯酸-2-乙基己酯(2-ethylhexyl acrylate)、丙烯酸十八酯等。上述單體可以單獨或混合使用。Specific examples of acrylate monomers include, but are not limited to: methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, n-hexyl acrylate, cyclohexyl acrylate, heptyl acrylate, dodecyl acrylate Base ester, phenyl acrylate, benzyl acrylate, 2-ethylhexyl acrylate (2-ethylhexyl acrylate), octadecyl acrylate, etc. The above-mentioned monomers may be used alone or in combination.

上述第一可共聚合單體的具體例包含但不限於:(1)不飽和羧酸系單體,例如但不限於丙烯酸、甲基丙烯酸、馬來酸、衣康酸(itaconic acid)、檸康(citraconic)酸、或烏頭(aconitic)酸等;(2)馬來醯亞胺系單體,例如但不限於馬來醯亞胺、氮-甲基馬來醯亞胺、氮-異丙基馬來醯亞胺、氮-丁基馬來醯亞胺、氮-己基馬來醯亞胺、氮-辛基馬來醯亞胺、氮-十二基馬來醯亞胺、氮-環己基馬來醯亞胺、氮-苯基馬來醯亞胺、氮-2,3-甲苯基馬來醯亞胺、氮-2,4-甲苯基馬來醯亞胺、氮-2,3-乙苯基馬來醯亞胺、氮-2,4-乙苯基馬來醯亞胺、氮-2,3-丁苯基馬來醯亞胺、氮-2,4-丁苯基馬來醯亞胺、氮-2,6-甲苯基馬來醯亞胺、氮-2,3-氯苯基馬來醯亞胺、氮-2,4-氯苯基馬來醯亞胺、氮-2,3-溴苯基馬來醯亞胺、氮-2,4-溴苯基馬來醯亞胺等;(3)含丙烯基的化合物單體,例如但不限於丙烯醯胺(acrylamide)、丙烯腈(acrylonitrile)、α-甲基丙烯腈、烯丙基環氧丙基醚(allyl glycidyl ether)或(甲基)丙烯酸環氧丙酯(glycidyl (meth)acrylate);(4)含乙烯基的化合物單體,例如但不限於醋酸乙烯酯(vinyl acetate)或氯乙烯(chloroethene);(5)苯乙烯系單體,例如但不限於苯乙烯、2-氯苯乙烯、4-氯苯乙烯、溴苯乙烯、乙烯基甲苯(vinyl toluene)、α-甲基苯乙烯(α-methylstyrene)、對-第三丁基苯乙烯、對-甲基苯乙烯、鄰-甲基苯乙烯、間-甲基苯乙烯、2, 4-二甲基苯乙烯、乙基苯乙烯等。上述單體可以單獨或混合使用。Specific examples of the first copolymerizable monomer include, but are not limited to: (1) unsaturated carboxylic acid monomers, such as but not limited to acrylic acid, methacrylic acid, maleic acid, itaconic acid, citric acid citraconic acid, or aconitic acid, etc.; (2) maleimide-based monomers, such as but not limited to maleimide, nitrogen-methylmaleimide, nitrogen-isopropyl arylmaleimide, nitrogen-butylmaleimide, nitrogen-hexylmaleimide, nitrogen-octylmaleimide, nitrogen-dodecylmaleimide, nitrogen-cyclic Hexylmaleimide, nitrogen-phenylmaleimide, nitrogen-2,3-tolylmaleimide, nitrogen-2,4-tolylmaleimide, nitrogen-2,3 -Ethylphenylmaleimide, nitrogen-2,4-ethylphenylmaleimide, nitrogen-2,3-butylphenylmaleimide, nitrogen-2,4-butylphenylmaleimide Nitrogenimide, Nitrogen-2,6-Tolylmaleimide, Nitrogen-2,3-Chlorophenylmaleimide, Nitrogen-2,4-Chlorophenylmaleimide, Nitrogen -2,3-bromophenylmaleimide, nitrogen-2,4-bromophenylmaleimide, etc.; (3) propenyl-containing compound monomers, such as but not limited to acrylamide ), acrylonitrile, α-methacrylonitrile, allyl glycidyl ether or glycidyl (meth)acrylate; (4) containing Vinyl compound monomers, such as but not limited to vinyl acetate or chloroethene; (5) styrenic monomers, such as but not limited to styrene, 2-chlorostyrene, 4-chloro Styrene, bromostyrene, vinyl toluene, α-methylstyrene, p-tert-butylstyrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, 2,4-dimethylstyrene, ethylstyrene, etc. The above-mentioned monomers may be used alone or in combination.

較佳地,所述甲基丙烯酸酯系聚合物包括甲基丙烯酸酯系單體單元、丙烯酸酯系單體單元及第一可共聚合單體單元。此處所稱「單體單元」是指前述的甲基丙烯酸酯系單體、丙烯酸酯系單體或第一可共聚合單體經聚合反應形成的重複結構。Preferably, the methacrylate polymer includes a methacrylate monomer unit, an acrylate monomer unit and a first copolymerizable monomer unit. The term "monomer unit" here refers to the repeating structure formed by the polymerization reaction of the aforementioned methacrylate monomer, acrylate monomer or first copolymerizable monomer.

在一實施例中,所述甲基丙烯酸酯系聚合物含有92重量百分比(wt%)~99wt%的甲基丙烯酸酯系單體單元以及1wt%~8wt%的丙烯酸酯系單體單元。此外,所述甲基丙烯酸酯系聚合物還可視需要包含0~7wt%的第一可共聚合單體單元。In one embodiment, the methacrylate polymer contains 92% by weight (wt%)-99wt% of methacrylate-based monomer units and 1wt%-8wt% of acrylate-based monomer units. In addition, the methacrylate polymer may optionally include 0-7 wt% of the first copolymerizable monomer unit.

在另一實施例中,所述甲基丙烯酸酯系聚合物的丙烯酸酯系單體單元的含量為2wt%~6wt%,例如是3wt%~6wt%、3.5wt%~ 5.5wt%或是4wt%~5.5wt%。In another embodiment, the content of the acrylate monomer unit of the methacrylate polymer is 2wt%~6wt%, such as 3wt%~6wt%, 3.5wt%~5.5wt%, or 4wt% %~5.5wt%.

在一實施例中,所述甲基丙烯酸酯系聚合物的重量平均分子量(Mw)為5萬至15萬,例如是6萬至14萬或是7萬至13萬。In one embodiment, the weight average molecular weight (Mw) of the methacrylate polymer is 50,000 to 150,000, such as 60,000 to 140,000 or 70,000 to 130,000.

在另一實施例中,所述甲基丙烯酸酯系聚合物的重量平均分子量(Mw)為7萬至9.5萬,例如是7.5萬至9.5萬、8萬至9.5萬、8.5萬至9.5萬。In another embodiment, the weight average molecular weight (Mw) of the methacrylate polymer is 70,000-95,000, such as 75,000-95,000, 80,000-95,000, 85,000-95,000.

所述甲基丙烯酸酯系聚合物可以使用溶液或塊狀聚合法製備,且較佳是在溶劑存在下進行聚合反應,以避免因粗製聚合物的黏度上升而使聚合反應難以控制的情形。甲基丙烯酸酯系聚合物的黏度通常是以固含量表示,溶劑的用量需調整至使粗製聚合物之固含量低於50 wt%,或較佳是低於40 wt%。The methacrylate polymer can be prepared by a solution or block polymerization method, and the polymerization reaction is preferably carried out in the presence of a solvent to avoid difficult control of the polymerization reaction due to the increase in the viscosity of the crude polymer. The viscosity of the methacrylate polymer is usually represented by the solid content, and the amount of solvent used should be adjusted so that the solid content of the crude polymer is lower than 50 wt%, or preferably lower than 40 wt%.

上述溶劑的沸點與欲進行聚合反應的主要單體的沸點相近的話,溶劑與單體所形成的混合物會具有較狹窄的沸點範圍,因此能減低在循環回送之混合物內混入污染物的機會,同時免去對循環回送之單體及溶劑混合物再進行中間分餾的步驟。舉例來說,可選用與甲基丙烯酸酯系單體之沸點相近的溶劑,較佳地,溶劑是具有40°C至225°C的沸點;更佳地,是具有60°C至150°C的沸點。上述溶劑的具體例包含但不限於:己烷、庚烷、辛烷、苯、甲苯、對二甲苯、鄰二甲苯、間二甲苯、乙苯、環己烷、環癸烷、異辛烷,或者各種低沸點之烴類或芳香族烴類溶劑。前述溶劑可以單獨使用或混合使用。If the boiling point of the above-mentioned solvent is close to that of the main monomer to be polymerized, the mixture formed by the solvent and the monomer will have a narrower boiling point range, thereby reducing the chance of contamination in the recycled mixture, and at the same time The step of intermediate fractionation for the recycled monomer and solvent mixture is eliminated. For example, a solvent with a boiling point close to that of the methacrylate monomer can be selected. Preferably, the solvent has a boiling point of 40°C to 225°C; more preferably, it has a boiling point of 60°C to 150°C boiling point. Specific examples of the above-mentioned solvents include, but are not limited to: hexane, heptane, octane, benzene, toluene, p-xylene, o-xylene, m-xylene, ethylbenzene, cyclohexane, cyclodecane, isooctane, Or various low boiling hydrocarbon or aromatic hydrocarbon solvents. The aforementioned solvents may be used alone or in combination.

