TWI773379B - Special-purpose pedal automatic assembly device and assembly method - Google Patents
Special-purpose pedal automatic assembly device and assembly method Download PDFInfo
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- TWI773379B TWI773379B TW110121504A TW110121504A TWI773379B TW I773379 B TWI773379 B TW I773379B TW 110121504 A TW110121504 A TW 110121504A TW 110121504 A TW110121504 A TW 110121504A TW I773379 B TWI773379 B TW I773379B
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Abstract
本發明係一種專用式踏板自動化組裝之裝置及其組裝方法,係包括一加工旋轉盤組、一後蓋插銷鎖付裝置組及一後蓋扭力設定裝置組,藉由加工旋轉盤組設置數加工治具並配合後蓋插銷鎖付裝置組及後蓋扭力設定裝置組進行各步驟組裝,減省整體組裝加工之人力,且縮短組裝所需時間,並提升組裝之穩定性,降低生產所需成本;另自動化產線採環狀型態設置,縮減產線設置所需空間,以達加工便利性佳及縮小產線設置所需空間之功效。 The present invention relates to a special-purpose pedal automatic assembling device and its assembling method, comprising a processing rotary disk group, a rear cover latch locking device group and a rear cover torque setting device group. The jig is combined with the rear cover latch locking device group and the rear cover torque setting device group for assembly in each step, which reduces the manpower of the overall assembly process, shortens the time required for assembly, improves the stability of assembly, and reduces the cost required for production ; In addition, the automatic production line is set in a ring shape, which reduces the space required for the production line to achieve good processing convenience and reduce the space required for the production line.
Description
本發明係有關於一種專用式踏板自動化組裝之裝置及其組裝方法,尤指一種應用於踏板本體與配件自動化組裝裝置及應用其之組裝方法所屬技術領域者。 The present invention relates to a special-purpose pedal automatic assembly device and an assembly method thereof, and particularly relates to an automatic assembly device applied to a pedal body and accessories and an assembly method using the same, belonging to the technical field.
按,目前習知之自行車踏板組裝,其係透過人工方式進行組裝,將踏板與心軸之以人工方式進行上油與組裝,須以人力將踏板之軸心孔中填入潤滑油,並將心軸穿入軸心孔測量滑順度,再以人力方式進行軸心螺帽及防塵蓋之鎖合,其整體耗費大量人力,且組裝所需時間長,並存在人工組裝之穩定性不足風險,提升生產所需之成本;另亦有透過產線式自動化組裝者,然該產線係以直線式設置,造成產線設置所需空間大之問題,故有改良之必要者。 Press, the current known bicycle pedal assembly is manually assembled. To manually lubricate and assemble the pedal and the spindle, it is necessary to manually fill the center hole of the pedal with lubricating oil, and then assemble the center of the pedal. The shaft is inserted into the shaft hole to measure the smoothness, and then the shaft nut and the dust cover are locked manually, which consumes a lot of manpower and takes a long time to assemble, and there is a risk of insufficient stability of manual assembly. Increase the cost required for production; there are also those who assemble through production line automation, but the production line is set in a straight line, causing the problem of large space required for production line installation, so there is a need for improvement.
本發明有鑑於習知自行車踏板組裝之加工便利性差及設置所需空間大之問題,乃完成本發明之踏板自動化組裝之裝置及其組裝方法。 In view of the problems of poor processing convenience and large space required for assembling the conventional bicycle pedals, the present invention completes the pedal automatic assembling device and assembling method of the present invention.
