TWI783745B - Gas stove ignition control system and method thereof - Google Patents
Gas stove ignition control system and method thereof Download PDFInfo
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Description
本發明涉及一種加熱裝置,特別是涉及一種可瓦斯爐點火控制系統及瓦斯爐點火控制方法。 The invention relates to a heating device, in particular to a gas furnace ignition control system and a gas furnace ignition control method.
現有瓦斯爐點火方式主要由使用者啟動瓦斯開關,而此瓦斯開關在啟動過程中會碰觸瓦斯爐內部的微動開關。例如使用者啟動瓦斯開關的方式為首先下壓瓦斯開關,此時瓦斯開關會接觸第一顆微動開關,使得瓦斯爐進行點火。接著使用者左旋瓦斯開關,此時瓦斯開關會接觸第二顆微動開關,使得瓦斯爐的點火系統進行通電。 The existing gas stove ignition method mainly starts the gas switch by the user, and the gas switch will touch the micro switch inside the gas stove during the starting process. For example, the way for the user to activate the gas switch is to press down the gas switch first, and then the gas switch will touch the first micro switch, so that the gas stove is ignited. Then the user turns the gas switch to the left, and at this time the gas switch will contact the second micro switch, so that the ignition system of the gas stove is energized.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種瓦斯爐點火控制系統及其瓦斯爐點火控制方法。 The technical problem to be solved by the present invention is to provide a gas furnace ignition control system and a gas furnace ignition control method for the deficiencies of the prior art.
本發明實施例提供一種瓦斯爐點火控制系統,適用於控制該瓦斯爐的一燃燒器,包括一微動開關、一高壓點火針、一瓦斯電磁閥體、一熱電偶感測器及一控制電路。其中微動開關根據一瓦斯開關啟動以導通一供電迴路。控制電路電性連接微動開關、高壓點火針、瓦斯電磁閥體及熱電偶感測器。其中當微動開關被瓦斯開關啟動接觸後導通供電迴路;其中控制電路取得供電迴路的供電後自動執行一點火程序。其中該控制電路執 行該點火程序時,控制電路控制瓦斯電磁閥體吸閥以釋放瓦斯,並控制高壓點火針執行高壓點火,以及透過熱電偶感測器的感測結果判斷點火是否成功。其中當控制電路判斷點火成功時,關閉高壓點火針的點火動作,以及當控制電路判斷點火失敗時,關閉高壓點火針的點火動作及關閉瓦斯電磁閥體以停止釋放瓦斯。 An embodiment of the present invention provides an ignition control system for a gas stove, which is suitable for controlling a burner of the gas stove, including a micro switch, a high voltage ignition pin, a gas solenoid valve body, a thermocouple sensor and a control circuit. Wherein the micro switch is activated according to a gas switch to conduct a power supply circuit. The control circuit is electrically connected to the micro switch, the high voltage ignition pin, the gas solenoid valve body and the thermocouple sensor. Wherein, when the micro switch is activated and contacted by the gas switch, the power supply circuit is turned on; wherein the control circuit automatically executes an ignition procedure after obtaining the power supply from the power supply circuit. where the control circuit performs When performing the ignition procedure, the control circuit controls the suction valve of the gas solenoid valve body to release the gas, and controls the high-voltage ignition needle to perform high-voltage ignition, and judges whether the ignition is successful or not based on the sensing result of the thermocouple sensor. Wherein when the control circuit determines that the ignition is successful, the ignition action of the high-voltage ignition needle is closed, and when the control circuit determines that the ignition fails, the ignition action of the high-voltage ignition needle and the gas solenoid valve body are closed to stop releasing the gas.
本發明實施例提供一種瓦斯爐點火控制方法,適用於控制該瓦斯爐的一燃燒器,包括:當瓦斯爐的一微動開關該瓦斯爐的一瓦斯開關啟動接觸後導通一供電迴路;當瓦斯爐的一控制電路取得該電迴路的供電後自動執行一點火程序;其中控制電路點火程序執行時,控制電路控制瓦斯爐的一瓦斯電磁閥體吸閥以釋放瓦斯,並控制該斯爐的一高壓點火針執行高壓點火,以及透過瓦斯爐的一熱電偶感測器的感測結果判斷點火是否成功;其中當控制電路判斷點火成功時,關閉高壓點火針的點火動作,以及當控制電路判斷點火失敗時,關閉高壓點火針的點火動作及關閉瓦斯電磁閥體以停止釋放瓦斯。 The embodiment of the present invention provides an ignition control method for a gas stove, which is suitable for controlling a burner of the gas stove, including: when a micro switch of the gas stove starts contacting a gas switch of the gas stove, a power supply circuit is turned on; A control circuit automatically executes an ignition program after obtaining the power supply of the electric circuit; when the control circuit ignition program is executed, the control circuit controls a gas solenoid valve body suction valve of the gas furnace to release the gas, and controls a high pressure of the gas furnace The ignition needle performs high-voltage ignition, and judges whether the ignition is successful through the sensing result of a thermocouple sensor of the gas furnace; wherein when the control circuit judges that the ignition is successful, the ignition action of the high-voltage ignition needle is turned off, and when the control circuit judges that the ignition fails , close the ignition action of the high-pressure ignition needle and close the gas solenoid valve body to stop the release of gas.
