TWI774273B - Method and device for manufacturing ultraviolet light tube - Google Patents
Method and device for manufacturing ultraviolet light tube Download PDFInfo
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- TWI774273B TWI774273B TW110109195A TW110109195A TWI774273B TW I774273 B TWI774273 B TW I774273B TW 110109195 A TW110109195 A TW 110109195A TW 110109195 A TW110109195 A TW 110109195A TW I774273 B TWI774273 B TW I774273B
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本揭露是有關於一種燈管之製作技術,且特別是有關於一種紫外線燈管之製造方法與裝置。 The present disclosure relates to a manufacturing technology of a lamp tube, and more particularly, to a method and apparatus for manufacturing an ultraviolet lamp tube.
一般在製作紫外線燈管時,將氣體、水銀、金屬鹵化物、以及真空封入燈管內時,需要與燈管連通之一通道,以供導入氣體、水銀、與金屬鹵化物於燈管內與對燈管抽真空。因此,燈管之管體的中間或靠近燈管一端的位置設有側管。將氣體、水銀、與金屬鹵化物導入燈管內,且使燈管內維持一定真空後,封合燈管之側壁開孔,並將側管熔斷。 Generally, when making an ultraviolet lamp, when gas, mercury, metal halide, and vacuum are sealed into the lamp, a channel is required to communicate with the lamp, so as to introduce the gas, mercury, and metal halide into the lamp and communicate with the lamp. Vacuum the lamp. Therefore, a side tube is provided in the middle of the tube body of the lamp tube or at a position close to one end of the lamp tube. Introduce gas, mercury, and metal halide into the lamp tube, and after maintaining a certain vacuum in the lamp tube, seal the opening on the side wall of the lamp tube, and fuse the side tube.
在這樣的製作方式中,需先放入二端之電極後,再從側管對燈管內部抽真空,接著熔斷與封合燈管二端,隨後熔斷部分側管並封合側管。接下來,燒熔二端石英與二端電極,使二電極與石英緊密地熔接在一起。接著,截掉部分側管以打開側管,並將裝有金屬鹵化物與水銀的卜管接在側管上。再經卜管與側管對燈管內部抽真空後,將氬 氣灌入燈管內,並封住卜管。隨後,將金屬鹵化物與水銀導入燈管內部,再熔斷側管,同時封合燈管之管壁。 In this manufacturing method, the electrodes at both ends need to be put in first, then the inside of the lamp tube is evacuated from the side tube, then the two ends of the lamp tube are fused and sealed, and then part of the side tube is fused and sealed. Next, the two-terminal quartz and the two-terminal electrode are melted so that the two-terminal and the quartz are tightly fused together. Next, a part of the side pipe was cut off to open the side pipe, and a pipe containing metal halide and mercury was attached to the side pipe. After the inside of the lamp tube is evacuated by the barrel tube and the side tube, the argon Gas is poured into the lamp tube, and the tube is sealed. Then, metal halide and mercury are introduced into the inside of the lamp tube, the side tube is fused, and the tube wall of the lamp tube is sealed at the same time.
因此,這樣的製作方式過於繁複。此外,側管在封入氣體、水銀、及金屬鹵化物與抽真空後需要氣密,而燒熔合管體時會在管體中產生內應力。雖然可在事後利用氫氧焰來去除管體之應力,但去除的效果並非100%。而且,工作人員需先去除管體之應力,接著利用應力觀察台檢查,這樣的程序需重複多次才能將管體之應力去除95%以上,導致人力成本大幅增加。 Therefore, such a production method is too complicated. In addition, the side pipe needs to be airtight after gas, mercury, and metal halide is enclosed and vacuumed, and internal stress is generated in the pipe body when the pipe body is sintered and fused. Although the oxyhydrogen flame can be used to remove the stress of the pipe body afterwards, the removal effect is not 100%. Moreover, the staff needs to remove the stress of the tube body first, and then use the stress observation table to check. This procedure needs to be repeated many times to remove the stress of the tube body by more than 95%, resulting in a substantial increase in labor costs.
