TWI785384B - Flexible heating film for electronic products and preparation method thereof - Google Patents
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一種電子產品撓性發熱薄膜及其製備方法,其特徵在於:在耐高溫絕緣防水層上以噴塗,刷塗,滾塗,移印,轉印等的方法,設置一層耐高溫發熱材料,並添加奈米樹脂以及揮發性之溶劑,印刷後並進行高溫提純烘乾作業讓溶劑揮發,形成耐高溫發熱材料中與添加奈米無機樹酯進行物理性或混和化學性的架接或鍵結,成為高純度的發熱層附著在耐高溫絕緣防水層上,並在發熱層上黏貼或印刷一電極層及覆蓋一耐高溫絕緣防水層,製備成一輻射熱效益高的撓性發熱薄膜,其工作溫度(加熱範圍)可達攝氏600度。本發明以最大程度提高耐高溫發熱材料的功能,並降低使用耐高溫發熱材料成本及製程的侷限性,通過使用低廉的方式廣泛提高耐高溫發熱材料可使用的產品,進行最大程度行業批量生產。A flexible heat-generating film for electronic products and a preparation method thereof, characterized in that: a layer of high-temperature-resistant heat-generating material is set on the high-temperature-resistant insulating waterproof layer by spraying, brushing, rolling, pad printing, transfer printing, etc., and adding Nano-resin and volatile solvents, after printing, carry out high-temperature purification and drying operations to allow the solvent to volatilize, forming a physical or mixed chemical bridge or bond with the addition of nano-inorganic resins in high-temperature-resistant heating materials, and become The high-purity heating layer is attached to the high-temperature-resistant insulating and waterproof layer, and an electrode layer is pasted or printed on the heating layer and covered with a high-temperature-resistant insulating and waterproof layer to prepare a flexible heating film with high radiant heat efficiency. Its working temperature (heating range) up to 600 degrees Celsius. The present invention maximizes the function of the high-temperature-resistant heating material, reduces the cost of using the high-temperature-resistant heating material and the limitation of the manufacturing process, and widely improves the products that can be used for the high-temperature-resistant heating material through the use of low-cost methods, and conducts industrial mass production to the greatest extent.
Description
本發明係有關一種電子產品撓性發熱薄膜及其製備方法,尤指一種製備成一輻射熱效益高的撓性發熱薄膜。 The invention relates to a flexible heating film for electronic products and a preparation method thereof, especially to a flexible heating film with high radiant heat benefit.
按,電熱爐、電咖啡壺、飲水機等3C電子產品,都會使用到電熱元件作為加熱源,而傳統3C電子產品的電熱元件係如圖1A及圖1B所示,一電熱爐60其基座61上設有一電熱板62,而該電熱板62是藉由該基座61內的電熱銅管63來提供熱源,如此一來,不僅耗電力且電熱管63設置須配合散熱風扇64及控制電路65等設備,因此較佔空間,導致該基座61的高度(厚度)無法降低等缺點。
By the way, 3C electronic products such as electric furnaces, electric coffee pots, and water dispensers all use electric heating elements as heating sources, while the electric heating elements of traditional 3C electronic products are shown in Figure 1A and Figure 1B. An
近年來,基於技術的演進,電子元件朝微小化的方向發展,其衍生的熱管理問題也受到一定的重視,許多高導熱材料如銀、銅、石墨片等被科學家廣泛研究。其中,石墨片的導熱性能受到極大的矚目,由於石墨片特殊的二維蜂巢狀晶格碳原子結構,使得其導熱係數優於金屬,因此廣泛地應用於電子元件上。 In recent years, based on the evolution of technology, electronic components have been miniaturized, and the thermal management issues derived from them have also received a certain amount of attention. Many high thermal conductivity materials such as silver, copper, and graphite sheets have been widely studied by scientists. Among them, the thermal conductivity of graphite sheet has attracted great attention. Due to the special two-dimensional honeycomb lattice carbon atomic structure of graphite sheet, its thermal conductivity is better than that of metal, so it is widely used in electronic components.
傳統石墨片的生產製程中,首先,使用化學藥品提高石墨片純度與密度,接著再施以大於30Mpa的壓力去壓合石墨片,使石墨片彼此之間緊密的結合,最後再施以1800-3000度C的高溫,歷經數小時後,才能得到一石墨導熱基材,因此,不僅會消耗大量能源且製作時間冗長。故,如何研發一種製程簡單,不需使用高壓、高 溫的製程步驟以製備石墨導熱材料,是此技術領域的相關技術人員所待突破的難題。 In the production process of traditional graphite flakes, firstly, chemicals are used to increase the purity and density of graphite flakes, and then a pressure greater than 30Mpa is applied to press the graphite flakes so that the graphite flakes are tightly combined with each other, and finally 1800- At a high temperature of 3000 degrees C, it takes several hours to obtain a graphite heat-conducting substrate, so not only will it consume a lot of energy, but the production time will be long. Therefore, how to develop a simple manufacturing process without using high pressure, high It is a difficult problem for those skilled in the art to break through the preparation of graphite heat-conducting materials through the process steps of high temperature.
