TWI788260B - Chain ring positioning assembly for pipeline flange nuts - Google Patents

Chain ring positioning assembly for pipeline flange nuts Download PDF

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TWI788260B
TWI788260B TW111119623A TW111119623A TWI788260B TW I788260 B TWI788260 B TW I788260B TW 111119623 A TW111119623 A TW 111119623A TW 111119623 A TW111119623 A TW 111119623A TW I788260 B TWI788260 B TW I788260B
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wrench
aforementioned
fastener
link
flange
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TW111119623A
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TW202346747A (en
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張法憲
蘇上祺
呂亞縉
盧冠群
謝尚祐
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正修學校財團法人正修科技大學
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Abstract

This invention relates to a chain ring positioning assembly for pipeline flange nuts, which includes at least a chain ring. Said chain ring is provided with a plurality of bases, a plurality of pivot structure are arranged between the adjacent bases, so that said bases are connected in series to form a chain structure. A first fastener and a second fastener are respectively provided at both ends of said chain ring, the first fastener and the second fastener can be combined with each other to form a ring structure. At least one base is provided with an wrench, one end of said wrench is provided with a rod, and said rod is pivotally connected to said base. In this way, said wrench can pivot on the base to adjust the position, and can quickly complete the synchronous positioning of all the nuts on the flange of the pipe.

Description

管件法蘭螺母之鏈環式定位裝置Chain ring positioning device for flange nuts of pipe fittings

本發明係為管件法蘭螺母之鏈環式定位裝置,尤指一種可以手動方式同步將管件法蘭上之所有螺栓的螺母進行一次全部快速定位之鏈環式螺母定位裝置。 The invention relates to a chain-ring type positioning device for flange nuts of pipe fittings, especially a chain-ring type nut positioning device which can manually and synchronously position all the nuts of all bolts on the pipe fitting flange at one time and quickly.

常見的工業管線之連接組裝作業,主要是以人工方式將相鄰管件之法蘭上的所有螺栓逐一鎖合緊固,以持續不斷的進行管線銜接延長,而工業管線銜接處的工程疏失,常會造成管內液體或氣體洩漏,導致很多的意外事件層出不窮,造成非常嚴重的死傷和財產損失(例如氣爆和工廠火災)。因此,工業管線法蘭螺栓鎖固是一項非常重要的工作,其對於施工速度與鎖固品質的要求是非常嚴格的,若是因鎖固不全,或旋緊方式與磅數不夠,往往會降低管線的可靠度,造成管線在高壓輸送流體時的洩漏危險。 The common connection and assembly of industrial pipelines is mainly to manually lock and fasten all the bolts on the flanges of adjacent pipe fittings one by one, so as to continuously extend the pipeline connection. Cause the leakage of liquid or gas in the pipe, causing many accidents to emerge in an endless stream, causing very serious casualties and property losses (such as gas explosions and factory fires). Therefore, the locking of industrial pipeline flange bolts is a very important task, and its requirements for construction speed and locking quality are very strict. If the locking is not complete, or the tightening method and the number of pounds are not enough, it will often reduce The reliability of the pipeline causes the risk of leakage when the pipeline transports fluid at high pressure.

在很多工業管線的興建合約中,會加入開俥前管線試壓檢驗,以及檢查法蘭鎖固的記錄與報告,檢驗時會使用水或直接使用空氣進行試壓,若在測試中發現洩漏,就必需執行洩壓、吹驅、分段逐次驗證檢查銜接處之鎖固、維修、復裝等,然後再重新測試,如此不但會浪費非常多人力,同時也會拉長施工完成時間。因此,傳統工業管線法蘭螺栓鎖固的技術已至一瓶頸點,必需發展新 技術來克服此一問題並提升作業效率,否則將難以縮短建廠時間、降低施工成本及提升工業安全。 In the construction contracts of many industrial pipelines, pipeline pressure test inspections before commencement, as well as the records and reports of checking flange locking will be added. During the inspection, water or air will be used for pressure testing. If leakage is found during the test, It is necessary to perform pressure relief, blowing, step by step verification and inspection of the locking of the joints, maintenance, reinstallation, etc., and then re-test, which will not only waste a lot of manpower, but also prolong the construction completion time. Therefore, the technology of traditional industrial pipeline flange bolt locking has reached a bottleneck point, and it is necessary to develop new Technology to overcome this problem and improve operating efficiency, otherwise it will be difficult to shorten the construction time, reduce construction costs and improve industrial safety.