綜上所述,本發明實施例提供的瓦斯爐點火控制系統及其瓦斯爐點火控制方法,可簡化使用者的點火操作時間,且僅需使用單顆微動開關即可準確判斷瓦斯開關的點火動作,並透過自動化的點火判斷機制,有效提升點火的便利性及安全性。 To sum up, the gas furnace ignition control system and the gas furnace ignition control method provided by the embodiments of the present invention can simplify the user's ignition operation time, and only need to use a single micro switch to accurately determine the ignition action of the gas switch , and through the automatic ignition judgment mechanism, the convenience and safety of ignition are effectively improved.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。 In order to further understand the features and technical content of the present invention, please refer to the following detailed description and drawings related to the present invention. However, the provided drawings are only for reference and description, and are not intended to limit the present invention.
1:瓦斯爐 1: Gas stove
10:瓦斯爐點火控制系統 10: Gas furnace ignition control system
101:控制電路 101: Control circuit
103a、103b:微動開關 103a, 103b: micro switch
105a/105b:高壓點火針 105a/105b: High voltage ignition needle
107a/107b:熱電偶感測器 107a/107b: Thermocouple sensor
109a/109b:主電源供電迴路 109a/109b: main power supply circuit
111a/111b:瓦斯電磁閥體 111a/111b: gas solenoid valve body
113a/113b:火力比例控器 113a/113b: fire proportional controller
115a/115b:乾燒溫度感測器 115a/115b: dry temperature sensor
117a/117b:爐座溫度感測器 117a/117b: furnace base temperature sensor
119a/119b:置鍋狀態感測器 119a/119b: Pot setting sensor
121:人機控制介面 121: Man-machine control interface
12a/12b:燃燒器 12a/12b: Burner
14a、14b:瓦斯開關 14a, 14b: gas switch
20:電源 20: Power
S301:啟動瓦斯開關 S301: start the gas switch
S303:微動開關導通 S303: The micro switch is turned on
S305:供電 S305: Power supply
S307:開啟高壓點火針及瓦斯電磁閥體以執行點火程序 S307: Turn on the high-voltage ignition needle and the gas solenoid valve body to execute the ignition procedure
S309:點火成功 S309: Ignition is successful
S311:關閉高壓點火針及保持瓦斯電磁閥體 S311: Close the high-voltage ignition needle and keep the gas solenoid valve body
S313:關閉高壓點火針及瓦斯電磁閥體 S313: Close the high-voltage ignition needle and the gas solenoid valve body
S401:啟動瓦斯開關 S401: start the gas switch
S403:微動開關導通 S403: The micro switch is turned on
S405:供電 S405: Power supply
S407:開啟高壓點火針及瓦斯電磁閥體以執行點火程序 S407: Turn on the high-pressure ignition needle and the gas solenoid valve body to execute the ignition procedure
S409:取得熱電偶值 S409: Obtain thermocouple value
S411:計算斜率 S411: Calculate the slope
S413:正斜率 S413: positive slope
S415:超過預設次數 S415: Exceeded the preset times
S417:關閉高壓點火針及保持瓦斯電磁閥體 S417: Close the high-voltage ignition needle and keep the gas solenoid valve body
S419:熱電偶值低於預設值 S419: The thermocouple value is lower than the preset value
S421:關閉瓦斯電磁閥體 S421: Close the gas solenoid valve body
S423:關閉高壓點火針及瓦斯電磁閥體 S423: Close the high-voltage ignition needle and the gas solenoid valve body
S601:啟動瓦斯開關 S601: Start the gas switch
S603:微動開關導通 S603: The micro switch is turned on
S605:供電 S605: Power supply
S607:開啟高壓點火針及瓦斯電磁閥體以執行點火程序 S607: Turn on the high-pressure ignition needle and the gas solenoid valve body to execute the ignition procedure
S609:取得熱電偶值 S609: Obtain thermocouple value
S611:在第一預設時間內達到滿足點火電壓 S611: meet the ignition voltage within the first preset time
S613:在第二預設時間內達到滿足點火電壓 S613: meet the ignition voltage within the second preset time
S615:在第二預設時間內熱電偶值的斜率變化出現負斜率 S615: The slope change of the thermocouple value has a negative slope within the second preset time
S617:關閉高壓點火針及保持瓦斯電磁閥體 S617: Close the high-voltage ignition needle and keep the gas solenoid valve body
S619:熱電偶值低於預設值 S619: The thermocouple value is lower than the preset value
S621:關閉瓦斯電磁閥體 S621: Close the gas solenoid valve body
S623:關閉高壓點火針及瓦斯電磁閥體 S623: Close the high-voltage ignition needle and the gas solenoid valve body
圖1為本發明實施例提供瓦斯爐的示意圖。 Fig. 1 is a schematic diagram of a gas furnace provided by an embodiment of the present invention.
圖2為本發明實施例提供瓦斯爐點火控制系統的功能方塊圖。 Fig. 2 is a functional block diagram of a gas furnace ignition control system provided by an embodiment of the present invention.
圖3為本發明實施例提供瓦斯爐點火方法流程圖。 Fig. 3 is a flow chart of a gas furnace ignition method provided by an embodiment of the present invention.
