TWI772796B - Photosensitive polyimide resin composition and protective film using the same - Google Patents

Photosensitive polyimide resin composition and protective film using the same Download PDF

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TWI772796B
TWI772796B TW109116185A TW109116185A TWI772796B TW I772796 B TWI772796 B TW I772796B TW 109116185 A TW109116185 A TW 109116185A TW 109116185 A TW109116185 A TW 109116185A TW I772796 B TWI772796 B TW I772796B
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resin composition
protective film
composition according
diisocyanate
polyimide resin
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TW202144459A (en
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謝坤翰
賴柏宏
黃堂傑
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律勝科技股份有限公司
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Abstract

The present invention provides a photosensitive polyimide resin composition comprising: (a) a photosensitive polyimide resin represented by formula (I), (b) a photo radical initiator, (c) thermal polymerizable compound, which contains an isocyanate compound; (d) a radical polymerizable compound, and (e) a solvent. The photosensitive polyimide resin composition can be used for producing a protective film of polyimide with low spring back. In formula (I), Ar1 ~Ar4 , m, n, and o have the meaning as defined herein.

Description

感光性聚醯亞胺樹脂組合物及應用其之保護膜Photosensitive polyimide resin composition and protective film using the same

本發明涉及一種感光性聚醯亞胺樹脂組合物,尤其涉及一種可製得低反彈力聚醯亞胺保護膜之感光性聚醯亞胺樹脂組合物。The present invention relates to a photosensitive polyimide resin composition, in particular to a photosensitive polyimide resin composition that can be used to prepare a low-rebound polyimide protective film.

印刷電路板相關製程技術發展迅速,其從早期的硬式印刷電路板(PCB)設計方式發展至軟式印刷電路板(FPC)的結構設計。在此過程中,人們對電子產品輕量化、薄型化的需求,尤其是攜帶式電子產品的需求更加明顯。行動電話、平板電腦、健康手環、數位相機……等日常用品,均是利用軟式印刷電路板可三度空間撓折的功能,大幅降低產品的體積與重量,甚至可增加產品附加價值。The process technology related to printed circuit boards has developed rapidly, from the early design of rigid printed circuit boards (PCB) to the structural design of flexible printed circuit boards (FPC). In this process, people's demand for lightweight and thin electronic products, especially portable electronic products, is more obvious. Mobile phones, tablet computers, health wristbands, digital cameras, and other daily necessities all use the flexible printed circuit board's three-dimensional bending function, which greatly reduces the volume and weight of the product, and even increases the added value of the product.

聚醯亞胺(PI)覆蓋膜是應用於FPC軟板重要材料,貼合PI覆蓋膜的目的是在各種使用環境下能夠保護撓折性線路不受溫度、濕度、污染及鏽蝕等影響,大幅提升FPC軟板的使用壽命,而FPC軟板業者通常都是使用PI覆蓋膜或油墨印刷的方式來達到目的。Polyimide (PI) cover film is an important material used in FPC flexible boards. The purpose of laminating the PI cover film is to protect the flexible circuit from temperature, humidity, pollution and rust in various environments. Improve the service life of FPC soft board, and FPC soft board industry usually uses PI cover film or ink printing to achieve the goal.

傳統PI膜因為具有一定的反彈力,在FPC軟板被撓折時,會增加基板的鋼性,當FPC軟板在接著時的鋼性問題會使軟板組裝後有殘餘的應力,導致軟板組裝後的產品可靠性及良率降低。Because the traditional PI film has a certain rebound force, when the FPC soft board is flexed, it will increase the rigidity of the substrate. Product reliability and yield after board assembly are reduced.

PSPI(Photosensitive Polyimide)感光性聚醯亞胺為感光顯影型樹脂,其主要組成為具有感光性基團之聚醯亞胺搭配環氧壓克力樹脂等光、熱交聯劑,此材料較為柔軟,故可達到較低反彈力之材料特性,但此材料於回流焊過程時,大多容易發生收縮變形而產生FPC軟板產生彎翹。PSPI (Photosensitive Polyimide) photosensitive polyimide is a photosensitive developing resin. Its main composition is polyimide with photosensitive groups and light and heat crosslinking agents such as epoxy acrylic resin. This material is relatively soft. , so it can achieve the material properties of lower rebound force, but most of this material is prone to shrinkage and deformation during the reflow soldering process, causing the FPC soft board to warp.

有鑑於上述技術問題,本發明之目的係提供一種聚醯亞胺保護膜。該聚醯亞胺保護膜不僅具有良好的圖案形成性及耐化性,亦具有良好的熱收縮性及低反彈力之特性。In view of the above technical problems, the purpose of the present invention is to provide a polyimide protective film. The polyimide protective film not only has good pattern formation and chemical resistance, but also has the characteristics of good heat shrinkage and low rebound force.

為達上述目的,本發明係提供一種感光性聚醯亞胺樹脂組合物,其包含:(a)式(I)所示的感光性聚醯亞胺樹脂,其占該樹脂組合物中固體總重的33-67%;(b)光自由基起始劑,其占該樹脂組合物中固體總重的1-15%;(c)熱聚合性化合物,其包含一異氰酸酯化合物,該熱聚合性化合物係占該樹脂組合物中固體總重的8-37%;(d)自由基聚合性化合物,其占該樹脂組合物中固體總重的3-27%;及(e)溶劑:

Figure 02_image001
(I) 其中,Ar1 為四價有機基團;Ar2 為二價有機基團;Ar3 為二價有機基團;Ar4 為含有
Figure 02_image004
基團的二價有機基團,其中R為氫或甲基;m、n及o各自獨立為選自10~600中的任一整數,且m>n+o。In order to achieve the above object, the present invention provides a photosensitive polyimide resin composition, which comprises: (a) a photosensitive polyimide resin represented by formula (I), which accounts for the total solids in the resin composition. 33-67% by weight; (b) a photo-radical initiator, which accounts for 1-15% by weight of the total solids in the resin composition; (c) a thermally polymerizable compound, which comprises an isocyanate compound, which thermally polymerizes (d) free-radically polymerizable compounds, which constitute 3-27% of the total weight of solids in the resin composition; and (e) solvents:
Figure 02_image001
(I) Among them, Ar 1 is a tetravalent organic group; Ar 2 is a divalent organic group; Ar 3 is a divalent organic group; Ar 4 is a
Figure 02_image004
A divalent organic group of a group, wherein R is hydrogen or methyl; m, n and o are each independently any integer selected from 10 to 600, and m>n+o.