甲基丙烯酸酯系聚合物之聚合反應是透過自由基起始劑來引發,所述自由基起始劑並無特定限制,具體例包含但不限於:(1)偶氮類化合物:如2,2’-偶氮雙異丁腈[2,2’-azobis- (isobutyronitrile),簡稱為AIBN]、2,2’-偶氮雙(2-甲基丁腈) [2,2’-azobis-(2-methylbutyronitrile),簡稱為AMBN]、2,2’-偶氮雙(2,4-二甲基戊腈) [2,2’-azobis-(2,4-dimethylvaleronitrile),簡稱為ADVN]等;(2)過氧化二醯(diacyl peroxides)類化合物:如過氧化二月桂醯(dilauroyl peroxide)、過氧化二十醯(decanoyl peroxide)、過氧化二苯甲醯(dibenzoyl peroxide,簡稱為BPO)等;(3)過氧化二烷(dialkyl peroxides)類化合物:如2,5-二甲基-2,5-第三丁基過氧己烷[2,5-dimethyl-2,5-di-(t-butylperoxy)hexane]、過氧化二異丙苯(dicumyl peroxide)、1,3-雙(第三丁基過氧異丙基)苯[1,3-bis-(t-butyl peroxy isopropyl)benzene]等;(4)過氧化酯(peroxyesters)類化合物:如第三丁基過氧新戊酸酯(t-butylperoxypivalate)、2,5-二甲基-2,5-二(2-乙基己醯過氧)己烷[2,5-dimethyl-2,5-di(2-ethyl hexanoylperoxy) hexane]等;(5)過氧化碳酸酯(peroxycarbonates)類化合物:如2-乙基己基第三戊基過氧化碳酸酯(tert-amylperoxy 2-ethylhexyl carbonate)、2-乙基己基第三丁基過氧化碳酸酯(tert-butylperoxy 2-ethylhexyl carbonate)等;(6)過氧化二碳酸酯(peroxydicarbonates)類化合物:如二肉豆蔻基過氧化二碳酸酯(dimyristyl peroxydicarbonate)、二(4-第三丁基環己基)過氧化二碳酸酯[di(4-tert-butylcyclohexyl peroxydicarbonate)]等;(7)過氧酮縮醇(peroxyketal)類化合物:如1,1-二(第三丁基過氧化)3,3,5-三甲基環己烷 [1,1-di(tert-butylperoxy)-3,3,5-trimethylcyclohexane]、2,2-二(4,4-二(第三丁基過氧化)環己基)丙烷[2,2-di(4,4-di(tert-butyl peroxy)cyclohexyl) propane]等;(8)過氧化氫(hydroperoxides)類化合物:如第三丁基過氧化氫(t-butyl hydroperoxide)、異丙基異丙苯基過氧化氫(isopropylcumyl hydroperoxide)等;(9)其他:2,3-二甲基-2,3-二苯基丁烷(2,3-dimethyl-2,3-diphenyl-butane)、過硫酸鉀(potassium persulfate)、過硫酸鈉(sodium persulfate)、過硫酸銨(ammonium persulfate)等。較佳地,所述自由基起始劑是2,2’-偶氮雙異丁基腈。以饋入之單體混合物的總量為100重量份計,所述自由基起始劑之使用量可為0.01至1重量份,較佳地為0.03至0.5重量份,更佳地為0.07至0.1重量份。The polymerization reaction of the methacrylate polymer is initiated by a free radical initiator, and the free radical initiator is not particularly limited, and specific examples include but are not limited to: (1) Azo compounds: such as 2, 2'-Azobisisobutyronitrile [2,2'-azobis- (isobutyronitrile), referred to as AIBN], 2,2'-azobis (2-methylbutyronitrile) [2,2'-azobis- (2-methylbutyronitrile), referred to as AMBN], 2,2'- azobis (2,4-dimethylvaleronitrile) [2,2'-azobis-(2,4-dimethylvaleronitrile), referred to as ADVN] etc.; (2) diacyl peroxides compounds: such as dilauroyl peroxide, decanoyl peroxide, dibenzoyl peroxide (BPO for short) ), etc.; (3) dialkyl peroxides compounds: such as 2,5-dimethyl-2,5-tertiary butylperoxyhexane [2,5-dimethyl-2,5-di -(t-butylperoxy)hexane], dicumyl peroxide (dicumyl peroxide), 1,3-bis(tertiary butylperoxyisopropyl) benzene[1,3-bis-(t-butyl peroxy isopropyl ) benzene], etc.; (4) peroxyesters compounds: such as t-butylperoxypivalate (t-butylperoxypivalate), 2,5-dimethyl-2,5-bis(2- Ethylhexyl peroxy) hexane [2,5-dimethyl-2,5-di(2-ethyl hexanoylperoxy) hexane], etc.; (5) peroxycarbonates (peroxycarbonates) compounds: such as 2-ethylhexyl Tert-amylperoxy 2-ethylhexyl carbonate, 2-ethylhexyl tert-butyl peroxycarbonate (tert-butylperoxy 2-ethylhexyl carbonate), etc.; (6) peroxydicarbonate (peroxydicarbonates) compounds: such as dimyristyl peroxydicarbonate (dimyristyl peroxydicarbonate), di(4-tert-butylcyclohexyl) peroxydicarbonate [di(4-tert-butylcyclohexyl peroxydicarbonate)], etc.; (7) peroxyketal Alcohol (peroxyketal) compounds: such as 1,1-di(tert-butylperoxy) 3,3,5-trimethylcyclohexane [1,1-di(tert-butylperoxy)-3,3,5 -trimethylcyclohexane], 2,2-bis(4,4-bis(tert-butyl peroxy)cyclohexyl) propane [2,2-di(4,4-di(tert-butyl peroxy)cyclohexyl) propane], etc. ; (8) Hydroperoxides: such as t-butyl hydroperoxide, isopropylcumyl hydroperoxide, etc.; (9) Others: 2 ,3-Dimethyl-2,3-diphenylbutane (2,3-dimethyl-2,3-diphenyl-butane), potassium persulfate (potassium persulfate), sodium persulfate (sodium persulfate), persulfate Ammonium (ammonium persulfate), etc. Preferably, the free radical initiator is 2,2'-azobisisobutylnitrile. Based on 100 parts by weight of the total amount of the monomer mixture fed in, the usage amount of the free radical initiator can be 0.01 to 1 part by weight, preferably 0.03 to 0.5 parts by weight, more preferably 0.07 to 0.07 parts by weight. 0.1 parts by weight.

用於製備甲基丙烯酸酯系聚合物之聚合反應可於常溫下進行,但為提昇聚合速度,可以將反應系統加熱。一般之反應溫度約為5°C至200°C,較佳之反應溫度為20°C至130°C,更佳之反應溫度為30°C至100°C。聚合反應的過程中可依需要添加鏈轉移劑,以利於控制分子量;所述鏈轉移劑例如但不限於:正-十二烷基硫醇(n-dodecyl mercaptan,簡稱NDM)、硬脂醯基硫醇(stearyl mercaptan)、第三-十二烷基硫醇(t-dodecyl mercaptan,簡稱TDM)、正-丙基硫醇、正-辛基硫醇、第三-辛基硫醇、第三-壬基硫醇或萜品油烯(terpinolene)等。The polymerization reaction for preparing methacrylate polymer can be carried out at normal temperature, but in order to increase the polymerization speed, the reaction system can be heated. The general reaction temperature is about 5°C to 200°C, the preferred reaction temperature is 20°C to 130°C, and the more preferred reaction temperature is 30°C to 100°C. During the polymerization reaction, a chain transfer agent can be added as needed to facilitate the control of molecular weight; the chain transfer agent is for example but not limited to: n-dodecyl mercaptan (n-dodecyl mercaptan, NDM for short), stearyl Mercaptan (stearyl mercaptan), t-dodecyl mercaptan (t-dodecyl mercaptan, TDM for short), n-propyl mercaptan, n-octyl mercaptan, third-octyl mercaptan, third - Nonylmercaptan or terpinolene, etc.

苯乙烯系Styrene -- 馬來酸酐系共聚物Maleic anhydride copolymer

苯乙烯系-馬來酸酐系共聚物為由包含苯乙烯系單體、馬來酸酐系單體與第二可共聚合單體共聚而得的任何聚合物,例如直鏈或支鏈無規共聚物、直鏈或支鏈嵌段共聚物、或其混合物。A styrenic-maleic anhydride copolymer is any polymer comprising a styrenic monomer, a maleic anhydride monomer, and a second copolymerizable monomer, such as linear or branched random copolymers compounds, linear or branched block copolymers, or mixtures thereof.

在一實施例中,苯乙烯系-馬來酸酐系共聚物是由含有苯乙烯系單體、馬來酸酐系單體以及第二可共聚合單體之混合物所聚合而成。In one embodiment, the styrene-maleic anhydride copolymer is polymerized from a mixture comprising a styrene monomer, a maleic anhydride monomer, and a second copolymerizable monomer.

上述馬來酸酐系單體可單獨或混合使用,且馬來酸酐系單體例如但不限於馬來酸酐、衣康(itaconic)酸酐、檸康(citraconic)酸酐,或烏頭(aconitic)酸酐等。較佳地,所述馬來酸酐系單體為馬來酸酐。The above-mentioned maleic anhydride-based monomers can be used alone or in combination, and the maleic anhydride-based monomers are, for example but not limited to, maleic anhydride, itaconic anhydride, citraconic anhydride, or aconitic anhydride. Preferably, the maleic anhydride-based monomer is maleic anhydride.

上述苯乙烯系單體可單獨或混合使用,且苯乙烯系單體例如但不限於苯乙烯、(1)經鹵素取代的苯乙烯例如但不限於2-氯苯乙烯、4-氯苯乙烯或溴苯乙烯等;(2)經烷基取代的苯乙烯類例如但不限於乙烯基甲苯(vinyl toluene)、α-甲基苯乙烯(α-methylstyrene)、對-第三丁基苯乙烯、對-甲基苯乙烯、鄰-甲基苯乙烯、間-甲基苯乙烯、2, 4-二甲基苯乙烯、乙基苯乙烯等。於一實施例中,苯乙烯系單體是選自由苯乙烯、經鹵素取代的苯乙烯與經烷基取代的苯乙烯所組成的族群中至少一者。於一實施例中,苯乙烯系單體是選自由苯乙烯與α-甲基苯乙烯所組成的族群中至少一者。The above-mentioned styrenic monomers can be used alone or in combination, and styrenic monomers such as but not limited to styrene, (1) halogen-substituted styrene such as but not limited to 2-chlorostyrene, 4-chlorostyrene or Bromostyrene, etc.; (2) Alkyl-substituted styrenes such as but not limited to vinyl toluene (vinyl toluene), α-methylstyrene (α-methylstyrene), p-tertiary butylstyrene, p- -Methylstyrene, o-methylstyrene, m-methylstyrene, 2,4-dimethylstyrene, ethylstyrene, etc. In one embodiment, the styrenic monomer is at least one selected from the group consisting of styrene, halogen-substituted styrene, and alkyl-substituted styrene. In one embodiment, the styrenic monomer is at least one selected from the group consisting of styrene and α-methylstyrene.

用於聚合苯乙烯系-馬來酸酐系共聚物的第二可共聚合單體可單獨或混合使用,且第二可共聚合單體例如但不限於選自如同上述用於甲基丙烯酸酯系聚合物的甲基丙烯酸酯系單體以及丙烯酸酯系單體所組成之一族群,所以不再贅述。The second copolymerizable monomers for polymerizing styrene-maleic anhydride copolymers can be used alone or in combination, and the second copolymerizable monomers are, for example but not limited to, selected from the group as described above for methacrylate The methacrylate-based monomer and the acrylate-based monomer of the polymer constitute a group, so details will not be repeated here.

較佳地,苯乙烯系-馬來酸酐系共聚物包括苯乙烯系單體單元、馬來酸酐系單體單元以及第二可共聚合單體單元。此處所稱「單體單元」是指前述的苯乙烯系單體、馬來酸酐系單體或第二可共聚合單體經聚合反應形成的重複結構。因此,苯乙烯系單體單元是來自上述苯乙烯系單體,馬來酸酐系單體單元是來自上述馬來酸酐系單體,第二可共聚合單體單元是來自上述第二可共聚合單體。Preferably, the styrene-maleic anhydride copolymer includes styrene monomer units, maleic anhydride monomer units and a second copolymerizable monomer unit. The term "monomer unit" here refers to the repeating structure formed by the polymerization reaction of the aforementioned styrene-based monomer, maleic anhydride-based monomer or the second copolymerizable monomer. Accordingly, the styrenic monomer unit is derived from the above-mentioned styrene-based monomer, the maleic anhydride-based monomer unit is derived from the above-mentioned maleic anhydride-based monomer, and the second copolymerizable monomer unit is derived from the above-mentioned second copolymerizable monomer unit. monomer.