圖4為本發明實施例透過斜率計算的瓦斯爐點火控制方法流程圖。 FIG. 4 is a flow chart of a gas furnace ignition control method through slope calculation according to an embodiment of the present invention.
圖5A為瓦斯爐點火成功的熱電偶電壓波形圖。 Fig. 5A is the thermocouple voltage waveform diagram of successful ignition of the gas furnace.
圖5B為瓦斯爐點火失敗的熱電偶電壓波形圖。 Fig. 5B is a waveform diagram of the thermocouple voltage of the ignition failure of the gas furnace.
圖5C為瓦斯爐點火成功後熄火的熱電偶電壓波形圖。 Fig. 5C is a waveform diagram of thermocouple voltage when the gas furnace is successfully ignited and extinguished.
圖6為本發明實施例透過時間計算的瓦斯爐點火控制方法流程圖。 FIG. 6 is a flow chart of a gas furnace ignition control method based on calculation of transmission time according to an embodiment of the present invention.
圖7A為瓦斯爐在第一預設時間內成功點火的熱電偶電壓波形圖。 Fig. 7A is a waveform diagram of the thermocouple voltage of the gas furnace successfully ignited within the first preset time.
圖7B為瓦斯爐在第二預設時間內成功點火的熱電偶電壓波形圖。 Fig. 7B is a waveform diagram of the thermocouple voltage of the gas furnace successfully ignited within the second preset time.
圖7C為瓦斯爐在點火超過第一預設時間後熄火的熱電偶電壓波形圖。 Fig. 7C is a waveform diagram of the thermocouple voltage when the gas stove is turned off after the ignition exceeds the first preset time.
圖7D為瓦斯爐點火超過第二預設時間未成功點火的波形圖。 FIG. 7D is a waveform diagram of a gas furnace that fails to ignite after the second preset time.
以下是通過特定的具體實施例來說明本發明的實施方式,本領域技術人員可由本說明書所提供的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所提供的內容並非用以限制本發明的保護範圍。 The implementation of the present invention is illustrated through specific specific examples below, and those skilled in the art can understand the advantages and effects of the present invention from the content provided in this specification. The present invention can be implemented or applied through other different specific embodiments, and various modifications and changes can be made to the details in this specification based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are only for simple illustration, and are not drawn according to the actual size, which is stated in advance. The following embodiments will further describe the relevant technical content of the present invention in detail, but the provided content is not intended to limit the protection scope of the present invention.
應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者訊號,但這些元件或者訊號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一訊號與另一訊 號。另外,本文中所使用的術語“或”,應視實際情況可能包含相關聯的列出項目中的任一個或者多個的組合。 It should be understood that although terms such as "first", "second", and "third" may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are primarily used to distinguish one component from another, or one signal from another No. In addition, the term "or" used herein may include any one or a combination of more of the associated listed items depending on the actual situation.
本發明實施例提供一種瓦斯爐點火控制系統及瓦斯爐點火控制方法,在此所述的瓦斯爐點火控制系統可精簡微動開關使用數量,且可有效縮短使用者開啟瓦斯爐點的點火操作時間,並可透過自動化點火及準確判斷點火是否成功,進而有效提升瓦斯爐點火控制系統的操作便利性及安全性。 The embodiment of the present invention provides a gas stove ignition control system and a gas stove ignition control method. The gas stove ignition control system described here can reduce the number of micro switches used, and can effectively shorten the ignition operation time for the user to turn on the gas stove point. And through automatic ignition and accurate judgment of whether the ignition is successful, the operation convenience and safety of the gas furnace ignition control system can be effectively improved.
[瓦斯爐點火控制系統的硬體架構] [Hardware architecture of gas stove ignition control system]
