TWI774103B - How to make a cartridge - Google Patents
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- TWI774103B TWI774103B TW109137573A TW109137573A TWI774103B TW I774103 B TWI774103 B TW I774103B TW 109137573 A TW109137573 A TW 109137573A TW 109137573 A TW109137573 A TW 109137573A TW I774103 B TWI774103 B TW I774103B
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Abstract
本發明係提供一種彈筒製作方法,其先將金屬餅狀料件,藉由酸洗上皂、沖盂、製程退火後,再經過多次之酸洗上皂、引長、清洗及製程退火後,製成彈筒。藉以使彈筒具有易於製作與降低製作成本之功效,並同時提高彈筒之製作良率以及尺寸精確度,以利進行後續之相關製程。 The present invention provides a method for manufacturing a cartridge. First, a metal cake-shaped material is subjected to pickling, soaping, rinsing, and process annealing, and then multiple times of pickling, soaping, drawing, cleaning, and process annealing. Then, the cartridge is made. Thereby, the cartridge has the functions of being easy to manufacture and reducing the manufacturing cost, and at the same time improving the manufacturing yield and dimensional accuracy of the cartridge, so as to facilitate the subsequent related processes.
Description
本發明係提供一種彈筒製作方法,尤指一種可使彈筒具有易於製作與降低製作成本之功效,並同時提高彈筒之製作良率以及尺寸精確度的彈筒製作方法。 The present invention provides a method for manufacturing a cartridge, in particular to a method for manufacturing a cartridge which can facilitate the manufacture of the cartridge and reduce the manufacturing cost, and at the same time improve the manufacturing yield and dimensional accuracy of the cartridge.
一般之彈筒於製作時,因彈筒各部位之尺寸與強度皆有不同之規格要求,以目前之製作方式而言,不但因彈筒之製作程序較為複雜而使得人工成本提高,更會因為難以符合彈筒各部位之尺寸規定,而有製作良率較低之情形發生。 In the production of general cartridges, the size and strength of each part of the cartridge have different specifications. In the current production method, not only the production process of the cartridge is more complicated, the labor cost will increase, but also because It is difficult to meet the size requirements of each part of the cartridge, and the production yield is low.
有鑑於上述習知技術,發明人研發出一種彈筒製作方法,以期達到使彈筒具有易於製作與降低製作成本之功效,並同時提高彈筒之製作良率以及尺寸精確度,以利進行後續之相關製程。 In view of the above-mentioned prior art, the inventor has developed a method for making a cartridge, in order to achieve the effect of making the cartridge easy to manufacture and reducing the manufacturing cost, and at the same time improve the manufacturing yield and dimensional accuracy of the cartridge, so as to facilitate the follow-up. related process.
為達上述目的及其他目的,本發明提供一種彈筒製作方法,其包含下列步驟: For reaching the above-mentioned purpose and other purposes, the present invention provides a kind of cartridge manufacturing method, it comprises the following steps:
步驟一:提供一金屬餅狀料件,對該金屬餅狀料件酸洗上皂後加以清洗,待清洗再對該金屬餅狀料件進行沖盂,使該金屬餅狀料件形成具有一第一高度之一第一筒身,之後再對該第一筒身進行退火。 Step 1: Provide a metal cake-shaped material, pickle the metal cake-shaped material with soap and then clean it, and then wash the metal cake-shaped material after cleaning, so that the metal cake-shaped material is formed with a A first barrel at one of the first heights, and then the first barrel is annealed.
步驟二:將該第一筒身酸洗上皂後,進行第一次引長,使該第一筒身形成具有一第二高度之一第二筒身,之後再對該第二筒身進行清洗與退火。 Step 2: After the first cylinder body is pickled and soaped, the first lengthening is carried out, so that the first cylinder body forms a second cylinder body with a second height, and then the second cylinder body is carried out. Cleaning and annealing.
步驟三:將該第二筒身酸洗上皂後,進行第二次引長,使該第二筒身形成具有一第三高度之一第三筒身,之後再對該第三筒身進行清洗與退火。 Step 3: After the second barrel body is pickled and soaped, the second barrel body is extended for the second time, so that the second barrel body forms a third barrel body with a third height, and then the third barrel body is carried out. Cleaning and annealing.
步驟四:將該第三筒身酸洗上皂後,進行第三次引長,使該第三筒身形成具有一第四高度之一第四筒身,之後再對該第四筒身進行清洗與退火。 Step 4: After the third barrel body is pickled and soaped, the third barrel is extended for the third time, so that the third barrel body forms a fourth barrel body with a fourth height, and then the fourth barrel body is carried out. Cleaning and annealing.