然而,在鎖緊管件法蘭上的螺栓時,目前的實務操作皆是以人工方式進行操作;在鎖螺栓時,無論是使用手動扭力扳手或動力扭力扳手,其皆需要透過人工方式持續不斷的針對每一個螺栓進行鎖合,且一次只能鎖合一個螺栓,效率非常差。再者,在鎖螺栓之前,還需要先使用一扳手來固定該螺栓另一側的螺母,這也使得整體鎖螺栓操作更為耗工費時,且會耗費更多的人力成本,並存在有人為疏失及誤差的風險(例如扳手掉落或卡住等),不具實用性與經濟效益。 However, when tightening the bolts on the flange of the pipe fittings, the current practice is to operate manually; when locking the bolts, no matter whether a manual torque wrench or a power torque wrench is used, it needs to be manually continuously tightened. Locking is performed for each bolt, and only one bolt can be locked at a time, which is very inefficient. Furthermore, before locking the bolt, it is necessary to use a wrench to fix the nut on the other side of the bolt, which also makes the overall locking bolt operation more labor-intensive and time-consuming, and will cost more labor costs, and there are artificial The risk of negligence and error (such as wrench dropping or jamming, etc.), is not practical and economical.

為此,本案發明人團隊積多年電子、電機、機械相關領域技術之研發創作經驗,特針對前述工業管線法蘭螺栓鎖合之螺母定位問題加以研究、分析,而發明本案。 For this reason, the inventor team of this case has accumulated many years of experience in R&D and creation of technologies in the fields of electronics, motors, and machinery, and specially researched and analyzed the nut positioning problem of the aforementioned industrial pipeline flange bolt locking, and invented this case.

本發明之目的,乃在於提供一種創新的管件法蘭螺母之鏈環式定位裝置,其係將複數個螺母定位扣件樞接在一鏈條上,透過鏈條所具有的方便彎曲調整、收納、高結構強度等特性,讓操作人員可快速的將鏈條環繞在管件上,並將所有管件法蘭上的螺栓的螺母逐一的完成定位,最後再將環繞的鏈條扣緊固定,以提升鎖緊管件法蘭上之螺栓的效率,其整體操作非常簡單快速,可節省大量的人力成本及時間消耗,更可有效的避免人為疏失及誤差的風險,具有最佳的實用性、安全性及作業效率,且確實的克服了習知人工鎖螺栓作業所存在的速度慢、效率差及施作品質差、安全性不佳等問題。 The object of the present invention is to provide an innovative chain ring positioning device for flange nuts of pipe fittings, which is to pivotally connect a plurality of nut positioning fasteners on a chain, through the chain's convenient bending adjustment, storage, height Structural strength and other characteristics allow the operator to quickly wrap the chain around the pipe fittings, and complete the positioning of the bolts and nuts on the flanges of all pipe fittings one by one, and finally fasten and fix the surrounding chains to improve the method of locking pipe fittings The efficiency of bolts on the flange, the overall operation is very simple and fast, which can save a lot of labor costs and time consumption, and can effectively avoid the risk of human error and error, with the best practicability, safety and operating efficiency, and It really overcomes the problems of slow speed, poor efficiency, poor construction quality and poor safety in the conventional manual locking bolt operation.

為達前述目的,本發明之管件法蘭螺母之鏈環式定位裝置至少包含一鏈環,前述鏈環係設置複數基座,該相鄰基座之間係設置有樞接結構,使該複數基座得串接成一鏈條結構,前述鏈環於兩端係分別設置第一扣件與第二扣件,該第一扣件與第二扣件可互相扣接結合,使前述鏈環形成一環狀結構;前述至少一基座係設置有扳手,該扳手之一端係設置一桿部,該桿部係樞接前述基座,如此前述扳手即可在前述基座上樞轉以調整位置。 In order to achieve the aforementioned purpose, the link type positioning device of the flange nut of the pipe fitting of the present invention includes at least one link, the aforementioned link is provided with a plurality of bases, and a pivot structure is provided between the adjacent bases, so that the plurality The bases are connected in series to form a chain structure, and the aforementioned link is provided with a first fastener and a second fastener at both ends respectively, and the first fastener and the second fastener can be interlocked together so that the aforementioned link forms a chain structure. A ring structure; the aforementioned at least one base is provided with a wrench, and one end of the wrench is provided with a rod, and the rod is pivotally connected to the aforementioned base, so that the aforementioned wrench can pivot on the aforementioned base to adjust its position.

