TWI782815B - Processing method of recycled building materials - Google Patents
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Abstract
本發明係一種再生建材之加工製程方法,其建築廢棄物透過破碎加工製成建築廢棄物,並以混合加工將建築廢棄物碎屑、水泥、改性劑及水混合製成漿狀之輕質混凝土,再以成型加工將該漿狀之輕質混凝土導入模具待乾燥後脫模形成再生磚或再生板,有效進行建築廢棄物之回收再利用,並減少水泥用量進而降低泥砂開採對環境之破壞,以達以達成品功能性佳及環保再生利用性高之功效。The invention relates to a processing method of recycled building materials. The construction waste is crushed and processed into construction waste, and the construction waste debris, cement, modifier and water are mixed to form a slurry-like lightweight Concrete, and then use the molding process to introduce the paste-like lightweight concrete into the mold and release it after drying to form recycled bricks or recycled boards, which can effectively recycle construction waste and reduce the amount of cement used to reduce the damage to the environment caused by sand mining. , in order to achieve the effect of good product functionality and high environmental protection and recycling.
Description
本發明係有關於一種再生建材之加工製程方法,尤指一種應用於建築廢棄物回收再利用製成再生建築材料之所屬技術領域者。 The present invention relates to a processing method of recycled building materials, especially to a technical field that is applied to the recycling and reuse of construction waste to make recycled building materials.
隨著經濟的快速增長,新興的建築與公共建設大量的開展,在營建的過程中需要大量的建築材料,而建築材料的取得就需要進行大量砂石之開採,因此將造成環境保護及水土保持上難以回復的傷害,另於建築過程中將產生大量的建築廢棄物,上述建築廢棄物的處理上,由於材料特性及相關處理規範,多數係採掩埋法進行處裡,然整體都市發展成熟的狀態下,要找到足夠的面積及空間進行掩埋,將是困難且難以執行的問題,且建築廢棄物的掩埋也可能造成環境與土壤之汙染,有鑑於此發明人乃開始長時間進行建築廢棄物再生研究,以期有效進行建築廢棄物之重製再利用。 With the rapid economic growth, a large number of emerging buildings and public constructions are carried out, and a large amount of building materials are required in the construction process, and the acquisition of building materials requires a large amount of sand and gravel mining, which will cause environmental protection and water and soil conservation. In addition, a large amount of construction waste will be generated during the construction process. Due to the characteristics of materials and related treatment regulations, most of the above-mentioned construction waste is disposed of by landfill. However, the overall urban development is mature. In the state, it will be difficult and difficult to find enough area and space to bury, and the burial of construction waste may also cause environmental and soil pollution. Recycling research, in order to effectively recycle and reuse construction waste.
本發明有鑑於習知建築材料之環保破壞性高及重複再利用性差之問題,乃完成本發明之再生建材之加工製程方法。 In view of the problems of high environmental damage and poor reusability of conventional building materials, the present invention completes the processing method of the recycled building materials of the present invention.
本發明之主要目的在於提供一種再生建材之加工製程方法,主要目的在於將粉碎加工後之建築廢棄物碎屑,配合水泥、改性劑及水,經模具加工以形成再生建材,提昇建築廢棄物回收再利用的價值,降低建築廢棄物對環境傷害污染,達到再生環保功效,成為友善環境的發明製程。 The main purpose of the present invention is to provide a processing method for recycled building materials. The main purpose is to mix crushed construction waste debris with cement, modifiers and water, and process them through molds to form recycled building materials, so as to upgrade construction waste. The value of recycling and reuse can reduce the environmental damage and pollution caused by construction waste, achieve the effect of regeneration and environmental protection, and become an environmentally friendly invention process.
一種再生建材之加工製程方法,其方法係包括:破碎加工:將建築廢棄物以破碎加工機進行破碎加工製成建築廢棄物碎屑;混合加工:將60%~80%重量比之建築廢棄物碎屑、10%~30%重量比之水泥、2%~3%重量比之改性劑及7%~8%重量比之水導入攪拌機,均勻進行攪拌形成漿狀之輕質混凝土,前述之改性劑係為酮化合物35%、甲基化合物35%及碳酸鈉30%混合製成;以及成型加工:將混合漿狀之輕質混凝土導入成型模具中並加壓搗實,靜置待漿狀之輕質混凝土於成型模具中乾燥固化後,脫模取出加工物;透過上述製程以形成再生建材成品,所述再生建材成品係為再生磚、再生板或再生牆。 A processing method for recycled building materials, the method comprising: crushing processing: crushing construction waste with a crushing machine to produce construction waste debris; mixing processing: mixing 60% to 80% of construction waste Crumbs, 10%~30% by weight of cement, 2%~3% by weight of modifier and 7%~8% by weight of water are introduced into the mixer, and uniformly stirred to form slurry-like lightweight concrete. The modifier is made by mixing 35% ketone compound, 35% methyl compound and 30% sodium carbonate; and forming process: import the mixed slurry-like lightweight concrete into the forming mold and compact it under pressure, and let it stand for slurry The shaped lightweight concrete is dried and solidified in the forming mold, and the processed product is removed from the mold; through the above process, the finished recycled building material is formed, and the finished recycled building material is recycled brick, recycled board or recycled wall.