此外,側壁開孔經封合後,燈管管體之封合處產生畸形不平整區域。紫外線燈管點燈時所產生之電弧在經過此畸形不平整區域時會產生變形。如此一來,點燈時光線穿透此不平整區域時的折射比穿透正常曲面的管壁大,而導致照度不集中。 In addition, after the opening of the side wall is sealed, a deformed and uneven area is generated at the sealing part of the tube body of the lamp tube. The arc generated when the UV lamp is turned on will be deformed when it passes through this deformed uneven area. As a result, the refraction of light penetrating this uneven area is larger than that of penetrating the wall of a normal curved surface when the light is turned on, resulting in a lack of concentration of illumination.
再者,燈管在冷卻時,若燈管之不平整區域所在之管側朝下,因重力而使得水銀與鹵化物等沉澱在不平整區域上。水銀與鹵化物等的長時間沉澱,會在此不平整區域產生黑化,並深入沉積在不平整區域的皺褶點內。如此一來,燈管的參數會有些微改變,而使得燈管之光電特性存在較大的誤差範圍。 Furthermore, when the lamp tube is cooled, if the tube side where the uneven area of the lamp tube is located faces downward, mercury and halides, etc. will be deposited on the uneven area due to gravity. Long-term precipitation of mercury and halides, etc., will produce blackening in this uneven area and deposit deep into the wrinkle points of the uneven area. As a result, the parameters of the lamp tube will be slightly changed, so that the photoelectric characteristics of the lamp tube have a large error range.
因此,本揭露之一目的就是在提供一種紫外線燈管之製造方法,其係從紫外線燈管之管體的一端部將水銀、 金屬鹵化物、與惰性氣體導入管體,且從管體之此端部對管體抽真空。如此一來,管體之管壁平整,而可提升紫外線燈管之照度的均勻性,並可避免燈管之參數受到沉澱物的影響。此外,由於管體之管壁平整,因此可提升燈管安裝與使用上的便利性。 Therefore, an object of the present disclosure is to provide a method for manufacturing an ultraviolet lamp tube, which is to remove mercury, mercury, and mercury from one end of the tube body of the ultraviolet lamp The metal halide and the inert gas are introduced into the tube body, and the tube body is evacuated from this end of the tube body. In this way, the tube wall of the tube body is flat, which can improve the uniformity of the illuminance of the ultraviolet lamp tube, and can avoid the parameters of the lamp tube from being affected by the sediment. In addition, since the tube wall of the tube body is flat, the convenience of installation and use of the lamp tube can be improved.
本揭露之另一目的就是在提供一種紫外線燈管之製造方法,其管體上並無側管,因此可省下側管製作、去除側管、以及側管去除後之應力去除與檢查的人力與時間,並可降低生產成本。 Another object of the present disclosure is to provide a method for manufacturing an ultraviolet lamp tube, which has no side tube on the tube body, thus saving labor for manufacturing the side tube, removing the side tube, and stress relief and inspection after the side tube is removed. and time, and can reduce production costs.
本揭露之又一目的就是在提供一種紫外線燈管之製造裝置,其包含可連通真空泵與管體之一端部的真空開關閥裝置,因此可從管體之此端部導入水銀、金屬鹵化物、與惰性氣體,以及抽真空。藉此,可簡化製程,提升產能。此外,真空開關閥裝置可重複使用,相較於習知使用一次性無法回收再利用的兩支側管,本揭露可大幅節省成本,避免資源的浪費。 Another object of the present disclosure is to provide a manufacturing apparatus for an ultraviolet lamp tube, which includes a vacuum switch valve device that can communicate with a vacuum pump and one end of the tube body, so that mercury, metal halide, with inert gas, and evacuated. Thereby, the manufacturing process can be simplified and the production capacity can be increased. In addition, the vacuum switch valve device can be reused. Compared with the conventional use of two side pipes which cannot be recycled and reused at one time, the present disclosure can greatly save costs and avoid waste of resources.