本發明之管件法蘭螺母之鏈環式定位裝置,其中前述基座得設置一弧形長槽孔,且前述扳手之桿部係樞接在該弧形長槽孔上,如此前述扳手即可在一定點位置進行小範圍的定位旋轉,讓前述扳手可直接微調角度並套接在一管件之法蘭之螺母上。 In the chain-ring type positioning device for flange nuts of pipe fittings of the present invention, an arc-shaped slotted hole is provided on the aforementioned base, and the rod of the aforementioned wrench is pivotally connected to the arc-shaped slotted hole, so that the aforementioned wrench can be A small range of positioning rotation is performed at a certain point, so that the aforementioned wrench can directly fine-tune the angle and be sleeved on the nut of the flange of a pipe fitting.

本發明之管件法蘭螺母之鏈環式定位裝置,其中前述第一扣件與第二扣件可為插銷式機構、螺栓式機構、卡扣式機構、勾扣式機構等可用於扣接緊固鏈環兩端之機構。 The link-type positioning device for flange nuts of pipe fittings of the present invention, wherein the first fastener and the second fastener can be bolt-type mechanisms, bolt-type mechanisms, buckle-type mechanisms, hook-type mechanisms, etc., which can be used for fastening. The mechanism that fixes both ends of the link.

1:鏈環 1: chain link

10:基座 10: Base

11:樞接結構 11: Pivot structure

12:第一扣件 12: The first fastener

13:第二扣件 13: Second fastener

14:弧形長槽孔 14: arc slotted hole

2:扳手 2: Wrench

20:桿部 20: stem

3:管件 3: Fittings

30:法蘭 30: Flange

31:螺母 31: Nut

32:螺栓 32: Bolt

圖1是本發明之第一實施例之俯視圖。 Fig. 1 is a top view of the first embodiment of the present invention.

圖2是本發明之第一實施例之前視圖。 Fig. 2 is a front view of the first embodiment of the present invention.

圖3是圖2之A-A剖視圖。 Fig. 3 is a sectional view along line A-A of Fig. 2 .

圖4是圖2之B區部分放大圖。 Fig. 4 is a partially enlarged view of area B in Fig. 2 .

圖5是本發明之第二實施例之部分放大圖。 Fig. 5 is a partially enlarged view of the second embodiment of the present invention.

圖6是本發明用於定位管件法蘭螺母之操作圖(一)。 Fig. 6 is an operation diagram (1) of the present invention for positioning flange nuts of pipe fittings.

圖7是本發明用於定位管件法蘭螺母之操作圖(二)。 Fig. 7 is an operation diagram (2) of the present invention for positioning flange nuts of pipe fittings.

圖8是本發明用於定位管件法蘭螺母之操作圖(三)。 Fig. 8 is an operation diagram (3) of the present invention for positioning flange nuts of pipe fittings.

圖9是本發明用於定位管件法蘭螺母之操作圖(四)。 Fig. 9 is an operation diagram (4) of the present invention for positioning flange nuts of pipe fittings.

為了更進一步瞭解本發明,該最佳之管件法蘭螺母之鏈環式定位裝置之實施方式如圖式1~9所示,至少包含:一鏈環1,係設置複數基座10,該相鄰基座10之間係設置有樞接結構11,使該複數基座10得串接成一鏈條結構。前述鏈環1於兩端係分別設置第一扣件12與第二扣件13,該第一扣件12與第二扣件13可互相扣接結合,使前述鏈環1形成一環狀結構;前述第一扣件12與第二扣件13可為插銷式機構、螺栓式機構、卡扣式機構、勾扣式機構等,只要是可用於扣接緊固鏈環1兩端之機構,均無不可。 In order to further understand the present invention, the embodiment of the best link-type positioning device for flange nuts of pipe fittings is shown in Figures 1-9, which at least includes: a link 1, which is provided with a plurality of bases 10, the corresponding A pivot structure 11 is provided between adjacent bases 10, so that the multiple bases 10 are connected in series to form a chain structure. The two ends of the chain link 1 are provided with a first fastener 12 and a second fastener 13 respectively, and the first fastener 12 and the second fastener 13 can be interlocked together so that the chain ring 1 forms a ring structure The aforementioned first fastener 12 and second fastener 13 can be a bolt-type mechanism, a bolt-type mechanism, a buckle-type mechanism, a hook-type mechanism, etc., as long as it is a mechanism that can be used to buckle the two ends of the fastening chain ring 1, Nothing is impossible.