請分別參照圖1及圖2,圖1為本發明實施例提供瓦斯爐的示意圖,圖2為本發明實施例提供瓦斯爐點火控制系統的功能方塊圖。本實施例所述瓦斯爐1例如包括燃燒器12a/12b及瓦斯爐點火控制系統10,在此所述的燃燒器12a/12b數量是以2個舉例說明,但不以此為限。瓦斯爐點火控制系統10則是用來控制燃燒器12a/12b的燃燒狀況,如點火、熄火及火力大小的各種控制。舉例來說,瓦斯爐點火控制10系統可以根據人為啟動點火後,自動啟動後續的點火相關控制,而無須再由人為自動介入。此外值得注意的是,當瓦斯爐點火控制系統10偵測到有人為啟動點火動作後,此時人為啟動點火動作即可立即停止,並立即由瓦斯爐點火控制系統10自動執行後續點火相關控制。
Please refer to FIG. 1 and FIG. 2 respectively. FIG. 1 is a schematic diagram of a gas furnace provided by an embodiment of the present invention, and FIG. 2 is a functional block diagram of an ignition control system of a gas furnace provided by an embodiment of the present invention. The gas stove 1 described in this embodiment includes, for example, a
具體來說,本實施例所述瓦斯爐點火控制系統10可分別透過單一顆微動開關偵測每個燃燒器12a/12b是否有被人為啟動點火。當偵測結果為是,瓦斯爐點火控制系統10即可立即啟動通電,通電程序除了開啟瓦斯釋放之外也可自動維持住點火動作,同時判斷後續點火是否有點火成功,若判斷點火成功則可停止點火,而若判斷點火失敗除了停止點火之外也立即停止瓦斯釋放。
Specifically, the gas furnace
在一實施例中,瓦斯爐點火控制系統10如圖2所示例如包括但不限制於控制電路101、微動開關103a/103b、高壓點火針105a/105b、熱電偶感
測器107a/107b、主電源供電迴路109a/109b、瓦斯電磁閥體111a/111b、火力比例控器113a/113b、乾燒溫度感測器115a/115b、爐座溫度感測器117a/117b、置鍋狀態感測器119a/119b、人機控制介面121、瓦斯開關14a/14b及電源20。其中控制電路101電性連接微動開關103a/103b、高壓點火針105a/105b、熱電偶感測器107a/107b、主電源供電迴路109a/109b、瓦斯電磁閥體111a/111b、火力比例控器113a/113b、乾燒溫度感測器115a/115b、爐座溫度感測器117a/117b、置鍋狀態感測器119a/119b、人機控制介面121、瓦斯開關14a/14b及電源20。
In one embodiment, the gas furnace
圖2所示電路架構是相對於圖1中的燃燒器12a/12b數量對應設置。例如微動開關103a、高壓點火針105a、熱電偶感測器107a、主電源供電迴路109a、瓦斯電磁閥體111a、火力比例控器113a、乾燒溫度感測器115a、爐座溫度感測器117a、置鍋狀態感測器119a、瓦斯開關14a配合控制電路101對瓦斯爐1的其中一個燃燒器12a進行點火控制。以及微動開關103b、高壓點火針105b、熱電偶感測器107b、主電源供電迴路109b、瓦斯電磁閥體111b、火力比例控器113b、乾燒溫度感測器115b、爐座溫度感測器117b、置鍋狀態感測器119b、瓦斯開關14b配合控制電路101對瓦斯爐1的另外一個燃燒器12b進行點火控制。以下將對其中一個燃燒器12a的點火控制做出舉例說明,而另外一個燃燒器12b的點火控制方式相同故不再予以贅述。
The circuit architecture shown in FIG. 2 is set corresponding to the number of
在一實施例中,微動開關103a電性連接電源20與控制電路101之間,微動開關103a根據瓦斯開關14a的操作以決定是否啟動點火,進而相對決定是否要將電源20供給瓦斯爐點火控制系統10使用。舉例來說,當人員操作瓦斯開關14a啟動點火動作時,微動開關103a即可根據瓦斯開關14a的點火動作而導通一供電迴路,此供電迴路連通於電源20與控制電路101之間,使得電源20可以經過此供電迴路對瓦斯爐點火控制系統10進行供電。
In one embodiment, the microswitch 103a is electrically connected between the
而當控制電路101透過此供電迴路取得電源20供應後,即可自動執行一點火程序。在此所述的點火程序包括但不限於高壓點火、瓦斯流量控制及熄火等各種控制。前述所述瓦斯開關14a例如是按壓旋鈕,當使用者按壓此按壓旋鈕且往一方向旋轉(如左旋)後,此按壓旋鈕即可接觸微動開關103a,使得微動開關103a導通供電迴路。值得注意的是,在本實施例中瓦斯開關14a在操作時僅會與單一個微動開關接觸。
And when the
而當控制電路101透過微動開關103a取得供電迴路後即可分別控制高壓點火針105a、熱電偶感測器107a及瓦斯電磁閥體111a以執行相關點火程序的運作。舉例來說,控制電路101取得供電後,即可透過主電源供電迴路109a供電給點火程序中使用的相關元件。而當瓦斯電磁閥體111a取得主電源供電迴路109a供電後即自動吸閥以釋放瓦斯,至於瓦斯流量的大小則是由連接瓦斯電磁閥體111a的火力比例控制器113a控制。高壓點火針105a則受控於控制電路101,當控制電路101控制高壓點火針105a進行高壓點火放電時,此高壓點火即可對上述瓦斯電磁閥體111a釋放的瓦斯點火燃燒,而當順利點火成功時燃燒器12a即可輸出爐火。熱電偶感測器107a受控於控制電路101,熱電偶感測器107a用於感測瓦斯點火後的爐火燃燒狀況,並將感測結果回傳給控制電路101,以供控制電路101據此判斷爐火點火是否成功以及是否爐火後續是否熄火。
And when the
舉例來說,熱電偶感測器107a輸出的熱電偶值是與爐火溫度高低相關,當爐火溫度越高則熱電偶值即越大,爐火溫度越低則熱電偶值即越小。而對於控制電路101而言,控制電路101收到的熱電偶值為熱電偶電壓,控制電路101透過判斷此熱電偶電壓的大小以得知爐火點火是否成功以及爐火是否熄火。
For example, the thermocouple value output by the
另外,乾燒溫度感測器115a是用以判斷供爐火加熱的鍋具是否
有乾燒,爐座溫度感測器117a用於判斷燃燒器12中爐座的溫度,置鍋狀態感測器119a用於判斷爐座是否有置放鍋具,控制電路101分別根據乾燒溫度感測器115a、爐座溫度感測器117a及置鍋狀態感測器119a的感測結果進而相對控制燃燒器12a的燃燒狀況。另外人機控制介面121可供輸入相關控制訊號,以對控制電路101據此執行相對應操作。
In addition, the dry
[瓦斯爐點火控制系統的點火方法實施例] [The ignition method embodiment of gas furnace ignition control system]
請參照圖3。圖3為本發明實施例提供瓦斯爐點火方法流程圖。圖3所示的流程圖是以圖1及圖2的架構舉例說明,但並不以此為限。圖3所示流程例如包括如下步驟。 Please refer to Figure 3. Fig. 3 is a flow chart of a gas furnace ignition method provided by an embodiment of the present invention. The flow chart shown in FIG. 3 is illustrated by using the architectures in FIG. 1 and FIG. 2 as examples, but not limited thereto. The process shown in FIG. 3 includes the following steps, for example.
