TWI787086B - Wafer bonding structure and method of manufacturing the same - Google Patents
Wafer bonding structure and method of manufacturing the same Download PDFInfo
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本發明與一種晶圓鍵合結構有關,更具體言之,其係關於一種具有多層阻障層的晶圓鍵合結構及其製作方法。The present invention relates to a wafer bonding structure, more specifically, it relates to a wafer bonding structure with multiple barrier layers and a manufacturing method thereof.
互連(interconnect)結構是晶片之間的溝通橋梁,從傳統的打線接合(wire bonding)、覆晶封裝(flip chip package)、微凸塊(µbump),到穿矽孔(through silicon via, TSV)、重佈線層(redistribution layer, RDL)、矽橋晶片(silicon bridge chip)等技術,互連結構與技術亦隨著晶片效能的持續提升與元件尺寸的不斷微縮而演進。然而,隨著半導體元件尺寸的不斷微縮,儘管要開發更小的技術節點在技術上可行,但是已經不再具有成本效益。對此,多晶片堆疊技術作為一種解決方案被業界提出,如現今正在積極發展的2.5D~3D先進封裝技術。The interconnect structure is the communication bridge between chips, from traditional wire bonding, flip chip package, micro bump (µbump), to through silicon via (TSV) ), redistribution layer (redistribution layer, RDL), silicon bridge chip (silicon bridge chip) and other technologies, the interconnection structure and technology are also evolving with the continuous improvement of chip performance and the continuous miniaturization of component sizes. However, as the dimensions of semiconductor components continue to shrink, it is no longer cost-effective to develop smaller technology nodes, although technically feasible. In this regard, multi-chip stacking technology has been proposed by the industry as a solution, such as the 2.5D~3D advanced packaging technology that is currently being actively developed.
通常,2.5D~3D晶片堆疊之實現得益於成熟的穿矽孔(TSV)技術。然而,一般穿矽孔的體積較大,限制了其在高密度架構的擴展性。此外,用金屬填充穿矽孔的製程相當複雜,需要大量的專業技術。故此,目前業界推出了混合鍵合(hybrid bonding)技術,例如目前業界已實現將CMOS影像感測器晶圓與影像感測處理器晶圓透過銅質的混合鍵合件接合在一起,實現了多點直接連接以及進一步提升畫素密度的功效。與現有的堆疊/鍵合方法相比,混合鍵合技術可以進一步縮小鍵合間距,以提供更多的I/O數、更高的帶寬以及更低的功耗。Usually, the realization of 2.5D~3D chip stacking benefits from the mature through-silicon via (TSV) technology. However, the generally large volume of TSVs limits their scalability in high-density architectures. In addition, the process of filling TSVs with metal is quite complicated and requires a lot of technical expertise. Therefore, the industry has introduced a hybrid bonding technology. For example, the industry has achieved the bonding of CMOS image sensor wafers and image sensor processor wafers through copper hybrid bonding components. Multi-point direct connection and the effect of further enhancing the pixel density. Compared with existing stacking/bonding methods, hybrid bonding technology can further reduce the bonding pitch to provide more I/O counts, higher bandwidth and lower power consumption.
儘管混合鍵合技術有良好的發展前景,現今的混合鍵合技術仍有不少難題有待突破。例如,當鍵合間距小於一定尺度時(如<5µm),鍵合件之間容易產生明顯的對位偏移(overlay shift),如此會導致鍵合件中的銅質擴散到所鄰接的氧化矽基材中的銅汙染問題。Although the hybrid bonding technology has good development prospects, there are still many problems to be overcome in today's hybrid bonding technology. For example, when the bonding pitch is smaller than a certain scale (such as <5µm), it is easy to produce an obvious overlay shift between the bonding parts, which will cause the copper in the bonding part to diffuse to the adjacent oxide Copper Contamination Problems in Silicon Substrates.
有鑑於上述習知技術所遇到的對位與汙染問題,本發明於此提供了一種新穎的晶圓鍵合結構,其特點在於銅質鍵合件周圍有多層材質的阻障層,可同時在對位偏移發生時起到避免鍵合件中銅質擴散到所鄰接的基材中以及維持所需接觸面積之功效。In view of the problems of alignment and contamination encountered in the above-mentioned conventional technologies, the present invention provides a novel wafer bonding structure, which is characterized in that there are multi-layer barrier layers around the copper bonding parts, which can simultaneously When the misalignment occurs, it can prevent the copper in the bond from diffusing into the adjacent substrate and maintain the required contact area.