在一實施例中,苯乙烯系-馬來酸酐系共聚物包括65wt%~85wt%的苯乙烯系單體單元、15wt%~35wt%的馬來酸酐系單體單元以及0~20wt%的第二可共聚合單體單元。In one embodiment, the styrene-maleic anhydride copolymer comprises 65wt%~85wt% of styrene monomer units, 15wt%~35wt% of maleic anhydride monomer units and 0~20wt% of Two copolymerizable monomer units.

在另一實施例中,所述苯乙烯系-馬來酸酐系共聚物中的苯乙烯系單體單元的含量為65wt%~85wt%;較佳為65wt%~ 81wt%;更佳為66wt%~ 77wt%,當苯乙烯系單體單元的含量高於65wt%時,將使得具有含有此種苯乙烯系單體單元含量之苯乙烯系-馬來酸酐系共聚物的聚甲基丙烯酸酯組成物具有良好的透光率(T%)、霧度(HAZE)及黃色度(YI)表現;當苯乙烯系單體單元的含量在85wt%以下時,將使苯乙烯系-馬來酸酐系共聚物中馬來酸酐系單體單元的含量在15wt%以上,因此,含有此種苯乙烯系-馬來酸酐系共聚物的聚甲基丙烯酸酯組成物可具有良好的耐熱性(玻璃轉移溫度,Tg)。In another embodiment, the content of the styrene monomer unit in the styrene-maleic anhydride copolymer is 65wt%~85wt%; preferably 65wt%~81wt%; more preferably 66wt% ~ 77wt%, when the content of styrene-based monomer units is higher than 65wt%, it will make the polymethacrylate composition of styrene-maleic anhydride copolymers containing such styrene-based monomer units The product has good light transmittance (T%), haze (HAZE) and yellowness (YI) performance; when the content of styrene monomer units is below 85wt%, it will make styrene-maleic anhydride The content of maleic anhydride monomer unit in the copolymer is more than 15wt%, therefore, the polymethacrylate composition that contains this kind of styrene-maleic anhydride copolymer can have good heat resistance (glass transition temperature , Tg).

在一實施例中,所述苯乙烯系-馬來酸酐系共聚物中的苯乙烯系單體單元的含量範圍為65wt%~ 81wt%且馬來酸酐系單體單元的含量範圍為19wt%~ 35wt%,具有含有此種比例之苯乙烯系-馬來酸酐系共聚物的聚甲基丙烯酸酯組成物更可應用在具有高耐熱要求的光學元件,較佳地,此種比例的苯乙烯系-馬來酸酐系共聚物的分子量分布指數(PDI)的範圍為1.5~2.05,可於保持良好透光率(T%)、霧度(HAZE)及黃色度(YI)表現的同時又具有高耐熱表現。In one embodiment, the content range of the styrene monomer unit in the styrene-maleic anhydride copolymer is 65wt%~81wt% and the content range of the maleic anhydride monomer unit is 19wt%~ 35wt%, polymethacrylate compositions containing such a proportion of styrene-maleic anhydride copolymers can be used in optical elements with high heat resistance requirements, preferably, such a proportion of styrene-maleic anhydride -The molecular weight distribution index (PDI) of maleic anhydride copolymers ranges from 1.5 to 2.05, which can maintain good light transmittance (T%), haze (HAZE) and yellowness (YI) while maintaining high performance Heat resistant performance.

在一實施例中,苯乙烯系-馬來酸酐系共聚物中苯乙烯系單體單元與馬來酸酐系單體單元的重量百分比之比值為1~8.5之間;較佳為1.3~8之間;更佳為1.5~7。In one embodiment, the weight percent ratio of styrene-based monomer units to maleic anhydride-based monomer units in the styrene-maleic anhydride copolymer is between 1 and 8.5; preferably between 1.3 and 8 Between; more preferably 1.5~7.

在一實施例中,苯乙烯系-馬來酸酐系共聚物的重量平均分子量(Mw)為6萬至10萬,較佳為6.5萬至9.5萬,更佳為6.5萬至9萬。In one embodiment, the weight average molecular weight (Mw) of the styrene-maleic anhydride copolymer is 60,000-100,000, preferably 65,000-95,000, more preferably 65,000-90,000.

在一實施例中,苯乙烯系-馬來酸酐系共聚物的數量平均分子量(Mn)為3萬至5.5萬,較佳為3.5萬至5萬,更佳為3.7萬至4.8萬。In one embodiment, the number average molecular weight (Mn) of the styrene-maleic anhydride copolymer is 30,000-55,000, preferably 35,000-50,000, more preferably 37,000-48,000.

在一實施例中,苯乙烯系-馬來酸酐系共聚物的分子量分布指數(PDI)的範圍為1.5~2.05,較佳為1.7~2.0,更佳為1.7~1.9,當苯乙烯系-馬來酸酐系共聚物的分子量分布指數(PDI)大於2.05時,將使含有此種分子量分布指數之苯乙烯系-馬來酸酐系共聚物的聚甲基丙烯酸酯組成物的光學性質(低霧度與低黃色度)變差。In one embodiment, the range of molecular weight distribution index (PDI) of styrene-maleic anhydride copolymer is 1.5~2.05, preferably 1.7~2.0, more preferably 1.7~1.9, when styrene-maleic anhydride copolymer When the molecular weight distribution index (PDI) of the maleic anhydride-based copolymer is greater than 2.05, the optical properties (low haze) of the polymethacrylate composition containing the styrene-maleic anhydride-based copolymer of this molecular weight distribution index will be reduced. and low yellowness) worse.

所述苯乙烯系-馬來酸酐系共聚物之聚合方法無特殊限制,可以是使用自由基起始劑之自由基聚合。利用懸浮聚合、乳化聚合之處理獲得之方法,有時無法獲得充分的透明性。所使用的自由基起始劑例如但不限於選自如同上述用於甲基丙烯酸酯系聚合物的自由基起始劑,所以不再贅述。The polymerization method of the styrene-maleic anhydride copolymer is not particularly limited, and may be free radical polymerization using a free radical initiator. Sufficient transparency may not be obtained by the method obtained by suspension polymerization and emulsion polymerization. The free radical initiator used is, for example but not limited to, selected from the free radical initiators used for methacrylate polymers mentioned above, so details are not repeated here.

基於單體之合計100重量份,所述自由基起始劑之添加量以0.001至5重量份為較佳。聚合時亦可使用少量溶劑,例如是丁烷、戊烷、己烷、異戊烷、庚烷、辛烷、異辛烷等的脂肪族烴;環戊烷、甲基環戊烷、環己烷、甲基環己烷、乙基環己烷等的脂環族烴;或苯、甲苯、乙基苯、二甲苯等的芳香族烴。又,聚合時還可添加4-甲基-2,4-二苯基戊-1-烯、第三-十二基硫醇、正十二基硫醇等已知的分子量調整劑。聚合溫度較佳為80°C ~170°C,更佳為100°C~160°C。Based on 100 parts by weight of monomers in total, the addition amount of the radical initiator is preferably 0.001 to 5 parts by weight. A small amount of solvent can also be used during polymerization, such as aliphatic hydrocarbons such as butane, pentane, hexane, isopentane, heptane, octane, and isooctane; cyclopentane, methylcyclopentane, cyclohexane Alicyclic hydrocarbons such as alkane, methylcyclohexane, ethylcyclohexane, etc.; or aromatic hydrocarbons such as benzene, toluene, ethylbenzene, xylene, etc. In addition, known molecular weight modifiers such as 4-methyl-2,4-diphenylpent-1-ene, tert-dodecylmercaptan, and n-dodecylmercaptan may be added during polymerization. The polymerization temperature is preferably 80°C to 170°C, more preferably 100°C to 160°C.

具亞磷酸酯基團With phosphite group 的芳香族化合物aromatic compounds

具亞磷酸酯基團的芳香族化合物的使用,可以避免苯乙烯系-馬來酸酐系共聚物於高溫製程中發生馬來酸酐開環使聚甲基丙烯酸酯組成物的組成發生改變而影響組成物的耐熱性(Tg變低)、熱安定性(Td變差)與光學性質(霧度與黃色度)。The use of aromatic compounds with phosphite groups can prevent the maleic anhydride ring-opening of the styrene-maleic anhydride copolymer in the high-temperature process, which will change the composition of the polymethacrylate composition and affect the composition. Heat resistance (lower Tg), thermal stability (lower Td) and optical properties (haze and yellowness) of the product.

具亞磷酸酯基團的芳香族化合物,其具體例包含但不限於:三(2,4-二第三丁基苯基)亞磷酸酯、亞磷酸二[2,4-二(1,1-二甲基乙基)-6-甲基苯基]乙酯、四(2,4-二第三丁基酚)-4,4’-聯苯基二亞磷酸酯、雙(2,4-二-第三丁基苯基)季戊四醇二亞磷酸酯、雙(2,6-二-第三丁基-4-甲基苯基)季戊四醇二亞磷酸酯、雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯、二第三丁基間甲苯基亞磷酸酯等,且上述化合物可以單獨或混合使用。Aromatic compounds with phosphite groups, specific examples include but are not limited to: tris(2,4-di-tert-butylphenyl) phosphite, bis[2,4-bis(1,1 -Dimethylethyl)-6-methylphenyl]ethyl ester, tetrakis(2,4-di-tert-butylphenol)-4,4'-biphenyl diphosphite, bis(2,4 -di-tert-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, bis(2,4-dicumyl phenyl) pentaerythritol diphosphite, di-tert-butyl m-tolyl phosphite, etc., and the above compounds can be used alone or in combination.

在一實施例中,具亞磷酸酯基團的芳香族化合物較佳為含有季戊四醇二亞磷酸酯基團的雜環芳香族亞磷酸酯化合物,例如是含有下式(1)的結構。

Figure 02_image001
式(1)In one embodiment, the aromatic compound having a phosphite group is preferably a heterocyclic aromatic phosphite compound containing a pentaerythritol diphosphite group, such as a structure having the following formula (1).
Figure 02_image001
Formula 1)

在上式中,R1 與R2 各自獨立地表示氫或是C1~ C10的直鏈狀烷基、支鏈狀烷基、環狀烷基或其組合。例如是選自氫、甲基或第三丁基。具亞磷酸酯基團的芳香族化合物的具體例包含但不限於:雙(2,4-二-第三丁基苯基)季戊四醇二亞磷酸酯、雙(2,6-二-第三丁基-4-甲基苯基)季戊四醇二亞磷酸酯、雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯。In the above formula, R 1 and R 2 each independently represent hydrogen or C1-C10 straight-chain alkyl, branched-chain alkyl, cyclic alkyl or a combination thereof. For example, it is selected from hydrogen, methyl or tert-butyl. Specific examples of aromatic compounds with phosphite groups include, but are not limited to: bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-tert-butyl -4-methylphenyl) pentaerythritol diphosphite, bis(2,4-dicumylphenyl) pentaerythritol diphosphite.

