TWI774458B - Centrifugal fan frame structure - Google Patents

Centrifugal fan frame structure Download PDF

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TWI774458B
TWI774458B TW110124472A TW110124472A TWI774458B TW I774458 B TWI774458 B TW I774458B TW 110124472 A TW110124472 A TW 110124472A TW 110124472 A TW110124472 A TW 110124472A TW I774458 B TWI774458 B TW I774458B
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side wall
wall portions
bottom plate
frame structure
centrifugal fan
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TW110124472A
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Chinese (zh)
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TW202303005A (en
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錢進
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大陸商深圳興奇宏科技有限公司
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Abstract

A centrifugal fan frame structure includes a base plate and a plurality of side wall sections. The side wall sections are discontinuously formed along an outer periphery of the base plate through injection molding, such that a clearance is formed between any two adjacent side wall sections, and portions of the outer periphery of the base plate located corresponding to the clearances are not covered by any injection molded side wall section. And, the side wall sections and the base plate together define a receiving space between them. With the injection molded side wall sections being spaced along the outer periphery of the base plate, a wrapping force from the injection molded side wall sections is effectively reduced to prevent the base plate from structural deformation under the wrapping force.

Description

離心式風扇扇框結構 Centrifugal fan frame structure

本發明有關於一種離心式風扇扇框結構,尤指可達到減少射出成型包裏力及減少底板變形的離心式風扇扇框結構。 The present invention relates to a centrifugal fan frame structure, in particular to a centrifugal fan frame structure which can reduce the force of injection molding and reduce the deformation of the bottom plate.

離心風扇係為一種常用的系統風扇,經常應用於空間狹窄的電子設備,或出風口設於側邊的場合,離心風扇底座通常為單一材質的塑膠或薄金屬件所製成,當使用塑膠件時則透過塑膠射出成型之方式進行製造,但塑膠底座之強度並不佳,故選用薄金屬板件做為底座材料。 Centrifugal fans are commonly used system fans. They are often used in electronic equipment with limited space, or where the air outlet is located on the side. The base of the centrifugal fan is usually made of a single material of plastic or thin metal parts. When using plastic parts At times, it is manufactured by plastic injection molding, but the strength of the plastic base is not good, so a thin metal plate is selected as the base material.

而一般習知離心風扇外框主要是由薄金屬底座和塑膠邊牆兩部分所組成,通常是塑膠邊牆以一體射出成型方式包覆在金屬底座的外周緣處,且所述射出成型的塑膠邊牆是呈連續狀設置,以與金屬底座結合構成所述離心風扇外框。但卻延伸出另一問題,就是因在塑膠包射時容易產生包裹力,使該金屬底座的外周緣被該塑膠邊牆一體包射時,該金屬底座會受到包裹力的作用下發生擠壓變形,導致該金屬底座變形整個不平整,以致於影響組裝後的離心風扇內的葉片與底座之設計間隙尺寸、水平及平衡,進而更影響了離心風扇整體性能(如葉片干涉底座/PQ發生變化/聲音發生變化),因此需要一種能抵抗離心風扇外框射出成型變形之結構設計。 The conventional centrifugal fan frame is mainly composed of two parts: a thin metal base and a plastic side wall. Usually, the plastic side wall is wrapped around the outer periphery of the metal base by integral injection molding, and the injection-molded plastic The side walls are arranged in a continuous shape to form the outer frame of the centrifugal fan in combination with the metal base. However, another problem arises, that is, because the wrapping force is easily generated during the injection of the plastic wrap, when the outer periphery of the metal base is integrally wrapped by the plastic side wall, the metal base will be squeezed under the action of the wrapping force. The deformation will cause the metal base to deform and be uneven, so as to affect the design gap size, level and balance between the blades and the base in the assembled centrifugal fan, and further affect the overall performance of the centrifugal fan (such as blade interference with the base/PQ changes). / sound changes), so a structural design that can resist the injection molding deformation of the outer frame of the centrifugal fan is required.

故如何改善習知射出成形離心風扇邊牆所產生金屬底座變形之缺失,則為熟悉該項技藝之人士首重之目標。 Therefore, how to improve the lack of deformation of the metal base caused by the conventional injection-molded centrifugal fan sidewall is the first and foremost goal of those who are familiar with the art.

本發明之一目的在提供一種減少射出成型(注塑成型)包裏力及減少底板變形功效的離心式風扇扇框結構。 One object of the present invention is to provide a centrifugal fan frame structure that reduces the inner force of injection molding (injection molding) and reduces the deformation effect of the bottom plate.