本發明的其一面向在於提供一種晶圓鍵合結構,其包含一基底、一凹槽形成在該基底上、一鍵合墊位於該凹槽中、以及一第一金屬阻障層、一第二金屬阻障層與一介電阻障層依序形成在該鍵合墊的側壁與該凹槽的內側壁之間,並且該第一金屬阻障層更形成在該鍵合墊的底面與該凹槽的底面之間,其中該第一金屬阻障層的厚度小於該第二金屬阻障層的厚度,並且該第一金屬阻障層的厚度小於該介電阻障層的厚度。One aspect of the present invention is to provide a wafer bonding structure comprising a substrate, a groove formed on the substrate, a bonding pad located in the groove, a first metal barrier layer, a first Two metal barrier layers and a dielectric barrier layer are sequentially formed between the sidewall of the bonding pad and the inner sidewall of the recess, and the first metal barrier layer is further formed between the bottom surface of the bonding pad and the recess. Between the bottom surfaces of the grooves, wherein the thickness of the first metal barrier layer is smaller than the thickness of the second metal barrier layer, and the thickness of the first metal barrier layer is smaller than the thickness of the dielectric barrier layer.
本發明的另一面向在於提供一種晶圓鍵合結構的製作方法,其步驟包含提供一基底、在該基底上形成一凹槽、在該凹槽的內側壁上形成一介電阻障層、在該介電阻障層的內側壁上形成一第二金屬阻障層、在該第二金屬阻障層的內側壁上以及該凹槽的底面上形成一第一金屬阻障層、以及在該第一金屬阻障層上形成一鍵合墊,其中該第一金屬阻障層的厚度小於該第二金屬阻障層的厚度,並且該第一金屬阻障層的厚度小於該介電阻障層的厚度。Another aspect of the present invention is to provide a method for manufacturing a wafer bonding structure, the steps of which include providing a substrate, forming a groove on the substrate, forming a dielectric barrier layer on the inner sidewall of the groove, and forming a dielectric barrier layer on the inner sidewall of the groove. A second metal barrier layer is formed on the inner sidewall of the dielectric barrier layer, a first metal barrier layer is formed on the inner sidewall of the second metal barrier layer and the bottom surface of the groove, and a first metal barrier layer is formed on the first metal barrier layer. A bonding pad is formed on the metal barrier layer, wherein the thickness of the first metal barrier layer is smaller than the thickness of the second metal barrier layer, and the thickness of the first metal barrier layer is smaller than the thickness of the dielectric barrier layer .
本發明的這類目的與其他目的在閱者讀過下文中以多種圖示與繪圖來描述的較佳實施例之細節說明後應可變得更為明瞭顯見。These and other objects of the present invention will become more apparent to the reader after reading the following detailed description of the preferred embodiment which is depicted in various drawings and drawings.
現在下文將詳細說明本發明的示例性實施例,其會參照附圖示出所描述之特徵以便閱者理解並實現技術效果。閱者將可理解文中之描述僅透過例示之方式來進行,而非意欲要限制本案。本案的各種實施例和實施例中彼此不衝突的各種特徵可以以各種方式來加以組合或重新設置。在不脫離本發明的精神與範疇的情況下,對本案的修改、等同物或改進對於本領域技術人員來說是可以理解的,並且旨在包含在本案的範圍內。Exemplary embodiments of the present invention will now be described in detail below, which will illustrate the described features with reference to the accompanying drawings for readers to understand and achieve technical effects. Readers will understand that the description herein is by way of illustration only and is not intended to limit the present case. Various embodiments of the present application and various features that do not conflict with each other in the embodiments can be combined or rearranged in various ways. Without departing from the spirit and scope of the present invention, modifications, equivalents or improvements to the present invention will be understood by those skilled in the art and are intended to be included within the scope of the present invention.