所述甲基丙烯酸酯系聚合物與所述苯乙烯系-馬來酸酐系共聚物的總量若為100重量份,於聚甲基丙烯酸酯組成物中的具亞磷酸酯基團的芳香族化合物的含有量為200ppm至 900ppm;較佳為250ppm至800ppm;更佳為300ppm至800ppm。當具亞磷酸酯基團的芳香族化合物的含有量在此範圍內,可使含有具亞磷酸酯基團的芳香族化合物的聚甲基丙烯酸酯組成物具有高Tg(良好耐熱性)、高Td(良好熱安定性)與較佳的光學表現(低黃色度與低霧度)。前述的具亞磷酸酯基團的芳香族化合物的含有量一般是在聚甲基丙烯酸酯組成物中的聚合物總量為100重量份的情況下測得,即甲基丙烯酸酯系聚合物與苯乙烯系-馬來酸酐系共聚物的總量為100重量份計。If the total amount of the methacrylate polymer and the styrene-maleic anhydride copolymer is 100 parts by weight, the aromatic phosphite group in the polymethacrylate composition The content of the compound is 200ppm to 900ppm; preferably 250ppm to 800ppm; more preferably 300ppm to 800ppm. When the content of the aromatic compound with phosphite group is within this range, the polymethacrylate composition containing the aromatic compound with phosphite group can have high Tg (good heat resistance), high Td (good thermal stability) and better optical performance (low yellowness and low haze). The content of the aforementioned aromatic compounds with phosphite groups is generally measured when the total amount of polymers in the polymethacrylate composition is 100 parts by weight, that is, the methacrylate polymer and the The total amount of the styrene-maleic anhydride copolymer is 100 parts by weight.

此外,在不顯著損害本發明效果的範圍內,可以根據各種目的混合任何添加劑。這些添加劑的種類沒有特別限制,只要是一般用於樹脂組合物或橡膠組合物的即可,例如:抗氧化劑、熱安定劑、紫外線吸收劑、滑劑、加工助劑、填充劑、強化劑、著色劑、帶電防止劑或其他的添加劑等,上述添加劑不限於在聚合反應中、聚合反應後或押出混練的過程中添加。添加劑的含有量一般是在聚甲基丙烯酸酯組成物中的聚合物總量為100重量份的情況下計得,即以甲基丙烯酸酯系聚合物與苯乙烯系-馬來酸酐系共聚物的總量為100重量份計。In addition, any additives may be mixed according to various purposes within a range not significantly impairing the effect of the present invention. The types of these additives are not particularly limited, as long as they are generally used in resin compositions or rubber compositions, for example: antioxidants, heat stabilizers, ultraviolet absorbers, slip agents, processing aids, fillers, reinforcing agents, Colorant, antistatic agent, or other additives, etc., the above-mentioned additives are not limited to be added during the polymerization reaction, after the polymerization reaction, or during extrusion kneading. The content of additives is generally calculated when the total amount of polymers in the polymethacrylate composition is 100 parts by weight, that is, based on the amount of methacrylate polymers and styrene-maleic anhydride copolymers The total amount is 100 parts by weight.

抗氧化劑Antioxidants

抗氧化劑為前述具亞磷酸酯基團的芳香族化合物以外之添加劑,其具體例包含但不限於:季戊四醇四[3-(3,5-二-三級-丁基-4-羥基苯基)丙酸酯]、十八烷基-3-(3,5-二-三級-丁基-4-羥基苯基)丙酸酯、β-(3,5-二第三丁基-4-羥基苯基)丙酸異辛醇酯、三乙二醇醚-二(3-叔丁基-4-羥基-5-甲基苯基)丙酸、3,5-二第三丁基-4-羟基肉桂酸、3,9-雙(1,1-二甲基-2-羥基乙基-2,4,8,10-四氧雜螺(5,5)十一烷、3,9-雙(2-(3-(3-三級-丁基-4-羥基-5-甲基苯基)丙醯氧基)-1,1-二甲基乙基)-2,4,8,10-四氧雜螺(5,5)十一烷等,且上述抗氧化劑可以單獨或混合使用。Antioxidants are additives other than the aforementioned aromatic compounds with phosphite groups. Specific examples include but are not limited to: pentaerythritol tetrakis [3-(3,5-di-tertiary-butyl-4-hydroxyphenyl) propionate], octadecyl-3-(3,5-di-tertiary-butyl-4-hydroxyphenyl)propionate, β-(3,5-di-tert-butyl-4- Hydroxyphenyl)propionate isooctyl, triethylene glycol ether-di(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoic acid, 3,5-di-tert-butyl-4 -Hydroxycinnamic acid, 3,9-bis(1,1-dimethyl-2-hydroxyethyl-2,4,8,10-tetraoxaspiro(5,5)undecane, 3,9- Bis(2-(3-(3-tertiary-butyl-4-hydroxy-5-methylphenyl)propionyloxy)-1,1-dimethylethyl)-2,4,8, 10-tetraoxaspiro(5,5)undecane, etc., and the above antioxidants can be used alone or in combination.

在一實施例中,抗氧化劑較佳為具2,4,8,10-四氧雜螺(5,5)十一烷基團的酚類化合物,例如是含有下式(2)結構者。

Figure 02_image003
式(2)In one embodiment, the antioxidant is preferably a phenolic compound having a 2,4,8,10-tetraoxaspiro(5,5)undecyl group, such as a compound having the structure of the following formula (2).
Figure 02_image003
Formula (2)

在上式中,Ra 與Rb 各自獨立地表示C6~C12的烷基、醚基、酯基或其組合;R3 與R4 各自獨立地表示氫或是C1~ C10的直鏈狀、支鏈狀或環狀烷基。抗氧化劑的具體例包含但不限於:3,9-雙(2-(3-(3-三級-丁基-4-羥基-5-甲基苯基)丙醯氧基)-1,1-二甲基乙基)-2,4,8,10-四氧雜螺(5,5)十一烷。In the above formula, R a and R b each independently represent a C6~C12 alkyl group, an ether group, an ester group or a combination thereof; R3 and R4 each independently represent hydrogen or a straight chain of C1~C10, Branched or cyclic alkyl. Specific examples of antioxidants include, but are not limited to: 3,9-bis(2-(3-(3-tertiary-butyl-4-hydroxy-5-methylphenyl)propionyloxy)-1,1 -Dimethylethyl)-2,4,8,10-tetraoxaspiro(5,5)undecane.

於聚甲基丙烯酸酯組成物中的抗氧化劑含量範圍為500ppm至2000ppm,例如是700ppm至1700ppm或是850ppm至1600ppm。在一實施例中,當聚甲基丙烯酸酯組成物同時具有抗氧化劑與具亞磷酸酯基團的芳香族化合物且抗氧化劑與具亞磷酸酯基團的芳香族化合物的含量比值範圍為1.1~10,例如是1.2~8.5或是1.5~8時,可使聚甲基丙烯酸酯組成物不但具有良好耐熱性(高Tg)與良好熱安定性(高Td)外,更可使其具低霧度的光學表現。在一實施例中,聚甲基丙烯酸酯組成物含有500ppm至2000ppm 的抗氧化劑與200ppm至900ppm的具亞磷酸酯基團的芳香族化合物。The antioxidant content in the polymethacrylate composition ranges from 500 ppm to 2000 ppm, such as 700 ppm to 1700 ppm or 850 ppm to 1600 ppm. In one embodiment, when the polymethacrylate composition has antioxidants and aromatic compounds with phosphite groups at the same time, and the content ratio of the antioxidants to aromatic compounds with phosphite groups ranges from 1.1 to 10. For example, when it is 1.2~8.5 or 1.5~8, the polymethacrylate composition can not only have good heat resistance (high Tg) and good thermal stability (high Td), but also can make it have low fog degree of optical performance. In one embodiment, the polymethacrylate composition contains 500 ppm to 2000 ppm of antioxidant and 200 ppm to 900 ppm of aromatic compound with phosphite groups.

熱安定劑heat stabilizer

在一實施例中,本發明可使用一般的熱安定劑。在另一實施例中,本發明可使用如下式(3)所表示的熱安定劑。

Figure 02_image005
式(3)In one embodiment, the present invention can use general heat stabilizers. In another embodiment, the present invention can use a heat stabilizer represented by the following formula (3).
Figure 02_image005
Formula (3)

在上式中,R5 與R8 各自獨立地表示氫或甲基,R6 和R7 則各自獨立地表示C1~C9的直鏈狀、支鏈狀或環狀烷基。R6 例如是選自第三丁基或第三戊基;R7 例如是選自第三丁基、第三戊基或第三辛基。In the above formula, R 5 and R 8 each independently represent hydrogen or a methyl group, and R 6 and R 7 each independently represent a C1-C9 linear, branched or cyclic alkyl group. R 6 is, for example, selected from tertiary butyl or tertiary pentyl; R 7 is, for example, selected from tertiary butyl, tertiary pentyl or tertiary octyl.

於聚甲基丙烯酸酯組成物中的熱安定劑的添加量範圍為500ppm至2000ppm,於此範圍內可兼顧熱安定性、加工性並控制生產成本。在一實施例中,聚甲基丙烯酸酯組成物中的熱安定劑的添加量範圍為700ppm至1800ppm;另一實施例中,聚甲基丙烯酸酯組成物中的熱安定劑的添加量範圍為900ppm至1600ppm。The heat stabilizer added in the polymethacrylate composition ranges from 500ppm to 2000ppm, within this range, thermal stability, processability and production cost can be controlled. In one embodiment, the added amount of the heat stabilizer in the polymethacrylate composition ranges from 700ppm to 1800ppm; in another embodiment, the added amount of the heat stabilizer in the polymethacrylate composition ranges from 900ppm to 1600ppm.

紫外線吸收劑UV absorber

紫外線吸收劑可選擇閃火點高於加工成型溫度者,例如是閃火點大於等於240°C的紫外線吸收劑,以避免紫外線吸收劑在加工形成光學元件的高溫成型製程中有析出而導致嚴重模汙的問題。The UV absorber can be chosen to have a flash point higher than the processing temperature, for example, a UV absorber with a flash point greater than or equal to 240°C, so as to avoid the precipitation of the UV absorber during the high-temperature molding process of processing and forming optical components, which will cause severe damage. Dirt problem.