步驟五:將該第四筒身酸洗上皂後,進行第四次引長,使該第四筒身形成具有一第五高度之一第五筒身,之後再對該第五筒身進行清洗與退火。 Step 5: After the fourth barrel body is pickled and soaped, the fourth barrel body is drawn for the fourth time, so that the fourth barrel body forms a fifth barrel body with a fifth height, and then the fifth barrel body is carried out. Cleaning and annealing.
步驟六:將該第五筒身酸洗上皂後,進行第五次引長,使該第五筒身形成具有一第六高度之一第六筒身,對該第六筒身之底部進行壓底後沖壓形成一底火孔,且將該第六筒身進行熱處理,並對該第六筒身之頂端部進行收口作業,之後再進行底部與頂端部之退火,並經車製處理後製成一彈筒。 Step 6: After the fifth barrel body is pickled and soaped, the fifth barrel body is extended for the fifth time, so that the fifth barrel body forms a sixth barrel body with a sixth height, and the bottom of the sixth barrel body is formed. After the bottom is pressed, a primer hole is formed by punching, and the sixth barrel is heat-treated, and the top end of the sixth barrel is closed, and then the bottom and the top are annealed, and processed by lathe. into a bullet.
上述之彈筒製作方法中,該金屬餅狀料件為鋼材質或銅材質。 In the above-mentioned manufacturing method of the cartridge, the metal cake-shaped material is made of steel or copper.
上述之彈筒製作方法中,步驟一至步驟六中所述之酸洗上皂係由98%之工業級硫酸添加0.1%之抑制劑,於85℃~75℃之溫度進行3分鐘~6分鐘之酸洗,之後再以活性金屬成型潤滑劑於91℃~85℃之溫度進行4分鐘~6分鐘之上皂。 In the above-mentioned cartridge manufacturing method, the pickling and soaping described in Steps 1 to 6 are 98% industrial-grade sulfuric acid added with 0.1% inhibitor, and carried out at a temperature of 85°C to 75°C for 3 minutes to 6 minutes. Pickling, followed by soaping with active metal forming lubricant at 91°C-85°C for 4-6 minutes.
上述之彈筒製作方法中,步驟一至步驟五中所述之清洗係先使用熱水溢流水與液體清潔劑,於95℃~85℃之溫度進行3分鐘~6分鐘之一次清洗,之後再使用熱水溢流水於於95℃~85℃之溫度進行1分鐘之二次清洗。 In the above-mentioned cartridge manufacturing method, the cleaning described in steps 1 to 5 is to first use hot water overflow water and liquid detergent, and perform a cleaning at a temperature of 95 ℃ ~ 85 ℃ for 3 minutes to 6 minutes, and then use The hot overflow water is used for secondary cleaning at a temperature of 95°C to 85°C for 1 minute.
上述之彈筒製作方法中,步驟一至步驟六中所述之退火係於60分鐘加熱時間退火致665℃~655℃。 In the above-mentioned manufacturing method of the cartridge, the annealing described in Steps 1 to 6 is annealed at a heating time of 60 minutes to 665°C-655°C.
上述之彈筒製作方法中,第一次引長之壓力為250T,並以1秒30mm/s之速度對該第一筒身引長至83.2mm~124.6mm之第二高度,以形成該第二筒身;第二次引長之為壓力180T,並以1秒30mm/s之速度對該第二筒身引長至124.6mm~186mm之第三高度,以形成該第三筒身;第三次引長之壓力為150T,並以1秒20mm/s之速度對該第三筒身引長至186mm~310mm之第四高度,以形成該第四筒身;第四次引長之壓力為125T,並以5秒25mm/s之速度對該第四筒身引長至310mm~432mm之第五高度,以形成該第五筒身;第五次引長之壓力為80T,並每3秒80mm/s之速度對該第五筒身引長至432mm~623mm之第六高度,以形成該第六筒身。 In the above-mentioned cartridge manufacturing method, the pressure of the first lengthening is 250T, and the first cylinder is lengthened to a second height of 83.2mm~124.6mm at a speed of 30mm/s for 1 second to form the second height. Two barrels; the second barrel is lengthened to a pressure of 180T, and the second barrel is drawn to a third height of 124.6mm~186mm at a speed of 30mm/s for 1 second to form the third barrel; The pressure of the third drawing is 150T, and the third barrel is drawn to a fourth height of 186mm~310mm at a speed of 20mm/s for 1 second to form the fourth barrel; the pressure of the fourth drawing It is 125T, and the fourth barrel is elongated to a fifth height of 310mm~432mm at a speed of 25mm/s for 5 seconds to form the fifth barrel; the pressure of the fifth drawing is 80T, and every 3 At a speed of 80mm/s per second, the fifth barrel is lengthened to a sixth height of 432mm~623mm to form the sixth barrel.