根據本揭露之上述目的,提出一種紫外線燈管之製造方法。在此方法中,連通管體之第一端部與真空開關閥裝置之第一接口。真空開關閥裝置之第二接口與真空泵或氣體供應源連通。真空開關閥裝置配置以開啟或關閉管體與真空泵或氣體供應源之間的連通。將第一電極置入管體之第二端部中。經由真空開關閥裝置對管體進行第一抽真空操作。熔接第一電極與第二端部。注入第一惰性氣體於管體內。將水銀、金屬鹵化物、與第二電極置入管體內。 經由真空開關閥裝置對管體進行第二抽真空操作。注入第二惰性氣體於管體內。關閉真空開關閥裝置。熔接第二電極與第一端部。 According to the above objective of the present disclosure, a method for manufacturing an ultraviolet lamp is provided. In this method, the first end of the pipe body is communicated with the first interface of the vacuum switching valve device. The second interface of the vacuum switch valve device is communicated with a vacuum pump or a gas supply source. The vacuum switch valve device is configured to open or close communication between the tubing and the vacuum pump or gas supply. The first electrode is placed in the second end of the tube body. The first vacuum operation is performed on the pipe body through the vacuum switch valve device. The first electrode and the second end are welded. The first inert gas is injected into the tube body. The mercury, metal halide, and second electrode are placed into the body of the tube. The second vacuuming operation is performed on the pipe body through the vacuum switching valve device. The second inert gas is injected into the pipe body. Close the vacuum switch valve assembly. The second electrode and the first end are welded.
依據本揭露之一實施例,上述封合第二端部包含熔斷第二端部之一部分。 According to an embodiment of the present disclosure, the sealing of the second end portion includes fusing a portion of the second end portion.
依據本揭露之一實施例,上述進行第一抽真空操作與進行第二抽真空操作各包含開啟真空開關閥裝置,以使管體與真空泵連通;以及利用真空泵對管體抽真空。 According to an embodiment of the present disclosure, the first vacuuming operation and the second vacuuming operation each include opening the vacuum switch valve device to connect the tube body with the vacuum pump; and using the vacuum pump to vacuum the tube body.
依據本揭露之一實施例,上述之第一惰性氣體與第二惰性氣體為相同之惰性氣體。注入第一惰性氣體與注入第二惰性氣體各包含:開啟真空開關閥裝置,以使管體與氣體供應源連通;以及利用氣體供應源對管體注入惰性氣體。 According to an embodiment of the present disclosure, the first inert gas and the second inert gas are the same inert gas. The injection of the first inert gas and the injection of the second inert gas each include: opening the vacuum switch valve device to make the pipe body communicate with the gas supply source; and injecting the inert gas into the pipe body using the gas supply source.
依據本揭露之一實施例,上述之第一惰性氣體與第二惰性氣體為氬氣或氙氣。 According to an embodiment of the present disclosure, the first inert gas and the second inert gas are argon or xenon.
依據本揭露之一實施例,上述注入第一惰性氣體包含使管體呈正壓狀態,且注入第二惰性氣體包含使管體呈負壓狀態。 According to an embodiment of the present disclosure, the above-mentioned injecting the first inert gas includes making the pipe body in a positive pressure state, and injecting the second inert gas includes making the pipe body under a negative pressure state.
依據本揭露之一實施例,上述熔接第一電極與第二端部以及熔接第二電極與第一端部各包含:轉動管體;以及在轉動管體時,進行熔燒處理。 According to an embodiment of the present disclosure, the welding of the first electrode and the second end and the welding of the second electrode and the first end each include: rotating the tube body; and performing a melting process when the tube body is rotated.
依據本揭露之一實施例,於熔接第二電極與第一端部後,上述之方法更包含將管體自真空開關閥裝置移開。 According to an embodiment of the present disclosure, after welding the second electrode and the first end, the above-mentioned method further includes removing the tube body from the vacuum switching valve device.
根據本揭露之上述目的,提出一種紫外線燈管之製 造裝置,其包含針閥、第一連接管、第二連接管、第一快速接頭、以及第二快速接頭。針閥具有彼此相對之第一端與第二端。第一連接管具有彼此相對之第一端與第二端。第一連接管之第一端與針閥之第一端接合。第二連接管具有彼此相對之第一端與第二端。第二連接管之第一端與針閥之第二端接合。第一快速接頭具有彼此相對之第一端與第二端。第一快速接頭之第一端與第一連接管之第二端接合。第一快速接頭之第二端配置以與紫外線燈管之管體之第一端部接合。第二快速接頭具有彼此相對之第一端與第二端。第二快速接頭之第一端與第二連接管之第二端接合。第二快速接頭之第二端配置以與真空泵或氣體供應源連通。針閥配置以控制管體與真空泵或氣體供應源之間的連通。 In accordance with the above-mentioned purpose of the present disclosure, a method of making an ultraviolet lamp tube is provided. A manufacturing device includes a needle valve, a first connecting pipe, a second connecting pipe, a first quick connector, and a second quick connector. The needle valve has a first end and a second end opposite to each other. The first connecting pipe has a first end and a second end opposite to each other. The first end of the first connecting pipe is engaged with the first end of the needle valve. The second connecting pipe has a first end and a second end opposite to each other. The first end of the second connecting pipe is engaged with the second end of the needle valve. The first quick connector has a first end and a second end opposite to each other. The first end of the first quick connector is engaged with the second end of the first connecting pipe. The second end of the first quick connector is configured to be engaged with the first end of the tube body of the ultraviolet lamp tube. The second quick connector has a first end and a second end opposite to each other. The first end of the second quick connector is engaged with the second end of the second connecting pipe. The second end of the second quick connector is configured to communicate with a vacuum pump or a gas supply. The needle valve is configured to control the communication between the tube body and the vacuum pump or gas supply.