藉由上述之製程,以完成本發明之再生建材之加工製程方法。 Through the above-mentioned manufacturing process, the processing method of the recycled building material of the present invention is completed.
再一較佳的實施例中,一種再生建材之加工製程方法,其方法係包括:破碎加工:將建築廢棄物以破碎加工機進行破碎加工製成建築廢棄物碎屑;混合加工:將60%~80%重量比之建築廢棄物碎屑、10%~30%重量比之水泥、2%~3%重量比之改性劑及7%~8%重量比之水導入攪拌機,均勻進行攪拌形成漿狀之輕質混凝土,前述之改性劑係為酮化合物35%、甲基化合物35%及碳酸鈉30%混合製成;輕質化混合:將漿狀之輕質混凝土中以2:8之比例混入保麗龍球,使保麗龍球間隔均勻的混入漿狀之輕質混凝土中;以及成型加工:將混合漿狀之輕質混凝土及保麗龍球導入成型模具中並加壓搗實,靜置待漿狀之輕質混凝土於成型模具中乾燥固化後,脫模取出加工物;透過上述製程以形成再生建材成品,所述再生建材成品係為再生磚或再生板。 In yet another preferred embodiment, a processing method for recycled building materials, the method includes: crushing processing: crushing construction waste with a crushing machine to make construction waste debris; mixing processing: mixing 60% ~80% by weight of construction waste chips, 10%~30% by weight of cement, 2%~3% by weight of modifiers, and 7%~8% by weight of water are introduced into the mixer for uniform mixing to form For slurry-like lightweight concrete, the aforementioned modifier is made by mixing 35% ketone compound, 35% methyl compound and 30% sodium carbonate; lightweight mixing: mix the slurry-like lightweight concrete with a ratio of 2:8 Mix the Styrofoam balls in a certain ratio, so that the Styrofoam balls are evenly mixed into the slurry-like lightweight concrete; and molding processing: introduce the mixed slurry-like lightweight concrete and Styrofoam balls into the molding mold and pressurize them In fact, let stand until the slurry-like lightweight concrete is dried and solidified in the forming mold, and the processed product is removed from the mold; through the above process, the finished recycled building materials are formed, and the finished recycled building materials are recycled bricks or recycled boards.
其中,該建築廢棄物碎屑係取自於廢橡膠、廢玻璃、廢磚、廢陶瓷、廢白土、廢副產石灰、廢矽藻土、廢瓦、廢石膏模、廢矽酸鈣板、廢石膏板、石材廢料、營建混和物、廢水泥電桿、廢爐渣、飛灰、底灰、廢汙泥、廢鑄 砂、廢噴砂及廢礦物等等,藉由上述建築廢棄物之再利用,降低環保回收,降低環境之汙染並減少砂石之使用量,以增加本創作之多重變化性。 Among them, the construction waste debris is taken from waste rubber, waste glass, waste bricks, waste ceramics, waste clay, waste by-product lime, waste diatomaceous earth, waste tiles, waste plaster molds, waste calcium silicate boards, Waste gypsum board, stone waste, construction mixture, waste cement pole, waste furnace slag, fly ash, bottom ash, waste sludge, waste casting Sand, waste sand blasting and waste minerals, etc., through the reuse of the above-mentioned construction waste, reduce environmental protection recycling, reduce environmental pollution and reduce the use of sand and gravel, so as to increase the multiple variability of this creation.
藉由建築廢棄物透過破碎加工製成建築廢棄物,並以混合加工將建築廢棄物碎屑、水泥、改性劑及水混合製成漿狀之輕質混凝土,再以成型加工將該漿狀之輕質混凝土導入模具待乾燥後脫模形成再生建材成品,有效進行建築廢棄物之回收再利用,並減少水泥用量進而降低泥砂開採對環境之破壞,以達以達成品功能性佳及環保再生利用性高之功效。 The construction waste is made into construction waste by crushing, and the construction waste debris, cement, modifier and water are mixed into a slurry-like lightweight concrete by mixing processing, and then the slurry is formed by molding processing. The lightweight concrete is introduced into the mold to be dried and demoulded to form a finished recycled building material, which effectively recycles construction waste and reduces the amount of cement used to reduce the damage to the environment caused by mud and sand mining, so as to achieve good functionality and environmentally friendly regeneration of the product. Highly usable effect.