紫外線吸收劑的具體例包含但不限於:2-(4,6-雙-(2,4-二甲基苯基)-1,3,5-三嗪-2-基)-5-辛氧基酚(2-(4,6-Bis-(2,4- dimethylphenyl)-1,3,5-triazin-2-yl)-5-(octyloxy)-phenol)、2,2’-亞甲基雙[6-(苯並三唑-2-基)- 4-叔辛基苯酚](2,2'-Methylenebis [6-(benzotriazol-2-yl)-4-tert-octylphenol])、2-(4,6-二苯基-1,3,5-三嗪-2-基)-5-[(己基)氧基]-苯酚(2-(4,6-diphenyl-1,3,5-triazin-2-yl)- 5-[(hexyl)oxy]-phenol)、2,2’,4,4’-四羥二苯基酮(2,2',4,4'- Tetrahydroxybenzophenone)、3-[(2-氰基-3,3-二苯丙烯醯基)氧]-2,2-雙{[(2-氰基-3,3-二苯丙烯醯基)氧]甲基}丙基 2-氰基-3,3-二苯丙烯酸酯(3-[(2-Cyano-3,3-diphenylacryloyl)oxy]- 2,2-bis{[(2- cyano-3,3-diphenylacryloyl)oxy]methyl}propyl 2-cyano-3,3- diphenylacrylate, uvinul 3030)、2-(2H-苯並三唑-2-基)-6-十二烷基-4-甲基苯酚(2-(2H-Benzotriazol-2-yl)-6-dodecyl-4- methylphenol)、2-(2’-羥基-3',5'-二戊基苯基)苯並三唑(2-(2'- Hydroxy-3',5'-dipentylphenyl)benzotriazole)等,且上述紫外線吸收劑可以單獨或混合使用。Specific examples of UV absorbers include, but are not limited to: 2-(4,6-bis-(2,4-dimethylphenyl)-1,3,5-triazin-2-yl)-5-octyloxy 2-(4,6-Bis-(2,4-dimethylphenyl)-1,3,5-triazin-2-yl)-5-(octyloxy)-phenol), 2,2'-methylene Bis[6-(benzotriazol-2-yl)-4-tert-octylphenol] (2,2'-Methylenebis [6-(benzotriazol-2-yl)-4-tert-octylphenol]), 2- (4,6-diphenyl-1,3,5-triazin-2-yl)-5-[(hexyl)oxy]-phenol (2-(4,6-diphenyl-1,3,5- triazin-2-yl)- 5-[(hexyl)oxy]-phenol), 2,2',4,4'-tetrahydroxybenzophenone (2,2',4,4'- Tetrahydroxybenzophenone), 3 -[(2-cyano-3,3-diphenylacryloyl)oxy]-2,2-bis{[(2-cyano-3,3-diphenylacryloyl)oxy]methyl}propane 2-cyano-3,3-diphenylacryloyl (3-[(2-Cyano-3,3-diphenylacryloyl)oxy]-2,2-bis{[(2-cyano-3,3-diphenylacryloyl) oxy]methyl}propyl 2-cyano-3,3-diphenylacrylate, uvinul 3030), 2-(2H-benzotriazol-2-yl)-6-dodecyl-4-methylphenol (2-( 2H-Benzotriazol-2-yl)-6-dodecyl-4-methylphenol), 2-(2'-hydroxy-3',5'-dipentylphenyl)benzotriazole (2-(2'-Hydroxy -3',5'-dipentylphenyl)benzotriazole), etc., and the above ultraviolet absorbers can be used alone or in combination.

於聚甲基丙烯酸酯組成物中的紫外線吸收劑的含量範圍為10000ppm至50000ppm,例如是15000ppm至40000ppm或是20000ppm至35000ppm,於此範圍內可使紫外線吸收劑與組成物混和均勻,不因後續熱加工製程致使紫外線吸收劑析出而產生模污,且可使組成物具良好的紫外光穩定性。在一實施例中,當聚甲基丙烯酸酯組成物同時含有紫外線吸收劑與具亞磷酸酯基團的芳香族化合物且紫外線吸收劑與具亞磷酸酯基團的芳香族化合物的含量比值範圍為10~300,例如是15~200或是20~180時,可使聚甲基丙烯酸酯組成物不但具有良好耐熱性(高Tg)與良好熱安定性(高Td)外,更可使其具低黃色度的光學表現。在一實施例中,聚甲基丙烯酸酯組成物含有10000ppm至50000ppm的紫外線吸收劑與200ppm至900ppm的具亞磷酸酯基團的芳香族化合物。The content of the UV absorber in the polymethacrylate composition ranges from 10000ppm to 50000ppm, for example, 15000ppm to 40000ppm or 20000ppm to 35000ppm. In this range, the UV absorber can be mixed evenly with the composition, and the subsequent The heat processing process causes the ultraviolet absorber to precipitate out to produce mold contamination, and can make the composition have good ultraviolet light stability. In one embodiment, when the polymethacrylate composition contains an ultraviolet absorber and an aromatic compound with a phosphite group at the same time, and the content ratio of the ultraviolet absorber to the aromatic compound with a phosphite group is in the range of 10~300, such as 15~200 or 20~180, the polymethacrylate composition not only has good heat resistance (high Tg) and good thermal stability (high Td), but also can make it have Optical performance with low yellowness. In one embodiment, the polymethacrylate composition contains 10000 ppm to 50000 ppm of UV absorber and 200 ppm to 900 ppm of aromatic compound with phosphite groups.

滑劑lubricant

滑劑的具體例包含但不限於:硬脂酸鈣、硬脂酸鎂、硬脂酸鋰等之金屬肥皂、乙撐二硬脂醯胺、甲撐二硬脂醯胺、棕櫚酸醯胺、硬脂酸丁酯、硬脂酸棕櫚酯、聚丙酸醇三硬脂酸酯、正二十二烷酸、硬脂酸、硬脂醇等之化合物、聚乙烯蠟、二十八烷酸蠟、巴西棕櫚蠟(Carnuba wax)、石油蠟等,且上述滑劑可以單獨或混合使用。Specific examples of slip agents include, but are not limited to: metal soaps such as calcium stearate, magnesium stearate, and lithium stearate, ethylene distearamide, methylene distearamide, palmitamide, Butyl stearate, palmityl stearate, polypropionyl tristearate, n-docosanoic acid, stearic acid, stearyl alcohol and other compounds, polyethylene wax, octacosanoic acid wax, Carnuba wax, petroleum wax, etc., and the above slip agents may be used alone or in combination.

於聚甲基丙烯酸酯組成物中,滑劑的添加量例如為300ppm至50000ppm。In the polymethacrylate composition, the amount of slip agent added is, for example, 300 ppm to 50000 ppm.

加工助劑Processing aids

加工助劑的具體例包含但不限於:重量平均分子量(Mw)在50萬以上之核殼(core-shell)式丙烯酸酯系加工助劑,以改善押出成型性、熱成型性等。Specific examples of processing aids include but are not limited to: core-shell acrylate-based processing aids with a weight average molecular weight (Mw) of more than 500,000 to improve extrusion moldability and thermoformability.

帶電防止劑antistatic agent

帶電防止劑的具體例包含但不限於:三級胺系化合物、四級銨鹽系化合物等之低分子系化合物;或聚醯胺聚醚,如3-氯-1,2-環氧丙烷聚合體之永久帶電防止性的高分子系物質。前述帶電防止劑可以單獨或混合使用。Specific examples of antistatic agents include, but are not limited to: low-molecular compounds such as tertiary amine compounds, quaternary ammonium salt compounds, or polyamide polyethers, such as 3-chloro-1,2-propylene oxide The permanent electrification prevention polymer system material of the body. The aforementioned antistatic agents can be used alone or in combination.

填充劑filler

填充劑的具體例包含但不限於:碳酸鈣、矽土、雲母等,前述填充劑可以單獨或混合使用。Specific examples of fillers include, but are not limited to: calcium carbonate, silica, mica, etc., and the aforementioned fillers can be used alone or in combination.

強化劑enhancer

強化劑的具體例包含但不限於:玻璃纖維、碳纖維、各種晶絲(whisker)等,前述強化劑可以單獨或混合使用。Specific examples of reinforcing agents include, but are not limited to: glass fibers, carbon fibers, various whiskers, etc., and the aforementioned reinforcing agents can be used alone or in combination.

著色劑Colorant

著色劑的具體例包含但不限於:氧化鈦、氧化鐵、石墨、酞菁染料等,前述著色劑可以單獨或混合使用。Specific examples of colorants include, but are not limited to: titanium oxide, iron oxide, graphite, phthalocyanine dyes, etc., and the aforementioned colorants can be used alone or in combination.

本發明的聚甲基丙烯酸酯組成物的用途並無特別的限制,其可適用於射出成型、壓模成型(Compression molding)、押出成型、吹延成型、熱成型、真空成型及中空成型等成型方法,其可製成,例如:押板、薄膜成型品等,可依配方調配達成高流動性、高熱安定性等需求。The use of the polymethacrylate composition of the present invention is not particularly limited, and it can be applied to molding such as injection molding, compression molding, extrusion molding, blow molding, thermoforming, vacuum forming, and hollow molding. Method, it can be made, for example: press board, film molding, etc., can be formulated according to the formula to achieve high fluidity, high thermal stability and other requirements.

聚甲基丙烯酸酯組成物則可藉由布拉本德塑性儀、班伯立混練機、捏合-混合機、滾壓機、單軸或雙軸押出機等之一般混合混練機製得。通常藉押出機等混合混練後,再將押製出的押出物加以冷卻與粒化。聚甲基丙烯酸酯組成物一般是在160°C~280°C下進行混練,以180°C~250°C之溫度為較佳。此外,各成分之混合混練並無順序上之特別限制。The polymethacrylate composition can be obtained by general mixing and kneading machines such as Brabender Plastometer, Banbury kneading machine, kneader-mixer, rolling machine, single-shaft or twin-shaft extruder. Usually, after mixing and kneading by extruder, the extrudate is cooled and granulated. The polymethacrylate composition is generally kneaded at 160°C~280°C, preferably at 180°C~250°C. In addition, there is no particular restriction on the order of mixing and kneading of the components.

本發明之另一實施例的光學元件,是由如上所述的聚甲基丙烯酸酯組成物所形成,具有低霧度與低黃色度的優異光學性質。在一實施例中,光學元件可以是光學板、光學片、光學膜等具平面結構之光學材。在一實施例中,所述平面結構之光學材的製備方法於此並無特別限制,可透過押出機先將聚甲基丙烯酸酯組成物熔融,再擠出成形為板狀、片狀或膜狀之未延伸光學板、光學片或光學膜。在另一實施例中,亦可使用拉幅機將前述未延伸光學板、光學片或光學膜於其玻璃轉移溫度以上之溫度下等進行橫延伸或雙軸延伸。The optical element of another embodiment of the present invention is formed of the above-mentioned polymethacrylate composition, and has excellent optical properties of low haze and low yellowness. In one embodiment, the optical element may be an optical material with a planar structure, such as an optical plate, an optical sheet, or an optical film. In one embodiment, the preparation method of the planar optical material is not particularly limited here, the polymethacrylate composition can be melted through an extruder, and then extruded into a plate, sheet or film Shaped unstretched optical plate, optical sheet or optical film. In another embodiment, the aforementioned unstretched optical plate, optical sheet or optical film may also be stretched horizontally or biaxially at a temperature above its glass transition temperature by using a tenter.

在一實施例中,光學元件例如是一具平面結構的光學板,其包含薄片狀之一本體,本體包括一平面。其中,所述本體為矩形形狀,並由前述聚甲基丙烯酸酯組成物所構成。In one embodiment, the optical element is, for example, an optical plate with a planar structure, which includes a sheet-shaped body, and the body includes a plane. Wherein, the body has a rectangular shape and is composed of the aforementioned polymethacrylate composition.

在另一實施例中,光學元件例如是具有微結構之光學板。請參考圖1A,其為一具微結構之光學板10,光學板具一本體12,本體包括一表面122,複數個第一微結構132,設置於該表面122上。如圖1A所示,本實施例的各第一微結構132為凹點結構,然本發明不以此為限。在其他實施例中,各第一微結構132可為凸點結構或是具其他形狀之結構。In another embodiment, the optical element is, for example, an optical plate with microstructures. Please refer to FIG. 1A , which is an optical plate 10 with a microstructure. The optical plate has a body 12 , the body includes a surface 122 , and a plurality of first microstructures 132 are disposed on the surface 122 . As shown in FIG. 1A , each first microstructure 132 in this embodiment is a pit structure, but the present invention is not limited thereto. In other embodiments, each first microstructure 132 can be a bump structure or a structure with other shapes.