較佳地,該異氰酸酯化合物係選自芳香族異氰酸脂、脂肪族異氰酸酯、脂環族異氰酸酯或前述任兩種以上之組合。更佳地,該異氰酸酯化合物係選自 苯基甲烷二異氰酸酯、甲苯二異氰酸酯、二甲苯二異氰酸酯、六亞甲基二異氰酸酯、三甲基六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯、二環己基甲烷二異氰酸酯、L-賴氨酸三異氰酸酯、三苯基甲烷三異氰酸酯、硫代磷酸三苯基異氰酸酯、(2,4,6-三氧代三嗪-1,3,5(2H,4H,6H)-三基)三(六亞甲基)異氰酸酯或前述任兩種以上之組合。Preferably, the isocyanate compound is selected from aromatic isocyanates, aliphatic isocyanates, alicyclic isocyanates or a combination of any two or more of the foregoing. More preferably, the isocyanate compound is selected from diphenylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, isophorone diisocyanate, Dicyclohexylmethane diisocyanate, L-lysine triisocyanate, triphenylmethane triisocyanate, phosphorothioate triphenyl isocyanate, (2,4,6-trioxotriazine-1,3,5(2H , 4H, 6H)-triyl) tris (hexamethylene) isocyanate or a combination of any two or more of the foregoing.

較佳地,該自由基聚合性化合物為具有至少二個(甲基)丙烯酸酯基之化合物。Preferably, the radically polymerizable compound is a compound having at least two (meth)acrylate groups.

較佳地,Ar1 係選自下列基團中之一種:

Figure 02_image006
。Preferably, Ar 1 is selected from one of the following groups:
Figure 02_image006
.

較佳地,Ar2 為下列基團:

Figure 02_image008
,其中,p為0-25中任一整數。Preferably, Ar 2 is the following group:
Figure 02_image008
, where p is any integer from 0 to 25.

較佳地,Ar3 係選自下列基團中之一種:

Figure 02_image010
。Preferably, Ar 3 is selected from one of the following groups:
Figure 02_image010
.

較佳地,Ar4 係選自下列基團中之一種:

Figure 02_image012
其中,R*為含有
Figure 02_image004
基團的有機基團,其中R為氫或甲基。Preferably, Ar 4 is selected from one of the following groups:
Figure 02_image012
Among them, R* is containing
Figure 02_image004
An organic group of groups where R is hydrogen or methyl.

較佳地,該溶劑占組合物中固體總質量的35-70%。Preferably, the solvent accounts for 35-70% of the total mass of solids in the composition.

本發明亦提供一種聚醯亞胺保護膜之製備方法,其包含以下步驟:將如請求項1所述之樹脂組合物塗佈於一基材上,以得一經塗佈之基材;對該經塗佈之基材於80-120℃下進行表面乾燥,以得一經表面乾燥之基材;及將該經表面乾燥之基材於140-210℃下加熱,以得到該聚醯亞胺保護膜。The present invention also provides a method for preparing a polyimide protective film, which comprises the following steps: coating the resin composition according to claim 1 on a substrate to obtain a coated substrate; The coated substrate is surface-dried at 80-120°C to obtain a surface-dried substrate; and the surface-dried substrate is heated at 140-210°C to obtain the polyimide protection membrane.

較佳地,該製備方法係於該加熱步驟前,進一步包含對該經表面乾燥之基材進行顯影之步驟。Preferably, the preparation method further comprises the step of developing the surface-dried substrate before the heating step.

本發明又提供一種聚醯亞胺保護膜,其係以前述製備方法製備而得。The present invention further provides a polyimide protective film, which is prepared by the aforementioned preparation method.

本發明之感光性聚醯亞胺樹脂組合物經調整聚醯亞胺樹脂長鏈段有機基團比例,及搭配包含異氰酸酯化合物之熱聚合性化合物,使聚醯亞胺樹脂經烘烤製程後與異氰酸脂形成特殊的低密度交聯型態,除了其顯影性、耐化性皆可符合相關規範外,並可有效改善傳統PI覆蓋膜反彈力過大及感光性聚醯亞胺的熱收縮變形等問題。In the photosensitive polyimide resin composition of the present invention, the proportion of organic groups in the long chain segment of the polyimide resin is adjusted, and a thermally polymerizable compound including an isocyanate compound is matched, so that the polyimide resin is baked with Isocyanate forms a special low-density cross-linking type. In addition to its developability and chemical resistance, it can meet relevant specifications, and it can effectively improve the traditional PI cover film with excessive rebound force and thermal shrinkage of photosensitive polyimide. deformation, etc.

本發明係提供一種感光性聚醯亞胺樹脂組合物,該感光性聚醯亞胺樹脂組合物係可製得一種反彈力低的聚醯亞胺保護膜,且其顯影性、耐化性係可符合相關規範。The present invention provides a photosensitive polyimide resin composition, which can prepare a polyimide protective film with low rebound force, and its developability and chemical resistance are Can meet relevant specifications.

本發明所提供之感光性聚醯亞胺樹脂組合物係包含:(a)式(I)所示的感光性聚醯亞胺樹脂,其占該樹脂組合物中固體總重的33-67%,較佳係占35-65%;(b)光自由基起始劑,其占該樹脂組合物中固體總重的1-15%;(c)熱聚合性化合物,其包含一異氰酸酯化合物,該熱聚合性化合物係占該樹脂組合物中固體總重的8-37%,較佳係占10-35%;(d)自由基聚合性化合物,其占該樹脂組合物中固體總重的3-27%,較佳係占5-25%;及(e)溶劑:

Figure 02_image001
(I) 其中,Ar1 為四價有機基團;Ar2 為二價有機基團;Ar3 為二價有機基團;Ar4 為含有
Figure 02_image004
基團的二價有機基團,其中R為氫或甲基;m、n及o各自獨立為選自10~600中的任一整數,諸如:50、100、150、200、250、300、350、400、450、500、550,且m>n+o。於一些實施態樣中,m係介於前述任兩個數值之間,n係介於前述任兩個數值之間,o係介於前述任兩個數值之間。The photosensitive polyimide resin composition provided by the present invention comprises: (a) the photosensitive polyimide resin represented by formula (I), which accounts for 33-67% of the total solid weight of the resin composition , preferably accounting for 35-65%; (b) a photo-radical initiator, which accounts for 1-15% of the total solid weight in the resin composition; (c) a thermally polymerizable compound, which contains an isocyanate compound, The thermally polymerizable compound accounts for 8-37% of the total solid weight in the resin composition, preferably 10-35%; (d) a radically polymerizable compound, which accounts for 8-37% of the total solid weight in the resin composition 3-27%, preferably 5-25%; and (e) solvent:
Figure 02_image001
(I) Among them, Ar 1 is a tetravalent organic group; Ar 2 is a divalent organic group; Ar 3 is a divalent organic group; Ar 4 is a
Figure 02_image004
The divalent organic group of the group, wherein R is hydrogen or methyl; m, n and o are each independently any integer selected from 10 to 600, such as: 50, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, and m>n+o. In some embodiments, m is between any two of the foregoing numerical values, n is between any of the foregoing two numerical values, and o is between any of the foregoing two numerical values.