閱者應能容易理解,本案中的「在…上」、「在…之上」和「在…上方」的含義應當以廣義的方式來解讀,以使得「在…上」不僅表示「直接在」某物「上」而且還包括在某物「上」且其間有居間特徵或層的含義,並且「在…之上」或「在…上方」不僅表示「在」某物「之上」或「上方」的含義,而且還可以包括其「在」某物「之上」或「上方」且其間沒有居間特徵或層(即,直接在某物上)的含義。此外,諸如「在…之下」、「在…下方」、「下部」、「在…之上」、「上部」等空間相關術語在本文中為了描述方便可以用於描述一個元件或特徵與另一個或多個元件或特徵的關係,如在附圖中示出的。Readers should be able to easily understand that the meanings of "on", "on" and "above" in this case should be interpreted in a broad way so that "on" not only means "directly on "Something "on" also includes the meaning of "on" something with an intervening feature or layer in between, and "on" or "over" not only means "on" something or The meaning of "over" and may also include its meaning of "on" or "over" something without intervening features or layers in between (ie, directly on something). In addition, spatial relative terms such as "under", "beneath", "lower", "above", "upper", etc. may be used herein for convenience of description to describe the relationship between one element or feature and another. The relationship of one or more elements or features as shown in the drawings.
如本文中使用的,術語「基底」是指向其上增加後續材料的材料。可以對基底自身進行圖案化。增加在基底的頂部上的材料可以被圖案化或可以保持不被圖案化。此外,基底可以包括廣泛的半導體材料,例如矽、鍺、砷化鎵、磷化銦等。或者,基底可以由諸如玻璃、塑膠或藍寶石晶圓的非導電材料製成。As used herein, the term "substrate" refers to a material onto which subsequent materials are added. The substrate itself can be patterned. The material added on top of the substrate may be patterned or may remain unpatterned. In addition, the substrate can include a wide range of semiconductor materials, such as silicon, germanium, gallium arsenide, indium phosphide, and the like. Alternatively, the substrate can be made of a non-conductive material such as glass, plastic or a sapphire wafer.
如本文中使用的,術語「層」是指包括具有厚度的區域的材料部分。層可以在下方或上方結構的整體之上延伸,或者可以具有小於下方或上方結構範圍的範圍。此外,層可以是厚度小於連續結構的厚度的均質或非均質連續結構的區域。例如,層可以位於在連續結構的頂表面和底表面之間或在頂表面和底表面處的任何水平面對之間。層可以水準、豎直和/或沿傾斜表面延伸。基底可以是層,其中可以包括一個或多個層,和/或可以在其上、其上方和/或其下方具有一個或多個層。層可以包括多個層。例如,互連層可以包括一個或多個導體和接觸層(其中形成觸點、互連線和/或通孔)和一個或多個介電層。As used herein, the term "layer" refers to a portion of material that includes regions having a thickness. A layer may extend over the entirety of the underlying or overlying structure, or may have an extent that is less than the extent of the underlying or overlying structure. Furthermore, a layer may be a region of a homogeneous or heterogeneous continuous structure with a thickness less than that of the continuous structure. For example, a layer may be located between the top and bottom surfaces of the continuous structure or between any horizontal faces at the top and bottom surfaces. Layers may extend horizontally, vertically and/or along sloped surfaces. A substrate can be a layer, can comprise one or more layers, and/or can have one or more layers thereon, above, and/or below. Layers may include multiple layers. For example, interconnect layers may include one or more conductor and contact layers (in which contacts, interconnect lines, and/or vias are formed) and one or more dielectric layers.
閱者通常可以至少部分地從上下文中的用法理解術語。例如,至少部分地取決於上下文,本文所使用的術語「一或多個」可以用於以單數意義描述任何特徵、結構或特性,或者可以用於以複數意義描述特徵、結構或特性的組合。類似地,至少部分地取決於上下文,諸如「一」、「一個」、「該」或「所述」之類的術語同樣可以被理解為傳達單數用法或者傳達複數用法。另外,術語「基於」可以被理解為不一定旨在傳達排他性的因素集合,而是可以允許存在不一定明確地描述的額外因素,這同樣至少部分地取決於上下文。Readers can usually understand a term at least in part from its usage in context. For example, the term "one or more" as used herein may be used in the singular to describe any feature, structure or characteristic or may be used in the plural to describe a combination of features, structures or characteristics, depending at least in part on the context. Similarly, terms such as "a," "an," "the" or "said" may equally be read to convey either the singular usage or the plural usage, depending at least in part on the context. Additionally, the term "based on" may be understood as not necessarily intended to convey an exclusive set of factors, but may allow for the presence of additional factors not necessarily explicitly described, again depending at least in part on context.