請參考圖1B,繪示光學元件之另一實施例,除了圖1A的第一微結構132,於微結構光學板10’的另一表面,例如是相對於表面122的表面124或是於垂直表面122之側表面126,上還可設置第二微結構134,例如是於表面124設置透鏡結構。本實施例的各第二微結構134為半突圓狀,然本發明不以此為限。在其他實施例中,各第二微結構134可為稜柱、角柱等適當形狀之突狀結構。此外,光學元件也可以是單獨具有第二微結構134的光學板。Please refer to FIG. 1B, which illustrates another embodiment of an optical element, except for the first microstructure 132 of FIG. The side surface 126 of the surface 122 can also be provided with a second microstructure 134 , for example, a lens structure is provided on the surface 124 . Each of the second microstructures 134 in this embodiment is semi-circular, but the present invention is not limited thereto. In other embodiments, each second microstructure 134 can be a protruding structure with a suitable shape such as a prism or a corner column. In addition, the optical element can also be an optical plate with the second microstructure 134 alone.

在一些實施例中,光學元件可以應用於各種顯示裝置。作爲顯示裝置,可列舉出電視機(也稱爲電視或電視接收機)(如圖2A)、數位相機(如圖2B)、數位攝影機(如圖2C)、數位相框(如圖2D)、行動電話(如圖2E)、筆記型個人電腦、移動計算機、用於電腦等的螢幕、可攜式遊戲機、可攜式信息終端機、音頻再生裝置、遊戲機以及車用顯示器。In some embodiments, the optical element can be applied to various display devices. As the display device, TV sets (also known as televisions or television receivers) (as shown in Figure 2A), digital cameras (as shown in Figure 2B), digital video cameras (as shown in Figure 2C), digital photo frames (as shown in Figure 2D), mobile Telephones (as shown in Figure 2E), notebook personal computers, mobile computers, screens for computers, etc., portable game consoles, portable information terminals, audio reproduction devices, game consoles, and car displays.

以下將參照數個實驗,更具體地描述本發明的聚甲基丙烯酸酯組成物。雖然描述了以下實驗,但是在不逾越本發明範疇的情況下,可適當地改變所用材料、其量及比率、處理細節以及處理流程等等。因此,不應根據下文所述的實驗對本發明作出限制性的解釋。The polymethacrylate composition of the present invention will be described in more detail below with reference to several experiments. Although the following experiments are described, materials used, their amounts and ratios, details of treatments, procedures of treatments, and the like can be appropriately changed without departing from the scope of the present invention. Therefore, the present invention should not be limitedly interpreted on the basis of the experiments described hereinafter.

>實施例和比較例所使用的原料>>Raw materials used in Examples and Comparative Examples>

甲基丙烯酸酯系聚合物1的製備:Preparation of methacrylate polymer 1:

首先,將甲基丙烯酸甲酯95重量份、丙烯酸甲酯5重量份、正十二烷基硫醇0.4重量份、2,2’-偶氮雙異丁腈0.08重量份及甲苯66重量份混合後,連續地送入一反應槽中進行連續式溶液聚合反應。上述反應槽是具有熱媒油循環的夾層結構,反應溫度維持在100°C、壓力為600 torr。充分攪拌反應槽內的各成分,使其均勻混合,並將所得的聚合物溶液加熱至265°C後,於減壓下利用連續脫揮裝置將上述聚合物溶液脫揮,再經押出設備製成條狀物。經冷卻及切粒處理後,製得聚甲基丙烯酸甲酯塑膠粒子。所述聚甲基丙烯酸甲酯塑膠粒子含有甲基丙烯酸甲酯單體單元97 wt%和丙烯酸甲酯單體單元3 wt%。使用GPC並以聚苯乙烯為標準品下測得之聚甲基丙烯酸甲酯塑膠粒子的重量平均分子量(Mw)為10萬,熔融流動速率(MVR)(230°C×3.8kg)=1.9。First, mix 95 parts by weight of methyl methacrylate, 5 parts by weight of methyl acrylate, 0.4 parts by weight of n-dodecyl mercaptan, 0.08 parts by weight of 2,2'-azobisisobutyronitrile, and 66 parts by weight of toluene Afterwards, it is continuously sent to a reaction tank for continuous solution polymerization. The above-mentioned reaction tank is a sandwich structure with heat medium oil circulation, and the reaction temperature is maintained at 100°C and the pressure is 600 torr. Thoroughly stir the components in the reaction tank to make them evenly mixed, and after heating the obtained polymer solution to 265°C, the above-mentioned polymer solution is devolatilized by a continuous devolatilization device under reduced pressure, and then produced by extrusion equipment. into strips. After cooling and pelletizing, polymethyl methacrylate plastic particles are obtained. The polymethyl methacrylate plastic particles contain 97 wt% of methyl methacrylate monomer units and 3 wt% of methyl acrylate monomer units. The weight average molecular weight (Mw) of the polymethyl methacrylate plastic particles measured by GPC and using polystyrene as a standard is 100,000, and the melt flow rate (MVR) (230°C×3.8kg)=1.9.

甲基丙烯酸酯系聚合物2的製備:Preparation of methacrylate polymer 2:

首先,將甲基丙烯酸甲酯94重量份、丙烯酸甲酯6重量份、正十二烷基硫醇0.5重量份、2,2’-偶氮雙異丁腈0.1重量份及甲苯66重量份混合後,連續地送入一反應槽中進行連續式溶液聚合反應。上述反應槽是具有熱媒油循環的夾層結構,反應溫度維持在100°C、壓力為600 torr。充分攪拌反應槽內的各成分,使其均勻混合,並將所得的聚合物溶液加熱至265°C後,於減壓下利用連續脫揮裝置將上述聚合物溶液脫揮,再經押出設備製成條狀物。經冷卻及切粒處理後,製得聚甲基丙烯酸甲酯塑膠粒子。所述聚甲基丙烯酸甲酯塑膠粒子含有甲基丙烯酸甲酯單體單元95.5wt%和丙烯酸甲酯單體單元4.5wt%。使用GPC並以聚苯乙烯為標準品下測得之聚甲基丙烯酸甲酯塑膠粒子的重量平均分子量(Mw)為9.0萬,熔融流動速率(MVR)(230°C×3.8kg)=3.0。First, mix 94 parts by weight of methyl methacrylate, 6 parts by weight of methyl acrylate, 0.5 parts by weight of n-dodecyl mercaptan, 0.1 parts by weight of 2,2'-azobisisobutyronitrile, and 66 parts by weight of toluene Afterwards, it is continuously sent to a reaction tank for continuous solution polymerization. The above-mentioned reaction tank is a sandwich structure with heat medium oil circulation, and the reaction temperature is maintained at 100°C and the pressure is 600 torr. Thoroughly stir the components in the reaction tank to make them evenly mixed, and after heating the obtained polymer solution to 265°C, the above-mentioned polymer solution is devolatilized by a continuous devolatilization device under reduced pressure, and then produced by extrusion equipment. into strips. After cooling and pelletizing, polymethyl methacrylate plastic particles are obtained. The polymethyl methacrylate plastic particles contain 95.5 wt% of methyl methacrylate monomer units and 4.5 wt% of methyl acrylate monomer units. The weight average molecular weight (Mw) of the polymethyl methacrylate plastic particles measured by GPC and using polystyrene as a standard is 90,000, and the melt flow rate (MVR) (230°C×3.8kg)=3.0.

苯乙烯系-馬來酸酐系共聚物1的製備:The preparation of styrene-maleic anhydride copolymer 1:

於40L的攪拌反應器中,利用氮氣沖洗(purge) 10分鐘後加入7440g的馬來酸酐,並將溫度升高至130℃,之後恆溫30分鐘。然後溫度仍保持於130℃,於1小時內連續加入含22560g苯乙烯與12g 2,2’-偶氮雙異丁腈的混合溶液,再於進料結束後將溫度降至110℃,恆溫反應4小時,之後先利用丙酮洗去未反應的馬來酸酐,並於80℃的真空烘箱脫除未反應的苯乙烯後可得塊狀苯乙烯-馬來酸酐共聚物。苯乙烯-馬來酸酐共聚物包含76.8wt%的苯乙烯系單體單元、23.2wt%的馬來酸酐系單體單元。使用GPC並以聚苯乙烯為標準品下測得之數量平均分子量(Mn)為37916、重量平均分子量(Mw)為67250、PDI=1.77。In a 40 L stirred reactor, 7440 g of maleic anhydride was added after being purged with nitrogen gas for 10 minutes, and the temperature was raised to 130° C., and then kept constant for 30 minutes. Then the temperature was still kept at 130°C, and a mixed solution containing 22,560g of styrene and 12g of 2,2'-azobisisobutyronitrile was continuously added within 1 hour, and then the temperature was lowered to 110°C after the feeding was completed, and the reaction was performed at constant temperature After 4 hours, the unreacted maleic anhydride was washed away with acetone, and the unreacted styrene was removed in a vacuum oven at 80°C to obtain a block-shaped styrene-maleic anhydride copolymer. The styrene-maleic anhydride copolymer contained 76.8 wt % of styrene-based monomer units and 23.2 wt % of maleic anhydride-based monomer units. Using GPC and using polystyrene as a standard, the number average molecular weight (Mn) was 37916, the weight average molecular weight (Mw) was 67250, and PDI=1.77.

苯乙烯系-馬來酸酐系共聚物2的製備:The preparation of styrene-maleic anhydride copolymer 2:

於40L的攪拌反應器中,利用氮氣沖洗(purge) 10分鐘後加入9570g的馬來酸酐,並將溫度升高至130℃,之後恆溫30分鐘。然後溫度仍保持於130℃,於1小時內連續加入含20430g苯乙烯與12g 2,2’-偶氮雙異丁腈的混合溶液,再於進料結束後將溫度降至110℃,恆溫反應4小時,之後先利用丙酮洗去未反應的馬來酸酐,並於80℃的真空烘箱脫除未反應的苯乙烯後可得塊狀苯乙烯-馬來酸酐共聚物。苯乙烯-馬來酸酐共聚物包含67.9wt%的苯乙烯系單體單元、32.1wt%的馬來酸酐系單體單元。使用GPC並以聚苯乙烯為標準品下測得之數量平均分子量(Mn)為36560、重量平均分子量(Mw)為65810、PDI=1.80。In a 40 L stirred reactor, 9570 g of maleic anhydride was added after being purged with nitrogen gas for 10 minutes, and the temperature was raised to 130° C., and then kept constant for 30 minutes. Then the temperature was still kept at 130°C, and a mixed solution containing 20430g of styrene and 12g of 2,2'-azobisisobutyronitrile was continuously added within 1 hour, and then the temperature was lowered to 110°C after the feeding was completed, and the reaction was carried out at constant temperature After 4 hours, the unreacted maleic anhydride was washed away with acetone, and the unreacted styrene was removed in a vacuum oven at 80°C to obtain a block-shaped styrene-maleic anhydride copolymer. The styrene-maleic anhydride copolymer contained 67.9 wt% of styrene-based monomer units and 32.1 wt% of maleic anhydride-based monomer units. Using GPC and using polystyrene as a standard, the number average molecular weight (Mn) was 36560, the weight average molecular weight (Mw) was 65810, and PDI=1.80.