前述至少一基座10係設置有扳手2,該扳手2之一端係設置一桿部20,該桿部20係樞接前述基座10,如此前述扳手2即可在前述基座10上樞轉以調整位置;前述扳手2可為一固定尺寸的扳手,或為一活動板手,端視使用需求而定,均無不可。如圖5所示,前述基座10得設置一弧形長槽孔14,且前述扳手2之桿部20係樞接在該弧形長槽孔14上,如此前述扳手2即可在一定點位置進行小範圍的定位旋轉,讓前述扳手2可直接微調角度並套接在一管件3之法蘭30之螺母31上。 The aforementioned at least one base 10 is provided with a wrench 2, and one end of the wrench 2 is provided with a rod 20, and the rod 20 is pivotally connected to the aforementioned base 10, so that the aforementioned wrench 2 can pivot on the aforementioned base 10 To adjust the position; the aforementioned wrench 2 can be a wrench of a fixed size, or a movable wrench, depending on the requirements of use, and it is not impossible. As shown in Figure 5, the aforementioned base 10 must be provided with an arc-shaped slotted hole 14, and the rod portion 20 of the aforementioned wrench 2 is pivotally connected to the arc-shaped slotted hole 14, so that the aforementioned wrench 2 can be positioned at a certain point. The position is rotated in a small range, so that the aforementioned wrench 2 can directly fine-tune the angle and be sleeved on the nut 31 of the flange 30 of a pipe fitting 3 .

如圖6~9所示,本發明之管件法蘭螺母之鏈環式定位裝置之鏈環1於使用時,係先將前述鏈環1放置在管件3上,再逐一將鏈環1上的扳手2逐一的套接在管件3之法蘭30之螺母31上,最後再將鏈環1之第一扣件12 與第二扣件13互相扣接結合,即可快速的完成管件3之法蘭30上的所有螺母31的同步定位。 As shown in Figures 6 to 9, when the link 1 of the link type positioning device for the flange nut of the pipe fitting of the present invention is used, the aforementioned link 1 is placed on the pipe fitting 3 first, and then the links on the link 1 are placed one by one. The wrench 2 is sleeved on the nut 31 of the flange 30 of the pipe fitting 3 one by one, and finally the first fastener 12 of the chain link 1 Interlocking and combining with the second fastener 13 can quickly complete the synchronous positioning of all the nuts 31 on the flange 30 of the pipe 3 .

此外,當前述螺母31皆被同步定位後,若該螺母31所對應的螺栓32(可為一般螺栓或雙螺母螺栓)被擰緊,則該螺母31會受制於鏈環1而被完全固定且不會移動或轉動,並使該螺栓32之鎖緊操作得以順利進行。 In addition, when the aforementioned nuts 31 are all positioned synchronously, if the bolts 32 corresponding to the nuts 31 (which can be ordinary bolts or double-nut bolts) are tightened, the nuts 31 will be completely fixed by the chain ring 1 and will not Can move or rotate, and make the locking operation of this bolt 32 be able to carry out smoothly.

如此,本發明之管件法蘭螺母之鏈環式定位裝置,透過上述創新的結構設計,可快速的將所有管件法蘭上的螺母一次全部定位完成,以提升鎖緊管件法蘭上之螺栓的效率,且其整體操作非常簡單快速,可節省大量的人力成本及時間消耗,更可有效的避免人為疏失及誤差的風險,具有最佳的實用性、安全性及作業效率,確實的克服了習知人工鎖螺栓作業所存在的速度慢、效率差及施作品質差、安全性不佳等問題,為本案之組成。 In this way, the chain-ring type positioning device for the flange nuts of the pipe fittings of the present invention, through the above-mentioned innovative structural design, can quickly complete the positioning of all the nuts on the flanges of the pipe fittings at one time, so as to improve the locking force of the bolts on the flanges of the pipe fittings. Efficiency, and its overall operation is very simple and fast, which can save a lot of labor costs and time consumption, and can effectively avoid the risk of human error and error. Knowing that the slow speed, poor efficiency, poor construction quality, and poor safety of manual locking bolt operations are the components of this case.