本發明之主要目的在於提供一種專用式踏板自動化組裝之裝置,係包括一加工旋轉盤組、一後蓋插銷鎖付裝置組及一後蓋扭力設定裝置組,所述加工旋轉盤組設有一轉動盤、一驅動裝置及數加工治具,該驅動裝置連接設有一啟動開關,而該驅動裝置係為電動馬達或氣動馬達, 其驅動裝置經啟動開關控制後驅動轉動盤定點旋轉,而數加工治具分別間隔設置於轉動盤頂側周圍;所述後蓋插銷鎖付裝置組設有一水平向鎖付機器手臂,該水平向鎖付機器手臂以一驅動裝置進行驅動控制,而該驅動裝置係為電動馬達或氣動馬達,且該水平向鎖付機器手臂設有一多角形扳手頭,所述後蓋扭力設定裝置組設有一垂直向鎖付機器手臂,該垂直向鎖付機器手臂以一驅動裝置進行驅動控制,而該驅動裝置係為電動馬達或氣動馬達,且該垂直向鎖付機器手臂設有一多角形扳手頭,其後蓋插銷鎖付裝置組及後蓋扭力設定裝置組,依產品加工程序間隔環設於加工旋轉盤組周圍。 The main purpose of the present invention is to provide a special-purpose pedal automatic assembly device, which includes a processing rotary disk group, a rear cover latch locking device group and a rear cover torque setting device group, the processing rotary disk group is provided with a rotating A disk, a driving device and a machining jig, the driving device is connected with a start switch, and the driving device is an electric motor or a pneumatic motor, The driving device is controlled by the start switch to drive the rotating plate to rotate at a fixed point, and the machining jigs are respectively arranged around the top side of the rotating plate at intervals; The locking robot arm is driven and controlled by a driving device, and the driving device is an electric motor or a pneumatic motor, and the horizontal locking robot arm is provided with a polygonal wrench head, and the rear cover torque setting device group is provided with a The vertical locking robot arm is driven and controlled by a driving device, and the driving device is an electric motor or a pneumatic motor, and the vertical locking robot arm is provided with a polygonal wrench head, The rear cover bolt locking device group and the rear cover torque setting device group are arranged around the processing rotary disk group at intervals according to the product processing procedure.
本發明之另一目的在於提供一種專用式踏板自動化組裝之組裝方法,係配合前述之加工旋轉盤組、後蓋插銷鎖付裝置組及後蓋扭力設定裝置組,其組裝方法係包含以下步驟:自動化組裝開啟;S1步驟:將後蓋、插銷鎖固螺帽與踏板本體預組完成,放入加工旋轉盤組之加工治具中;S2步驟:按壓加工旋轉盤組之啟動開關,控制驅動裝置作動帶動轉動盤,使轉動盤上之數加工治具轉動至後蓋插銷鎖付裝置組相對位置,該後蓋插銷鎖付裝置組之驅動裝置控制水平向鎖付機器手臂,使水平向鎖付機器手臂前端所設多角形扳手頭旋動鎖付樞接於踏板本體之後蓋所設插銷鎖固螺帽;S3步驟:續由加工旋轉盤組之控制驅動裝置作動帶動轉動盤,使轉動盤上之數加工治具轉動至後蓋扭力設定裝置組相對位置,該後蓋扭力設定裝置組之驅動裝置控制垂直向鎖付機器手臂,使垂直向鎖付機器手臂前端所設多角形扳手頭轉動調整後蓋扭力設定裝置組之扭力調整螺帽;上述步驟以完成加工治具上踏板本體之組裝。 Another object of the present invention is to provide an assembly method for automatic assembly of special pedals, which is combined with the aforementioned processing rotary disk group, rear cover latch locking device group and rear cover torque setting device group. The assembly method includes the following steps: Automatic assembly starts; Step S1: pre-assemble the back cover, the bolt locking nut and the pedal body, and put them into the processing jig for processing the rotary disk group; Step S2: press the start switch of the processing rotary disk group to control the drive device The actuation drives the rotating plate, so that the processing jigs on the rotating plate rotate to the relative position of the rear cover bolt locking device group. The driving device of the rear cover bolt locking device group controls the horizontal locking robot arm, so that the horizontal locking device The polygonal wrench head set at the front end of the robot arm is pivotally connected to the pedal body and the back cover is set to lock the bolt; The processing jig is rotated to the relative position of the rear cover torque setting device group. The driving device of the rear cover torque setting device group controls the vertical locking robot arm, so that the polygonal wrench head set at the front end of the vertical locking robot arm rotates and adjusts. The torque adjustment nut of the rear cover torque setting device group; the above steps are to complete the assembly of the pedal body on the processing jig.
較佳的,該加工旋轉盤組之數加工治具進一步以氣動馬達進行控制,以增加本發明之多重變化性。 Preferably, the number of processing jigs of the processing rotary disk group is further controlled by an air motor, so as to increase the multiple variability of the present invention.