苯乙烯系-馬來酸酐系共聚物3的製備:The preparation of styrene-maleic anhydride copolymer 3:

於40L的攪拌反應器中,利用氮氣沖洗(purge) 10分鐘後加入8190g的馬來酸酐,並將溫度升高至130℃,之後恆溫30分鐘。然後溫度仍保持於130℃,於1小時內連續加入含21810苯乙烯與14g 2,2’-偶氮雙異丁腈的混合溶液,再於進料結束後將溫度降至110℃,恆溫反應4小時,之後先利用丙酮洗去未反應的馬來酸酐,並於80℃的真空烘箱脫除未反應的苯乙烯後可得塊狀苯乙烯-馬來酸酐共聚物。苯乙烯-馬來酸酐共聚物包含73.2wt%的苯乙烯系單體單元、26.8wt%的馬來酸酐系單體單元。使用GPC並以聚苯乙烯為標準品下測得之數量平均分子量(Mn)為37260、重量平均分子量(Mw)為65228、PDI=1.75。In a 40 L stirred reactor, 8190 g of maleic anhydride was added after being purged with nitrogen gas for 10 minutes, and the temperature was raised to 130° C., and then kept constant for 30 minutes. Then the temperature is still kept at 130°C, and the mixed solution containing 21810 styrene and 14g 2,2'-azobisisobutyronitrile is continuously added within 1 hour, and then the temperature is lowered to 110°C after the feeding is completed, and the constant temperature reaction After 4 hours, the unreacted maleic anhydride was washed away with acetone, and the unreacted styrene was removed in a vacuum oven at 80°C to obtain a block-shaped styrene-maleic anhydride copolymer. The styrene-maleic anhydride copolymer contained 73.2 wt % of styrene monomer units and 26.8 wt % of maleic anhydride monomer units. Using GPC and using polystyrene as a standard, the number average molecular weight (Mn) was 37260, the weight average molecular weight (Mw) was 65228, and PDI=1.75.

具亞磷酸酯基團的芳香族化合物:雙(2,6-二-第三丁基-4-甲基苯基)季戊四醇二亞磷酸酯。Aromatic compounds with phosphite groups: bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite.

熱安定劑:式(3)中,R5 為甲基、R6 和R7 皆為第三戊基、R8 為氫。Heat stabilizer: In formula (3), R 5 is methyl, R 6 and R 7 are both tertiary pentyl, R 8 is hydrogen.

抗氧化劑:3,9-雙(2-(3-(3-三級-丁基-4-羥基-5-甲基苯基)丙醯氧基)-1,1-二甲基乙基)-2,4,8,10-四氧雜螺(5,5)十一烷。Antioxidant: 3,9-bis(2-(3-(3-tertiary-butyl-4-hydroxy-5-methylphenyl)propionyloxy)-1,1-dimethylethyl) -2,4,8,10-tetraoxaspiro(5,5)undecane.

紫外線吸收劑:2,2’-亞甲基雙[6-(苯並三唑-2-基)- 4-叔辛基苯酚,閃火點為420.5±35.7℃。UV absorber: 2,2'-methylenebis[6-(benzotriazol-2-yl)-4-tert-octylphenol, flash point is 420.5±35.7℃.

[評價項目][evaluation item]

穿透率(T%):將實施例1至4及比較例1 的聚甲基丙烯酸酯組成物製成直徑5.5cm且厚度3mm之圓盤試片後,以一霧度計(Haze Meter NDH 2000N)對其進行量測,單位:%。依據市售光學元件的需求,一般期望具備大於90%的穿透率。Transmittance (T%): After making the polymethacrylate composition of Examples 1 to 4 and Comparative Example 1 into a disk test piece with a diameter of 5.5 cm and a thickness of 3 mm, a haze meter (Haze Meter NDH 2000N) to measure it, unit: %. According to the requirements of commercially available optical components, it is generally expected to have a transmittance greater than 90%.

霧度(HAZE):將實施例1至4及比較例1 的聚甲基丙烯酸酯組成物製成直徑5.5cm且厚度3mm之圓盤試片後,以一霧度計(Haze Meter NDH 2000N)對其進行量測,單位:%。依據市售光學元件的需求,一般期望具備小於1.5的霧度。Haze (HAZE): After making the polymethacrylate composition of Examples 1 to 4 and Comparative Example 1 into a disc test piece with a diameter of 5.5 cm and a thickness of 3 mm, a haze meter (Haze Meter NDH 2000N) Measure it, unit: %. According to the requirements of commercially available optical components, it is generally expected to have a haze of less than 1.5.

黃色度(yellow index,YI值):將實施例1至4及比較例1 的聚甲基丙烯酸酯組成物製成直徑5.5cm且厚度3mm之圓盤試片後,以Nippon Denshoku的電腦分光式色差計SA-2000量測。Yellowness (yellow index, YI value): After the polymethacrylate compositions of Examples 1 to 4 and Comparative Example 1 were made into disc test pieces with a diameter of 5.5 cm and a thickness of 3 mm, the computer spectroscopic formula of Nippon Denshoku Color difference meter SA-2000 measurement.

玻璃轉移溫度(Glass transition temperature,Tg):將實施例1至4及比較例1 的聚甲基丙烯酸酯組成物以熱示差掃瞄卡量計(Differential Scanning Calorimeter,DSC)量測。單位:°C。Glass transition temperature (Glass transition temperature, Tg): The polymethacrylate compositions of Examples 1 to 4 and Comparative Example 1 were measured with a differential scanning calorimeter (DSC). Unit: °C.

熱裂解溫度(5%熱重損失溫度,Td):取5毫克的實施例1至4及比較例1的聚甲基丙烯酸甲酯樹脂組成物為樣品,分別置於熱重分析儀(Thermal Gravimetric Analysis,簡稱TGA)中進行分析,分析條件如下:於氮氣的環境下,以升溫速率20℃/min,將溫度從100℃上升至600℃,量測在5%重量損失時的溫度。Thermal cracking temperature (5% thermogravimetric loss temperature, Td): get 5 milligrams of the polymethyl methacrylate resin composition of embodiment 1 to 4 and comparative example 1 as sample, place thermogravimetric analyzer (Thermal Gravimetric Analysis, referred to as TGA), the analysis conditions are as follows: in the nitrogen environment, the temperature is raised from 100°C to 600°C at a heating rate of 20°C/min, and the temperature at 5% weight loss is measured.

實施例Example 11 to 44

實施例1至2是將甲基丙烯酸酯系聚合物1與苯乙烯系-馬來酸酐系共聚物1根據表1所列的比例混合,其中甲基丙烯酸酯系聚合物1與苯乙烯系-馬來酸酐系共聚物1合計為100重量份;實施例3是將甲基丙烯酸酯系聚合物1與苯乙烯系-馬來酸酐系共聚物2根據表1所列的比例混合,其中甲基丙烯酸酯系聚合物1與苯乙烯系-馬來酸酐系共聚物2合計為100重量份;實施例4是將甲基丙烯酸酯系聚合物2與苯乙烯系-馬來酸酐系共聚物3根據表1所列的比例混合,其中甲基丙烯酸酯系聚合物2與苯乙烯系-馬來酸酐系共聚物4合計為100重量份。再添加具亞磷酸酯基團的芳香族化合物、熱安定劑、抗氧化劑與紫外線吸收劑,以押出機於240℃混合押出製粒後,所分別製得的聚甲基丙烯酸酯組成物。表2所列之具亞磷酸酯基團的芳香族化合物、熱安定劑、抗氧化劑與紫外線吸收劑的含量數值分別為將實施例1至4的聚甲基丙烯酸酯組成物以高效能液相層析儀(HPLC)分析後所測得之實際含量數值。實施例1至4的聚甲基丙烯酸酯組成物的霧度(HAZE)、黃色度(YI)、透光率(T%)、玻璃轉移溫度(Tg)、熱裂解溫度(Td)的檢測結果也記載於表2。Embodiments 1 to 2 are to mix methacrylate polymer 1 with styrene-maleic anhydride copolymer 1 according to the ratio listed in Table 1, wherein methacrylate polymer 1 and styrene- Maleic anhydride-based copolymer 1 is 100 parts by weight in total; Embodiment 3 is to mix methacrylate-based polymer 1 with styrene-maleic anhydride-based copolymer 2 according to the ratio listed in Table 1, wherein methyl Acrylate polymer 1 and styrene-maleic anhydride copolymer 2 add up to 100 parts by weight; embodiment 4 is that methacrylate polymer 2 and styrene-maleic anhydride copolymer 3 are based on The ratio listed in Table 1 was mixed, wherein the total of methacrylate polymer 2 and styrene-maleic anhydride copolymer 4 was 100 parts by weight. Then add an aromatic compound with phosphite group, a heat stabilizer, an antioxidant and an ultraviolet absorber, mix and extrude the polymethacrylate composition by an extruder at 240° C. and granulate. The content values of aromatic compounds with phosphite groups, heat stabilizers, antioxidants and ultraviolet absorbers listed in Table 2 are the polymethacrylate compositions of Examples 1 to 4 in a high-efficiency liquid phase The actual content value measured after chromatography (HPLC) analysis. The detection results of the haze (HAZE), yellowness (YI), light transmittance (T%), glass transition temperature (Tg), and thermal cracking temperature (Td) of the polymethacrylate composition of Examples 1 to 4 It is also described in Table 2.

比較例comparative example 11

比較例1 是將甲基丙烯酸酯系聚合物1與苯乙烯系-馬來酸酐系共聚物1根據表1所列的比例混合,其中甲基丙烯酸酯系聚合物1與苯乙烯系-馬來酸酐系共聚物1合計為100重量份,並實行與實施例1至2相同的方式製備聚甲基丙烯酸酯組成物。表2所列之熱安定劑、抗氧化劑與紫外線吸收劑的含量數值為將比較例1的聚甲基丙烯酸酯組成物以高效能液相層析儀(HPLC)分析後所測得之實際含量數值其霧度(HAZE)、黃色度(YI)、透光率(T%)、玻璃轉移溫度(Tg) 、熱裂解溫度(Td)的檢測結果也記載於表2中。Comparative example 1 is that methacrylate polymer 1 is mixed with styrene-maleic anhydride copolymer 1 according to the ratio listed in Table 1, wherein methacrylate polymer 1 and styrene-maleic anhydride The acid anhydride-based copolymer 1 is 100 parts by weight in total, and a polymethacrylate composition is prepared in the same manner as in Examples 1-2. The content values of heat stabilizer, antioxidant and ultraviolet absorber listed in Table 2 are the actual content measured after analyzing the polymethacrylate composition of Comparative Example 1 with high performance liquid chromatography (HPLC) Numerical values The test results of haze (HAZE), yellowness (YI), light transmittance (T%), glass transition temperature (Tg) and thermal cracking temperature (Td) are also recorded in Table 2.