依據本揭露之一實施例,上述之第一連接管與第二連接管為不鏽鋼管。 According to an embodiment of the present disclosure, the first connecting pipe and the second connecting pipe are stainless steel pipes.
100:步驟 100: Steps
110:步驟 110: Steps
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130:步驟 130: Steps
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150:步驟 150: Steps
160:步驟 160: Steps
170:步驟 170: Steps
180:步驟 180: Steps
190:步驟 190: Steps
200:步驟 200: Steps
300:紫外線燈管之製造裝置 300: Manufacturing equipment for UV lamps
310:針閥 310: Needle valve
312:第一端 312: First End
314:第二端 314: Second End
316:主體 316: Subject
318:開關 318: switch
320:第一連接管 320: The first connecting pipe
322:第一端 322: First End
324:第二端 324: Second End
330:第二連接管 330: Second connecting pipe
332:第一端 332: First End
334:第二端 334: Second End
340:第一快速接頭 340: The first quick connector
342:第一端 342: First End
344:第二端 344: Second End
350:第二快速接頭 350: Second quick connector
352:第一端 352: First End
354:第二端 354: Second End
360:真空泵/氣體供應源 360: Vacuum Pump/Gas Supply Source
370:管路 370: Pipeline
380:快速接頭 380: Quick Connector
400:紫外線燈管 400: UV lamp tube
410:管體 410: Tube body
412:第一端部 412: First End
414:第二端部 414: Second End
為讓本揭露之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:〔圖1〕係繪示依照本揭露之一實施方式的一種紫外線燈管之製造方法的流程圖;〔圖2〕係繪示依照本揭露之一實施方式的一種紫外線燈管之製造裝置的示意圖;以及〔圖3〕係繪示依照本揭露之一實施方式製造紫外線燈管 時的裝置示意圖。 In order to make the above and other objects, features, advantages and embodiments of the present disclosure more clearly understood, the accompanying drawings are described as follows: [FIG. 1] is a diagram illustrating an ultraviolet lamp according to an embodiment of the present disclosure. A flowchart of a manufacturing method; [ FIG. 2 ] is a schematic diagram of a manufacturing apparatus for an ultraviolet lamp tube according to an embodiment of the present disclosure; and [ FIG. 3 ] is a schematic diagram illustrating the manufacture of an ultraviolet lamp tube according to an embodiment of the present disclosure Schematic diagram of the device.