閱者更能了解到,當「包含」與/或「含有」等詞用於本說明書時,其明定了所陳述特徵、區域、整體、步驟、操作、要素以及/或部件的存在,但並不排除一或多個其他的特徵、區域、整體、步驟、操作、要素、部件以及/或其組合的存在或添加的可能性。Readers can better understand that when words such as "comprising" and/or "comprising" are used in this specification, it clearly states the existence of the stated features, regions, integers, steps, operations, elements and/or components, but does not The existence or addition of one or more other features, regions, integers, steps, operations, elements, components and/or combinations thereof is not excluded.
現在下文的較佳實施例將根據第1~7圖的截面示意圖來說明本發明中晶圓鍵合結構的製作方法的步驟流程。Now the following preferred embodiments will illustrate the steps of the method for manufacturing the wafer bonding structure in the present invention according to the schematic cross-sectional views of FIGS. 1 to 7 .
請參照第1圖,首先在流程一開始,提供一半導體基底100做為半導體結構的製作基礎。在本發明實施例中,基底100較佳為一晶圓,例如其上已完成半導體後段製程(BEOL)之矽晶圓,其內部具有半導體元件、多層金屬互連層以及金屬間介電層等,圖中的基底100可視為該晶圓上最頂層的一介電層或鈍化層,其材質可為氧化矽,但不限於此。為了圖示簡明以及避免混淆本發明重點之故,其他的基底部件將不在圖示中示出。復參照第1圖。進行一光刻製程移除部分的基底100,以在基底100上形成一凹槽104,作為形成鍵合墊的空間。如圖所示,凹槽104的底面會露出基底100中已預先形成的一導孔件(via)102,且凹槽104的底面積較佳大於導孔件102的頂面積。Please refer to FIG. 1 , firstly, at the beginning of the process, a
請參照第2圖。在凹槽104形成後,接著在凹槽104與基底100的表面形成一層共形的介電阻障材料層106。在本發明實施例中,介電阻障材料層106的材質可為氮化矽或是碳氮化矽,較佳為氮化矽,其可以電漿輔助化學氣相沉積(PECVD)製程形成。氮化矽材質的介電層對銅離子有擴散阻障的效果,其可做為後續所要形成的鍵合墊的阻障層。Please refer to Figure 2. After the
請參照第3圖。在介電阻障材料層106形成後,接著進行一異向性的回蝕刻製程移除水平面上的介電阻障材料層106,僅餘留下凹槽104的內側壁上的介電阻障層107,並裸露出凹槽104的底面以及導孔件102。Please refer to Figure 3. After the dielectric
請參照第4圖。在凹槽104內側壁上形成介電阻障層107後,接著在凹槽104、基底100以及介電阻障層107的表面形成一層共形的金屬阻障材料層108。在本發明實施例中,金屬阻障材料層108的材質可較佳為鉭或是氮化鉭,其可以物理氣相沉積(PVD)製程形成。鉭或是氮化鉭材質的金屬阻障層對銅離子有擴散阻障的效果,其也可做為後續所要形成的鍵合墊的阻障層。Please refer to Figure 4. After the
