TWI783259B - Debris collection device for sewing machine and negative pressure joint thereof - Google Patents
Debris collection device for sewing machine and negative pressure joint thereof Download PDFInfo
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- TWI783259B TWI783259B TW109127778A TW109127778A TWI783259B TW I783259 B TWI783259 B TW I783259B TW 109127778 A TW109127778 A TW 109127778A TW 109127778 A TW109127778 A TW 109127778A TW I783259 B TWI783259 B TW I783259B
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Abstract
Description
本發明係有關一種縫紉機的技術,尤指一種縫紉機的殘屑收集裝置及其負壓接頭。The invention relates to a sewing machine technology, in particular to a sewing machine debris collection device and its negative pressure joint.
拷克縫紉機在車縫作業的過程中將會產生很多布屑廢料和線頭碎屑,此等布屑和線頭若掉入或殘留在機器內,就會纏繞縫紉機內部的零部件,不僅影響縫紉機的正常運作,甚至還會縮短縫紉機的使用壽命。業界為了解決前述問題,於是陸續的開發出各種縫紉機的殘屑收集裝置。Cocker sewing machines will produce a lot of cloth waste and thread scraps during the sewing operation. If these cloth scraps and thread ends fall into or remain in the machine, they will entangle the parts inside the sewing machine, which will not only affect the The normal operation of the sewing machine will even shorten the service life of the sewing machine. In order to solve the aforementioned problems, the industry has successively developed various debris collection devices for sewing machines.
現存拷克縫紉機的殘屑收集裝置,普遍存在著抽吸力不足之情況,尤其是較粗的布屑或/及線頭等殘屑,常常會發生無法吸走的情況,使用者為了解決此問題,於是增加進氣孔進入的氣體量,此等作法被增加的氣體量不僅產生更大的噪音值,更是造成氣體和電能的大量耗損。Existing scrap collection devices of kock sewing machines generally have insufficient suction power, especially for thicker cloth scraps and/or thread ends and other scraps, which often cannot be sucked away. In order to solve this problem, users The problem is to increase the amount of gas entering the air intake hole. The increased amount of gas in this way not only produces a greater noise value, but also causes a large loss of gas and electrical energy.
有鑑於此,本發明人遂針對上述現有技術的缺失,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人改良之目標。In view of this, the present inventor aimed at the above-mentioned deficiencies in the prior art, devoted himself to research and combined with the application of theories, and tried his best to solve the above-mentioned problems, which became the goal of the inventor's improvement.
本發明之一目的,在於提供一種縫紉機的殘屑收集裝置及其負壓接頭,其可降低氣體撞擊壁面所造成的能量損失,進而大幅度地提升負壓通道的抽吸力。An object of the present invention is to provide a debris collection device for a sewing machine and its negative pressure joint, which can reduce the energy loss caused by the gas hitting the wall, and thus greatly improve the suction force of the negative pressure channel.
為了達成上述之目的,本發明提供一種縫紉機的殘屑收集裝置,包括一輸氣機構、一布屑輸送機構、一線屑輸送機構及一收集袋,該輸氣機構包括一氣壓源、分別連接該氣壓源的一第一輸氣管和一第二輸氣管;該布屑輸送機構包括一落料斗、一第一輸料管、一負壓接頭及一第二輸料管,該負壓接頭包括一 第一筒件及一第二筒件,該第一筒件包括一入氣管及一進氣孔,該第二筒件包括一出氣管,該第一輸料管的二端分別連接該落料斗和該第一筒件的該入氣管,該第一輸氣管係連接該第一筒件的該進氣孔;該線屑輸送機構包括一線頭剪切汲取器、一第一輸線管、一另一負壓接頭及一第二輸線管,該另一負壓接頭包括一另一第一筒件及一另一第二筒件,該另一第一筒件包括一入氣管及一進氣孔,該另一第二筒件包括一出氣管,該第一輸線管的二端分別連接該線頭剪切汲取器和另一該第一筒件的該入氣管,該第二輸氣管係連接另一該第一筒件的該進氣孔;該第二輸料管的二端分別連接該第二筒件的該出氣管和該收集袋,該第二輸線管的二端分別連接另一該第二筒件的該出氣管和該收集袋。In order to achieve the above object, the present invention provides a debris collection device for sewing machines, which includes an air delivery mechanism, a cloth scrap delivery mechanism, a thread scrap delivery mechanism, and a collection bag. The air delivery mechanism includes an air pressure source, respectively connected to the A first air pipe and a second air pipe of the air pressure source; the cloth dust conveying mechanism includes a hopper, a first feed pipe, a negative pressure joint and a second feed pipe, and the negative pressure joint includes a The first cylinder part and a second cylinder part, the first cylinder part includes an air inlet pipe and an air inlet hole, the second cylinder part includes an air outlet pipe, and the two ends of the first feeding pipe are respectively connected to the falling hopper and the air inlet pipe of the first cylinder, the first air pipe is connected to the air inlet of the first cylinder; the wire scrap conveying mechanism includes a wire end shearing extractor, a first wire pipe, a Another negative pressure connector and a second pipeline, the other negative pressure connector includes another first cylinder part and another second cylinder part, the other first cylinder part includes an air inlet pipe and an air inlet pipe The air hole, the other second cylinder part includes an air outlet pipe, the two ends of the first line pipe are respectively connected to the thread end shear extractor and the air inlet pipe of the other first cylinder part, the second air supply pipe The trachea is connected to the air inlet of the other first barrel; the two ends of the second delivery pipe are respectively connected to the air outlet of the second barrel and the collection bag, and the two ends of the second delivery pipe are Respectively connect the air outlet pipe and the collection bag of the other second cylinder.