惟查,傳統的石墨烯薄膜轉移過程中,普遍存有下列三個問題:第一:在轉移之前,石墨烯薄膜長時間暴露在空氣中,導致接觸空氣的表面遭受空氣中懸浮顆粒的污染,而傳統的轉移方法是利用此一受污染的表面來製作器件。第二:傳統的轉移方法,將石墨烯薄膜轉移至硬襯底上,石墨烯和襯底之間的結合力只有凡德瓦力,導致石墨烯薄膜易脫落。第三:傳統的轉移方法,所需要的步驟複雜,在從金屬襯底上轉移至所需襯底上的過程中,使用的材料種類過多,易在轉移的過程中在石墨烯表面產生污染,且易導致石墨烯薄膜的晶體結構遭到破壞。以上三個缺陷限制了石墨烯薄膜的大規模生產和利用。 However, in the traditional graphene film transfer process, there are generally the following three problems: first: before the transfer, the graphene film is exposed to the air for a long time, causing the surface in contact with the air to be polluted by suspended particles in the air, Traditional transfer methods utilize this contaminated surface to fabricate devices. Second: The traditional transfer method transfers the graphene film to a hard substrate. The bonding force between graphene and the substrate is only van der Waals force, which makes the graphene film easy to fall off. Third: The traditional transfer method requires complex steps. In the process of transferring from the metal substrate to the desired substrate, there are too many types of materials used, and it is easy to generate pollution on the graphene surface during the transfer process. And it is easy to cause the crystal structure of the graphene film to be destroyed. The above three defects limit the large-scale production and utilization of graphene films.
是以,中國申請公布號為CN102807208A的專利,揭露一種石墨烯薄膜轉移方法,用以改善上述石墨烯薄膜轉移過程中所存在的問題點。其特徵在於:將石墨烯薄膜直接粘附於聚合物襯底上,使石墨烯薄膜和聚合物襯底形成共價結合,並將石墨烯薄膜接觸生長基底的一面暴露出來,作為製作功能器件的有效面。技術方案的實施步驟如下:步驟1),將聚合物熔化或溶解使之處於流體狀態;步驟2),將處於流體狀態的聚合物塗覆在生長有石墨烯的基底上,並將聚合物固化;步驟3),使用氯化鐵或者硝酸鐵溶液將金屬薄片腐蝕掉,並將粘附有石墨烯薄膜的聚合物膜清洗,烘乾或者晾乾,得到轉移至聚合物材料上的石墨烯薄膜。 Therefore, the Chinese patent application publication No. CN102807208A discloses a graphene film transfer method to improve the problems existing in the above-mentioned graphene film transfer process. It is characterized in that: the graphene film is directly adhered to the polymer substrate, so that the graphene film and the polymer substrate form a covalent bond, and the side of the graphene film contacting the growth substrate is exposed, as a base for making functional devices Effective side. The implementation steps of the technical solution are as follows: step 1), melting or dissolving the polymer to make it in a fluid state; step 2), coating the polymer in a fluid state on a substrate grown with graphene, and solidifying the polymer Step 3), use ferric chloride or ferric nitrate solution to corrode the metal flakes, and clean the polymer film adhered to the graphene film, dry or dry to obtain the graphene film transferred to the polymer material .
次按,中國申請公布號為CN105898907A的專利,揭露一種石墨烯發熱膜及其製備方法,其特徵在於:包括第一絕緣防水層、電極層、發熱膜層和第二絕緣防水層,第一絕緣防水層、電極層、發熱膜層和第二絕緣防水層粘貼為一體結構,所述發熱膜層為石墨烯膜。技術方案的實施步驟如下:1)、石墨烯膜的製作;2)、在第二絕緣防水層上覆蓋粘合用膠;3)、將第二絕緣防水層與石墨烯膜粘合為一體;4)、去除石墨烯膜上的金屬基體;5)、在石墨烯膜上粘貼電極層;6)、在電極層上粘貼第一絕緣防水層;7)、將電極層與導線連接。 Next, the Chinese application publication number is CN105898907A patent, which discloses a graphene heating film and its preparation method, which is characterized in that it includes a first insulating waterproof layer, an electrode layer, a heating film layer and a second insulating waterproof layer, the first insulating The waterproof layer, the electrode layer, the heat-generating film layer and the second insulating waterproof layer are pasted into one structure, and the heat-generating film layer is a graphene film. The implementation steps of the technical solution are as follows: 1), making the graphene film; 2), covering the adhesive for bonding on the second insulating waterproof layer; 3), bonding the second insulating waterproof layer and the graphene film into one; 4), removing the metal matrix on the graphene film; 5), pasting the electrode layer on the graphene film; 6), pasting the first insulating and waterproof layer on the electrode layer; 7), connecting the electrode layer to the wire.