請參照第5圖。在金屬阻障材料層108形成後,同樣地,接著進行一異向性的回蝕刻製程移除水平面上的金屬阻障材料層108,僅餘留下介電阻障層107內側壁上的金屬阻障層109,並裸露出凹槽104的底面以及導孔件102。Please refer to Figure 5. After the metal
請參照第6圖。在介電阻障層107內側壁上形成金屬阻障層109後,接著在凹槽104、基底100、介電阻障層107以及金屬阻障層109的表面形成另一層共形的金屬阻障材料層110。金屬阻障材料層110的材質可為鉭、氮化鉭或是氮化鉭/鉭複合層,其可以物理氣相沉積(PVD)製程形成。鉭及/或氮化鉭材質的金屬阻障材料層110同樣可作為後續所要形成的鍵合墊的阻障層,然而須注意在本發明實施例中,前述所形成的介電阻障層107的厚度或是金屬阻障層109的厚度至少為該金屬阻障材料層110的厚度的六倍。例如在一實施例中,介電阻障層107或是金屬阻障層109的厚度為0.16µm,而金屬阻障材料層110的厚度可為0.02µm。這是因為較厚的介電阻障層107以及金屬阻障層109在本發明中的作用是為了減輕鍵合墊在對接發生對位偏移(overlay shift)時所帶來的不良影響,其在後續實施例中將會進一步說明。Please refer to Figure 6. After the
復參照第6圖。在金屬阻障材料層110形成後,接著在金屬阻障材料層110上形成一鍵合墊材料層112。在本發明實施例中,其鍵合墊材料層112的材質較佳為銅,其可透過先以PVD製程在金屬阻障材料層110的表面上形成一層銅晶種層,接著再以電鍍製程在該銅晶種層上形成鍵合墊材料層112的方式來形成,如此,鍵合墊材料層112會完全填滿凹槽104。Refer back to Figure 6. After the metal
請參照第7圖。在金屬阻障材料層110以及鍵合墊材料層112形成後,接著進行一化學機械平坦化(CMP)製程移除凹槽104外的金屬阻障材料層110以及鍵合墊材料層112,如此形成位於凹槽104中的鍵合墊113以及金屬阻障層111。Please refer to Figure 7. After the metal
從第7圖中可以看,在本發明實施例中,最終所形成的晶圓鍵合結構由內而外依序包含一銅質的鍵合墊113、一鉭或氮化鉭材質的(第一)金屬阻障層111、一鉭材質的(第二)金屬阻障層109以及一氮化矽材質的介電阻障層107,其中金屬阻障層111位於鍵合墊113的側壁上以及鍵合墊113的底面與凹槽的底面之間,其內外兩面分別與導孔件102以及鍵合墊113直接連接。金屬阻障層109與介電阻障層107則以側壁型態位於外側。須注意在本發明實施例中,儘管金屬阻障層111與金屬阻障層109材質相近且都作為金屬阻障層,外側的金屬阻障層109的厚度遠大於內側的金屬阻障層111的厚度(至少為其六倍)。同樣地,外側的介電阻障層107的厚度遠大於內側的金屬阻障層111的厚度(至少為其六倍)。這樣多層不同材質且不同厚度的阻障層結構設計係有別於習知技術中單層薄鉭金屬阻障層之設計,其功效將於後續實施例中說明。It can be seen from FIG. 7 that in the embodiment of the present invention, the final wafer bonding structure includes a
現在下文將根據第8~11圖的截面示意圖來說明本發明另一實施例中晶圓鍵合結構的製作方法的步驟流程。Now, the steps of the method for fabricating the wafer bonding structure in another embodiment of the present invention will be described below according to the cross-sectional schematic diagrams of FIGS. 8-11 .