於較佳之實施態樣中,該光自由基起始劑包括但不限於:雙(2,4,6-三甲基苯甲醯基)苯基氧化磷、2,4,6-三甲基苯甲醯基-二苯基氧化磷中的至少一種。In a preferred embodiment, the photo-radical initiators include but are not limited to: bis(2,4,6-trimethylbenzyl) phenylphosphonium oxide, 2,4,6-trimethyl At least one of benzalyl-diphenylphosphonium oxide.

於本發明中,該熱聚合性化合物的加入,使聚醯亞胺分子鏈在烘烤時與熱聚合性化合物形成交聯結構。熱聚合性化合物的主要目的為在曝光後硬烤時,經由酸催化及熱處理,與聚醯亞胺主鏈-OH基或末端上-OH基的鄰位產生交聯。In the present invention, the addition of the thermally polymerizable compound causes the polyimide molecular chain to form a cross-linked structure with the thermally polymerizable compound during baking. The main purpose of the thermally polymerizable compound is to generate crosslinking with the -OH group of the main chain of the polyimide or the ortho-position of the -OH group on the terminal through acid catalysis and heat treatment during hard baking after exposure.

該熱聚合性化合物係包含一異氰酸酯化合物,該異氰酸酯化合物可為芳香族異氰酸脂、脂肪族異氰酸酯或脂環族異氰酸酯。該芳香族異氰酸脂較佳為二苯基甲烷二異氰酸酯(4,4'-diphenylmethane diisocyanate, MDI)或甲苯二異氰酸酯(tolylene diisocyanate, TDI)、二甲苯二異氰酸酯(Xylylene Diisocyanate, XDI)、三苯基甲烷三異氰酸酯(如:4,4',4''-三苯甲烷三異氰酸酯)、硫代磷酸三苯基異氰酸酯。該脂肪族異氰酸酯較佳為六亞甲基二異氰酸酯(hexamethylene diisocyanate, HDI)、三甲基六亞甲基二異氰酸酯(trimethylhexamethylene diisocyanate, TMDI)或L-賴氨酸三異氰酸酯。該脂環族異氰酸酯較佳為異佛爾酮二異氰酸酯(isophorone diisocyanate, IPDI)、二環己基甲烷二異氰酸酯(4,4'-Methylene dicyclohexyl diisocyanate, HMDI)或(2,4,6-三氧代三嗪-1,3,5(2H,4H,6H)-三基)三(六亞甲基)異氰酸酯。該些異氰酸酯化合物可單獨使用,亦可兩種以上(諸如:三種、四種、五種、六種等)合併使用。於本發明中,該熱聚合性化合物除包含異氰酸酯化合物外,亦可進一步包含環氧樹脂,但以不包含環氧樹脂為佳。於某些實施態樣,本發明之感光性聚醯亞胺樹脂組合物係不包含環氧樹脂。The thermally polymerizable compound includes an isocyanate compound, and the isocyanate compound can be aromatic isocyanate, aliphatic isocyanate or alicyclic isocyanate. The aromatic isocyanate is preferably diphenylmethane diisocyanate (4,4'-diphenylmethane diisocyanate, MDI), tolylene diisocyanate (TDI), xylylene diisocyanate (XDI), tris Phenylmethane triisocyanate (eg: 4,4',4''-triphenylmethane triisocyanate), phosphorothioate triphenylisocyanate. The aliphatic isocyanate is preferably hexamethylene diisocyanate (HDI), trimethylhexamethylene diisocyanate (TMDI) or L-lysine triisocyanate. The alicyclic isocyanate is preferably isophorone diisocyanate (IPDI), dicyclohexylmethane diisocyanate (4,4'-Methylene dicyclohexyl diisocyanate, HMDI) or (2,4,6-trioxo) Triazine-1,3,5(2H,4H,6H)-triyl)tris(hexamethylene)isocyanate. These isocyanate compounds can be used alone or in combination of two or more (such as three, four, five, six, etc.). In the present invention, in addition to the isocyanate compound, the thermally polymerizable compound may further include an epoxy resin, but it is preferable not to include an epoxy resin. In some embodiments, the photosensitive polyimide resin composition of the present invention does not contain epoxy resin.