惟查,傳統的石墨烯製備方法所製得的石墨烯表面缺陷較多,石墨烯片層容易發生折疊,捲曲,從而影響石墨烯的性能,並且還原之後得到的石墨烯表面幾乎沒有氧化基團,因而其表面呈疏水性,使其在水及一些常見有機溶劑中極易團聚從而發生沉降。目前製備石墨烯發熱膜的方法有很多,但是要想製備電學性能優異、無污染的石墨烯膜還很困難,主要的困難點在於石墨烯薄膜如何更好地轉移到目標基底上,製備出完整、無破損、工藝穩定、可靠的石墨烯發熱(導熱)膜。 However, the graphene surface produced by the traditional graphene preparation method has many surface defects, and the graphene sheets are prone to folding and curling, which affects the performance of graphene, and the graphene surface obtained after reduction has almost no oxidation groups. , so its surface is hydrophobic, making it easy to agglomerate and settle in water and some common organic solvents. At present, there are many methods for preparing graphene heating film, but it is still very difficult to prepare a graphene film with excellent electrical properties and no pollution. The main difficulty lies in how to transfer the graphene film to the target substrate and prepare a complete , No damage, stable process, reliable graphene heating (heat conduction) film.
再者,石墨烯業界在散熱噴塗的難題還包含:第高純度石墨烯噴塗後不能緊密排列的問題;以及一般樹脂塗料以攪拌混合方式,將石墨烯包裹,而影響輻射發射的問題。 Furthermore, the graphene industry’s problems in thermal spraying also include: the problem that the highest-purity graphene cannot be arranged closely after spraying; and the problem that general resin coatings use stirring and mixing to wrap graphene, which affects radiation emission.
此外,石墨烯發熱(導熱)膜其厚度不易降低,且大都不具有撓性,如此一來,後續要運用在3C產品上,就產生了諸多問題而難以實施,因此十分困擾業界。 In addition, the thickness of the graphene heat-generating (heat-conducting) film is not easy to reduce, and most of them are not flexible. In this way, many problems will arise and it will be difficult to implement in the subsequent application of 3C products, so it is very troublesome for the industry.
是以,如何解決傳統石墨烯發熱(導熱)膜之上述問題點,為本發明之主要課題。 Therefore, how to solve the above problems of the traditional graphene heating (heat conducting) film is the main subject of the present invention.
本發明主要目的,欲提供一種電子產品撓性發熱薄膜及其製備方法,其最大程度提高發熱材料顆粒(例如石墨烯)的功能,達到高發熱性之功效。 The main purpose of the present invention is to provide a flexible heat-generating film for electronic products and its preparation method, which can maximize the function of heat-generating material particles (such as graphene) and achieve the effect of high heat-generating properties.
本發明再一目的,是提供一種電子產品撓性發熱薄膜及其製備方法,其具有降低使用發熱材料顆粒侷限性,通過使用塗佈方式廣泛提高發熱材料顆粒可使用的產品,進行最大程度行業批量生產。 Another object of the present invention is to provide a flexible heat-generating film for electronic products and its preparation method, which can reduce the limitation of using heat-generating material particles, widely increase the products that can be used with heat-generating material particles through the use of coating methods, and achieve the largest industry batch Production.
為達上述功效,本發明係所採用的方法,包括下列步驟:a).提供一第一耐高溫絕緣防水層,該第一耐高溫絕緣防水層的厚度在0.015~0.2mm之間的撓性體;b).在該第一耐高溫絕緣防水層上,設置一層耐高溫發熱材料漿液,該耐高溫發熱材料漿液的厚度在0.015~0.2mm之間,該耐高溫發熱材料漿液包含選自:以碳球、碳纖維、石墨或及其微粒、石墨烯、奈米碳管、氮化硼、人造鑽石、氧化鋁、氧化鋯、稀土、導熱金屬粒子,其中任一或其組合式所構成發熱材料顆粒,其重量比為15~70%,並混合有重量比25~60%的奈米樹脂,及重量比5~25%的溶劑介質所組成; c).進行提純作業:以120℃~150℃的熱溫對該耐高溫發熱材料漿液進行烘乾30到50分鐘,以高溫將介質及溶劑揮發來提高純度,且該耐高溫發熱材料漿液與該第一耐高溫絕緣防水層,通過奈米樹脂進行物理性或混和化學性的鍵結或架接,最大程度使發熱材料顆粒裸露在該第一耐高溫絕緣防水層上,並呈緊密排列堆疊而未被包裹,又該奈米樹脂通過縮水聚合反應產生矽酸離子,使發熱材料顆粒穩定結合在該第一耐高溫絕緣防水層上,形成高純度的一耐高溫發熱層;d).在該發熱層上設置一電極層,該電極層的厚度在0.015~0.2mm之間;e).在該電極層上覆蓋一第二耐高溫絕緣防水層,該第二耐高溫絕緣防水層的厚度在0.015~0.2mm之間的撓性體;以及f).提供一導線與該電極層電性連接,製備成一厚度在0.6mm以內的撓性發熱薄膜。 