較佳的,該踏板後蓋及配件自動化組裝之裝置進一步設有至少一附加組件固定螺絲鎖付裝置組,該附加組件固定螺絲鎖付裝置組儲設有數固定螺絲,該附加組件固定螺絲鎖付裝置組設有一固定螺絲震動料桶組及一鎖付機器手臂,而該固定螺絲震動料桶組設有一固定螺絲料桶,且該固定螺絲料桶結合一震動裝置,該固定螺絲料桶連接一固定螺絲出料軌道,而該固定螺絲出料軌道連接一固定螺絲導引管,且該鎖付機器手臂以一馬達驅動,其固定螺絲導引管出口端側相對於鎖付機器手臂之作動端側,其固定螺絲鎖付裝置依產品加工程序,間隔環設於加工旋轉盤組周圍。 Preferably, the device for automatic assembly of the pedal back cover and the accessories is further provided with at least one additional component fixing screw locking device set, the additional component fixing screw locking device set stores a number of fixing screws, and the additional component fixing screw is locked. The device group is provided with a fixed screw vibration material barrel group and a locking robot arm, and the fixed screw vibration material barrel group is provided with a fixed screw material barrel, and the fixed screw material barrel is combined with a vibration device, and the fixed screw material barrel is connected to a The fixed screw discharge track is connected with a fixed screw guide tube, and the locking robot arm is driven by a motor, and the outlet end side of the fixed screw guide tube is opposite to the actuating end of the locking robot arm On the side, the fixing screw locking device is arranged around the processing rotary disk group according to the product processing procedure.
本發明之又一目的在於提供一種專用式踏板自動化組裝之組裝方法,係配合前述之加工旋轉盤組、附加組件固定螺絲鎖付裝置組、後蓋插銷鎖付裝置組及後蓋扭力設定裝置組,其組裝方法係包含以下步驟:自動化組裝開啟;S10步驟:將後蓋、插銷鎖固螺帽與踏板本體預組完成,放入加工旋轉盤組之加工治具中,並將附加組件(如:附加組件、勾片或束帶片)置於踏板本體定位預組完成;S20步驟:按壓加工旋轉盤組之啟動開關,控制驅動裝置作動帶動轉動盤,使轉動盤上之數加工治具轉動至數附加組件固定螺絲鎖付裝置組相對位置,該附加組件固定螺絲鎖付裝置組之震動裝置震動附加組件固定螺絲料桶,使附加組件固定螺絲料桶內存儲之附加組件固定螺絲,由附加組件固定螺絲出料軌道導引至附加組件固定螺絲導引管後導出,經鎖付機器手臂將數組附加組件固定螺絲鎖付於加工治具上之踏板本體所置放之附加組件;S30步驟:續由加工旋轉盤組之 控制驅動裝置作動帶動轉動盤,使轉動盤上之數加工治具轉動至後蓋插銷鎖付裝置組相對位置,該後蓋插銷鎖付裝置組之驅動裝置控制水平向鎖付機器手臂,使水平向鎖付機器手臂前端所設多角形扳手頭旋動鎖付樞接於踏板本體之後蓋所設插銷鎖固螺帽;S40步驟:再由加工旋轉盤組之控制驅動裝置作動帶動轉動盤,使轉動盤上之數加工治具轉動至後蓋扭力設定裝置組相對位置,該後蓋扭力設定裝置組之驅動裝置控制垂直向鎖付機器手臂,使垂直向鎖付機器手臂前端所設多角形扳手頭轉動調整後蓋扭力設定裝置組之扭力調整螺帽;上述步驟以完成加工治具上踏板本體及附加組件之組裝。 Another object of the present invention is to provide a special-purpose pedal automatic assembly method, which is combined with the aforementioned processing rotary plate group, additional component fixing screw locking device group, rear cover latch locking device group and rear cover torque setting device group. , its assembling method includes the following steps: automatic assembly and opening; S10 step: pre-assemble the back cover, the bolt locking nut and the pedal body, put them into the processing jig for processing the rotary disk group, and put the additional components (such as : additional components, hooks or straps) are placed on the pedal body to complete the positioning and pre-assembly; Step S20: press the start switch of the processing rotary disk group, control the driving device to actuate the rotating disk, and make the number of processing jigs on the rotating disk rotate. The relative position of the fixing screw locking device group of the number of additional components. The vibration device of the additional component fixing screw locking device group vibrates the additional component fixing screw bucket, so that the additional component fixing screw stored in the additional component fixing screw bucket is replaced by the additional component fixing screw. The component fixing screw discharge track is guided to the additional component fixing screw guide tube and then exported, and the set screw of the additional component is locked to the additional component placed on the pedal body on the processing jig by the locking robot arm; Step S30: Continued from the processing of the rotary disk group Control the driving device to actuate the rotating plate, so that the processing jig on the rotating plate rotates to the relative position of the rear cover bolt locking device group. The driving device of the rear cover bolt locking device group controls the horizontal locking robot arm, so that the horizontal Rotate the polygonal wrench head set at the front end of the locking robot arm to rotate the locking pin to lock the nut set on the back cover of the pedal body; step S40: the control driving device of the processing rotating disc group is then actuated to drive the rotating disc to make the The number of processing jigs on the rotating plate are rotated to the relative position of the rear cover torque setting device group. The driving device of the rear cover torque setting device group controls the vertical locking robot arm, so that the vertical locking mechanism is set at the front end of the polygonal wrench. Turn the head to adjust the torque adjustment nut of the torque setting device group of the rear cover; the above steps are to complete the assembly of the pedal body and the additional components on the processing jig.