於步驟S301中,啟動瓦斯開關14a。當人員執行點火時可透過手動方式操作瓦斯開關14a。
In step S301, the
於步驟S303中,微動開關103a導通。當微動開關103a被瓦斯開關14a接觸後,微動開關103a導通供電迴路。
In step S303, the micro switch 103a is turned on. After the microswitch 103a is contacted by the
於步驟S305中,供電。瓦斯爐點火控制系統10透過供電迴路取得電源20供應後,瓦斯爐點火控制系統10即可自動接手後續的點火程序,而無須人為再進行操作,也就是說此時人員即可停止對瓦斯開關14a的操作。
In step S305, supply power. After the gas furnace
於步驟S307中,開啟高壓點火針105及瓦斯電磁閥體111以執行點火程序。當控制電路101取得供電後,即分別控制高壓點火針105a開啟高壓放電點火動作以及控制瓦斯電磁閥體111a開啟瓦斯輸出。
In step S307, the high-pressure ignition needle 105 and the gas solenoid valve body 111 are turned on to execute the ignition procedure. After the
於步驟S309中,判斷點火是否成功。在此控制電路101可透過判斷熱電偶感測器107a的感測結果,以得知爐火燃燒是否穩定。舉例來說,當爐火燃燒穩定時代表熱電偶感測器107a的熱電偶值是穩定大於一預設值。
In step S309, it is determined whether the ignition is successful. Here, the
於步驟S311中,關閉高壓點火針105a及保持瓦斯電磁閥體111a。當步驟S309判斷為是代表點火成功後,控制電路101即可控制高壓點火
針105a停止點火動作,並繼續供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a能持續吸閥以供應瓦斯給爐火燃燒使用。
In step S311, close the high
於步驟S313中,關閉高壓點火針105a及瓦斯電磁閥體111a。當步驟S309判斷為否代表點火失敗後,控制電路101除了控制高壓點火針105a停止點火動作,也停止供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a停止釋放瓦斯,爐火熄滅。
In step S313, the high-
根據圖3所揭示,對於人員在點火操作上僅僅需執行啟動瓦斯開關14a的此一點火動作即可,而在後續操作上瓦斯爐點火控制系統10將自動完成點火以及判斷點火是否成功,此一過程完全無需人為操作且同時確保點火的安全操作及便利性。
According to what is revealed in Figure 3, the personnel only need to perform the ignition action of starting the
[透過斜率計算的瓦斯爐點火控制方法實施例] [Example of Gas Furnace Ignition Control Method Through Slope Calculation]
請參照圖4。圖4為本發明實施例透過斜率計算的瓦斯爐點火控制方法流程圖。圖4所示的流程圖是以圖1及圖2的架構舉例說明,但並不以此為限。圖4所示流程例如包括如下步驟。 Please refer to Figure 4. FIG. 4 is a flow chart of a gas furnace ignition control method through slope calculation according to an embodiment of the present invention. The flow chart shown in FIG. 4 is illustrated by using the architectures in FIG. 1 and FIG. 2 as examples, but not limited thereto. The process shown in FIG. 4 includes the following steps, for example.
於步驟S401中,啟動瓦斯開關14a。當人員執行點火時可透過手動方式操作瓦斯開關103a。
In step S401, the
於步驟S403中,微動開關103a導通。當微動開關103a被瓦斯開關14a接觸後,微動開關103a導通供電迴路。
In step S403, the micro switch 103a is turned on. After the microswitch 103a is contacted by the
於步驟S405中,供電。瓦斯爐點火控制系統10透過供電迴路取得電源20供應後,瓦斯爐點火控制系統10即可自動接手後續的點火程序,而無須人為再進行操作,也就是說此時人員即可停止對瓦斯開關14a的操作。
In step S405, supply power. After the gas furnace
於步驟S407中,開啟高壓點火針105a及瓦斯電磁閥體111a以執行點火程序。當控制電路101取得供電後,即分別控制高壓點火針105a開啟高壓放電點火動作以及控制瓦斯電磁閥體111a開啟瓦斯輸出。
In step S407, the high
於步驟S409中,取得熱電偶值。控制電路101透過熱電偶感測器107a取得點火後的熱電偶值。
In step S409, the thermocouple value is obtained. The
於步驟S411中,計算斜率。控制電路101根據取得的熱電偶值計算其斜率變化。舉例來說,控制電路101可以根據時間先後接收到多筆熱電偶值,並可根據相鄰兩筆的熱電偶值加以計算出熱電偶值的斜率。
In step S411, the slope is calculated. The
於步驟S413中,判斷是否為正斜率。控制電路101根據步驟S411的計算結果可以得知於點火啟動後,熱電偶值是否隨著間增加導致熱電偶值斜率為正斜率,若為是代表點火後的溫度呈現上升狀況,反之若為否則代表點火後的溫度呈現下降狀況。
In step S413, it is determined whether it is a positive slope. According to the calculation result of step S411, the
於步驟S415中,判斷是否超過預設次數。當步驟S413判斷為是,控制電路101以每次加1的方式累積判斷正斜率的總次數M,並判斷總次數M是否大於預設次數N。當判斷為否則回到步驟S409繼續執行。當判斷為是則可認定點火成功執行步驟S417。