請參照第8圖。於前述實施例不同的是,此實施例中在介電阻障材料層206形成後不會先進行回蝕刻製程,而是依序在凹槽204上形成共形的介電阻障材料層206以及金屬阻障材料層208。同樣地,介電阻障材料層106的材質較佳為氮化矽,其可以電漿輔助化學氣相沉積(PECVD)製程形成。金屬阻障材料層208的材質可較佳為鉭,其可以物理氣相沉積(PVD)製程形成。Please refer to Figure 8. Different from the foregoing embodiments, in this embodiment, the etch-back process is not performed first after the dielectric
請參照第9圖。在介電阻障材料層206以及金屬阻障材料層208形成後,接著進行一異向性的回蝕刻製程移除水平面上的金屬阻障材料層208,僅餘留下介電阻障層206內側壁上的(第二)金屬阻障層209,並裸露出凹槽204底面的介電阻障材料層206。Please refer to Figure 9. After the dielectric
請參照第10圖。在金屬阻障層209形成後,接著再進行另一異向性的回蝕刻製程移除水平面上未被金屬阻障層209覆蓋的介電阻障材料層206,僅餘留下凹槽204內側壁以及底面上的介電阻障層207,並裸露出部分凹槽204底面與導孔件202。從第10圖中可以看到,以此方式形成的介電阻障層207在截面圖中會呈現L形,其具有一向內延伸的水平部位207a,而金屬阻障層209位於則位於該水平部位207a上而未接觸基底200。須注意金屬阻障層209的高度可能高於、低於或與介電阻障層207的高度齊平,不以此為限。Please refer to Figure 10. After the
請參照第11圖。在介電阻障層207與金屬阻障層209形成後,接著在凹槽204中形成另一(第一)金屬阻障層211以及鍵合墊213。金屬阻障層211與鍵合墊213的材質與形成方式與前述實施例相同,金屬阻障層211的材質可為鉭、氮化鉭或是氮化鉭/鉭複合層,其可以PVD製程形成。鍵合墊213的材質較佳為銅,其可透過先以PVD製程在金屬阻障層211的表面上形成一層銅晶種層再以電鍍製程在該銅晶種層上形成鍵合墊的方式來形成。介電阻障層207位在凹槽204底面上向鍵合墊213延伸的水平部位207a會與金屬阻障層211接觸。Please refer to Figure 11. After the
從第11圖中可以看到,在本發明實施例中,最終所形成的晶圓鍵合結構由內而外依序包含一銅質的鍵合墊213、一鉭或氮化鉭材質的(第一)金屬阻障層211、一鉭材質的(第二)金屬阻障層209以及一氮化矽材質且截面呈L形的介電阻障層207,其中金屬阻障層211位於鍵合墊213的側壁上以及鍵合墊213的底面與凹槽的底面之間,其內外兩面分別與導孔件202以及鍵合墊213直接連接。金屬阻障層209與介電阻障層107則以側壁型態位於外側,且金屬阻障層209位於介電阻障層207的水平部位207a上,且水平部位207a向內部延伸而與金屬阻障層211接觸。須注意在本發明實施例中,同樣地,儘管金屬阻障層211與金屬阻障層209材質相近,外側的金屬阻障層209的厚度遠大於內側的金屬阻障層211的厚度(至少為其六倍)。同樣地,外側的介電阻障層207的厚度遠大於內側的金屬阻障層211的厚度(至少為其六倍)。這樣多層不同材質且不同厚度的阻障層結構設計係有別於習知技術中單層薄鉭金屬阻障層之設計,其功效將於後續實施例中說明。It can be seen from FIG. 11 that in the embodiment of the present invention, the final wafer bonding structure includes a
最後請參照第12圖,其為根據本發明實施例中兩個晶圓鍵合結構對接的截面示意圖。在目前的實作中,混合鍵合(hybrid bonding)技術的對接精度大約只有0.3µm,所以當混合鍵合件的節距尺寸小於5µm以下時,不可避免地鍵合件之間容易產生明顯的對位偏移(overlay shift)。從第12圖中可以看到,根據本發明的晶圓鍵合結構,由於對位偏移之故,原本該與對應的鍵合墊213b接觸的部分鍵合墊213a會與鍵合墊213b周圍的金屬阻障層211以及金屬阻障層209接觸,反之亦然。這樣的晶圓鍵合結構設計所能帶來的優點如下:Finally, please refer to FIG. 12 , which is a schematic cross-sectional view of the butt joint of two wafer bonding structures according to an embodiment of the present invention. In the current implementation, the butt joint accuracy of the hybrid bonding technology is only about 0.3µm, so when the pitch size of the hybrid bonded parts is less than 5µm, it is inevitable that there will be obvious gaps between the bonded parts. Alignment offset (overlay shift). It can be seen from Fig. 12 that according to the wafer bonding structure of the present invention, due to the misalignment, the part of the
(1)首先,在習知技術中,由於傳統的鍵合墊周圍僅有一層薄的阻障層,故偏移後的鍵合墊有部分會直接與對向的氧化矽材質基底接觸而使得鍵合墊的銅離子擴散到對向基底中,造成可靠度問題。相較之下,本發明晶圓鍵合結構的周圍設計了金屬阻障層209與介電阻障層207兩層厚阻障層,偏移後的鍵合墊部位最多只會與對向基底中的該兩層阻障層接觸,銅離子仍會受到阻障而不會進入對向基底內造成可靠度問題。(1) First of all, in the conventional technology, since there is only a thin barrier layer around the traditional bonding pad, part of the offset bonding pad will directly contact with the opposing silicon oxide substrate. Copper ions from the bonding pad diffuse into the opposing substrate, causing reliability issues. In contrast, two layers of thick barrier layers, the