請參照圖1至圖3,其係分別繪示依照本揭露之一實施方式的一種紫外線燈管之製造方法的流程圖,依照本揭露之一實施方式的一種紫外線燈管之製造裝置的示意圖,以及依照本揭露之一實施方式製造紫外線燈管時的裝置示意圖。本實施方式製作紫外線燈管時可利用如圖2所示之紫外線燈管之製造裝置300。
Please refer to FIG. 1 to FIG. 3 , which are respectively a flowchart of a method for manufacturing an ultraviolet lamp according to an embodiment of the present disclosure, a schematic diagram of an apparatus for manufacturing an ultraviolet lamp according to an embodiment of the present disclosure, And a schematic diagram of an apparatus for manufacturing an ultraviolet lamp according to an embodiment of the present disclosure. In this embodiment, the
在一些例子中,紫外線燈管之製造裝置300包含真空開關閥裝置。請先參照圖2,紫外線燈管之製造裝置300主要可包含針閥310、第一連接管320、第二連接管330、第一快速接頭340、以及第二快速接頭350。針閥310具有彼此相對之第一端312與第二端314。在一些示範例子中,針閥310可包含主體316與開關318。主體316內設有通道(未繪示)。針閥310之第一端312與第二端314即位於主體316上。開關318穿設於主體316中,並突出於主體316的一側。開關318配置以開啟或關閉主體316內的通道。主體316之材料可為金屬,例如不鏽鋼。開關318可由金屬或塑膠所組成。
In some examples, the
第一連接管320具有第一端322與第二端324,其中第一端322與第二端324分別位於第一連接管320之相對二側。第一連接管320之第一端322與針閥310之第一端312接合。第一連接管320之材料可為金屬。舉
例而言,第一連接管320可為不鏽鋼管。
The first connecting
類似地,第二連接管330亦具有彼此相對之第一端332與第二端334。第二連接管330之第一端332與針閥310之第二端314接合。第二連接管330之材料可為金屬。舉例而言,第二連接管330可為不鏽鋼管。
Similarly, the second connecting
第一快速接頭340具有彼此相對之第一端342與第二端344。第一快速接頭340之第一端342與第一連接管320之第二端324接合。即,第一連接管320用以連接第一快速接頭340與針閥310之第一端312。第一快速接頭340之第二端344可作為紫外線燈管之製造裝置300之真空開關閥裝置的第一接口。請同時參照圖3,第一快速接頭340之第二端344可與紫外線燈管400之管體410之第一端部412接合。利用第一快速接頭340,可快速且輕易將紫外線燈管400之管體410的第一端部412設置在紫外線燈管之製造裝置300上。第一快速接頭340之材料可為金屬,例如不鏽鋼。
The first
類似地,第二快速接頭350亦具有彼此相對之第一端352與第二端354。第二快速接頭350之第一端352與第二連接管330之第二端334接合。也就是說,第二連接管330用以連接第二快速接頭350與針閥310之第二端314。第二快速接頭350之第二端354可作為紫外線燈管之製造裝置300之真空開關閥裝置的第二接口。如圖3所示,第二快速接頭350之第二端354可與真空泵/氣體供應源360接合。利用第二快速接頭350,可快速且輕易
連接紫外線燈管之製造裝置300與真空泵/氣體供應源360。針閥310可用以控制紫外線燈管400之管體410與真空泵/氣體供應源360之間的連通。
Similarly, the second
在一些示範例子中,如圖3所示,可利用管路370與另一快速接頭380來連接紫外線燈管之製造裝置300與真空泵/氣體供應源360。管路370連接於第二快速接頭350與快速接頭380之間。第二快速接頭350與快速接頭380之材料可為金屬,例如不鏽鋼。管路370之材料亦可為金屬,例如不鏽鋼。
In some exemplary examples, as shown in FIG. 3 , a
請同時參照圖1與圖3,在一些例子中,製作紫外線燈管400時,可先進行步驟100,以提供紫外線燈管400之管體410,並將管體410設置在第一快速接頭340之第二端344中。藉此,紫外線燈管400之管體410可連通紫外線燈管之製造裝置300之第一快速接頭340的第二端344,即真空開關閥裝置的第一接口。
Please refer to FIG. 1 and FIG. 3 at the same time. In some examples, when manufacturing the
在一些例子中,紫外線燈管400之管體410為一直管狀結構。管體410可包含第一端部412與第二端部414,其中第一端部412與第二端部414分別位於管體410之相對二側。將管體410設置在第一快速接頭340之第二端344中時,係將管體410之第一端部412穿設於第一快速接頭340的第二端344中,藉此連通第一端部412與真空開關閥裝置之第一接口。管體410之第一端部412與第一快速接頭340之第二端344緊密接合,以避免流經二者接合處的流體外洩或外界流體從二者之接合處進
入。
In some examples, the
紫外線燈管之製造裝置300之第二快速接頭350之第二端354,即真空開關裝置之第二接口,可與真空泵/氣體供應源360連通。舉例而言,真空開關裝置之第二接口可依序透過管路370與快速接頭380來連接真空泵/氣體供應源360。紫外線燈管之製造裝置300可用以控制紫外線燈管400之管體410與真空泵/氣體供應源360之間的流體連通。舉例而言,透過轉動針閥310之開關318可開啟或關閉管體410與真空泵/氣體供應源360之間的連通。
The