於本發明中,該自由基聚合性化合物在曝光後產生酸而形成酸催化交聯機制。自由基聚合性化合物在曝光後會吸收一定波長的光能後產生自由基,引發或催化相應的單體或預聚物的聚合而形成交聯。若自由基聚合性化合物的用量超過組合物中固體總重的25%,則顯影性較差。該自由基聚合性化合物,為光自由基交聯劑,其種類並無特別的限制,只要能達到前述目的即可。考量顯影性、耐化性等性質,該自由基聚合性化合物較佳為具有至少二個(甲基)丙烯酸酯基之化合物,諸如:具有二個(甲基)丙烯酸酯基之化合物、具有三個(甲基)丙烯酸酯基之化合物、具有四個(甲基)丙烯酸酯基之化合物、具有五個(甲基)丙烯酸酯基之化合物或具有六個(甲基)丙烯酸酯基之化合物。該具有至少二個(甲基)丙烯酸酯基之化合物的實例可包括但不限於:二甲基丙烯酸乙二醇酯;雙酚A的EO修飾二丙烯酸酯(n=2-50)(EO是環氧乙烷,n是所加入的環氧乙烷的莫耳數);雙酚F的EO修飾二丙烯酸酯;BLEMMER PDE-100®,PDE-200®,PDE-400®,PDE-600®,PDP-400®,PDBE-200A®,PDBE-450A®,ADE-200®,ADE-300®,ADE-400A®,ADP-400® (NOF Co.,Ltd。);Aronix M-210®、M-240®及/或M-6200®(東亞合成化學工業株式會社制);KAYARAD HDDA®、HX-220 ®、R-604®及/或R-684®(Nippon Kayaku Co., Ltd.);V-260®、V-312®及/或V-335HP®(Osaka Organic Chemical Ind., Ltd.);三羥甲基丙烷三丙烯酸酯 (TMPTA);羥甲基丙烷四丙烯酸酯;甘油三羥丙基醚三丙烯酸酯;三乙氧基三羥甲基丙烷三丙烯酸酯;三羥甲基丙烷三甲基丙烯酸酯;三(2-羥基乙基)異氰酸酯三丙烯酸酯 (THEICTA);季戊四醇三丙烯酸酯;季戊四醇六丙烯酸酯;Aronix M-309®、M-400®、M-405®、M-450®、M-710®、M-8030®及/或M-8060® (東亞合成化學工業株式會社);KAYARAD DPHA®、TMPTA®、DPCA-20®、DPCA-30®、DPCA-60®及/或DPCA-120®(日本化藥株式會社);V-295®、V-300®、V-360®、V-GPT®、V-3PA®及/或V-400®(Osaka Yuki Kayaku Kogyo Co., Ltd)。In the present invention, the radically polymerizable compound generates acid after exposure to form an acid-catalyzed crosslinking mechanism. After exposure, the free radical polymerizable compound absorbs light energy of a certain wavelength and generates free radicals, which initiate or catalyze the polymerization of corresponding monomers or prepolymers to form crosslinks. If the amount of the radically polymerizable compound exceeds 25% by weight of the total solids in the composition, the developability is poor. The radically polymerizable compound is a photoradical crosslinking agent, and the type thereof is not particularly limited, as long as the aforementioned object can be achieved. Considering properties such as developability and chemical resistance, the radically polymerizable compound is preferably a compound with at least two (meth)acrylate groups, such as a compound with two (meth)acrylate groups, a compound with three (meth)acrylate groups, and a compound with three (meth)acrylate groups. A compound having one (meth)acrylate group, a compound having four (meth)acrylate groups, a compound having five (meth)acrylate groups, or a compound having six (meth)acrylate groups. Examples of the compound having at least two (meth)acrylate groups may include, but are not limited to: ethylene glycol dimethacrylate; EO-modified diacrylate of bisphenol A (n=2-50) (EO is ethylene oxide, n is the number of moles of ethylene oxide added); EO-modified diacrylate of bisphenol F; BLEMMER PDE-100®, PDE-200®, PDE-400®, PDE-600® , PDP-400®, PDBE-200A®, PDBE-450A®, ADE-200®, ADE-300®, ADE-400A®, ADP-400® (NOF Co., Ltd.); Aronix M-210®, M-240® and/or M-6200® (manufactured by Toagosei Chemical Co., Ltd.); KAYARAD HDDA®, HX-220®, R-604® and/or R-684® (Nippon Kayaku Co., Ltd.) ; V-260®, V-312® and/or V-335HP® (Osaka Organic Chemical Ind., Ltd.); Trimethylolpropane Triacrylate (TMPTA); Methylolpropane Tetraacrylate; Triglyceride Hydroxypropyl ether triacrylate; triethoxy trimethylol propane triacrylate; trimethylol propane trimethacrylate; tris(2-hydroxyethyl) isocyanate triacrylate (THEICTA); pentaerythritol triacrylate Acrylates; Pentaerythritol Hexacrylate; Aronix M-309®, M-400®, M-405®, M-450®, M-710®, M-8030® and/or M-8060® (Toa Gosei Chemical Industry Co., Ltd.); KAYARAD DPHA®, TMPTA®, DPCA-20®, DPCA-30®, DPCA-60® and/or DPCA-120® (Nihon Kayaku Co., Ltd.); V-295®, V-300®, V-360®, V-GPT®, V-3PA® and/or V-400® (Osaka Yuki Kayaku Kogyo Co., Ltd).

於本發明中,同時加入自由基聚合性化合物及熱聚合性化合物後,所產生的交聯結構可增加聚醯亞胺樹脂組合物的顯影性、成膜性及耐化性。In the present invention, after adding the radically polymerizable compound and the thermally polymerizable compound at the same time, the resulting cross-linked structure can increase the developability, film-forming property and chemical resistance of the polyimide resin composition.

本發明聚醯亞胺樹脂中的Ar1 為四價有機基團,其主鏈部份可含脂肪環基團或含芳香環基團。該四價有機基團包含但不限於:

Figure 02_image006
。Ar 1 in the polyimide resin of the present invention is a tetravalent organic group, and its main chain part may contain an aliphatic ring group or an aromatic ring group. The tetravalent organic group includes but is not limited to:
Figure 02_image006
.

本發明聚醯亞胺樹脂中的Ar2 為二價有機基團,其包含但不限於:

Figure 02_image008
,其中,p為0-25中任一整數。Ar in the polyimide resin of the present invention is a divalent organic group, which includes but is not limited to:
Figure 02_image008
, where p is any integer from 0 to 25.

於本發明中,p較佳為0-15中任一整數,諸如:3、6、9、12等。藉由將p調控於該範圍內,可對應將Ar2 之鏈長調控於更為適當之範圍內。當p係介於0-15之範圍內,可獲得反彈力及熱收縮性更為優異之聚醯亞胺保護膜。In the present invention, p is preferably any integer from 0 to 15, such as: 3, 6, 9, 12 and the like. By adjusting p within this range, the chain length of Ar 2 can be adjusted correspondingly within a more appropriate range. When p is in the range of 0-15, a polyimide protective film with better resilience and thermal shrinkage can be obtained.

本發明聚醯亞胺樹脂中的Ar3 為二價有機基團,其支鏈部份較佳係具有酚性羥基(phenolic hydroxyl group)或羧基。該酚性羥基或羧基的含量約占式(I)所示的聚醯亞胺樹脂的莫耳數的10-30%。調整支鏈中酚性羥基或羧基的含量,可控制顯影時間。當支鏈中酚性羥基或羧基的含量較高,則鹼性顯影液對式(I)所示的聚醯亞胺樹脂的溶解性較佳,可提升其顯影性。Ar 3 in the polyimide resin of the present invention is a divalent organic group, and its branched part preferably has a phenolic hydroxyl group or a carboxyl group. The content of the phenolic hydroxyl group or carboxyl group accounts for about 10-30% of the molar number of the polyimide resin represented by formula (I). The development time can be controlled by adjusting the content of phenolic hydroxyl or carboxyl group in the branched chain. When the content of phenolic hydroxyl group or carboxyl group in the branched chain is high, the solubility of the alkaline developer solution to the polyimide resin represented by formula (I) is better, and its developability can be improved.

該支鏈部份具有酚性羥基(phenolic hydroxyl group)或羧基之二價有機基團較佳係以下之基團:

Figure 02_image010
。The divalent organic group having a phenolic hydroxyl group or a carboxyl group in the branched part is preferably the following group:
Figure 02_image010
.

本發明聚醯亞胺樹脂中的Ar4 為含有

Figure 02_image004
基團的二價有機基團,其中R為氫或甲基。較佳地,Ar4 係選自下列基團中之一種:
Figure 02_image012
,其中,R*為含有
Figure 02_image004
基團的有機基團,其中R為氫或甲基。Ar 4 in the polyimide resin of the present invention contains
Figure 02_image004
A divalent organic group of groups where R is hydrogen or methyl. Preferably, Ar 4 is selected from one of the following groups:
Figure 02_image012
, where R* is the
Figure 02_image004
An organic group of groups where R is hydrogen or methyl.

以上結構式中,

Figure 02_image020
係表示其他基團連接至該基團時的連接位點。In the above structural formula,
Figure 02_image020
Denotes the point of attachment at which other groups are attached to that group.