本發明之另一目的在提供一種透過複數側壁部以多段間隔射出成型結合在一底板外緣構成的一扇框結構,以能達到(抵抗)防止扇框結構在射出成型中結構變形的離心式風扇扇框結構。 Another object of the present invention is to provide a fan frame structure formed by injection molding through a plurality of side walls at multiple intervals and combined with the outer edge of a bottom plate, so as to achieve (resist) prevent the structural deformation of the fan frame structure during injection molding. Fan frame structure.

為達上述目的,本發明係提供一種離心式風扇扇框結構,包括一底板與複數側壁部,該底板的外周緣處係射出成型有該複數側壁部,該複數側壁部係呈不連續狀,且令該複數側壁部彼此之間具有一間隙,於該間隙內的該底板的外周緣未被包覆,並該複數側壁部與該底板共同界定一容置空間,透過本發明此扇框結構設計,使得可有效減少射出成型包裏力及減少底板變形的功效,以及有效防止扇框結構在射出成型中結構變形。 In order to achieve the above object, the present invention provides a centrifugal fan frame structure, comprising a bottom plate and a plurality of side wall portions, the plurality of side wall portions are injection-molded at the outer periphery of the bottom plate, and the plurality of side wall portions are discontinuous, And let the plurality of side wall parts have a gap between each other, the outer periphery of the bottom plate in the gap is not covered, and the plurality of side wall parts and the bottom plate jointly define an accommodating space, through the fan frame structure of the present invention The design can effectively reduce the inner force of the injection molding and the effect of reducing the deformation of the bottom plate, and effectively prevent the structural deformation of the fan frame structure during the injection molding.

上述複數側壁部具有複數長線形側壁部與複數弧形側壁部,該複數弧形側壁部與該複數長線形側壁部共同形成一環壁,且該複數弧形側壁部彼此之間不相連接。 The plurality of side wall portions have a plurality of long linear side wall portions and a plurality of arc side wall portions, the plurality of arc side wall portions and the plurality of long linear side wall portions together form a ring wall, and the plurality of arc side wall portions are not connected to each other.

上述底板與該複數側壁部為相同材質或不相同材質。上述數側壁部為塑膠材質,該底板為金屬材質。 The bottom plate and the plurality of side walls are made of the same material or different materials. The above-mentioned side wall parts are made of plastic material, and the bottom plate is made of metal material.

1:扇框結構 1: Sash frame structure

11:底板 11: Bottom plate

110:長線形邊緣 110: long linear edge

111:直線形邊緣 111: Straight edge

112:弧形邊緣 112: Arc Edges

113:入風口 113: air inlet

114:軸筒 114: Axle barrel

12:側壁部 12: side wall

121:長線形側壁部 121: Long linear side wall

122:弧形側壁部 122: Arc side wall part

13:間隙 13: Gap

14:容置空間 14: Accommodating space

15:出風口 15: Air outlet

2:離心風扇 2: Centrifugal fan

21:上板 21: Upper board

22:扇輪 22: Fan wheel

23:葉片 23: Blades

第1圖為本發明之一實施例之立體局部剖面示意圖。 FIG. 1 is a three-dimensional partial cross-sectional schematic diagram of an embodiment of the present invention.

第2圖為本發明之圖1之俯視示意圖。 FIG. 2 is a schematic top view of FIG. 1 of the present invention.

第3圖為本發明之一實施例之離心風扇之分解立體示意圖。 FIG. 3 is an exploded perspective view of a centrifugal fan according to an embodiment of the present invention.

本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 The above-mentioned objects of the present invention and their structural and functional characteristics will be described with reference to the preferred embodiments of the accompanying drawings.

本發明提供一種離心式風扇扇框結構1,請參閱第1、2圖,輔以參閱第3圖,該離心式風扇扇框結構1包括一底板11與複數側壁部12,該底板11為金屬材質(如不銹鋼、鋁、鐵、鈦或合金材質),該底板11具有一直線形邊緣111、一長線形邊緣110、一軸筒114、一入風口113與一弧形邊緣112,該弧形邊緣112係從該長線形邊緣110的一端沿該底板11外輪廓延伸連接至該長線形邊緣110的另一端所形成,該長線形邊緣110與該直線形邊緣111呈垂直設置相接,該軸筒114設置在該底板11的中央處(或偏離中央處)上,用以供該離心風扇2的一具有複數葉片23的扇輪22相樞設,該入風口113係開設在該軸筒114外周圍,用以導引外部一氣流進入。 The present invention provides a centrifugal fan frame structure 1, please refer to Figures 1 and 2, supplemented by Figure 3, the centrifugal fan frame structure 1 includes a bottom plate 11 and a plurality of side wall portions 12, and the bottom plate 11 is made of metal Material (such as stainless steel, aluminum, iron, titanium or alloy material), the bottom plate 11 has a straight edge 111, a long edge 110, a shaft 114, an air inlet 113 and an arc edge 112, the arc edge 112 It is formed by extending from one end of the long linear edge 110 along the outer contour of the bottom plate 11 to the other end of the long linear edge 110. The long linear edge 110 and the linear edge 111 are vertically arranged and connected. The shaft barrel 114 It is arranged at the center of the bottom plate 11 (or deviated from the center) for pivoting a fan wheel 22 with a plurality of blades 23 of the centrifugal fan 2 , and the air inlet 113 is opened around the shaft barrel 114 , which is used to guide an external airflow to enter.