In step S415, it is determined whether the preset number of times is exceeded. When the determination in step S413 is yes, the
於步驟S417中,關閉高壓點火針105a及保持瓦斯電磁閥體111a。當步驟S415判斷為是則代表熱電偶感測器107a的感測結果所呈現斜率變化屬於正常點火後,控制電路101即可控制高壓點火針105a停止點火動作,並繼續供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a能持續吸閥以供應瓦斯給爐火燃燒使用。
In step S417, close the high
於步驟S419中,判斷熱電偶值是否低於預設值。當點火成功後,控制電路101持續判斷熱電偶感測器107a的熱電偶值變化以得知爐火是否熄火,在此是將熱電偶值與預設值相比,藉以得知熱電偶值是否小於預設值,此預設值是設定為可以區分出爐火熄火的熄火電壓。當步驟S419判斷為是則執行步驟S421,當步驟S419判斷為否則繼續步驟S419。
In step S419, it is determined whether the thermocouple value is lower than a preset value. When the ignition is successful, the
於步驟S421中,關閉瓦斯電磁閥體111a。當步驟S419判斷為
是,控制電路101停止供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a停止釋放瓦斯,爐火熄火。
In step S421, the gas
於步驟S423中,關閉高壓點火針105a及瓦斯電磁閥體111a。當步驟S413判斷為否則代表熱電偶感測器107a的感測結果所呈現的斜率變化不屬於正常點火,控制電路101認定點火失敗後,控制電路101除了控制高壓點火針105停止點火動作,也停止供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a停止釋放瓦斯,爐火熄火。
In step S423, the high
在一實施例中,圖4所示步驟S413判斷為是,若控制電路101根據熱電偶感測器107a的感測結果為連續兩次判斷出負斜率時,則控制電路101也將認定點火失敗,並執行步驟S423關閉點火動作。
In one embodiment, the determination of step S413 shown in FIG. 4 is yes, and if the
請參照圖5A,圖5A為瓦斯爐點火成功的熱電偶電壓波形圖。其中T0為點火啟始時間,當本實施例的瓦斯爐點火控制系統10以圖4所述方法點火時,假設圖4中步驟S415的預設次數為2時,控制電路10透過熱電偶感測器107a感測到如圖5所示波形時,控制電路101分別於T0-T1以及T1-T2的時間區段中計算出熱電偶值(即熱電偶電壓V)分別呈現兩次的正斜率變化,控制電路101據此認定點火成功。
Please refer to FIG. 5A . FIG. 5A is a waveform diagram of the thermocouple voltage when the gas furnace is successfully ignited. Where T0 is the ignition start time. When the gas furnace
請參照圖5B,圖5B為瓦斯爐點火失敗的熱電偶電壓波形圖。其中T0為點火啟始時間,當本實施例的瓦斯爐點火控制系統10以圖4所述方法點火時,控制電路101透過熱電偶感測器107a感測到如圖5B所示波形時,控制電路分別於T0-T1以及T1-T2的時間區段中計算出熱電偶值(即熱電偶電壓V)分別呈現負斜率變化,控制電路101據此認定點火失敗。
Please refer to FIG. 5B . FIG. 5B is a waveform diagram of the thermocouple voltage when the gas furnace fails to ignite. Where T0 is the ignition start time, when the gas furnace
請參照圖5C,圖5C為瓦斯爐點火成功後熄火的熱電偶電壓波形圖。其中S0在此為成功點火時間,當本實施例的瓦斯爐點火控制系統10以圖4所述方法點火時,假設圖4中步驟S419中的熄火電壓為VL時,控制電路101透
過熱電偶感測器107a感測到如圖5C所示波形時,控制電路101分別於S0-S1以及S1-S2的時間區段中2判斷爐火都是屬於正常燃燒,而在經過時間S3後,當計算出熱電偶值(即熱電偶電壓V)小於VL時,則控制電路101將判定爐火熄火,控制電路101據此關閉瓦斯電磁閥體111a。
Please refer to FIG. 5C . FIG. 5C is a waveform diagram of the thermocouple voltage when the gas stove is successfully ignited and then turned off. Wherein S0 is the successful ignition time here. When the gas furnace
[透過時間計算的瓦斯爐點火控制方法實施例] [Example of Gas Furnace Ignition Control Method Calculated Through Time]
請參照圖6。圖6為本發明實施例透過時間計算的瓦斯爐點火控制方法的流程圖。圖6所示的流程圖是以圖1及圖2的架構舉例說明,但並不以此為限。圖6所示流程例如包括如下步驟。 Please refer to Figure 6. FIG. 6 is a flow chart of a gas furnace ignition control method based on calculation of transmission time according to an embodiment of the present invention. The flow chart shown in FIG. 6 is an example of the architectures shown in FIG. 1 and FIG. 2 , but is not limited thereto. The process shown in FIG. 6 includes the following steps, for example.