透過上述專用式踏板自動化組裝之裝置及其組裝方法,減省整體組裝加工之人力,且縮短組裝所需時間,並提升組裝之穩定性,降低生產所需成本;另自動化產線採環狀型態設置,縮減產線設置所需空間,以達加工便利性佳及縮小產線設置所需空間之功效。 Through the above-mentioned special pedal automatic assembly device and assembly method, the manpower for the overall assembly and processing is reduced, the time required for assembly is shortened, the stability of assembly is improved, and the cost required for production is reduced; in addition, the automatic production line adopts a ring type The state setting can reduce the space required for the production line setting, so as to achieve the effect of good processing convenience and reducing the space required for the production line setting.
10:加工旋轉盤組 10: Machining the rotary disk group
11:轉動盤 11: Turn the disc
12:驅動裝置 12: Drive device
120:啟動開關 120: start switch
13:加工治具 13: Processing jig
20:後蓋插銷鎖付裝置組 20: Rear cover latch locking device group
21:水平向鎖付機器手臂 21: Horizontally lock the robot arm
210:多角形扳手頭 210: Polygon wrench head
22:驅動裝置 22: Drive device
30:後蓋扭力設定裝置組 30: Back cover torque setting device group
31:垂直向鎖付機器手臂 31: Vertically lock the robot arm
310:多角形扳手頭 310: Polygon wrench head
32:驅動裝置 32: Drive
40:附加組件固定螺絲鎖付裝置組 40: Additional component fixing screw locking device set
400:踏板本體 400: pedal body
402:後蓋 402: Back cover
402A:扭力調整螺帽 402A: Torque Adjustment Nut
403:插銷鎖固螺帽 403: bolt locking nut
404:附加組件 404: Add-ons
405:附加組件固定螺絲 405: Additional component fixing screws
41:固定螺絲震動料桶組 41: Fixed screw vibration barrel group
410:固定螺絲料桶 410: Fixed screw barrel
411:震動裝置 411: Vibration device
412:固定螺絲出料軌道 412: Fixed screw discharge track
412A:固定螺絲導引管 412A: Set screw guide tube
42:鎖付機器手臂 42: Lock the robot arm
第一圖係本發明專用式踏板自動化組裝之裝置之整體組成狀態參考圖。 The first figure is a reference diagram of the overall composition state of the device for automatic assembly of the special pedal according to the present invention.
第二圖係本發明專用式踏板自動化組裝之裝置之加工旋轉盤組之組成狀態參考圖。 The second figure is a reference diagram of the composition state of the processing rotary disk group of the special pedal automatic assembly device of the present invention.
第三圖係本發明專用式踏板自動化組裝之裝置之後蓋插銷鎖付裝置組之組成狀態參考圖。 The third figure is a reference diagram of the composition state of the rear cover latch locking device group of the special pedal automatic assembly device of the present invention.
第四圖係本發明專用式踏板自動化組裝之裝置之後蓋扭力設定裝置組之組成狀態參考圖。 The fourth figure is a reference diagram of the composition state of the cover torque setting device group after the special pedal automatic assembly device of the present invention.