In order to achieve the above-mentioned effect, the method adopted by the present invention comprises the following steps: a). A first high temperature resistant insulating waterproof layer is provided, and the thickness of the first high temperature resistant insulating waterproof layer is flexible between 0.015 ~ 0.2mm. body; b). On the first high-temperature-resistant insulating and waterproof layer, a layer of high-temperature-resistant heating material slurry is arranged. The thickness of the high-temperature-resistant heating material slurry is between 0.015 and 0.2 mm. The high-temperature-resistant heating material slurry is selected from: Heating materials composed of carbon spheres, carbon fibers, graphite or its particles, graphene, carbon nanotubes, boron nitride, artificial diamonds, alumina, zirconia, rare earths, and heat-conducting metal particles, any of them or their combination Particles, whose weight ratio is 15-70%, mixed with nano-resin with a weight ratio of 25-60%, and a solvent medium with a weight ratio of 5-25%; c). Purification operation: drying the high-temperature-resistant heating material slurry at a temperature of 120°C~150°C for 30 to 50 minutes, volatilizing the medium and solvent at high temperature to improve the purity, and the high-temperature-resistant heating material slurry and The first high temperature resistant insulating and waterproof layer is physically or mixed chemically bonded or bridged by nano-resin, so that the exothermic material particles are exposed on the first high temperature resistant insulating and waterproof layer to the greatest extent, and are closely arranged and stacked Without being wrapped, the nano-resin produces silicate ions through shrinkage polymerization reaction, so that the heat-generating material particles are stably combined on the first high-temperature-resistant insulating waterproof layer to form a high-purity high-temperature-resistant heat-generating layer; d). An electrode layer is arranged on the heating layer, and the thickness of the electrode layer is between 0.015 ~ 0.2mm; e). A second high temperature resistant insulating waterproof layer is covered on the electrode layer, and the thickness of the second high temperature resistant insulating waterproof layer is A flexible body between 0.015mm and 0.2mm; and f). A wire is provided to electrically connect with the electrode layer to prepare a flexible heating film with a thickness within 0.6mm.
依據前揭特徵,該第一耐高溫絕緣防水層及第二耐高溫絕緣防水層可選自包括:一PE膜、PVC膜、PET膜、玻璃纖維或陶瓷纖維紙其中任一或其組合式所構成。 According to the features disclosed above, the first high-temperature-resistant insulating and waterproof layer and the second high-temperature-resistant insulating and waterproof layer can be selected from any one of PE film, PVC film, PET film, glass fiber or ceramic fiber paper or a combination thereof. constitute.
依據前揭特徵,該奈米樹脂包括為水性或油性。其中,該水性奈米樹脂選自包括:水性奈米環氧改性丙烯酸或水性奈米有機矽改性聚氨酯。其中,該油性奈米樹脂選自包括:溶劑型奈米環氧改性丙烯酸或溶劑型奈米有機矽改性聚氨酯。 According to the characteristics disclosed above, the nano-resin is water-based or oil-based. Wherein, the water-based nano-resin is selected from: water-based nano-epoxy-modified acrylic acid or water-based nano-organosilicon-modified polyurethane. Wherein, the oily nano-resin is selected from: solvent-based nano-epoxy-modified acrylic acid or solvent-based nano-organosilicon-modified polyurethane.
依據前揭特徵,該耐高溫導熱層可包括為整面佈滿型態或是呈配合該電極層形狀的線條型態。 According to the features disclosed above, the high-temperature-resistant heat-conducting layer may be in the form of covering the entire surface or in the form of lines matching the shape of the electrode layer.
依據前揭特徵,該電極層可包括由導電金屬材料所構成。 According to the aforementioned features, the electrode layer may be made of conductive metal material.