於步驟S601中,啟動瓦斯開關14a。當人員執行點火時可透過手動方式操作瓦斯開關14a。
In step S601, the
於步驟S603中,微動開關103a導通。當微動開關103a被瓦斯開關14a接觸後,微動開關103a導通供電迴路。
In step S603, the micro switch 103a is turned on. After the microswitch 103a is contacted by the
於步驟S605中,供電。瓦斯爐點火控制系統10透過供電迴路取得電源20供應後,瓦斯爐點火控制系統10即可自動接手後續的點火程序,而無須人為再進行操作,也就是說此時人員即可停止對瓦斯開關14a的操作。
In step S605, supply power. After the gas furnace
於步驟S607中,開啟高壓點火針105a及瓦斯電磁閥體111a以執行點火程序。當控制電路101取得供電後,即分別控制高壓點火針105a開啟高壓放電點火動作以及控制瓦斯電磁閥體111a開啟瓦斯輸出。
In step S607, the high-
於步驟S609中,取得熱電偶值。控制電路101透過熱電偶感測器107a取得點火後的熱電偶值。
In step S609, the thermocouple value is obtained. The
於步驟S611中,判斷是否在第一預設時間達到滿足點火電壓。在此控制電路101判斷點火開始後的熱電偶值是否在第一預設時間內達到滿足點火電壓,在此所述熱電偶值即為熱電偶電壓。當步驟S611判斷為是則執行步驟S617,以及當步驟S611判斷為否則執行步驟S613及步驟S615。
In step S611, it is determined whether the ignition voltage is satisfied within the first preset time. Here the
於步驟S613中,判斷是否在第二預設時間內達到滿足點火電壓。在此控制電路101是判斷點火開始後的熱電偶值是否在第二預設時間內達到滿足點火電壓。
In step S613, it is determined whether the ignition voltage is satisfied within a second preset time. Here, the
於步驟S615中,判斷是否在第二預設時間內熱點偶值的斜率變化出現負斜率。在此控制電路101判斷點火開始後的熱電偶值是否在第二預設時間內熱電偶值的斜率出現負斜率。
In step S615, it is determined whether the slope change of the thermal couple value has a negative slope within the second preset time. Here the
於步驟S617中,關閉高壓點火針105a及保持瓦斯電磁閥體111a。當步驟S611判斷為是或是步驟S613判斷為是則代表點火成功後,控制電路101即可控制高壓點火針105a停止點火動作,並繼續供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a能持續吸閥以供應瓦斯給爐火燃燒使用。
In step S617, close the high-
於步驟S619中,判斷熱電偶值是否低於預設值。當點火成功後,控制電路101持續判斷熱電偶感測器107a的熱電偶值的變化以得知爐火是否熄火,在此是將熱電偶值與預設值相比,藉以得知熱電偶值是否小於預設值,此預設值是設定為可以區分出爐火熄火的熄火電壓。當步驟S619判斷為是則執行步驟S621,當步驟S619判斷為否則繼續步驟S619。
In step S619, it is determined whether the thermocouple value is lower than a preset value. After the ignition is successful, the
於步驟S621中,關閉瓦斯電磁閥體111a。當步驟S619判斷為是,控制電路101停止供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a停止釋放瓦斯,爐火熄火。
In step S621, the gas
於步驟S623中,關閉高壓點火針105及瓦斯電磁閥體111a。當步驟S613判斷為否或是步驟S615判斷為是,控制電路101認定點火失敗後,控制電路101除了控制高壓點火針105a停止點火動作,也停止供電給瓦斯電磁閥體111a,使得瓦斯電磁閥體111a停止釋放瓦斯,爐火熄火。
In step S623, the high-pressure ignition needle 105 and the gas
請參照圖7A,圖7A為瓦斯爐在第一預設時間內成功點火的熱電偶電壓波形圖。其中T0為點火啟始時間,當本實施例的瓦斯爐點火控制系統
10以圖6所述方法點火時,控制電路101透過熱電偶感測器107a感測到如圖7A所示波形時,控制電路101於T0-T1的第一預設時間區段中計算出熱電偶值達到滿足點電壓Vs時,控制電路101據此認定點火成功。
Please refer to FIG. 7A . FIG. 7A is a waveform diagram of the thermocouple voltage of the gas furnace successfully ignited within the first preset time. Where T0 is the ignition start time, when the gas furnace ignition control system of the
請參照圖7B,圖7B為瓦斯爐在第二預設時間內成功點火的熱電偶電壓波形圖。其中T0為點火啟始時間,當本實施例的瓦斯爐點火控制系統10以圖6所述方法點火時,控制電路101透過熱電偶感測器107a感測到如圖7B所示波形時,控制電路101分別於T0-T2的第二預設時間區段中計算出熱電偶值達到滿足點電壓Vs時,控制電路101據此認定點火成功。
Please refer to FIG. 7B . FIG. 7B is a waveform diagram of the thermocouple voltage of the gas furnace successfully ignited within the second preset time. Where T0 is the ignition start time. When the gas furnace
請參照圖7C,圖7C為瓦斯爐在點火超過第一預設時間後熄火的熱電偶電壓的波形圖。其中T0為點火啟始時間,當本實施例的瓦斯爐點火控制系統10以圖6所述方法點火時,控制電路101透過熱電偶感測器107a感測到如圖7C所示波形時,控制電路101分別於T0-T1的第一預設時間區段中計算出熱電偶值並未達到滿足點電壓Vs時,控制電路101進一步在T1-T2的時間區段中計算出熱電偶值並未達到滿足點電壓Vs時,且熱電偶值由T0-T1的時間區段呈現正斜率變化為T1-T2的時間區段呈現負斜率,控制電路101據此認定點火失敗。
Please refer to FIG. 7C . FIG. 7C is a waveform diagram of the thermocouple voltage when the gas stove is ignited and extinguished after the first preset time. Where T0 is the ignition start time. When the gas furnace