該複數側壁部12為塑膠材質或金屬材質,該複數側壁部12具有複數長線形側壁部121與複數弧形側壁部122,該複數弧形側壁部122與該複數長線形側壁部121共同形成一環壁,在本實施例該複數長線形側壁部121與該複數弧形側壁部122選擇為塑膠材質係一體射出成型包覆在該底板11的長線形邊緣110與弧形邊緣112,換言之,就是該複數側壁部12是以多段(即呈不連續狀設置)方式一體包射(即一體塑膠射出成型)結合在該底板11的長線形邊緣110與弧形邊緣112,以構成所述扇框結構1。並該複數弧形側壁部122彼此之間相間隔一間隙13,於每一間隙13內的底板11的弧形邊緣112是沒有被前述弧形側壁部122所包覆,且兩相鄰弧形側壁部122之間也沒有相連接。所以透過該複數弧形側壁部122之間的間隙13來提供射出成型的複數側壁部12具有伸縮之裕度,藉此可防止所述側壁部12射出成型後 材料膨脹對底板11的擠壓,且還有效減少塑膠包射產生的包裹力及減少該底板11變形的功效。 The plurality of side wall portions 12 are made of plastic material or metal material. The plurality of side wall portions 12 have a plurality of long linear side wall portions 121 and a plurality of arcuate side wall portions 122 , and the plurality of arc side wall portions 122 and the plurality of long linear side wall portions 121 together form a ring In this embodiment, the plurality of long-line sidewall portions 121 and the plurality of arc-shaped sidewall portions 122 are selected as plastic materials and are integrally injection-molded to cover the long-line-shaped edge 110 and the arc-shaped edge 112 of the bottom plate 11, in other words, the The plurality of side wall portions 12 are integrated with the long-line edge 110 and the arc-shaped edge 112 of the bottom plate 11 in a multi-segment (ie, discontinuous) manner by integral injection molding (ie, one-piece plastic injection molding) to form the fan frame structure 1 . The plurality of arc-shaped side wall portions 122 are spaced apart from each other by a gap 13, and the arc-shaped edge 112 of the bottom plate 11 in each gap 13 is not covered by the aforementioned arc-shaped side wall portions 122, and two adjacent arc-shaped There is also no connection between the side wall portions 122 . Therefore, through the gaps 13 between the plurality of arc-shaped side wall portions 122, the plurality of injection-molded side wall portions 12 are provided with a margin for expansion and contraction, thereby preventing the side wall portions 12 from being injection-molded. The material expansion squeezes the bottom plate 11 , and also effectively reduces the wrapping force generated by the plastic injection and the effect of reducing the deformation of the bottom plate 11 .

另外,該複數側壁部12與該底板11共同界定一容置空間14與一出風口15,該容置空間14係連通該入風口113及該出風口15,該軸筒114與其上的扇輪22是容設在該容置空間14內,其中所述底板11與該複數側壁部12可為相同材質或不相同材質。 In addition, the plurality of side wall portions 12 and the bottom plate 11 together define an accommodating space 14 and an air outlet 15 , the accommodating space 14 is connected to the air inlet 113 and the air outlet 15 , the shaft barrel 114 and the fan wheel thereon 22 is accommodated in the accommodating space 14, wherein the bottom plate 11 and the plurality of side wall portions 12 can be made of the same material or different materials.