(2)其次,對位偏移後的鍵合墊由於預定的導電接觸面積會減少,容易造成元件的電性變化與可靠度問題。本發明的晶圓鍵合結構由於在外側設置了一層厚的鉭質或氮化鉭金屬阻障層209,偏移後的鍵合墊部位仍會與對向基底中的金屬阻障層209接觸。鉭或氮化鉭材料的導電率雖不及銅來得高,但仍可維持不錯的導電自由路徑。如此,當有嚴重的對位偏移情況發生時,接觸電阻也不會因為導電面積的減少而大幅增加,維持元件的電性表現與可靠度。(2) Secondly, due to the predetermined conductive contact area of the bonding pad after the misalignment is reduced, it is easy to cause electrical changes and reliability problems of the components. In the wafer bonding structure of the present invention, since a thick tantalum or tantalum nitride
(3)再者,有別於習知技術中的鍵合墊周圍僅設有一層薄的阻障層,本發明晶圓鍵合結構周圍設置了多層阻障層,即第一金屬阻障層211、第二金屬阻障層209以及介電阻障層207,且這些阻障層的材質是按照熱膨脹係數(CTE)的大小依序設置的。例如,位於中心的鍵合墊的銅材料的熱膨脹係數約為17ppm/°C,第一金屬阻障層211與第二金屬阻障層209的鉭材料的熱膨脹係數約為6.3ppm/°C,介電阻障層207的氮化矽材料的熱膨脹係數約為3ppm/°C,而周圍基底200的氧化矽材料的熱膨脹係數約為1ppm/°C,如此可以看出本發明的晶圓鍵合結構的熱膨脹係數是從中心往周圍遞減的。這樣的熱膨脹係數梯度設計可以有效避免製程中熱循環所造成的應力或層結構剝離問題。(3) Furthermore, unlike the bonding pads in the prior art where only a thin barrier layer is provided around the bonding pad, multiple barrier layers, namely the first metal barrier layer, are provided around the wafer bonding structure of the present invention. 211 , the second
(4)最後,關於本發明第二實施例中的L形介電阻障層207設計,其優點除了可以在垂直基底的方向也提供熱膨脹係數梯度特徵以外,非晶態、氮化矽材質的介電阻障層207的水平部位207a阻擋在金屬阻障層209與基底200之間可以避免鍵合墊213a, 213b的銅離子有可能沿著金屬阻障層209中鉭質的柱狀結晶態晶界路徑擴散到基底200的可能性,進一步改善其阻障功效。(4) Finally, regarding the design of the L-shaped
從上述實施例可知,本發明所提出的晶圓鍵合結構具有多層的阻障層特徵,其設計成具有特定的相對厚度與材質,可以在鍵合過程發生對位偏移時起到維持阻障效果、避免接觸電阻大幅上升、以及避免熱應力過於集中的功效,是為一兼具新穎性與進步性之發明。 以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 It can be seen from the above embodiments that the wafer bonding structure proposed by the present invention has the characteristics of a multi-layer barrier layer, which is designed to have a specific relative thickness and material, which can maintain the barrier when the alignment shift occurs during the bonding process. The barrier effect, the avoidance of a large increase in contact resistance, and the effect of avoiding excessive concentration of thermal stress are both novel and progressive inventions. The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
100:基底
102:導孔件
104:凹槽
106:介電阻障材料層
107:介電阻障層
108:(第二)金屬阻障材料層
109:(第二)金屬阻障層
110:(第一)金屬阻障材料層
111:(第一)金屬阻障層
112:鍵合墊材料層
113:鍵合墊
200:基底
202:導孔件
204:凹槽
206:介電阻障材料層
207:介電阻障層
207a:水平部位
208:(第二)金屬阻障材料層
209:(第二)金屬阻障層
211:(第一)金屬阻障層
213,213a,213b:鍵合墊100: base
102: Guide hole
104: Groove
106: dielectric barrier material layer
107: Dielectric barrier layer
108: (Second) metal barrier material layer
109: (second) metal barrier layer
110: (first) metal barrier material layer
111: (first) metal barrier layer
112: Bonding pad material layer
113: Bonding pad
200: base
202: guide hole
204: Groove
206: dielectric barrier material layer
207:
本說明書含有附圖併於文中構成了本說明書之一部分,俾使閱者對本發明實施例有進一步的瞭解。該些圖示係描繪了本發明一些實施例並連同本文描述一起說明了其原理。在該些圖示中: 第1圖至第7圖為根據本發明較佳實施例中一種晶圓鍵合結構的製作方法流程的截面示意圖; 第8圖至第11圖為根據本發明另一實施例中一種晶圓鍵合結構的製作方法流程的截面示意圖;以及 第12圖為根據本發明實施例中兩個晶圓鍵合結構對接的截面示意圖。 須注意本說明書中的所有圖示皆為圖例性質,為了清楚與方便圖示說明之故,圖示中的各部件在尺寸與比例上可能會被誇大或縮小地呈現,一般而言,圖中相同的參考符號會用來標示修改後或不同實施例中對應或類似的元件特徵。 This specification contains drawings and constitutes a part of this specification, so that readers can have a further understanding of the embodiments of the present invention. The drawings depict some embodiments of the invention and together with the description herein explain its principles. In these diagrams: Figures 1 to 7 are schematic cross-sectional views of a method for manufacturing a wafer bonding structure according to a preferred embodiment of the present invention; FIG. 8 to FIG. 11 are cross-sectional schematic diagrams of a method for manufacturing a wafer bonding structure according to another embodiment of the present invention; and FIG. 12 is a schematic cross-sectional view of the docking of two wafer bonding structures according to an embodiment of the present invention. It should be noted that all the diagrams in this manual are illustrations in nature. For the sake of clarity and convenience of illustration, the size and proportion of each component in the diagram may be exaggerated or reduced. Generally speaking, the The same reference symbols will be used to designate corresponding or similar component features in modified or different embodiments.
100:基底 100: base
102:導孔件 102: Guide hole
107:介電阻障層 107: Dielectric barrier layer
109:(第二)金屬阻障層 109: (Second) metal barrier layer
111:(第一)金屬阻障層 111: (first) metal barrier layer
113:鍵合墊 113: Bonding pad
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US20150357296A1 (en) * | 2012-10-31 | 2015-12-10 | Taiwan Semiconductor Manufacturing Company, Ltd. | Hybrid bonding mechanisms for semiconductor wafers |
US9691733B1 (en) * | 2016-07-28 | 2017-06-27 | United Microelectronics Corp. | Bonded semiconductor structure and method for forming the same |
US20210098360A1 (en) * | 2019-09-27 | 2021-04-01 | Intel Corporation | Nterconnect structures and methods of fabrication |
US20210375790A1 (en) * | 2020-05-29 | 2021-12-02 | Sandisk Technologies Llc | Semiconductor die including diffusion barrier layers embedding bonding pads and methods of forming the same |
US20210384137A1 (en) * | 2020-06-05 | 2021-12-09 | Samsung Electronics Co., Ltd. | Semiconductor device and semiconductor package including the same |
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US20150357296A1 (en) * | 2012-10-31 | 2015-12-10 | Taiwan Semiconductor Manufacturing Company, Ltd. | Hybrid bonding mechanisms for semiconductor wafers |
US9691733B1 (en) * | 2016-07-28 | 2017-06-27 | United Microelectronics Corp. | Bonded semiconductor structure and method for forming the same |
US20210098360A1 (en) * | 2019-09-27 | 2021-04-01 | Intel Corporation | Nterconnect structures and methods of fabrication |
US20210375790A1 (en) * | 2020-05-29 | 2021-12-02 | Sandisk Technologies Llc | Semiconductor die including diffusion barrier layers embedding bonding pads and methods of forming the same |
US20210384137A1 (en) * | 2020-06-05 | 2021-12-09 | Samsung Electronics Co., Ltd. | Semiconductor device and semiconductor package including the same |
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