第五圖係本發明專用式踏板自動化組裝之裝置之後蓋、插銷鎖固螺帽與踏板本體立體分解狀態參考圖。 Figure 5 is a reference view of the three-dimensional exploded state of the rear cover, the bolt locking nut and the pedal body of the special pedal automatic assembly device of the present invention.
第六圖係本發明專用式踏板自動化組裝之組裝方法組裝步驟流程狀態參考圖。 The sixth figure is a state reference diagram of the assembly steps of the assembly method of the automatic assembly of the special pedal according to the present invention.
第七圖係本發明專用式踏板自動化組裝之裝置之第一實施例增設附加組件固定螺絲鎖付裝置組整體組成狀態參考圖。 Figure 7 is a reference diagram of the overall composition state of the additional component fixing screw locking device group added in the first embodiment of the special pedal automatic assembly device of the present invention.
第八圖係本發明專用式踏板自動化組裝之裝置之第一實施例增設附加組件固定螺絲鎖付裝置組之組成狀態參考圖。 The eighth figure is a reference diagram of the composition state of the additional component fixing screw locking device group added in the first embodiment of the special pedal automatic assembly device of the present invention.
第九圖係本發明專用式踏板自動化組裝之裝置第一實施例後蓋、插銷鎖固螺帽、踏板本體與附加組件立體分解狀態參考圖。 The ninth figure is a reference view of the three-dimensional exploded state of the rear cover, the bolt locking nut, the pedal body and the additional components of the first embodiment of the special pedal automatic assembly device of the present invention.
第十圖係本發明專用式踏板自動化組裝之裝置組裝方法第一實施例組裝步驟流程狀態參考圖。 Fig. 10 is a flow state reference diagram of the assembly steps of the first embodiment of the device assembly method for the automatic assembly of the dedicated pedal according to the present invention.
第十一圖係本發明專用式踏板自動化組裝之裝置之第二實施例附加組件係為勾片之使用狀態參考圖。 The eleventh figure is a reference diagram of the use state of the hook piece of the second embodiment of the special pedal automatic assembly device of the present invention.
第十二圖係本發明專用式踏板自動化組裝之裝置之第三實施例附加組件係為束帶片之使用狀態參考圖。 The twelfth figure is a reference diagram of the use state of the belt piece of the additional component of the third embodiment of the special pedal automatic assembly device of the present invention.
為使 貴審查委員能進一步瞭解本發明之結構,特徵及其他目的,玆以如后之較佳實施例附以圖式詳細說明如后,惟本圖例所說明之實施例係供說明之用,並非為專利申請上之唯一限制者。 In order to enable your examiners to further understand the structure, features and other purposes of the present invention, the following preferred embodiments are described in detail with drawings as follows, but the embodiments described in the drawings are for illustrative purposes. Not the only limitation on patent applications.
請配合參閱第一圖至第五圖所示,係本發明專用式踏板自動化組裝之裝置之整體組成狀態、裝置之加工旋轉盤組之組成狀態、後蓋插 銷鎖付裝置組之組成狀態、後蓋扭力設定裝置組之組成狀態及後蓋、插銷鎖固螺帽與踏板本體立體分解狀態參考圖,其係包括: Please refer to the first figure to the fifth figure, which are the overall composition state of the special pedal automatic assembly device of the present invention, the composition state of the processing rotary disk group of the device, and the rear cover insertion state. The composition state of the pin locking device group, the composition state of the rear cover torque setting device group, and the three-dimensional exploded state of the rear cover, the bolt locking nut and the pedal body refer to the reference diagram, which includes:
一加工旋轉盤組10,所述加工旋轉盤組10設有一轉動盤11、一驅動裝置12及數加工治具13,該驅動裝置12連接設有一啟動開關120,而該驅動裝置12係為電動馬達或氣動馬達,其驅動裝置12經啟動開關120控制後驅動轉動盤11定點旋轉,而數加工治具13分別間隔設置於轉動盤11頂側周圍;
A processing rotary disk set 10, the processing rotary disk set 10 is provided with a
一後蓋插銷鎖付裝置組20,所述後蓋插銷鎖付裝置組20設有一水平向鎖付機器手臂21,該水平向鎖付機器手臂21以一驅動裝置22進行驅動控制,而該驅動裝置22係為電動馬達或氣動馬達,且該水平向鎖付機器手臂21設有一多角形扳手頭210;以及
A rear cover bolt
一後蓋扭力設定裝置組30,所述後蓋扭力設定裝置組30設有一垂直向鎖付機器手臂31,該垂直向鎖付機器手臂31以一驅動裝置32進行驅動控制,而該驅動裝置32係為電動馬達或氣動馬達,且該垂直向鎖付機器手臂31設有一多角形扳手頭310,其後蓋扭力設定裝置組30及後蓋插銷鎖付裝置組20,依產品加工程序間隔環設於加工旋轉盤組10周圍。
A rear cover torque
藉由上述結構之配合,以完成本發明專用式踏板自動化組裝之裝置。 Through the cooperation of the above-mentioned structures, the device for automatic assembly of the special pedal of the present invention is completed.