式(I)所示的聚醯亞胺樹脂的合成步驟為將適量的二胺單體(其中含有Ar2 )與二酸酐單體溶於N-甲基吡咯烷酮(NMP)中,於80℃下反應2小時,加入二甲苯並加熱至180℃將其餾出。再加入含有酚性羥基或羧基的二胺單體,於80℃下反應2小時,加入二甲苯並加熱至180℃將其餾出,約4小時後將其冷卻。The synthesis step of the polyimide resin represented by formula (I) is to dissolve an appropriate amount of diamine monomer (which contains Ar 2 ) and dianhydride monomer in N-methylpyrrolidone (NMP), at 80 ° C. After 2 hours of reaction, xylene was added and heated to 180°C to distill it off. A diamine monomer containing a phenolic hydroxyl group or a carboxyl group was added, and the reaction was carried out at 80° C. for 2 hours. Xylene was added and heated to 180° C. to distill it off. After about 4 hours, it was cooled.

本發明之感光性聚醯亞胺樹脂組合物之製備方法為,取上述製得之式(I)所示的聚醯亞胺樹脂(膠體),將之分散於溶劑中,接著,加入光自由基起始劑、自由基聚合性化合物及熱聚合性化合物即可獲得。The preparation method of the photosensitive polyimide resin composition of the present invention is to take the polyimide resin (colloid) represented by the formula (I) obtained above, disperse it in a solvent, and then add photofree A radical initiator, a radically polymerizable compound, and a thermally polymerizable compound can be obtained.

於本發明中,該溶劑並無特別限制,只要組合物中之成分可分散於其中即可。較佳地,該溶劑係可溶解該式(I)所示之聚醯亞胺樹脂,包括但不限於:N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、γ-丁內酯、二甲苯或甲苯。該些溶劑可單獨使用,亦可兩種以上(諸如:三種、四種、五種)合併使用。In the present invention, the solvent is not particularly limited as long as the components in the composition can be dispersed therein. Preferably, the solvent can dissolve the polyimide resin represented by the formula (I), including but not limited to: N-methyl-2-pyrrolidone, N,N-dimethylacetamide, γ- Butyrolactone, xylene or toluene. These solvents can be used alone or in combination of two or more (such as three, four, and five).

作為本發明進一步地優選方案,溶劑占該樹脂組合物中固體總質量的40-70%,諸如:45-65%、50-65%或50-60%。As a further preferred solution of the present invention, the solvent accounts for 40-70% of the total solid mass in the resin composition, such as: 45-65%, 50-65% or 50-60%.

熟悉本發明技術領域者應知,組合物之總量不會超過100%,因此,本發明之感光性聚醯亞胺樹脂組合物之總量為100%。本發明之感光性聚醯亞胺樹脂組合物係可溶於鹼性溶液者。此外,本發明之感光性聚醯亞胺樹脂組合物係可以包含,亦可不包含其他添加劑。於一些實施態樣中,該樹脂組合物係不包含肟酯化合物。Those familiar with the technical field of the present invention should know that the total amount of the composition does not exceed 100%, therefore, the total amount of the photosensitive polyimide resin composition of the present invention is 100%. The photosensitive polyimide resin composition of the present invention is soluble in an alkaline solution. In addition, the photosensitive polyimide resin composition of the present invention may or may not contain other additives. In some embodiments, the resin composition does not include an oxime ester compound.

本發明之感光性聚醯亞胺樹脂組合物係可製得具低反彈力之聚醯亞胺保護膜,因此,本發明亦提供一種聚醯亞胺保護膜之製備方法,其包含以下步驟:將前述之樹脂組合物塗佈於一基材上,以得一經塗佈之基材;對該經塗佈之基材於80-120℃(較佳為90-120℃,諸如:95℃、100℃、105℃、110℃、115℃)下進行表面乾燥,以得一經表面乾燥之基材;及將該經表面乾燥之基材於140-210℃(較佳係140-200℃,諸如:150℃、160℃、170℃、180℃、190℃)下加熱,以得到該聚醯亞胺保護膜。於一較佳實施態樣中,該製備方法係於該加熱步驟前,進一步包含對該經表面乾燥之基材進行顯影之步驟。The photosensitive polyimide resin composition of the present invention can prepare a polyimide protective film with low rebound force. Therefore, the present invention also provides a preparation method of a polyimide protective film, which comprises the following steps: The aforementioned resin composition is coated on a substrate to obtain a coated substrate; the coated substrate is heated at 80-120°C (preferably 90-120°C, such as: 95°C, Surface drying at 100°C, 105°C, 110°C, 115°C) to obtain a surface-dried substrate; and drying the surface-dried substrate at 140-210°C (preferably 140-200°C, such as : 150°C, 160°C, 170°C, 180°C, 190°C) heating to obtain the polyimide protective film. In a preferred embodiment, the preparation method further includes the step of developing the surface-dried substrate before the heating step.

本發明另提供一種聚醯亞胺保護膜,其係以前述方法製得者。該保護膜可作為電路板製程中的保護材料,其具有低反彈力、耐化學性及耐熱性。The present invention further provides a polyimide protective film, which is prepared by the aforementioned method. The protective film can be used as a protective material in the circuit board manufacturing process, and has low rebound force, chemical resistance and heat resistance.

本發明之感光性聚醯亞胺樹脂組合物經感光後,可在固化的樹脂層中形成若干最小孔徑為50μm的孔圖案。After the photosensitive polyimide resin composition of the present invention is photosensitive, several hole patterns with a minimum diameter of 50 μm can be formed in the cured resin layer.

以下以實施例進一步說明本發明,但其並非用於限制本發明的範圍,任何熟悉本發明技術領域者,在不違背本發明之精神下所為之改變及修飾,均屬本發明之範圍。The present invention is further described below with examples, but it is not intended to limit the scope of the present invention, any changes and modifications made by anyone familiar with the technical field of the present invention without departing from the spirit of the present invention belong to the scope of the present invention.