請再次參照圖1,接著可進行步驟110,以將紫外線燈管400之第一電極置入管體410的第二端部414中。接下來,可進行步驟120,以將管體410之第二端部414予以封合。在一些示範例子中,可利用燒熔管體410之第二端部414的方式,來封合第二端部414。舉例而言,封合第二端部414時,可利用熔斷第二端部414之一部分的方式。
Referring to FIG. 1 again, step 110 may be performed to insert the first electrode of the
封合第二端部414後,可進行步驟130,以利用真空泵360經由紫外線燈管之製造裝置300的真空開關閥裝置,從管體410之第一端部412對管體410進行第一抽真空操作。透過第一抽真空操作,可使管體410內達到所需之真空度。在一些示範例子中,進行第一抽真空操作時,可透過針閥310之開關318,來開啟管體410與真空泵360之間的連通,再利用真空泵360經由真空開關閥裝
置來對管體410抽真空。
After the
接著,可先透過針閥310之開關318,來關閉管體410與真空泵360之間的連通。並於管體410保持在真空狀態下,進行步驟140,以熔接第一電極與管體410之第二端部414。熔接第一電極與第二端部414時,可先將紫外線燈管之製造裝置300與真空泵360分開。再以管體410之長軸為旋轉軸,來轉動管體410。藉由一邊轉動管體410一邊熔燒的方式,可使第一電極與環繞在其外之第二端部414的內側面熔接在一起。即,第二端部414完整地圈繞住第一電極,而在第一電極與第二端部414之間形成氣密接合。
Next, the communication between the
接著,可進行步驟150,以經由真空開關閥裝置,而從第一端部412將第一惰性氣體注入管體410內。在一些例子中,可先將真空泵360拆換成可供應第一惰性氣體的氣體供應源360,並將管體410之第一端部412與第一快速接頭340接合。透過快速接頭380,可快速且輕易拆卸真空泵360與安裝氣體供應源360。接下來,透過針閥310之開關318來開啟真空開關閥裝置,使管體410與氣體供應源360連通。隨後,即可利用氣體供應源360對管體410注入第一惰性氣體。第一惰性氣體可例如為氬氣或氙氣。在一些示範例子中,注入第一惰性氣體時可使管體410內呈正壓狀態。
Next,
接著,可進行步驟160,以將水銀、金屬鹵化物、與第二電極置入管體410內。水銀與金屬鹵化物係放置在
第一端部412與第二端部414之間的管體410空間中,第二電極則放置在第一端部412中。在一些例子中,進行步驟160時,可先關閉真空開關閥裝置,以關閉氣體供應源360與管體410之間的連通。再將管體410從真空開關閥裝置上卸下。隨後,即可從管體410之第一端部412,將水銀、金屬鹵化物、與第二電極置入管體410內。金屬鹵化物中的鹵化物可例如為碘。金屬鹵化物中的金屬可根據紫外線燈管400所需之發光波長而選擇。舉例而言,紫外線燈管400所需發光波長落在UVA範圍時,金屬鹵化物中的金屬可為鐵。
Next,
接下來,可進行步驟170,以經由紫外線燈管之製造裝置300的真空開關閥裝置,從管體410之第一端部412對管體410進行第二抽真空操作。透過第二抽真空操作,可使管體410內達到所需之真空度。在一些例子中,可先將氣體供應源360拆換成真空泵360。透過快速接頭380,可快速且輕易拆卸氣體供應源360與安裝真空泵360。接下來,透過針閥310之開關318,來開啟管體410與真空泵360之間的連通。隨後,利用真空泵360經由真空開關閥裝置來對管體410抽真空。
Next,
完成第二抽真空操作後,可進行步驟180,以經由真空開關閥裝置,而從第一端部412將第二惰性氣體注入管體410內。第二惰性氣體可例如與第一惰性氣體相同或不同之惰性氣體。在一些示範例子中,第二惰性氣體與第一惰性氣體為相同之惰性氣體。第二惰性氣體可例如為
氬氣或氙氣。將第二惰性氣體注入管體410時,可先將真空泵360拆換成可供應第二惰性氣體的氣體供應源360。再透過針閥310之開關318來開啟真空開關閥裝置,使管體410與氣體供應源360連通。接著,利用氣體供應源360對管體410注入第二惰性氣體。在一些示範例子中,注入第二惰性氣體時可使管體410內呈負壓狀態。
After the second vacuuming operation is completed,
於管體410內注入第二惰性氣體後,可進行步驟190,以透過針閥310之開關318來關閉真空開關閥裝置,藉此關閉氣體供應源360與管體410之間的連通。
After the second inert gas is injected into the
接著,可進行步驟200,以熔接第二電極與管體410之第一端部412。熔接第二電極與第一端部412時,可先將紫外線燈管之製造裝置300與氣體供應源360分開。再以管體410之長軸為旋轉軸,來轉動管體410。藉由一邊轉動管體410一邊熔燒的方式,可使第二電極與環繞在其外之第一端部412的內側面熔接在一起。藉此,第一端部412可完整地圈繞住第二電極,而在第二電極與第一端部412之間形成氣密接合。
Next,
於完成第二電極與第一端部412之間的熔接後,可透過第一快速接頭340,將管體410之第一端部412自真空開關裝置移開。至此,即大致完成紫外線燈管400的製作。
After the welding between the second electrode and the
由上述之實施方式可知,本揭露之一優點就是因為本揭露係從紫外線燈管之管體的一端部將水銀、金屬鹵化物、與惰性氣體導入管體,且從管體之此端部對管體抽真 空。因此,管體之管壁平整,而可提升紫外線燈管之照度的均勻性,並可避免燈管之參數受到沉澱物的影響。此外,由於管體之管壁平整,因此可提升燈管安裝與使用上的便利性。 As can be seen from the above-mentioned embodiments, one of the advantages of the present disclosure is that the present disclosure introduces mercury, metal halide, and inert gas into the tube body from one end of the tube body of the ultraviolet lamp, and faces the tube from the end of the tube body. Tube body pumping null. Therefore, the tube wall of the tube body is flat, and the uniformity of the illuminance of the ultraviolet lamp tube can be improved, and the parameters of the lamp tube can be prevented from being affected by the sediment. In addition, since the tube wall of the tube body is flat, the convenience of installation and use of the lamp tube can be improved.