S1:破碎加工 S1: crushing processing
S2:混合加工 S2: mixed processing
S2-1:輕質化混合加工 S2-1: Lightweight mixed processing
S3:成型加工 S3: Forming processing
10:再生建材成品 10: Finished products of recycled building materials
11:建築廢棄物碎屑 11: Construction waste debris
12:水泥 12: cement
13:改性劑 13:Modifier
14:保麗龍球 14: Styrofoam ball
[圖1]係本發明再生建材之加工製程方法之再生建材組成狀態參考圖。 [Figure 1] is a reference diagram of the composition state of recycled building materials in the processing method of recycled building materials of the present invention.
[圖2]係本發明再生建材之加工製程方法之加工流程狀態示意圖。 [Fig. 2] is a schematic diagram of the processing flow state of the processing method of the recycled building material of the present invention.
[圖3]係本發明再生建材之加工製程方法之細部加工流程說明狀態參考圖。 [Fig. 3] It is a reference diagram of the detailed processing flow description state of the processing method of the recycled building material of the present invention.
[圖4]係本發明再生建材之加工製程方法之再生建材加入保麗龍球狀態參考圖。 [Fig. 4] It is a reference diagram of the state of adding Styrofoam balls to recycled building materials in the processing method of recycled building materials of the present invention.
[圖5]係本發明再生建材之加工製程方法之增加輕質化混合加工流程狀態參考圖。 [Fig. 5] is a reference diagram of the processing flow state of adding lightweight mixed processing method of the recycled building material processing method of the present invention.
為使 貴審查委員能進一步瞭解本發明之結構,特徵及其他目的,玆以如后之較佳實施例附以圖式詳細說明如后,惟本圖例所說明之實施例係供說明之用,並非為專利申請上之唯一限制者。 In order to enable your examiners to further understand the structure, features and other purposes of the present invention, the following preferred embodiments are described in detail with accompanying drawings, but the embodiments described in this illustration are for illustration purposes only. It is not the only restriction on the patent application.
請配合參閱圖1至3所示,係本發明再生建材之加工製程方法之再生建材組成狀態、加工流程狀態及細部加工流程說明狀態參考圖,其係包括:S1破碎加工:將建築廢棄物以破碎加工機進行破碎加工製成建築廢棄物碎屑11;
S2混合加工:將60%~80%重量比之建築廢棄物碎屑11、10%~30%重量比之水泥13、2%~3%重量比之改性劑13及7%~8%重量比之水導入攪拌機,均勻進行攪拌形成漿狀之輕質混凝土,前述之改性劑係為酮化合物35%、甲基化合物35%及碳酸鈉30%混合製成;以及S3成型加工:將混合漿狀之輕質混凝土導入成型模具中並加壓搗實,靜置待漿狀之輕質混凝土於成型模具中乾燥固化後,脫模取出加工物;透過上述製程以形成再生建材成品10,所述再生建材成品係為再生磚、再生板或再生牆。
Please refer to Figures 1 to 3, which are the compositional state, processing flow state and detailed processing flow description state reference diagrams of the recycled building material processing method of the present invention, which include: S1 crushing processing: building waste into The crushing machine performs crushing processing to make
請配合參閱圖1至3所示,係本發明再生建材之加工製程方法之再生建材組成狀態、加工流程狀態及細部加工流程說明狀態參考圖,其建築廢棄物透過破碎加工製成建築廢棄物碎屑11,並以混合加工將建築廢棄物碎屑11、水泥12、改性劑13及水混合製成漿狀之輕質混凝土,再以成型加工將該漿狀之輕質混凝土導入模具待乾燥後脫模形成再生建材之再生建材成品,有效進行建築廢棄物之回收再利用,並減少水泥用量進而降低泥砂開採對環境之破壞,提昇建築廢棄物回收再利用的價值,降低建築廢棄物對環境傷害污染,且改性劑具有重量輕、自體強度高、抗撞擊性高、耐燃、抗減震、隔音降噪及輕質保溫等材質特徵,以達成品功能性佳及環保再生利用性高之功效。
Please refer to Figures 1 to 3, which are the reference diagrams of the composition state, processing flow state and detailed processing flow description state of the recycled building material processing method of the present invention. The construction waste is crushed into construction
請配合參閱圖1至5所示,係本發明再生建材之加工製程方法之再生建材組成狀態、加工流程狀態、細部加工流程說明狀態、再生建材加入保麗龍球狀態及增加輕質化混合加工流程狀態參考圖,再一較佳的實施例中,一種再生建材之加工製程方法,其方法係包括:
S1破碎加工:將建築廢棄物以破碎加工機進行破碎加工製成建築廢棄物碎屑11;S2混合加工:將60%~80%重量比之建築廢棄物碎屑11、10%~30%重量比之水泥12、2%~3%重量比之改性劑13及7%~8%重量比之水導入攪拌機,均勻進行攪拌形成漿狀之輕質混凝土,前述之改性劑13係為酮化合物35%、甲基化合物35%及碳酸鈉30%混合製成;以及S2-1輕質化混合加工:將漿狀之輕質混凝土中以2:8之比例混入保麗龍球14,使保麗龍球14間隔均勻的混入漿狀之輕質混凝土中;以及S3成型加工:將混合漿狀之輕質混凝土及保麗龍球14導入成型模具中並加壓搗實,靜置待漿狀之輕質混凝土於成型模具中乾燥固化後,脫模取出加工物;透過上述製程以形成再生建材成品,所述再生建材成品10係為再生磚、再生板或再生牆。