合成例1:聚醯亞胺樹脂之製備Synthesis Example 1: Preparation of Polyimide Resin

取一配備有機械攪拌器與氮氣進入口的500mL三頸圓底燒瓶,加入23.86g(96mmol)1,3-雙(3-氨基丙基)-1,1,3,3-四甲基二矽氧烷(1,3-Bis(3-aminopropyl)tetramethyldisiloxane)、80.7g N-甲基吡咯烷酮(NMP)、39.68g(160 mmol)二環[2.2.2]辛-7-烯-2,3,5,6-四酸二酐(Bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylicdianhydride)。將上述溶液於50-80℃反應2小時後,加入45g二甲苯後升溫至180℃後持續攪拌1.5小時,再加入9.74g(64mmol)3,5-二氨基苯甲酸(3,5-Diaminobenzoic acid),將上述溶液於50-80℃反應2小時後,加入45g 二甲苯後升溫至180℃後持續攪拌4小時。冷卻後即可得PI-a1溶液。Take a 500mL three-neck round bottom flask equipped with a mechanical stirrer and a nitrogen inlet, add 23.86g (96mmol) 1,3-bis(3-aminopropyl)-1,1,3,3-tetramethylbis Siloxane (1,3-Bis(3-aminopropyl)tetramethyldisiloxane), 80.7g N-methylpyrrolidone (NMP), 39.68g (160 mmol) bicyclo[2.2.2]oct-7-ene-2,3 ,5,6-tetracarboxylic dianhydride (Bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylicdianhydride). After the above solution was reacted at 50-80 °C for 2 hours, 45 g of xylene was added, the temperature was raised to 180 °C, and stirring was continued for 1.5 hours, and 9.74 g (64 mmol) of 3,5-Diaminobenzoic acid was added. ), the above solution was reacted at 50-80 °C for 2 hours, 45 g of xylene was added, the temperature was raised to 180 °C, and the stirring was continued for 4 hours. After cooling, PI-a1 solution can be obtained.

取PI-a1溶液50g,加入11.38g 甲基丙烯酸縮水甘油酯(GMA)並於70-100℃下攪拌24小時,可得式(I)所示的感光性聚醯亞胺樹脂PSPI-a1:

Figure 02_image022
; 其中,Ar1
Figure 02_image024
;Ar2
Figure 02_image026
,p=0;Ar3
Figure 02_image028
,Ar4
Figure 02_image030
;且m=96;n+o=64。Take 50 g of PI-a1 solution, add 11.38 g of glycidyl methacrylate (GMA) and stir at 70-100 ° C for 24 hours to obtain the photosensitive polyimide resin PSPI-a1 represented by formula (I):
Figure 02_image022
; Among them, Ar 1 is
Figure 02_image024
; Ar 2 is
Figure 02_image026
, p=0; Ar 3 is
Figure 02_image028
, Ar 4 is
Figure 02_image030
; and m=96; n+o=64.

合成例2Synthesis Example 2

取一配備有機械攪拌器與氮氣進入口的500mL三頸圓底燒瓶,加入23.86g(96mmol)1,3-雙(3-氨基丙基)-1,1,3,3-四甲基二矽氧烷(1,3-Bis(3-aminopropyl)tetramethyldisiloxane)、80.7g NMP、26.17g(160mmol)苯-1,2,4,5-四羧酸二酐(Benzene-1,2,4,5-tetracarboxylic dianhydride),將上述溶液於50-80℃反應2小時後,加入45g二甲苯後升溫至180℃後持續攪拌1.5小時,再加入9.74g(64mmol)3,5-二氨基苯甲酸(3,5-Diaminobenzoic acid),將上述溶液於50-80℃反應2小時後,加入45g二甲苯後升溫至180℃後持續攪拌4小時。冷卻後即可得PI-a2溶液。取PI-a2溶液50g,加入11.38g  GMA,並於70-100℃下攪拌24小時,可得式(I)所示的感光性聚醯亞胺樹脂PSPI-a2:

Figure 02_image022
; 其中,Ar1
Figure 02_image032
;Ar2
Figure 02_image034
,p=0;Ar3
Figure 02_image028
,Ar4
Figure 02_image030
;且m=96;n+o=64。Take a 500mL three-neck round bottom flask equipped with a mechanical stirrer and a nitrogen inlet, add 23.86g (96mmol) 1,3-bis(3-aminopropyl)-1,1,3,3-tetramethylbis Siloxane (1,3-Bis(3-aminopropyl)tetramethyldisiloxane), 80.7g NMP, 26.17g (160mmol) Benzene-1,2,4,5-tetracarboxylic dianhydride (Benzene-1,2,4, 5-tetracarboxylic dianhydride), after the above solution was reacted at 50-80 ℃ for 2 hours, 45 g of xylene was added, the temperature was raised to 180 ℃, and the stirring was continued for 1.5 hours, and 9.74 g (64 mmol) of 3,5-diaminobenzoic acid ( 3,5-Diaminobenzoic acid), after the above solution was reacted at 50-80 °C for 2 hours, 45 g of xylene was added, the temperature was raised to 180 °C, and stirring was continued for 4 hours. After cooling, PI-a2 solution can be obtained. Take 50 g of PI-a2 solution, add 11.38 g of GMA, and stir at 70-100 ° C for 24 hours to obtain the photosensitive polyimide resin PSPI-a2 represented by formula (I):
Figure 02_image022
; Among them, Ar 1 is
Figure 02_image032
; Ar 2 is
Figure 02_image034
, p=0; Ar 3 is
Figure 02_image028
, Ar 4 is
Figure 02_image030
; and m=96; n+o=64.

合成例3:聚醯亞胺樹脂之製備Synthesis Example 3: Preparation of Polyimide Resin

取一配備有機械攪拌器與氮氣進入口的500mL三頸圓底燒瓶,加入19.88g(80mmol)1,3-雙(3- 氨基丙基)-1,1,3,3-四甲基二矽氧烷(1,3-Bis(3-aminopropyl)tetramethyldisiloxane)、80.7g N-甲基吡咯烷酮(NMP)、39.68g(160 mmol)二環[2.2.2]辛-7-烯-2,3,5,6-四酸二酐(Bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylicdianhydride)。將上述溶液於50-80℃反應2小時後,加入45g二甲苯後升溫至180℃後持續攪拌1.5小時,再加入12.172g(80mmol)3,5-二氨基苯甲酸(3,5-Diaminobenzoic acid),將上述溶液於50-80℃反應2小時後,加入45g 二甲苯後升溫至180℃後持續攪拌4小時。冷卻後即可得PI-a3溶液。Take a 500mL three-neck round bottom flask equipped with a mechanical stirrer and a nitrogen inlet, add 19.88g (80mmol) 1,3-bis(3-aminopropyl)-1,1,3,3-tetramethylbis Siloxane (1,3-Bis(3-aminopropyl)tetramethyldisiloxane), 80.7g N-methylpyrrolidone (NMP), 39.68g (160 mmol) bicyclo[2.2.2]oct-7-ene-2,3 ,5,6-tetracarboxylic dianhydride (Bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylicdianhydride). After the above solution was reacted at 50-80 °C for 2 hours, 45 g of xylene was added, the temperature was raised to 180 °C, and the stirring was continued for 1.5 hours, and 12.172 g (80 mmol) of 3,5-Diaminobenzoic acid was added. ), the above solution was reacted at 50-80 °C for 2 hours, 45 g of xylene was added, the temperature was raised to 180 °C, and the stirring was continued for 4 hours. After cooling, PI-a3 solution can be obtained.