依據前揭特徵,本發明所製成的電子產品撓性導熱薄膜,包含有:一第一耐高溫絕緣防水層,該第一耐高溫絕緣防水層的厚度在0.015~0.2mm之間的撓性體;一耐高溫發熱層,塗佈在該第一耐高溫絕緣防水層上,該耐高溫發熱層的厚度在0.015~0.2mm之間,其具有發熱材料顆粒,並使該發熱材料顆粒裸露在該第一耐高溫絕緣防水層上,呈現緊密排列堆疊而未被包裹,使該發熱材料顆粒穩定結合在該第一耐高溫絕緣防水層上;一電極層,設置在該耐高溫發熱層上,該電極層的厚度在0.015~0.2mm之間;一第二耐高溫絕緣防水層,覆蓋在該電極層上,該第二耐高溫絕緣防水層的厚度在0.015~0.2mm之間的撓性體;以及一導線,與該電極層電性連接,據以構成一厚度在0.6mm以內的撓性發熱薄膜。 According to the characteristics disclosed above, the flexible heat-conducting film for electronic products produced by the present invention includes: a first high-temperature-resistant insulating and waterproof layer, the thickness of the first high-temperature-resistant insulating and waterproof layer is flexible between 0.015 and 0.2 mm. body; a high-temperature-resistant heating layer, coated on the first high-temperature-resistant insulating and waterproof layer, the thickness of the high-temperature-resistant heating layer is between 0.015 and 0.2 mm, and it has heating material particles, and the heating material particles are exposed on the The first high-temperature-resistant insulating and waterproof layer is closely arranged and stacked without being wrapped, so that the heating material particles are stably combined on the first high-temperature-resistant insulating and waterproof layer; an electrode layer is arranged on the high-temperature-resistant heating layer, The thickness of the electrode layer is between 0.015~0.2mm; a second high temperature resistant insulating and waterproof layer covering the electrode layer, the thickness of the second high temperature resistant insulating and waterproof layer is a flexible body between 0.015~0.2mm ; and a wire electrically connected to the electrode layer to form a flexible heating film with a thickness within 0.6mm.
藉助上揭技術特徵,本發明所製備出的撓性發熱薄膜,發熱材料顆粒與奈米樹脂通過物理性或混和化學性的鍵結或架接,結構穩定。高純度發熱材料顆粒,噴塗後溶劑揮發,發熱材料顆粒裸露於素材表面,分子進行有效輻射發射,輻射傳遞,達到均熱,進行熱交換,迅速達到發熱效果,其工作溫度(加熱範圍)可達攝氏600度。進而本發明以「提純」技術手段解決業界導熱噴塗的難題包含:解決高純度發熱材料顆粒噴塗後不能緊密排列的問題;以及解決一般樹脂塗料以攪拌混合方式,將發熱材料顆粒包裹,而影響輻射發射的問題。 With the help of the technical features disclosed above, the flexible heating film prepared by the present invention, the heating material particles and the nano-resin are physically or mixed chemically bonded or bridged, and the structure is stable. High-purity heating material particles, the solvent volatilizes after spraying, the heating material particles are exposed on the surface of the material, the molecules carry out effective radiation emission, radiation transfer, achieve uniform heat, heat exchange, quickly achieve the heating effect, and its working temperature (heating range) can reach 600 degrees Celsius. Furthermore, the present invention uses "purification" technology to solve the problems of heat-conducting spraying in the industry, including: solving the problem that high-purity heat-generating material particles cannot be closely arranged after spraying; launch problem.
10:第一耐高溫絕緣防水層 10: The first high temperature resistant insulation and waterproof layer
20:耐高溫發熱層 20: High temperature resistant heating layer
20a:耐高溫發熱材料漿液 20a: high temperature resistant heating material slurry
21:奈米樹脂 21: Nano resin
22:發熱材料顆粒 22: Heating material particles
30:電極層 30: electrode layer
31:導線 31: wire
40:第二耐高溫絕緣防水層 40: The second high temperature resistant insulation and waterproof layer
50:撓性發熱薄膜 50: Flexible heating film
51:電熱爐 51: electric furnace
52:保溫墊 52: Insulation pad
53:地暖 53: floor heating
54:加熱管 54: heating tube
圖1A是習用電熱爐的外觀示意圖。 FIG. 1A is a schematic view of the appearance of a conventional electric furnace.
圖1B是習用電熱爐的內部示意圖。 FIG. 1B is a schematic diagram of the interior of a conventional electric furnace.
圖2是本發明製備方法之流程圖。 Fig. 2 is a flow chart of the preparation method of the present invention.
圖3A是本發明第一可行實施例的分解立體圖(一)。 Fig. 3A is an exploded perspective view (1) of the first possible embodiment of the present invention.
圖3B是本發明第一可行實施例的分解立體圖(二)。 Fig. 3B is an exploded perspective view (2) of the first possible embodiment of the present invention.
圖3C是本發明第一可行實施例的組合立體圖。 Fig. 3C is an assembled perspective view of the first possible embodiment of the present invention.
圖4A是本發明第二可行實施例的分解立體圖(一)。 FIG. 4A is an exploded perspective view (1) of the second possible embodiment of the present invention.
圖4B是本發明第二可行實施例的分解立體圖(二)。 Fig. 4B is an exploded perspective view (2) of the second possible embodiment of the present invention.
圖4C是本發明第二可行實施例的組合立體圖。 Fig. 4C is an assembled perspective view of the second possible embodiment of the present invention.
圖5A是本發明撓性發熱薄膜的使用狀態參考圖(一)。 Fig. 5A is a reference diagram (1) of the use state of the flexible heating film of the present invention.