上述之彈筒製作方法中,步驟六中所述之熱處理為鹽浴熱處理,且包括880℃~860℃之淬火、320℃~310℃之一次回火、545℃~535℃之退火、以及285℃~275℃之二次回火。
In the above-mentioned cartridge manufacturing method, the heat treatment described in
上述之彈筒製作方法中,步驟六中所述之車製係於該第六筒身之底部進行平面車削,之後於該第六筒身之筒身進行車削,且於該第六筒身之內孔進行車削,並於第六筒身之內孔進行倒角車削,再於第六筒身之內孔進行螺牙車削。
In the above-mentioned cartridge manufacturing method, the turning described in
上述之彈筒製作方法中,步驟六中並可於車製後進行脫脂、除鏽、口部退火、表面拋光、上防鏽油、合膛檢驗與鍍鋅之後續處理,以製成該彈筒。
In the above-mentioned manufacturing method of the cartridge, in
藉此,本發明之彈筒製作方法可使彈筒具有易於製作與降低製作成本之功效,並同時提高彈筒之製作良率以及尺寸精確度,以利進行後續之相關製程。 Therefore, the cartridge manufacturing method of the present invention can make the cartridge easy to manufacture and reduce the manufacturing cost, and at the same time improve the manufacturing yield and dimensional accuracy of the cartridge, so as to facilitate subsequent related processes.
1:彈筒 1: Cartridge
10:金屬餅狀料件 10: Metal Pies
11:第一筒身 11: The first barrel
12:第二筒身 12: The second barrel
13:第三筒身 13: The third barrel
14:第四筒身 14: Fourth barrel
15:第五筒身 15: Fifth barrel
16:第六筒身 16: The sixth barrel
101:底火孔 101: Primer hole
S1:步驟一 S1: Step 1
S11:酸洗上皂 S11: Pickling and soaping
S12:清洗 S12: Cleaning
S13:沖盂 S13: flushing
S14:退火 S14: Annealing
S2:步驟二 S2: Step 2
S21:酸洗上皂 S21: Pickling and soaping
S22:第一次引長 S22: The first introduction
S23:清洗 S23: Cleaning
S24:退火 S24: Annealing
S3:步驟三 S3: Step 3
S31:酸洗上皂 S31: Pickling and soaping
S32:第二次引長 S32: The second lead
S33:清洗 S33: Cleaning
S34:退火 S34: Annealing
S4:步驟四 S4: Step 4
S41:酸洗上皂 S41: Pickling and soaping
S42:第三次引長 S42: The third lead
S43:清洗 S43: Cleaning
S44:退火 S44: Annealing
S5:步驟五 S5: Step 5
S51:酸洗上皂 S51: Pickling and soaping
S52:第四次引長 S52: The fourth lead
S53:清洗 S53: Cleaning
S54:退火 S54: Annealing
S6:步驟六 S6: Step Six
S61:酸洗上皂 S61: Pickling and soaping
S62:第五次引長 S62: The fifth lead
S63:壓底 S63: Bottom pressing
S64:沖壓 S64: Stamping
S65:熱處理 S65: Heat Treatment
S66:收口作業 S66: Closing work
S67:底部退火 S67: Bottom Annealed
S68:頂端部退火 S68: Top end annealing
h1:第一高度 h1: first height
h2:第二高度 h2: second height
h3:第三高度 h3: the third height
h4:第四高度 h4: fourth height
h5:第五高度 h5: fifth height
h6:第六高度 h6: sixth height
[圖1]係本發明彈筒製作方法之流程示意圖。 [FIG. 1] is a schematic flow chart of the cartridge manufacturing method of the present invention.
[圖2]係本發明由金屬餅狀料件形成至第五筒身之示意圖。 [Fig. 2] is a schematic diagram of the present invention formed from a metal cake-shaped material to the fifth cylinder body.
[圖3]係本發明之彈筒外觀示意圖。 [Fig. 3] is a schematic view of the appearance of the cartridge of the present invention.