為了達成上述之目的,本發明提供一種負壓接頭,連接一氣體,包括一第一筒件、一第二筒件及一負壓產生結構,該第一筒件包括一入氣管及自該入氣管延伸的一套筒,在該套筒的內部具有一容腔,並於該套筒開設有連通該容腔的一進氣孔;該第二筒件包括一承接管及自該承接管延伸的一出氣管,該承接管係對應該套筒組合;該負壓產生結構設置在該容腔內,該負壓產生結構包括自該套筒延伸且與該入氣管連通的一第一環體及自該承接管延伸且與該出氣管連通的一第二環體,該第一環體和該第二環體相互對接,並在該第一環體和該第二環體之間設有連通該容腔和該承接管內部的至少一進氣槽;其中所述氣體從該進氣孔進入該容腔後,將依序流經該進氣槽和該承接管內部並從該出氣管流出,從而在該入氣管內部形成有一負壓通道。In order to achieve the above object, the present invention provides a negative pressure connector, which is connected to a gas, and includes a first cylinder, a second cylinder and a negative pressure generating structure. A sleeve for the extension of the trachea has a cavity inside the sleeve, and an air intake hole communicating with the cavity is opened on the sleeve; the second cylinder part includes a receiving tube and extends from the receiving tube An air outlet pipe, the receiving pipe is combined with the sleeve; the negative pressure generating structure is arranged in the cavity, and the negative pressure generating structure includes a first ring extending from the sleeve and communicating with the air inlet pipe and a second ring body extending from the receiving pipe and communicating with the air outlet pipe, the first ring body and the second ring body are butted with each other, and a The cavity is connected with at least one air intake slot inside the receiving pipe; wherein the gas enters the cavity from the air intake hole, then flows through the air intake slot and the inside of the receiving tube in sequence, and flows from the outlet pipe flow out, thereby forming a negative pressure channel inside the air inlet pipe.
本發明還具有以下功效,藉由第一環體和第二環體的對接及進氣槽的設置,氣體在進入容腔後將全面性地被導引至進氣槽後再從承接管內部及出氣管流出,進而能夠大幅度地降低氣體撞擊內壁面所產生的高噪音。利用承接管內部的錐形孔設置,使得進入的氣體能夠在經由增速段的增速之後,再從錐形孔予以快速帶出。The present invention also has the following effects. With the butt joint of the first ring body and the second ring body and the setting of the air inlet groove, the gas will be fully guided to the air inlet groove after entering the cavity and then from the inside of the receiving pipe. And the outlet pipe flows out, which can greatly reduce the high noise generated by the gas hitting the inner wall. The tapered hole inside the receiving pipe is used to set the incoming gas to be quickly brought out from the tapered hole after being accelerated by the speed-increasing section.
有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。The detailed description and technical content of the present invention are described below with the drawings, but the attached drawings are only for reference and description, and are not used to limit the present invention.