取PI-a1溶液50g,加入11.38g 甲基丙烯酸縮水甘油酯(GMA)並於70-100℃下攪拌24小時,可得式(I)所示的感光性聚醯亞胺樹脂PSPI-a3:

Figure 02_image022
; 其中,Ar1
Figure 02_image024
;Ar2
Figure 02_image026
,p=0;Ar3
Figure 02_image028
,Ar4
Figure 02_image030
;且m=n+o=80。Take 50 g of PI-a1 solution, add 11.38 g of glycidyl methacrylate (GMA) and stir at 70-100 ° C for 24 hours to obtain the photosensitive polyimide resin PSPI-a3 represented by formula (I):
Figure 02_image022
; Among them, Ar 1 is
Figure 02_image024
; Ar 2 is
Figure 02_image026
, p=0; Ar 3 is
Figure 02_image028
, Ar 4 is
Figure 02_image030
; and m=n+o=80.

實施例1-5及比較例1-5Example 1-5 and Comparative Example 1-5

按照表1的組分組成混合各組分,表1中的各組分含量為以組合物中的固體總重為基準的質量百分數。將表1中的各組分混合物溶於N-甲基吡咯烷酮中,製成固含量為60%的溶液,以形成可溶於鹼性溶液的感光性聚醯亞胺樹脂組合物,將其作為塗佈液使用。The components are mixed according to the component composition in Table 1, and the content of each component in Table 1 is the mass percentage based on the total solid weight in the composition. Each component mixture in Table 1 was dissolved in N-methylpyrrolidone to make a solution with a solid content of 60% to form a photosensitive polyimide resin composition soluble in an alkaline solution, which was used as Coating liquid is used.

表1中,a1表示PSPI-a1;a2表示PSPI-a2;a3表示PSPI-a3;b1表示DAROCUR TPO(CIBA);c1表示BI 7963(hexamethylene diisocyanate, HDI, Baxenden chemicals);c2表示BI7641(Tolylene diisocyanate, TDI, Baxenden chemicals);c3表示BI7951(isophorone diisocyanate, IPDI, Baxenden chemicals);c4表示NC-3000(2-[(2-methyl-1-oxo-2-propenyl)oxy]ethyl]carbamate 2-propenoate, homopolymer, 日本化藥株式會社);c5表示XD-1000(phenol, polymer with 3a, 4, 7, 7a-tetrahydro-4,7 -methylene-1H-indene glycidyl ether,日本化藥株式會社 );d1表示PDBE-450A(NOF)。In Table 1, a1 represents PSPI-a1; a2 represents PSPI-a2; a3 represents PSPI-a3; b1 represents DAROCUR TPO (CIBA); c1 represents BI 7963 (hexamethylene diisocyanate, HDI, Baxenden chemicals); c2 represents BI7641 (Tolylene diisocyanate) , TDI, Baxenden chemicals); c3 represents BI7951 (isophorone diisocyanate, IPDI, Baxenden chemicals); c4 represents NC-3000 (2-[(2-methyl-1-oxo-2-propenyl)oxy]ethyl]carbamate 2-propenoate , homopolymer, Nippon Kayaku Co., Ltd.); c5 represents XD-1000 (phenol, polymer with 3a, 4, 7, 7a-tetrahydro-4,7-methylene-1H-indene glycidyl ether, Nippon Kayaku Co., Ltd.); d1 Indicates PDBE-450A (NOF).

表1   低反彈力的感光性聚醯亞胺樹脂組合物 感光性聚醯亞胺 樹脂組合物 實施例 比較例 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 配方 組成 (%) 感光性聚醯亞胺 a1 45.0 65.0 45.0 45.0 60.0 45.0 45.0     70.0 30.0 45.0 45.0 45.0 45.0 a2               45.0               a3                 45.0             光自由基起始劑 b1 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 熱聚合性化合物 c1 25.0 20.0     10.0 35.0 20.0 25.0 25.0 10.0 35     40.0 15.0 c2     25.0                         c3       25.0                       c4                       25.0       c5                         25.0     自由基聚合性化合物 d1 20.0 5.0 20.0 20.0 20.0 10.0 25.0 20.0 20.0 10.0 25 20 20 5.0 30.0 厚度(μm) 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 評價 結果 圖案形成性 A A A A A A A A A A B A A A B 耐化性 熱收縮性 反彈力 Table 1 Photosensitive polyimide resin composition with low rebound force Photosensitive polyimide resin composition Example Comparative example 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 Formulation composition (%) photosensitive polyimide a1 45.0 65.0 45.0 45.0 60.0 45.0 45.0 70.0 30.0 45.0 45.0 45.0 45.0 a2 45.0 a3 45.0 photo free radical initiator b1 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 Thermally polymerizable compound c1 25.0 20.0 10.0 35.0 20.0 25.0 25.0 10.0 35 40.0 15.0 c2 25.0 c3 25.0 c4 25.0 c5 25.0 free radical polymerizable compound d1 20.0 5.0 20.0 20.0 20.0 10.0 25.0 20.0 20.0 10.0 25 20 20 5.0 30.0 Thickness (μm) 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 Evaluation results pattern formation A A A A A A A A A A B A A A B chemical resistance heat shrinkage rebound

上述樹脂組合物的測試方法詳如下述:The test method of above-mentioned resin composition is detailed as follows:

<圖案形成性><Pattern Formability>

將聚醯亞胺樹脂組合物塗覆於銅箔基材上,在90℃下進行表面乾燥6分鐘,製得薄膜,光照曝光後,再利用1wt% 碳酸鈉水溶液對經曝光的樹脂組合物層進行60秒鐘顯影。The polyimide resin composition is coated on the copper foil substrate, and the surface is dried at 90 ° C for 6 minutes to prepare a film. After exposure to light, the exposed resin composition layer is treated with a 1wt% sodium carbonate aqueous solution. Development was performed for 60 seconds.

並採用以下基準來評價顯影後薄膜(即本發明之聚醯亞胺保護膜)是否具有良好的邊緣銳度的線寬。樹脂組合物層的線寬越小,表示光照射部與非光照射部對於顯影液的溶解性差異越大,說明取得了較佳的結果。另外,相對於曝光能量的變化而線寬的變化越小,表示曝光寬容度越廣,說明取得了較佳的結果。以光學顯微鏡來觀察所形成的圖案後,將形成有線寬/間距寬=75μm/75μm以下的細線圖案的情形設為A;將形成有線寬/間距寬=超過75μm/75μm的細線圖案的情形設為B。The following criteria are used to evaluate whether the developed film (ie, the polyimide protective film of the present invention) has a line width with good edge sharpness. The smaller the line width of the resin composition layer, the greater the solubility difference between the light-irradiated part and the non-light-irradiated part to the developer, indicating that a better result was obtained. In addition, the smaller the change of the line width relative to the change of the exposure energy, the wider the exposure latitude, indicating that better results have been obtained. After observing the formed pattern with an optical microscope, the case of forming a thin line pattern with line width/pitch width = 75 μm/75 μm or less is set as A; the case of forming a thin line pattern with line width/pitch width = more than 75 μm/75 μm is set as A for B.