請配合參閱第一圖至第六圖所示,係本發明專用式踏板自動化組裝之裝置整體組成狀態、加工旋轉盤組之組成狀態、後蓋插銷鎖付裝置組之組成狀態、後蓋扭力設定裝置組之組成狀態、後蓋、插銷鎖固螺帽與踏板本體立體分解狀態及組裝方法組裝步驟流程狀態參考圖,係配合前
述之加工旋轉盤組、後蓋插銷鎖付裝置組及後蓋扭力設定裝置組,其組裝方法係包含以下步驟:自動化組裝開啟;S1步驟:將後蓋402、插銷鎖固螺帽403與踏板本體400預組完成,放入加工旋轉盤組10之加工治具13中;S2步驟:按壓加工旋轉盤組10之啟動開關120,控制驅動裝置12作動帶動轉動盤11,使轉動盤11上之數加工治具13轉動至後蓋插銷鎖付裝置組20相對位置,該後蓋插銷鎖付裝置組20之驅動裝置22控制水平向鎖付機器手臂21,使水平向鎖付機器手臂21前端所設多角形扳手頭210旋動鎖付樞接於踏板本體400之後蓋402所設插銷鎖固螺帽403;S3步驟:續由加工旋轉盤組10之控制驅動裝置12作動帶動轉動盤11,使轉動盤11上之數加工治具13轉動至後蓋扭力設定裝置組30相對位置,該後蓋扭力設定裝置組30之驅動裝置32控制垂直向鎖付機器手臂31,使垂直向鎖付機器手臂31前端所設多角形扳手頭310轉動調整後蓋扭力設定裝置組30之扭力調整螺帽402A;上述步驟以完成加工治具13上踏板本體400之組裝。
Please refer to Figures 1 to 6, which are the overall composition state of the special pedal automatic assembly device of the present invention, the composition state of the processing rotary disk group, the composition state of the rear cover latch locking device group, and the rear cover torque setting. The composition state of the device group, the three-dimensional disassembled state of the rear cover, the bolt locking nut and the pedal body, and the assembly method of the assembly method. The flow state reference diagram is before cooperation
The assembling method of the above-mentioned processing rotary disk group, rear cover latch locking device group and rear cover torque setting device group includes the following steps: automatic assembly and opening; step S1: connecting the
請配合參閱第一、二圖所示,係本發明專用式踏板自動化組裝之整體組成狀態參考圖,該加工旋轉盤組10之數加工治具13進一步以氣動馬達進行控制(圖中未示),以增加本發明之多重變化性。
Please refer to the first and second figures, which are the reference diagrams of the overall composition state of the automatic assembly of the special pedal of the present invention. The number of
請配合參閱第七圖至第八圖所示,係本發明專用式踏板自動化組裝之裝置第一實施例增設附加組件固定螺絲鎖付裝置組整體組成狀態及第一實施例增設附加組件固定螺絲鎖付裝置組之組成狀態參考圖,該附加組件固定螺絲鎖付裝置組40儲設有數固定螺絲,該附加組件固定螺絲鎖付裝置組40設有一固定螺絲震動料桶組41及一鎖付機器手臂42,而該固定螺絲震動料桶組41設有一固定螺絲料桶410,且該固定螺絲料桶410結合一
震動裝置411,該固定螺絲料桶410連接一固定螺絲出料軌道412,而該固定螺絲出料軌道412連接一固定螺絲導引管412A,且該鎖付機器手臂42以一馬達驅動(圖中未示),其固定螺絲導引管412A出口端側相對於鎖付機器手臂42之作動端側,其附加組件固定螺絲鎖付裝置組40依產品加工程序,間隔環設於加工旋轉盤組10周圍。
Please refer to Figures 7 to 8 together, which are the first embodiment of the special pedal automatic assembly device of the present invention to add an additional component to the fixing screw lock and the overall composition state of the device group and the first embodiment to add an additional component to fix the screw lock Refer to the figure for the composition state of the auxiliary device group. The additional component fixing screw