圖5B是本發明撓性發熱薄膜的使用狀態參考圖(二)。 Fig. 5B is a reference diagram (2) of the use state of the flexible heating film of the present invention.
圖6是本發明撓性發熱薄膜的結構剖視圖。 Fig. 6 is a cross-sectional view of the structure of the flexible heating film of the present invention.
圖7A是圖6中7A-7A斷面剖視圖。
FIG. 7A is a sectional view of
圖7B是圖7A中之部分結構放大示意圖。 FIG. 7B is an enlarged schematic view of a part of the structure in FIG. 7A .
圖8是本發明耐高溫發熱層的斷面剖視圖。 Fig. 8 is a cross-sectional view of the high temperature heat-resistant layer of the present invention.
圖9是本發明耐高溫發熱層提純作業的溫度與時間的示意圖。 Fig. 9 is a schematic diagram of the temperature and time for the purification operation of the high-temperature-resistant heat-generating layer of the present invention.
圖10是本發明耐高溫發熱層的電子顯微鏡圖。 Fig. 10 is an electron micrograph of the high temperature resistant heat generating layer of the present invention.
圖11是本發明撓性發熱薄膜使用在電熱爐的狀態參考圖。 Fig. 11 is a reference view of the flexible heating film of the present invention used in an electric furnace.
圖12是本發明撓性發熱薄膜使用在保溫墊的狀態參考圖。 Fig. 12 is a reference diagram of the state of using the flexible heating film of the present invention on a thermal insulation pad.
圖13是本發明撓性發熱薄膜使用在地暖的狀態參考圖。 Fig. 13 is a reference view of the flexible heating film of the present invention used in floor heating.
圖14是本發明撓性發熱薄膜使用在加熱管的狀態參考圖。 Fig. 14 is a reference view of the state of the flexible heating film used in the heating pipe of the present invention.
以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明之精神下進行各種修飾與變更。 The implementation of the present invention is described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various modifications and changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
首先,請參閱圖1~圖14所示,本發明一種電子產品撓性發熱薄膜的製備方法,包含下列步驟: First of all, please refer to Figures 1 to 14, a method for preparing a flexible heating film for electronic products according to the present invention includes the following steps:
a).提供一第一耐高溫絕緣防水層10,該第一耐高溫絕緣防水層10的厚度在0.015~0.2mm之間的撓性體;本實施例中,該第一耐高溫絕緣防水層10,選自包括:一PE膜、PVC膜、PET膜、玻璃纖維或陶瓷纖維紙其中任一或其組合式所構成,但不限定於此。本實施例中,該玻璃纖維Fibreglass)是一種性能優異的無機非金屬材料,優點是絕緣性好、耐熱性強、抗腐蝕性好,機械強度高。它的軟化點為500~750℃,沸點1000℃,密度2.4~2.76g/cm3,抗拉強度在標準狀態下是6.3~6.9g/d,濕潤狀態5.4~5.8g/d,密度2.54g/cm3,耐熱性好,溫度達300℃時對強度沒影響,有優良的電絕緣性,是高級的電絕緣材料,也用於絕熱材料。因此以玻璃纖維該第一耐高溫絕緣防水層10,為極佳的選擇。
a). Provide a first high temperature resistant insulating and
b).如圖3A~圖3C所示,在該第一耐高溫絕緣防水層10上,設置一層耐高溫發熱材料漿液20a,本發明以下所述的「設置」方法包括:以噴塗,刷塗,滾塗,移印,轉印等的方法,容不贅述,且不限定於此。
b). As shown in Figure 3A ~ Figure 3C, on the first high temperature resistant insulating
該耐高溫發熱材料漿液20a的厚度在0.015~0.2mm之間,該耐高溫發熱材料漿液20a包含選自:以碳球、碳纖維、石墨或及其微粒、石墨烯、奈米
碳管、氮化硼、人造鑽石、氧化鋁、氧化鋯、稀土、導熱金屬粒子,其中任一或其組合式所構成發熱材料顆粒22,其重量比為15~70%,並混合有重量比25~60%的奈米樹脂21,及重量比5~25%的溶劑介質所組成;本實施例中,該奈米樹脂21可為水性或油性;其中水性奈米樹脂21選自包括:水性奈米環氧改性丙烯酸或水性奈米有機矽改性聚氨酯...等。油性奈米樹脂選自包括:溶劑型奈米環氧改性丙烯酸或溶劑型奈米有機矽改性聚氨酯。該溶劑選自包括:酯類,酮類,醇類,成份依設製的方法進行調整。
The thickness of the high-temperature-resistant
c).進行提純作業:以120℃~150℃的熱溫對該耐高溫發熱材料漿液20a進行烘乾30到50分鐘,以高溫將溶劑等介質揮發來提高純度,且該耐高溫發熱材料漿液20a與該第一耐高溫絕緣防水層10,通過奈米樹脂21進行物理性或混和化學性的鍵結或架接,最大程度使發熱材料顆粒22裸露在該第一耐高溫絕緣防水層10上,並呈緊密排列堆疊而未被包裹,又該奈米樹脂21通過縮水聚合反應產生矽酸離子(如下方化學反應式所示): c). Purification operation: drying the high-temperature-resistant heat-generating
據此使熱材料顆粒22穩定結合在該第一耐高溫絕緣防水層10上,如圖3B所示,形成高純度的一耐高溫發熱層20;本實施例中,該耐高溫發熱層20就是由該耐高溫發熱材料漿液20a進行烘乾提純後所構成。
Accordingly, the
上揭「提純」作業為本發明最重要的技術特徵,所謂「提純」(Purify),是指將混合物中的雜質分離出來以此提高其純度。圖9是本發明耐高溫發熱層提純作業的溫度與時間的示意圖;因發熱材料