本揭露之另一優點就是因為本揭露之紫外線燈管的管體上並無側管,因此可省下側管製作、去除側管、以及側管去除後之應力去除與檢查的人力與時間,並可降低生產成本。 Another advantage of the present disclosure is that because there is no side tube on the tube body of the UV lamp of the present disclosure, the manpower and time for manufacturing the side tube, removing the side tube, and stress removal and inspection after the side tube is removed can be saved, And can reduce production costs.
本揭露之又一優點就是因為本揭露之紫外線燈管之製造裝置包含可連通真空泵與管體之一端部的真空開關閥裝置,因此可從管體之此端部導入水銀、金屬鹵化物、與惰性氣體,以及抽真空。藉此,可簡化製程,提升產能。此外,真空開關閥裝置可重複使用,相較於習知使用一次性無法回收再利用的兩支側管,本揭露可大幅節省成本,避免資源的浪費。 Another advantage of the present disclosure is that because the ultraviolet lamp tube manufacturing apparatus of the present disclosure includes a vacuum switch valve device that can communicate with the vacuum pump and one end of the tube body, mercury, metal halide, and inert gas, and vacuum. Thereby, the manufacturing process can be simplified and the production capacity can be increased. In addition, the vacuum switch valve device can be reused. Compared with the conventional use of two side pipes which cannot be recycled and reused at one time, the present disclosure can greatly save costs and avoid waste of resources.
雖然本揭露已以實施例揭示如上,然其並非用以限定本揭露,任何在此技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present disclosure has been disclosed above with examples, it is not intended to limit the present disclosure. Anyone with ordinary knowledge in this technical field can make various changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the appended patent application.
300:紫外線燈管之製造裝置 300: Manufacturing equipment for UV lamps
310:針閥 310: Needle valve
312:第一端 312: First End
314:第二端 314: Second End
316:主體 316: Subject
318:開關 318: switch
320:第一連接管 320: The first connecting pipe
322:第一端 322: First End
324:第二端 324: Second End
330:第二連接管 330: Second connecting pipe
332:第一端 332: First End
334:第二端 334: Second End
340:第一快速接頭 340: The first quick connector
342:第一端 342: First End
344:第二端 344: Second End
350:第二快速接頭 350: Second quick connector
352:第一端 352: First End
354:第二端 354: Second End
360:真空泵/氣體供應源 360: Vacuum Pump/Gas Supply Source
370:管路 370: Pipeline
380:快速接頭 380: Quick Connector
400:紫外線燈管 400: UV lamp tube
410:管體 410: Tube body
412:第一端部 412: First End
414:第二端部 414: Second End
Claims (8)
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