請配合參閱第九圖至第十圖所示,係本發明專用式踏板自動化組裝之裝置組裝方法第一實施例後蓋、插銷鎖固螺帽、踏板本體與附加組件立體分解狀態及第一實施例組裝步驟流程狀態參考圖,係配合前述之加工旋轉盤組10、附加組件固定螺絲鎖付裝置組40、後蓋插銷鎖付裝置組20及後蓋扭力設定裝置組30,其組裝方法係包含以下步驟:自動化組裝開啟;S10步驟:將後蓋402、插銷鎖固螺帽403與踏板本體400預組完成,放入加工旋轉盤組10之加工治具13中,並將附加組件404(如:止滑片、勾片或束帶片;參閱第十一、十二圖所示)置於踏板本體400定位預組完成;S20步驟:按壓加工旋轉盤組10之啟動開關120,控制驅動裝置12作動帶動轉動盤11,使轉動盤11上之數加工治具13轉動至數附加組件固定螺絲鎖付裝置40組相對位置,該附加組件固定螺絲鎖付裝置組40之震動裝置411震動附加組件固定螺絲料桶410,使附加組件固定螺絲料桶410內存儲之附加組件固定螺絲,由附加組件固定螺絲出料軌道412導引至附加組件固定螺絲導引管412A後導出,經鎖付機器手臂42將數組附加組件固定螺絲405鎖付於加工治具13上之踏板本體400所置放之附加組件404;S30步驟:續由加工旋轉盤組10之控制驅動裝置12作動帶動轉動盤22,使轉動盤11上之數加工治具13轉動至後蓋插銷鎖付裝置組20相對位置,該後蓋插銷鎖付裝置組20之驅動裝
置22控制水平向鎖付機器手臂21,使水平向鎖付機器手臂21前端所設多角形扳手頭210旋動鎖付樞接於踏板本體400之後蓋402所設插銷鎖固螺帽403;S40步驟:再由加工旋轉盤組10之控制驅動裝置12作動帶動轉動盤11,使轉動盤11上之數加工治具13轉動至後蓋扭力設定裝置組30相對位置,該後蓋扭力設定裝置組30之驅動裝置32控制垂直向鎖付機器手臂31,使垂直向鎖付機器手臂31前端所設多角形扳手頭310轉動調整後蓋扭力設定裝置組30之扭力調整螺帽402A;上述步驟以完成加工治具13上踏板本體400及附加組件404之組裝。透過上述踏板本體400之後蓋402及配件自動化組裝之裝置及其組裝方法,減省整體組裝加工之人力,且縮短組裝所需時間,並提升組裝之穩定性,降低生產所需成本;另自動化產線採環狀型態設置,縮減產線設置所需空間,以達加工便利性佳及縮小產線設置所需空間之功效。
Please refer to the ninth to tenth figures, which are the first embodiment of the device assembling method for the automatic assembly of the special pedal according to the present invention. For example, the assembly step flow state reference diagram is in conjunction with the aforementioned processing rotary disk set 10, additional component fixing screw locking device set 40, rear cover latch locking device set 20 and rear cover torque setting device set 30. The assembly method includes: The following steps: automatic assembly is opened; step S10: pre-assemble the
綜上所述,本發明確實可達到上述諸項功能及目的,故本發明應符合專利申請要件,爰依法提出申請。 To sum up, the present invention can indeed achieve the above-mentioned functions and purposes, so the present invention should meet the requirements for patent application, and an application should be filed in accordance with the law.
10:加工旋轉盤組 10: Machining the rotary disk group
20:後蓋插銷鎖付裝置組 20: Rear cover latch locking device group
30:後蓋扭力設定裝置組 30: Back cover torque setting device group
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