前述之實施例或圖式並非限定本發明之態樣或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。 The aforementioned embodiments or drawings do not limit the aspect or usage of the present invention, and any appropriate changes or modifications by those with ordinary knowledge in the technical field shall be considered as not departing from the patent scope of the present invention.

1:鏈環 1: chain link

10:基座 10: Base

11:樞接結構 11: Pivot structure

12:第一扣件 12: The first fastener

13:第二扣件 13: Second fastener

2:扳手 2: Wrench

20:桿部 20: stem

Claims (4)

一種管件法蘭螺母之鏈環式定位裝置,至少包含: 一鏈環,係設置複數基座,該相鄰基座之間係設置有樞接結構,使該複數基座得串接成一鏈條結構,前述鏈環於兩端係分別設置第一扣件與第二扣件,該第一扣件與第二扣件可互相扣接結合,使前述鏈環形成一環狀結構;前述至少一基座係設置有扳手,該扳手之一端係設置一桿部,該桿部係樞接前述基座,如此前述扳手即可在前述基座上樞轉以調整位置。 A link-type positioning device for flange nuts of pipe fittings, at least comprising: A chain link is provided with a plurality of bases, and a pivot structure is provided between the adjacent bases, so that the plurality of bases can be connected in series to form a chain structure. The two ends of the aforementioned link are respectively provided with a first fastener and a The second fastener, the first fastener and the second fastener can be interlocked and combined, so that the aforementioned link forms a ring structure; the aforementioned at least one base is provided with a wrench, and one end of the wrench is provided with a rod , the rod is pivotally connected to the aforementioned base, so that the aforementioned wrench can pivot on the aforementioned base to adjust the position. 根據請求項1所述之管件法蘭螺母之鏈環式定位裝置,其中前述基座係設置一弧形長槽孔,且前述扳手之桿部係樞接在該弧形長槽孔上,如此前述扳手即可在一定點位置進行小範圍的定位旋轉。According to the link-type positioning device for flange nuts of pipe fittings described in claim 1, wherein the aforementioned base is provided with an arc-shaped slotted hole, and the rod of the aforementioned wrench is pivotally connected to the arc-shaped slotted hole, so that The foregoing wrench can be positioned and rotated in a small range at a certain point. 根據請求項1或2所述之管件法蘭螺母之鏈環式定位裝置,其中前述第一扣件與第二扣件得為插銷式機構、螺栓式機構、卡扣式機構或勾扣式機構。According to the link-type positioning device for flange nuts of pipe fittings described in claim 1 or 2, the first fastener and the second fastener can be bolt-type mechanisms, bolt-type mechanisms, buckle-type mechanisms or hook-type mechanisms . 根據請求項1或2所述之管件法蘭螺母之鏈環式定位裝置,其中前述扳手係為活動扳手。According to claim 1 or 2, the link-type positioning device for flange nuts of pipe fittings, wherein the aforementioned wrench is an adjustable wrench.
TW111119623A 2022-05-26 2022-05-26 Chain ring positioning assembly for pipeline flange nuts TWI788260B (en)

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US9719619B2 (en) * 2014-11-11 2017-08-01 Flange Cuff, L.L.C. Method and apparatus for clamping flanges and other connections
TW201817983A (en) * 2016-11-03 2018-05-16 Univ Far East Structure of flexible fastener engageable in varous ways
EP3724524A1 (en) * 2017-12-13 2020-10-21 Bettray, Ole Fixing device for connecting means having a polygonal head

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9719619B2 (en) * 2014-11-11 2017-08-01 Flange Cuff, L.L.C. Method and apparatus for clamping flanges and other connections
TW201817983A (en) * 2016-11-03 2018-05-16 Univ Far East Structure of flexible fastener engageable in varous ways
EP3724524A1 (en) * 2017-12-13 2020-10-21 Bettray, Ole Fixing device for connecting means having a polygonal head

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