Please refer to Figures 1 to 5, which are the composition state of the recycled building materials, the processing flow state, the detailed processing flow description state, the state of adding polystyrene balls to the recycled building materials and adding lightweight mixed processing in the processing method of the recycled building materials of the present invention. Referring to the flow chart, in another preferred embodiment, a processing method for recycled building materials, the method includes:
S1 crushing processing: crushing construction waste with a crushing machine to make
其中,該建築廢棄物碎屑係取自於廢橡膠、廢玻璃、廢磚、廢陶瓷、廢白土、廢副產石灰、廢矽藻土、廢瓦、廢石膏模、廢矽酸鈣板、廢石膏板、石材廢料、營建混和物、廢水泥電桿、廢爐渣、飛灰、底灰、廢汙泥、廢鑄砂、廢噴砂及廢礦物等等,藉由上述建築廢棄物之再利用,降低環保回收,降低環境之汙染並減少砂石之使用量,以增加本創作之多重變化性。 Among them, the construction waste debris is taken from waste rubber, waste glass, waste bricks, waste ceramics, waste clay, waste by-product lime, waste diatomaceous earth, waste tiles, waste plaster molds, waste calcium silicate boards, Waste gypsum board, stone waste, construction mixture, waste cement pole, waste slag, fly ash, bottom ash, waste sludge, waste casting sand, waste sandblasting and waste minerals, etc., through the reuse of the above construction waste , Reduce environmental protection recycling, reduce environmental pollution and reduce the use of sand and gravel, so as to increase the multiple variability of this creation.
綜上所述,本發明確實可達到上述諸項功能及目的,故本發明應符合專利申請要件,爰依法提出申請。 In summary, the present invention can indeed achieve the above-mentioned functions and purposes, so the present invention should meet the patent application requirements, and the application should be filed according to law.
10:再生建材成品 10: Finished products of recycled building materials
11:建築廢棄物碎屑 11: Construction waste debris
12:水泥 12: cement
13:改性劑 13:Modifier
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| TWI840271B (en) * | 2023-07-07 | 2024-04-21 | 溫朝堂 | Building materials that can wrap waste |
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| WO1996039473A1 (en) * | 1995-06-06 | 1996-12-12 | The University Of Dayton | Building products incorporating phase change materials and method of making same |
| CN102003029A (en) * | 2009-09-02 | 2011-04-06 | 广东绿由环保科技股份有限公司 | Lightweight baking-free brick produced by using various wastes in stainless steel smelting and manufacturing method thereof |
| US20110214391A1 (en) * | 2005-02-25 | 2011-09-08 | Nova Chemicals Inc. | Lightweight compositions and articles containing such |
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| TW267967B (en) * | 1994-12-13 | 1996-01-11 | Shyu Mey Ling | Light partition bricks and its production process |
| WO1996039473A1 (en) * | 1995-06-06 | 1996-12-12 | The University Of Dayton | Building products incorporating phase change materials and method of making same |
| US20110214391A1 (en) * | 2005-02-25 | 2011-09-08 | Nova Chemicals Inc. | Lightweight compositions and articles containing such |
| CN102003029A (en) * | 2009-09-02 | 2011-04-06 | 广东绿由环保科技股份有限公司 | Lightweight baking-free brick produced by using various wastes in stainless steel smelting and manufacturing method thereof |
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| TWI840271B (en) * | 2023-07-07 | 2024-04-21 | 溫朝堂 | Building materials that can wrap waste |
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