請參閱圖1至圖5所示,本發明提供一種負壓接頭,此負壓接頭1主要包括一第一筒件10、一第二筒件20及一負壓產生結構30。Referring to FIGS. 1 to 5 , the present invention provides a negative pressure joint. The
第一筒件10為以塑膠等材料所製成,其主要包括一入氣管11及一套筒12,在入氣管11的外周面間隔設置有複數凸環111,入氣管11的內部則具有一內孔112。套筒12則自入氣管11的端部延伸,在套筒12的內部具有一容腔121,並於套筒12開設有連通容腔121的一進氣孔122。The
第二筒件20亦以塑膠等材料所製成,其主要包括一承接管21及自承接管21延伸的一出氣管22,承接管21是對應第一圓筒件10的套筒12組合,在承接管21的外部形成有一擋環211,承接管21的內部設有一錐形孔212,此錐形孔212在鄰近於出氣管22之一端的內徑大於遠離於出氣管22之一端的內徑,並在承接管21的中心線和錐形孔212的壁面形成有一內夾角A,此內夾角A的角度介於6˚~26˚之間,優選為介於12˚~20˚之間,最佳化角度為16˚,此內夾角A小於6˚和大於26˚時,皆將影響到內部氣體的流動速度。另在出氣管22的內部則具有一內孔221。The second
負壓產生結構30設置在容腔121內,且其主要包括自套筒12延伸一第一環體31及自承接管21延伸的一第二環體32,第一環體31與第二環體32相互對接,並在第一環體31和第二環體32之間設有連通容腔121和承接管21內部的至少一進氣槽33,在本實施例中之進氣槽33數量為三。The negative
第一環體31的內部與入氣管11的內孔112連通,第一環體31的外部則形成有一斜錐面311,前述各進氣槽33是設置在斜錐面311上。第二環體32的內部前端具有一套接口321及自套接口321向延伸的一氣體增速段322,套接口321是套接在第一環體31的端部,氣體增速段322的後端部與前述錐形孔212連接,第二環體32的外部亦形成有一斜錐面323。The inside of the
進一步說明,入氣管11具有一中心線L1,套筒12則共用入氣管11的中心線L1,出氣管22亦具有一中心線L2,承接管21則共用出氣管22的中心線L2,其中入氣管11的中心線L1之延伸與出氣管22的中心線L2重合。又,進氣孔122亦有一中心線L3,進氣孔122的中心線L3之延伸與入氣管11的中心線L1相互垂直。To further illustrate, the
請參閱圖6所示,本發明還提供一種縫紉機的殘屑收集裝置,可應用在一拷克縫紉機8上,此殘屑收集裝置主要包括一輸氣機構40、一布屑輸送機構50、一線屑輸送機構60及一收集袋70。Please refer to Fig. 6, the present invention also provides a sewing machine debris collection device, which can be applied to a
輸氣機構40主要包括一氣壓源41、一第一輸氣管42及一第二輸氣管43,第一輸氣管42和第二輸氣管43的一端是分別連接氣壓源41。The air delivery mechanism 40 mainly includes an air pressure source 41 , a first
布屑輸送機構50主要包括一落料斗51、一第一輸料管52、一負壓接頭1及一第二輸料管53,落料斗51裝設在拷克縫紉機8的前側,用以供裁切後的布屑落入,第一輸料管52的二端分別連接落料斗51和第一筒件10的入氣管11,第二輸料管53的二端分別連接第二筒件20的出氣管22和收集袋70,第一輸氣管42遠離氣壓源41的一端是連接在第一筒件10的進氣孔122。The cloth
線屑輸送機構60主要包括一線頭剪切汲取器61、一第一輸線管62、一另一負壓接頭1及一第二輸線管63,線頭剪切汲取器61裝設在拷克縫紉機8的車縫平台上,用以吸入線頭後並將線頭剪切,第一輸線管62的二端分別連接線頭剪切汲取器61和另一第一筒件10的入氣管11,第二輸線管63的二端分別連接另一第二筒件20的出氣管22和收集袋70,第二輸氣管43遠離氣壓源41的一端是連接另一第一筒件10的進氣孔122。The thread
進一步地,本實施例的輸氣機構40還包括二調整閥44,其中的一調整閥44是連接第一輸氣管42和第一筒件10的進氣孔122,另一調整閥44則是連接第二輸氣管43和另一第一筒件10的進氣孔122,藉以因應實際的使用需求來做對應性的流量調整。Further, the air delivery mechanism 40 of this embodiment also includes two
請再一併參閱圖4所示,使用時氣體從進氣孔122進入容腔121後,將依序流經各進氣槽33和承接管21的內部後,並從出氣管22的內孔221流出,從而在入氣管11內部形成有一負壓通道B,此負壓通道B能夠將前述布屑和線頭透過各輸料管52、53和各輸線管62、63的輸送至收集袋70內。Please refer to Fig. 4 again. After the gas enters the
綜上所述,本發明縫紉機的殘屑收集裝置及其負壓接頭,確可達到預期之使用目的,而解決習知之缺失,又因極具新穎性及進步性,完全符合發明專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障發明人之權利。To sum up, the debris collection device and its negative pressure joint of the sewing machine of the present invention can indeed achieve the expected purpose of use, and solve the lack of conventional knowledge, and because of its novelty and progress, it fully meets the requirements of the invention patent application. †The application is filed in accordance with the Patent Law. Please check carefully and grant the patent of this case to protect the rights of the inventor.