為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後:請參閱圖1至圖3,如圖所示:本發明係提供一種彈筒製作方法,其包含下列步驟: In order to fully understand the purpose, features and effects of the present invention, the present invention is described in detail by the following specific embodiments and the accompanying drawings. The description is as follows: please refer to FIG. 1 to FIG. As shown in the figure: the present invention provides a method for making a cartridge, which comprises the following steps:
步驟一S1:提供一金屬餅狀料件10,對該金屬餅狀料件10進行酸洗上皂S11後加以清洗S12,待清洗S12再對該金屬餅狀料件10進行沖盂S13,使該金屬餅狀料件10形成具有一第一高度h1之一第一筒身11,之後再對該第一筒身11進行退火S14。
Step 1 S1: providing a metal cake-shaped
步驟二S2:將該第一筒身11進行酸洗上皂S21後,進行第一次引長S22,使該第一筒身11形成具有一第二高度h2之一第二筒身12,之後再對該第二筒身12進行清洗S23與退火S24。
Step 2 S2: After the
步驟三S3:將該第二筒身12進行酸洗上皂S31後,進行第二次引長S32,使該第二筒身12形成具有一第三高度h3之一第三筒身13,之後再對該第三筒身13進行清洗S33與退火S34。
Step 3 S3: After the
步驟四S4:將該第三筒身13進行酸洗上皂S41後,進行第三次引長S42,使該第三筒身13形成具有一第四高度h4之一第四筒身14,之後再對該第四筒身14進行清洗S43與退火S44。
Step 4 S4: after the
步驟五S5:將該第四筒身14進行酸洗上皂S51後,進行第四次引長S52,使該第四筒身14形成具有一第五高度h5之一第五筒身15,之後再對該第五筒身15進行清洗S53與退火S54。
Step 5 S5: After the
步驟六S6:將該第五筒身15進行酸洗上皂S61後,進行第五次引長S62,使該第五筒身15形成具有一第六高度h6之一第六筒身16,對該第六筒身16之底部進行壓底S63後沖壓S64形成一底火孔101,且將該第六筒身16進行熱處理S65,並對該第六筒身16之頂端部進行收口作業S66,之後再進行底部退火S67與頂端部退火S68,並經車製處理後製成一彈筒1。
如此,可藉由上述之各步驟,使該彈筒1具有易於製作與降低製作成本之功效,並同時提高該彈筒1之製作良率以及尺寸精確度,以利進行後續之相關製程。 In this way, through the above steps, the cartridge 1 can be easily manufactured and the manufacturing cost can be reduced, and at the same time, the manufacturing yield and dimensional accuracy of the cartridge 1 can be improved, so as to facilitate subsequent related processes.
於本發明之一實施例中,該金屬餅狀料件10可為鋼材質或銅材質。如此,可選擇鋼材質或銅材質作為該金屬餅狀料件10之材質,以使該金屬餅狀料件10製作成該彈筒1之後,可符合實際運用之需求。
In one embodiment of the present invention, the metal cake-shaped
於本發明之一實施例中,步驟一S1至步驟六S6中所述之酸洗上皂S11、S21、S31、S41、S51、S61係由98%之工業級硫酸添加0.1%之抑制劑,於85℃~75℃之溫度進行3分鐘~6分鐘之酸洗,之後再以活性金屬成型潤滑劑於91℃~85℃之溫度進行4分鐘~6分鐘之上皂。如此,可於酸洗上皂S11、S21、S31、S41、S51、S61後利於進行後續之相關製作步驟。 In one embodiment of the present invention, the pickling and soaping S11, S21, S31, S41, S51, and S61 described in step 1 S1 to step 6 S6 are 98% industrial grade sulfuric acid added with 0.1% inhibitor, Pickling at 85°C-75°C for 3-6 minutes, and then soaping with active metal forming lubricant at 91-85°C for 4-6 minutes. In this way, after pickling and applying soap S11 , S21 , S31 , S41 , S51 and S61 , it is convenient to carry out subsequent related production steps.
於本發明之一實施例中,步驟一S1至步驟五S5中所述之清洗S12、S23、S33、S43、S53係先使用熱水溢流水與液體清潔劑,於95℃~85℃之溫度進行3分鐘~6分鐘之一次清洗,之後再使用熱水溢流水於於95℃~85℃之溫度進行1分鐘之二次清洗。如此,可於清洗S12、S23、S33、S43、S53後利於進行後續之相關製作步驟。 In one embodiment of the present invention, the cleaning S12, S23, S33, S43, and S53 described in steps 1 S1 to 5 S5 are firstly performed with hot water overflow water and liquid detergent at a temperature of 95°C to 85°C. Perform one cleaning for 3 minutes to 6 minutes, and then use hot overflow water to perform a second cleaning for 1 minute at a temperature of 95°C to 85°C. In this way, after cleaning S12 , S23 , S33 , S43 and S53 , it is convenient to perform subsequent related manufacturing steps.