請參照圖7D,圖7D為瓦斯爐點火超過第二預設時間未成功點火的熱電偶壓波形圖。其中T0為點火啟始時間,當本實施例的瓦斯爐點火控制系統10以圖6所述方法點火時,控制電路101透過熱電偶感測器107a感測到如圖7D所示波形時,控制電路101分別於T0-T2的第二預設時間區段中計算出熱電偶值未達到滿足點電壓Vs時,控制電路101據此可以認定點火失敗。
Please refer to FIG. 7D . FIG. 7D is a waveform diagram of the thermocouple pressure of the gas furnace that fails to ignite after the second preset time. Where T0 is the ignition start time. When the gas furnace
上述圖7A-圖7D中的第一預設時間例如是3秒,第二預設時間例如是5秒,但並不以此為限。另外上述圖4及圖6舉例說明的實施例中更可有效避免熱電偶感測器107a因長期使用卡垢導致判斷點火閥值不固定的問題。
The first preset time in FIGS. 7A-7D is, for example, 3 seconds, and the second preset time is, for example, 5 seconds, but not limited thereto. In addition, the above-mentioned embodiments illustrated in FIG. 4 and FIG. 6 can effectively avoid the problem that the
在一實施例中,控制電路101可例如為特定應用積體電路(ASIC)、現場可規劃閘陣列(FPGA)或系統單晶片(SOC)的其中之一或任意組合,並可配合其他相關電路元件以及配合韌體以實現上述功能操作。
In one embodiment, the
[實施例的有益效果] [Advantageous Effects of Embodiment]
本發明所提供瓦斯爐點火控制系統及瓦斯爐點火控制方法,可有效簡化使用者的點火操作方式,且僅需使用單顆微動開關即可準確判斷瓦斯開關的點火動作,並透過自動化的點火判斷機制可有效避免熱電偶感測器卡垢的問題,同時提升點火的有效性及安全性。 The gas furnace ignition control system and gas furnace ignition control method provided by the present invention can effectively simplify the user's ignition operation mode, and only need to use a single micro switch to accurately determine the ignition action of the gas switch, and through automatic ignition judgment The mechanism can effectively avoid the problem of fouling of the thermocouple sensor, and at the same time improve the effectiveness and safety of ignition.
以上所提供的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The content provided above is only a preferred feasible embodiment of the present invention, and does not therefore limit the scope of the patent application of the present invention, so all equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention within the scope of the patent.
10:瓦斯爐點火控制系統 10: Gas furnace ignition control system
101:控制電路 101: Control circuit
103a、103b微動開關 103a, 103b micro switch
105a/105b:高壓點火針 105a/105b: High voltage ignition needle
107a/107b:熱電偶感測器 107a/107b: Thermocouple sensor
109a/109b:主電源供電迴路 109a/109b: main power supply circuit
111a/111b:瓦斯電磁閥體 111a/111b: gas solenoid valve body
113a/113b:火力比例控器 113a/113b: fire proportional controller
115a/115b:乾燒溫度感測器 115a/115b: dry temperature sensor
117a/117b:爐座溫度感測器 117a/117b: furnace base temperature sensor
119a/119b:置鍋狀態感測器 119a/119b: Pot setting sensor
121:人機控制介面 121: Man-machine control interface
14a、14b:瓦斯開關 14a, 14b: gas switch
20:電源 20: Power
Claims (10)
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TWM240781U (en) * | 2002-09-26 | 2004-08-11 | Molex Inc | Heat dissipating device |
TWM283133U (en) * | 2005-08-01 | 2005-12-11 | Pauden Scient & Technological | Ignition control device of a gas stove |
TWI308204B (en) * | 2003-02-13 | 2009-04-01 | Mertik Maxitrol Gmbh & Co Kg | |
TWM611728U (en) * | 2020-12-23 | 2021-05-11 | 台灣林內工業股份有限公司 | Gas stove equipment |
-
2021
- 2021-10-22 TW TW110139181A patent/TWI783745B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM240781U (en) * | 2002-09-26 | 2004-08-11 | Molex Inc | Heat dissipating device |
TWI308204B (en) * | 2003-02-13 | 2009-04-01 | Mertik Maxitrol Gmbh & Co Kg | |
TWM283133U (en) * | 2005-08-01 | 2005-12-11 | Pauden Scient & Technological | Ignition control device of a gas stove |
TWM611728U (en) * | 2020-12-23 | 2021-05-11 | 台灣林內工業股份有限公司 | Gas stove equipment |
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