此外,在本發明實際實施時,本發明該扇框結構1的該複數側壁部12的頂側係與所述離心風扇2的一上板21相組裝,所以透過離心風扇2使用本發明的扇框結構1,可令該離心風扇2內的扇輪22其上複數葉片23與該底板11之間的一軸向距離尺寸可維持一定不變,進而能有效穩定離心風扇2的性能。 In addition, in the actual implementation of the present invention, the top side of the plurality of side walls 12 of the fan frame structure 1 of the present invention is assembled with an upper plate 21 of the centrifugal fan 2, so the fan of the present invention is used through the centrifugal fan 2 The frame structure 1 can keep an axial distance between the plurality of blades 23 on the fan wheel 22 in the centrifugal fan 2 and the bottom plate 11 constant, thereby effectively stabilizing the performance of the centrifugal fan 2 .

因此,藉由本發明複數側壁部12以多段間隔射出成型結合在該底板11外周緣構成所述扇框結構1的設計,使得有效減少所述側壁部12射出成型的包裏力及減少底座結構變形的功效,進而有效防止扇框結構1在射出成型中結構變形。 Therefore, the design of the fan frame structure 1 is formed by the plurality of side wall portions 12 being injection-molded and combined with the outer periphery of the bottom plate 11 at multiple intervals of the present invention, so as to effectively reduce the wrapping force of the side wall portions 12 by injection molding and reduce the deformation of the base structure. effect, thereby effectively preventing the structural deformation of the fan frame structure 1 during injection molding.

1:扇框結構 1: Sash frame structure

11:底板 11: Bottom plate

110:長線形邊緣 110: long linear edge

111:直線形邊緣 111: Straight edge

112:弧形邊緣 112: Arc Edges

113:入風口 113: air inlet

114:軸筒 114: Axle barrel

12:側壁部 12: side wall

121:長線形側壁部 121: Long linear side wall

122:弧形側壁部 122: Arc side wall part

13:間隙 13: Gap

14:容置空間 14: Accommodating space

15:出風口 15: Air outlet

Claims (4)

一種離心式風扇扇框結構,包括一金屬材質之底板與複數側壁部,該底板的外周緣處係一體塑膠射出成型有該複數側壁部,該複數側壁部彼此之間具有一伸縮間隙,令其係呈不連續狀,且該伸縮間隙內的該底板的外周緣未被包覆,並該複數側壁部與該底板共同界定一容置空間,藉由該伸縮間隙減少塑膠包射產生的包裹力及減少該底板變形。 A centrifugal fan frame structure includes a bottom plate made of metal material and a plurality of side wall portions, the outer periphery of the bottom plate is integrally plastic injection molded with the plurality of side wall portions, and the plurality of side wall portions have a telescopic gap between each other, so that the It is discontinuous, and the outer periphery of the bottom plate in the expansion gap is not covered, and the plurality of side walls and the bottom plate jointly define a accommodating space, and the expansion gap reduces the wrapping force generated by the plastic injection and reduce the deformation of the base plate. 如申請專利範圍第1項所述之離心式風扇扇框結構,其中該複數側壁部具有複數長線形側壁部與複數弧形側壁部,該複數長線形側壁部與該複數弧形側壁部共同形成一環壁,且該複數弧形側壁部彼此之間不相連接。 The centrifugal fan frame structure according to claim 1, wherein the plurality of side wall portions have a plurality of long linear side wall portions and a plurality of arcuate side wall portions, and the plurality of long linear side wall portions and the plurality of arc side wall portions are formed together A ring wall, and the plurality of arc-shaped side walls are not connected with each other. 如申請專利範圍第1項所述之離心式風扇扇框結構,其中該底板與該複數側壁部為相同材質或不相同材質。 The centrifugal fan frame structure as described in claim 1, wherein the bottom plate and the plurality of side walls are made of the same material or different materials. 如申請專利範圍第1項所述之離心式風扇扇框結構,其中該複數側壁部為塑膠材質,該底板為金屬材質。 The centrifugal fan frame structure described in claim 1, wherein the plurality of side walls are made of plastic material, and the bottom plate is made of metal material.
TW110124472A 2021-07-02 2021-07-02 Centrifugal fan frame structure TWI774458B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102022382A (en) * 2009-09-21 2011-04-20 建准电机工业股份有限公司 Fan frame seat and cooling fan comprising same
JP2011247275A (en) * 2011-09-13 2011-12-08 Toshiba Home Technology Corp Centrifugal fan
CN106292944A (en) * 2015-05-29 2017-01-04 联想(北京)有限公司 A kind of fan and electronic equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102022382A (en) * 2009-09-21 2011-04-20 建准电机工业股份有限公司 Fan frame seat and cooling fan comprising same
JP2011247275A (en) * 2011-09-13 2011-12-08 Toshiba Home Technology Corp Centrifugal fan
CN106292944A (en) * 2015-05-29 2017-01-04 联想(北京)有限公司 A kind of fan and electronic equipment

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