於本發明之一實施例中,步驟一S1至步驟六S6中所述之退火S14、S24、S34、S44、S54係於60分鐘加熱時間退火致665℃~655℃。如此,可於退火S14、S24、S34、S44、S54後利於進行後續之相關製作步驟。
In an embodiment of the present invention, the annealing S14, S24, S34, S44, and S54 described in the step 1 S1 to the
於本發明之一實施例中,第一次引長s22之壓力為250T,並以1秒30mm/s之速度對該第一筒身11引長至83.2mm~124.6mm之第二高度h2,以形成該第二筒身12;第二次引長s32之為壓力180T,並以1秒30mm/s之速度對該第二筒身12引長至124.6mm~186mm之第三高度h3,以形成該第三筒身13;第三次引長s42之壓力為150T,並以1秒20mm/s之速度對該第三筒身13引長至186mm~310mm之第四高度h4,以形成該第四筒身14;第四次引長s52之壓力為
125T,並以5秒25mm/s之速度對該第四筒身14引長至310mm~432mm之第五高度h5,以形成該第五筒身15;第五次引長s62之壓力為80T,並每3秒80mm/s之速度對該第五筒身15引長至432mm~623mm之第六高度h6,以形成該第六筒身16。如此,可提高該彈筒1之製作良率以及尺寸精確度。
In one embodiment of the present invention, the pressure of the first lengthening s22 is 250T, and the
於本發明之一實施例中,步驟六S6中所述之熱處理S56為鹽浴熱處理,且包括880℃~860℃之淬火、320℃~310℃之一次回火、545℃~535℃之退火、以及285℃~275℃之二次回火。且步驟六S6中所述之車製係於該第六筒身16之底部進行平面車削,之後於該第六筒身16之筒身進行車削,且於該第六筒身16之內孔進行車削,並於第六筒身16之內孔進行倒角車削,再於第六筒身16之內孔進行螺牙車削。另外,並可於車製後進行脫脂、除鏽、口部退火、表面拋光、上防鏽油、合膛檢驗與鍍鋅之後續處理,以製成該彈筒1,並可提高該彈筒1之製作良率以及尺寸精確度。
In one embodiment of the present invention, the heat treatment S56 described in
本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。 The present invention has been disclosed above with preferred embodiments, but those skilled in the art should understand that the embodiments are only used to describe the present invention, and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to this embodiment should be considered to be included within the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.
S1:步驟一 S1: Step 1
S11:酸洗上皂 S11: Pickling and soaping
S12:清洗 S12: Cleaning
S13:沖盂 S13: flushing
S14:退火 S14: Annealing
S2:步驟二 S2: Step 2
S21:酸洗上皂 S21: Pickling and soaping
S22:第一次引長 S22: The first introduction
S23:清洗 S23: Cleaning
S24:退火 S24: Annealing
S3:步驟三 S3: Step 3
S31:酸洗上皂 S31: Pickling and soaping
S32:第二次引長 S32: The second lead
S33:清洗 S33: Cleaning
S34:退火 S34: Annealing
S4:步驟四 S4: Step 4
S41:酸洗上皂 S41: Pickling and soaping
S42:第三次引長 S42: The third lead
S43:清洗 S43: Cleaning
S44:退火 S44: Annealing
S5:步驟五 S5: Step 5
S51:酸洗上皂 S51: Pickling and soaping
S52:第四次引長 S52: The fourth lead
S53:清洗 S53: Cleaning
S54:退火 S54: Annealing
S6:步驟六 S6: Step Six
S61:酸洗上皂 S61: Pickling and soaping
S62:第五次引長 S62: The fifth lead
S63:壓底 S63: Bottom pressing
S64:沖壓 S64: Stamping
S65:熱處理 S65: Heat Treatment
S66:收口作業 S66: Closing work
S67:底部退火 S67: Bottom Annealed
S68:頂端部退火 S68: Top end annealing
Claims (8)
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US20130180392A1 (en) * | 2011-12-08 | 2013-07-18 | Setpoint Systems, Inc. | Apparatus, system, and method for manufacturing ammunition cartridge cases |
CN111412372A (en) * | 2020-04-15 | 2020-07-14 | 山东军沃科技有限公司 | Shell case lengthening water-free cleaning processing technology |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20130180392A1 (en) * | 2011-12-08 | 2013-07-18 | Setpoint Systems, Inc. | Apparatus, system, and method for manufacturing ammunition cartridge cases |
CN111412372A (en) * | 2020-04-15 | 2020-07-14 | 山东军沃科技有限公司 | Shell case lengthening water-free cleaning processing technology |
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