1:負壓接頭1: Negative pressure connector
10:第一筒件10: The first cylinder
11:入氣管11: Inlet pipe
111:凸環111: convex ring
112:內孔112: inner hole
12:套筒12: Sleeve
121:容腔121: cavity
122:進氣孔122: air intake
20:第二筒件20: The second barrel
21:承接管21: take over the tube
211:擋環211: retaining ring
212:錐形孔212: tapered hole
22:出氣管22: Outlet pipe
221:內孔221: inner hole
30:負壓產生結構30: Negative pressure generating structure
31:第一環體31: The first ring body
311:斜錐面311: oblique cone
32:第二環體32: Second ring body
321:套接口321:Socket
322:氣體增速段322: gas speed up section
323:斜錐面323: oblique cone
33:進氣槽33: Air intake slot
A:內夾角A: Inner angle
B:負壓通道B: negative pressure channel
L1、L2、L3:中心線L1, L2, L3: center line
40:輸氣機構40: gas transmission mechanism
41:氣壓源41: Air pressure source
42:第一輸氣管42: The first air pipe
43:第二輸氣管43: The second air pipe
50:布屑輸送機構50: Cloth scrap conveying mechanism
51:落料斗51: Blanking hopper
52:第一輸料管52: The first delivery pipe
53:第二輸料管53: Second delivery pipe
60:線屑輸送機構60: Wire chip conveying mechanism
61:線頭剪切汲取器61: thread cut extractor
62:第一輸線管62: The first pipeline
63:第二輸線管63: Second pipeline
70:收集袋70: collection bag
8:拷克縫紉機8: Cocker sewing machine
圖1 係本發明負壓接頭立體分解圖。Fig. 1 is a three-dimensional exploded view of the negative pressure joint of the present invention.
圖2 係本發明之第一筒件立體外觀圖。Fig. 2 is a three-dimensional appearance view of the first cylinder of the present invention.
圖3 係本發明負壓接頭組合外觀圖。Fig. 3 is the combined appearance diagram of the negative pressure joint of the present invention.
圖4 係本發明負壓接頭組合剖視圖。Fig. 4 is a combined sectional view of the negative pressure joint of the present invention.
圖5 係圖4之5-5剖視圖。Fig. 5 is a sectional view of 5-5 in Fig. 4 .
圖6 係本發明殘屑收集裝置應用於縫紉機組合示意圖。Fig. 6 is a combined schematic diagram of the application of the debris collection device of the present invention to a sewing machine.
1:負壓接頭1: Negative pressure connector
10:第一筒件10: The first cylinder
11:入氣管11: Inlet pipe
111:凸環111: convex ring
112:內孔112: inner hole
12:套筒12: Sleeve
121:容腔121: cavity
122:進氣孔122: air intake
20:第二筒件20: The second barrel
21:承接管21: take over the tube
211:擋環211: retaining ring
212:錐形孔212: tapered hole
22:出氣管22: Outlet pipe
221:內孔221: inner hole
30:負壓產生結構30: Negative pressure generating structure
31:第一環體31: The first ring body
311:斜錐面311: oblique cone
32:第二環體32: Second ring body
321:套接口321:Socket
322:氣體增速段322: gas speed up section
323:斜錐面323: oblique cone
33:進氣槽33: Air intake slot
A:內夾角A: Inner angle
B:負壓通道B: negative pressure channel
L1、L2、L3:中心線L1, L2, L3: center line
Claims (12)
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TW109127778A TWI783259B (en) | 2020-08-14 | 2020-08-14 | Debris collection device for sewing machine and negative pressure joint thereof |
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TW109127778A TWI783259B (en) | 2020-08-14 | 2020-08-14 | Debris collection device for sewing machine and negative pressure joint thereof |
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TW202206666A TW202206666A (en) | 2022-02-16 |
TWI783259B true TWI783259B (en) | 2022-11-11 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM360892U (en) * | 2009-01-19 | 2009-07-11 | Hs Machinery Co Ltd | Trifles-collection device for the operation of sewing machine |
CN201395706Y (en) * | 2009-02-12 | 2010-02-03 | 贺欣机械厂股份有限公司 | Operation chip collecting device of sewing machine |
CN210596560U (en) * | 2019-08-26 | 2020-05-22 | 肖昭军 | Movable cloth scrap guiding device |
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2020
- 2020-08-14 TW TW109127778A patent/TWI783259B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM360892U (en) * | 2009-01-19 | 2009-07-11 | Hs Machinery Co Ltd | Trifles-collection device for the operation of sewing machine |
CN201395706Y (en) * | 2009-02-12 | 2010-02-03 | 贺欣机械厂股份有限公司 | Operation chip collecting device of sewing machine |
CN210596560U (en) * | 2019-08-26 | 2020-05-22 | 肖昭军 | Movable cloth scrap guiding device |
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