表1

Figure 108140427-A0304-0001
Table 1
Figure 108140427-A0304-0001

表2

Figure 108140427-A0304-0002
Table 2
Figure 108140427-A0304-0002

從表2可得到,與比較例1相比, 含有200ppm至900ppm的具亞磷酸酯基團的芳香族化合物的實施例1~4可於保有耐熱性(Tg變化不大)的前提下具較佳的熱安定性(Td較高),也就是說可使組成物兼具高熱裂解溫度及高的耐熱性。此外,含有200ppm至900ppm的具亞磷酸酯基團的芳香族化合物與10000ppm至50000ppm的紫外線吸收劑的實施例1~4亦較比較例1具良好的黃色度(YI)表現。It can be obtained from Table 2 that, compared with Comparative Example 1, Examples 1 to 4 containing 200ppm to 900ppm of aromatic compounds with phosphite groups can have comparative Good thermal stability (higher Td), which means that the composition can have both high pyrolysis temperature and high heat resistance. In addition, Examples 1-4 containing 200ppm to 900ppm of aromatic compounds with phosphite groups and 10000ppm to 50000ppm of UV absorbers also have better yellowness (YI) performance than Comparative Example 1.

另外,由表2亦可得知,實施例1~4除了因含有 200ppm至900ppm的具亞磷酸酯基團的芳香族化合物,可保持較佳的耐熱性(Tg較高)與較佳的熱安定性(Td較高)外,亦因同時含有500ppm至2000ppm的抗氧化劑,於具亞磷酸酯基團的芳香族化合物與抗氧化劑的作用下較比較例1具良好的霧度(Haze)表現,穿透度亦較高。In addition, it can also be seen from Table 2 that in addition to containing 200ppm to 900ppm of aromatic compounds with phosphite groups in Examples 1 to 4, they can maintain better heat resistance (higher Tg) and better heat resistance. In addition to the stability (higher Td), because it also contains 500ppm to 2000ppm of antioxidants, it has better haze performance than Comparative Example 1 under the action of aromatic compounds with phosphite groups and antioxidants. , the penetration is also higher.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above with the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention should be defined by the scope of the appended patent application.

10、10’:光學板 12:本體 122、124:表面 126:側表面 132:第一微結構 134:第二微結構10, 10': optical board 12: Ontology 122, 124: surface 126: side surface 132: The first microstructure 134:Second Microstructure

圖1A是依照本發明的一實施例的一種光學元件的剖面示意圖。 圖1B是依照本發明的另一實施例的一種光學元件的剖面示意圖。 圖2A至圖2E是依照本發明多個實施例的顯示裝置的示意圖。FIG. 1A is a schematic cross-sectional view of an optical element according to an embodiment of the present invention. FIG. 1B is a schematic cross-sectional view of an optical element according to another embodiment of the present invention. 2A to 2E are schematic diagrams of display devices according to various embodiments of the present invention.

10:光學板 10: Optical board

12:本體 12: Ontology

122:表面 122: surface

132:第一微結構 132: The first microstructure

Claims (13)

一種聚甲基丙烯酸酯組成物,包括:50至85重量份的甲基丙烯酸酯系聚合物,包括甲基丙烯酸酯系單體單元以及丙烯酸酯系單體單元且其重量平均分子量(Mw)為2萬至20萬;15至50重量份的苯乙烯系-馬來酸酐系共聚物,包括:65wt%~85wt%的苯乙烯系單體單元、15wt%~35wt%的馬來酸酐系單體單元以及0~20wt%的第二可共聚合單體單元;具亞磷酸酯基團的芳香族化合物;以及10000ppm至50000ppm的紫外線吸收劑,所述紫外線吸收劑的閃火點≧240℃,其中所述紫外線吸收劑與所述具亞磷酸酯基團的芳香族化合物的含量比值範圍為10~300,其中,所述甲基丙烯酸酯系聚合物與所述苯乙烯系-馬來酸酐系共聚物的總量為100重量份,於所述聚甲基丙烯酸酯組成物中所述具亞磷酸酯基團的芳香族化合物的含有量為200ppm至900ppm。 A polymethacrylate composition, comprising: 50 to 85 parts by weight of a methacrylate polymer, including a methacrylate monomer unit and an acrylate monomer unit, and its weight average molecular weight (Mw) is 20,000 to 200,000; 15 to 50 parts by weight of styrene-maleic anhydride copolymers, including: 65wt%~85wt% styrene monomer units, 15wt%~35wt% maleic anhydride monomers unit and 0~20wt% of the second copolymerizable monomer unit; aromatic compound with phosphite group; and 10000ppm to 50000ppm of ultraviolet absorber, the flash point of the ultraviolet absorber ≧240 ℃, wherein The ratio of the content of the ultraviolet absorber to the aromatic compound with phosphite groups ranges from 10 to 300, wherein the methacrylate polymer is copolymerized with the styrene-maleic anhydride The total amount of the compound is 100 parts by weight, and the content of the aromatic compound with phosphite group in the polymethacrylate composition is 200 ppm to 900 ppm. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,其中所述甲基丙烯酸酯系聚合物包括:92wt%~99wt%的所述甲基丙烯酸酯系單體單元、1wt%~8wt%的所述丙烯酸酯系單體單元以及0~7wt%的第一可共聚合單體單元,且所述甲基丙烯酸酯系聚合物的重量平均分子量(Mw)為5萬至15萬。 The polymethacrylate composition as described in item 1 of the scope of the patent application, wherein the methacrylate polymer includes: 92wt%~99wt% of the methacrylate monomer unit, 1wt%~ 8wt% of the acrylate monomer unit and 0-7wt% of the first copolymerizable monomer unit, and the weight average molecular weight (Mw) of the methacrylate polymer is 50,000-150,000. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,其中所述苯乙烯系-馬來酸酐系共聚物的所述苯乙烯系單體單元 重量百分比與所述馬來酸酐系單體單元重量百分比的比值為1~8.5。 The polymethacrylate composition as described in item 1 of the scope of the patent application, wherein the styrene-based monomer unit of the styrene-maleic anhydride copolymer The ratio of the weight percentage to the weight percentage of the maleic anhydride monomer unit is 1-8.5. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,其中所述苯乙烯系-馬來酸酐系共聚物的重量平均分子量(Mw)為6萬至10萬。 The polymethacrylate composition as described in item 1 of the scope of the patent application, wherein the weight average molecular weight (Mw) of the styrene-maleic anhydride copolymer is 60,000 to 100,000. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,其中所述苯乙烯系-馬來酸酐系共聚物的分子量分布指數(PDI)的範圍為1.5~2.05。 The polymethacrylate composition as described in item 1 of the scope of the patent application, wherein the molecular weight distribution index (PDI) of the styrene-maleic anhydride copolymer is in the range of 1.5 to 2.05. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,更包括抗氧化劑,其中抗氧化劑與具亞磷酸酯基團的芳香族化合物的含量比值範圍為1.1~10。 The polymethacrylate composition described in item 1 of the scope of the patent application further includes an antioxidant, wherein the ratio of the content of the antioxidant to the aromatic compound with phosphite groups ranges from 1.1 to 10. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,更包括500ppm至2000ppm的抗氧化劑。 The polymethacrylate composition as described in item 1 of the scope of the patent application further includes 500ppm to 2000ppm of antioxidant. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,更包括500ppm至2000ppm的熱安定劑。 The polymethacrylate composition as described in Item 1 of the scope of the patent application further includes 500ppm to 2000ppm of heat stabilizer. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,其中所述紫外線吸收劑與所述具亞磷酸酯基團的芳香族化合物的含量比值範圍為15~200。 The polymethacrylate composition described in item 1 of the scope of the patent application, wherein the ratio of the content of the ultraviolet absorber to the aromatic compound with phosphite groups ranges from 15 to 200. 如申請專利範圍第1項所述之聚甲基丙烯酸酯組成物,其中所述紫外線吸收劑選自由2-(4,6-雙-(2,4-二甲基苯基)-1,3,5-三嗪-2-基)-5-辛氧基酚、2,2’-亞甲基雙[6-(苯並三唑-2-基)-4-叔辛基苯酚]、2-(4,6-二苯基-1,3,5-三嗪-2-基)-5-[(己基)氧基]-苯酚、2,2’,4,4’-四羥二苯基酮、3-[(2-氰基-3,3-二苯丙烯醯基)氧]-2,2-雙{[(2-氰基-3,3-二苯丙烯醯基)氧]甲基}丙基2-氰基 -3,3-二苯丙烯酸酯、2-(2H-苯並三唑-2-基)-6-十二烷基-4-甲基苯酚、2-(2’-羥基-3',5'-二戊基苯基)苯並三唑所組成之群組的至少其中之一。 The polymethacrylate composition as described in item 1 of the scope of the patent application, wherein the ultraviolet absorber is selected from 2-(4,6-bis-(2,4-dimethylphenyl)-1,3 ,5-triazin-2-yl)-5-octyloxyphenol, 2,2'-methylenebis[6-(benzotriazol-2-yl)-4-tert-octylphenol], 2 -(4,6-Diphenyl-1,3,5-triazin-2-yl)-5-[(hexyl)oxy]-phenol, 2,2',4,4'-tetrahydroxydiphenyl Ketone, 3-[(2-cyano-3,3-diphenylacryl)oxy]-2,2-bis{[(2-cyano-3,3-diphenylacryl)oxy] Methyl}propyl 2-cyano -3,3-diphenylacrylate, 2-(2H-benzotriazol-2-yl)-6-dodecyl-4-methylphenol, 2-(2'-hydroxy-3',5 At least one of the group consisting of '-dipentylphenyl) benzotriazole. 一種光學元件,是由如申請專利範圍第1項至第10項中任一項所述的聚甲基丙烯酸酯組成物所形成。 An optical element is formed of the polymethacrylate composition described in any one of the first to tenth items of the patent application. 如申請專利範圍第11項所述之光學元件,其中所述光學元件為選自由光學板、光學片以及光學膜所組成群組中的至少其中之一。 The optical element as described in claim 11 of the patent application, wherein the optical element is at least one selected from the group consisting of an optical plate, an optical sheet, and an optical film. 一種顯示裝置,包括:如申請專利範圍第11項所述的光學元件,其中所述顯示裝置為選自由電視機、數位相機、數位攝影機、數位相框、行動電話、筆記型個人電腦、移動計算機、用於電腦等的螢幕、可攜式遊戲機、可攜式信息終端機、音頻再生裝置、遊戲機以及車用顯示器所組成群組中的至少其中之一。A display device, comprising: the optical element as described in item 11 of the scope of the patent application, wherein the display device is selected from a television, a digital camera, a digital video camera, a digital photo frame, a mobile phone, a notebook personal computer, a mobile computer, At least one of the group consisting of a monitor for a computer, a portable game machine, a portable information terminal, an audio reproduction device, a game machine, and a display for a car.
TW108140427A 2018-12-05 2019-11-07 Polymethacrylate composition and optical device made therefrom, and display apparatus TWI788600B (en)

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