顆粒22本來純度是百分之百,但是由於要附著在該第一耐高溫絕緣防水層10上,所以必須加入奈米樹脂21、溶劑、助劑…等介質才能以噴塗或印刷方式附著,附著後以120℃~150℃的高溫對該耐高溫發熱材料漿液20a進行烘乾30到50分鐘,如此本發明提純作業才能將介質及溶劑揮發,使發熱材料顆粒22的純度達到95%以上。如果溫度與時間沒有掌控適當,提純作業的效果會受到影響,無法使該發熱材料顆粒22與奈米樹脂21通過化學反應進行架接,達到結構穩定的效果。
The "purification" operation mentioned above is the most important technical feature of the present invention. The so-called "purification" (Purify) refers to separating the impurities in the mixture to improve its purity. Fig. 9 is a schematic diagram of the temperature and time of the purification operation of the high-temperature heat-resistant layer of the present invention;
The
再者,如圖8所示,高純度石墨烯22噴塗後溶劑等介質揮發,石墨烯22裸露並藉由該奈米樹脂21附著在該第一耐高溫絕緣防水層10(素材)表面,該發熱材料顆粒22分子進行有效輻射發射,輻射傳遞,達到均熱,進行熱交換,迅速達到發熱效果。是以,本發明最重要的「提純」技術手段可以解決業界散熱噴塗的難題包含:第一、解決高純度發熱材料顆粒22噴塗後不能緊密排列的問題。第二、解決一般樹酯塗料以攪拌混合方式,將發熱材料顆粒22包裹,而影響輻射發射的問題。
Furthermore, as shown in Figure 8, after the high-
d).在該耐高溫發熱層20上黏貼或印刷一電極層30,該電極層的厚度在0.015~0.2mm之間;本實施例中,該電極層30由導電金屬材料所構成,其可包括粘貼銅箔或印刷銀漿等手段達成,但不限定於此。
d). Paste or print an
在第一實施例中,如圖3A~圖3C所示,該耐高溫發熱層20為整面佈滿型態,但不限定於此。又如在第二實施例中,如圖4A~圖4C所示,該耐高溫發熱層20是可呈配合該電極層30形狀的線條型
態。此乃該耐高溫發熱層20具有極佳導熱性,能輻射熱能,因此線條型態也能進行有效輻射發射。
In the first embodiment, as shown in FIG. 3A to FIG. 3C , the high-temperature-resistant heat-generating
e).在該電極層30上覆蓋一第二耐高溫絕緣防水層40,該第二耐高溫絕緣防水層40的厚度在0.015~0.2mm之間的撓性體;本實施例中,該第二耐高溫絕緣防水層40,選自包括:一PE膜、PVC膜、PET膜、玻璃纖維或陶瓷纖維紙其中任一或其組合式所構成,但不限定於此。
e). Covering the
f).提供一導線31與該電極層30電性連接,該導線31將陽極及陰極接入,導電後短路而發熱,製備成一厚度在0.6mm以內的撓性導熱薄膜50。
f). Provide a
如圖6所示,依據本發明前揭特徵所製成的電子產品撓性發熱薄膜50,包含有:一第一耐高溫絕緣防水層10,該第一耐高溫絕緣防水層10的厚度在0.015~0.2mm之間的撓性體;一耐高溫發熱層20,塗佈在該第一耐高溫絕緣防水層10上,該耐高溫發熱層20的厚度在0.015~0.2mm之間,並使發熱材料顆粒22裸露在該第一耐高溫絕緣防水層10上,呈現緊密排列堆疊而未被包裹,使發熱材料顆粒22穩定結合在該第一耐高溫絕緣防水層10上;一電極層30,黏貼或印刷在該耐高溫發熱層20上,該電極層的厚度在0.015~0.2mm之間;一第二耐高溫絕緣防水層40,覆蓋在該電極層30上,該第二耐高溫絕緣防水層40的厚度在0.015~0.2mm之間的撓性體;以及一導線31,與該電極層30電性連接,據以構成一厚度在0.6mm以內的撓性
發熱薄膜50,其工作溫度(加熱範圍)可達攝氏600度,因此為極佳的發熱材。
As shown in Figure 6, the flexible heating film 50 for electronic products made according to the features disclosed above in the present invention includes: a first high temperature resistant insulating and waterproof layer 10, the thickness of the first high temperature resistant insulating and waterproof layer 10 is between 0.015 A flexible body between ~0.2 mm; a high temperature resistant heating layer 20, coated on the first high temperature resistant insulating waterproof layer 10, the thickness of the high temperature resistant heating layer 20 is between 0.015 ~ 0.2 mm, and heat The material particles 22 are exposed on the first high-temperature-resistant insulating and waterproof layer 10, and are closely arranged and stacked without being wrapped, so that the heat-generating material particles 22 are stably combined on the first high-temperature-resistant insulating and waterproof layer 10; an electrode layer 30 is pasted Or printed on the high-temperature-resistant heating layer 20, the thickness of the electrode layer is between 0.015~0.2mm; a second high-temperature-resistant insulating and waterproof layer 40 covers the electrode layer 30, and the second high-temperature-resistant insulating and waterproof layer 40 is a flexible body with a thickness between 0.015 and 0.2mm; and a wire 31 is electrically connected to the electrode layer 30 to form a flexible body with a thickness within 0.6mm.
The
基於上述製備方法,本發明所製備出的撓性發熱薄膜50具有如下的功效需在闡明者:
Based on the above preparation method, the
一、本發明的撓性發熱薄膜50,通過發熱材料顆粒22與奈米樹脂21進行物理性或混和化學性的鍵結或架接,因此結構穩定;高純度石墨烯,噴塗後溶劑揮發,發熱材料顆粒22裸露於素材表面,分子進行有效輻射發射,輻射傳遞,達到均熱,進行熱交換,達到極佳的發熱效果,其工作溫度(加熱範圍)可達攝氏600度。是以,本發明以「提純」技術手段解決業界導熱噴塗的難題包含:解決傳統高純度發熱材料顆粒22塗後不能緊密排列的問題;以及解決一般樹脂塗料以攪拌混合方式,將發熱材料顆粒22包裹,而影響輻射發射的問題。
1. The
二、本發明的撓性導熱薄膜50,其厚度可在0.6mm以內,厚度薄且具撓性。因此,可如圖5A所示可以彎曲,或是如圖5B所示可以捲成圓形管狀的使用狀態,如此一來,本發明的撓性導熱薄膜50的產品適用性就可以很廣泛的擴展。例如:如圖11所揭示,該撓性發熱薄膜50使用在電熱爐51的狀態參考圖;或是如圖12所揭示,該撓性發熱薄膜50使用在保溫墊52的狀態參考圖;亦或如圖13所揭示,該撓性發熱薄膜50使用在地暖53的狀態參考圖;當然也可以如圖14所揭示,該撓性導熱薄膜50使用在加熱管54的狀態參考圖;由於該撓性發熱薄膜50可以捲成圓形管狀,因此可以對熱水器的加熱管54進行加熱。是以,本發明的撓性發熱薄膜50,可以取代傳統的銅管或烯土加熱的方式,使用上更便捷且成本更低的功效增進。
2. The thickness of the flexible heat-conducting
綜上所述,本發明所揭示之技術手段,確具「新穎性」、「進步性」及「可供產業利用」等發明專利要件,祈請 鈞局惠賜專利,以勵發明,無任德感。 To sum up, the technical means disclosed in the present invention do have the requirements of invention patents such as "novelty", "progressiveness" and "suitable for industrial use". I pray that the Jun Bureau will grant patents to encourage inventions. sense of virtue.
惟,上述所揭露之圖式、說明,僅為本發明之較佳實施例,大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。 However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention, and modifications or equivalent changes made by those who are familiar with the art according to the spirit of this case should still be included in the scope of the patent application of this case.
Claims (9)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0030479A1 (en) * | 1979-12-11 | 1981-06-17 | RAYCHEM CORPORATION (a California corporation) | Conductive element and process for making the same |
CN107454691A (en) * | 2017-08-08 | 2017-12-08 | 湖南源创高科工业技术有限公司 | A kind of heater |
TWM613391U (en) * | 2020-09-22 | 2021-06-21 | 深圳市為什新材料科技有限公司 | Flexible heating film for electronic products |
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Publication number | Priority date | Publication date | Assignee | Title |
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EP0030479A1 (en) * | 1979-12-11 | 1981-06-17 | RAYCHEM CORPORATION (a California corporation) | Conductive element and process for making the same |
CN107454691A (en) * | 2017-08-08 | 2017-12-08 | 湖南源创高科工业技术有限公司 | A kind of heater |
TWM613391U (en) * | 2020-09-22 | 2021-06-21 | 深圳市為什新材料科技有限公司 | Flexible heating film for electronic products |
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