<耐化性><Chemical resistance>

將聚醯亞胺樹脂組合物塗覆於銅箔基材上,在90℃下進行表面乾燥6分鐘,製得薄膜,接著於200℃下進行1小時的硬烤程式,可得膜厚約15μm的聚醯亞胺保護膜。Coating the polyimide resin composition on the copper foil substrate, drying the surface at 90°C for 6 minutes to obtain a film, and then performing a hard bake program at 200°C for 1 hour to obtain a film thickness of about 15 μm Polyimide protective film.

並採用以下基準來評價該聚醯亞胺保護膜是否具有良好的耐化性。將該聚醯亞胺保護膜浸泡於25℃ 10% NaOH,以厚度計觀察並記錄聚醯亞胺保護膜厚度的下降量。如於浸泡30分鐘以上,若該聚醯亞胺保護膜之厚度無變化且無色差,該情形設為◎;若聚醯亞胺保護膜之厚度減少或有色差,該情形設為╳。The following criteria were used to evaluate whether the polyimide protective film had good chemical resistance. The polyimide protective film was soaked in 25° C. 10% NaOH, and the thickness of the polyimide protective film was observed and recorded as a thickness gauge. If soaked for more than 30 minutes, if the thickness of the polyimide protective film does not change and there is no color difference, the situation is set as ◎; if the thickness of the polyimide protective film decreases or there is color difference, the situation is set as ╳.

<熱收縮性><Heat shrinkage>

將聚醯亞胺樹脂組合物塗覆於銅箔基材上,在90℃下進行表面乾燥6分鐘,製得薄膜,接著於200℃下進行1小時的硬烤程式,可得膜厚約15μm的聚醯亞胺保護膜。Coating the polyimide resin composition on the copper foil substrate, drying the surface at 90°C for 6 minutes to obtain a film, and then performing a hard bake program at 200°C for 1 hour to obtain a film thickness of about 15 μm Polyimide protective film.

並採用以下基準來評價聚醯亞胺保護膜是否具有良好的熱收縮性。將塗覆有聚醯亞胺保護膜之銅箔基材經由於270℃烘箱經加熱60秒後,再於25℃環境下放置10秒,重複進行三次,來觀察是否銅箔基材翹曲狀況以進行評估。如經加熱三次,並以量尺量測翹曲情況≦0.5mm判定為◎;如經加熱三次,並以量尺量測翹曲情況>0.5mm但≦1mm,則判定為○;如經加熱三次,並以量尺量測翹曲情況>1mm,則判定為╳。And using the following criteria to evaluate whether the polyimide protective film has good heat shrinkage. The copper foil substrate coated with the polyimide protective film was heated in an oven at 270°C for 60 seconds, and then placed at 25°C for 10 seconds, repeated three times to observe whether the copper foil substrate was warped. for evaluation. If it has been heated for three times, and the warpage is measured with a ruler to be ≤ 0.5mm, it is judged as ◎; if it has been heated for three times, and the warpage is measured with a ruler for more than 0.5mm but ≤ 1mm, it is judged as ○; if heated Three times, and the warpage is measured with a ruler > 1mm, it is judged as ╳.

<反彈力><Rebound force>

將聚醯亞胺樹脂組合物塗覆於銅箔基材上,在90℃下進行表面乾燥6分鐘,製得薄膜,接著於200℃下進行1小時的硬烤程式,可得膜厚約15μm的聚醯亞胺保護膜。Coating the polyimide resin composition on the copper foil substrate, drying the surface at 90°C for 6 minutes to obtain a film, and then performing a hard bake program at 200°C for 1 hour to obtain a film thickness of about 15 μm Polyimide protective film.

並採用以下基準來評價聚醯亞胺保護膜是否具有良好的反彈力。將塗覆有聚醯亞胺保護膜之銅箔基材裁切成1公分(cm)寬之樣品,將一端以製具夾取固定,另一端向後彎曲呈U字型,並於下方放置一電子秤,經下壓至樣品與電子秤間距為2mm時,靜置3sec後之電子秤讀數<10g/cm判定為◎;電子秤讀數>10g/cm但≦15g/cm則判定為○;電子秤讀數>15 g/cm則判定為╳。And the following criteria are used to evaluate whether the polyimide protective film has good resilience. Cut the copper foil substrate coated with polyimide protective film into samples with a width of 1 centimeter (cm), fix one end with a fixture, bend the other end back to form a U-shape, and place a sample under it. When the electronic scale is pressed down until the distance between the sample and the electronic scale is 2mm, the electronic scale reading <10g/cm after standing for 3sec is judged as ◎; the electronic scale reading>10g/cm but ≤15g/cm is judged as ○; electronic scale The scale reading > 15 g/cm is judged as ╳.

第一圖是實施例1中樹脂組合物的FT-IR圖譜,其中1017 cm-1 處為Ar2 基團中Si-O的特性波峰,1590 cm-1 處為聚醯亞胺基團中C=O的特性波峰,3386 cm-1 處為異氰酸酯中N-H的特性波峰。第二圖為比較例5中樹脂組合物的FT-IR圖譜。依表1之結果可知,比較例5之熱聚合性化合物為環氧樹脂,有別於本發明所用之熱聚合性化合物為異氰酸酯化合物,因此,比較例5所形成之保護膜熱收縮性不佳,會產生收縮翹曲的問題。The first figure is the FT-IR spectrum of the resin composition in Example 1, where 1017 cm -1 is the characteristic peak of Si-O in the Ar 2 group, and 1590 cm -1 is the C in the polyimide group. The characteristic peak of =O, and the characteristic peak of NH in isocyanate at 3386 cm -1 . The second graph is the FT-IR spectrum of the resin composition in Comparative Example 5. According to the results in Table 1, the thermally polymerizable compound of Comparative Example 5 is an epoxy resin, which is different from the thermally polymerizable compound used in the present invention, which is an isocyanate compound. Therefore, the thermal shrinkage of the protective film formed in Comparative Example 5 is not good. , will cause shrinkage warpage problem.

綜上,本發明所提供之感光性聚醯亞胺樹脂組合物經表面乾燥、烘烤等製程之後,係可製得一種耐熱、耐化及撓折性皆可符合相關規範之聚醯亞胺保護膜,且其亦具有反彈力低之特性,係可有效改善傳統PI覆蓋膜反彈力過大問題。To sum up, after the photosensitive polyimide resin composition provided by the present invention is subjected to surface drying, baking and other processes, a polyimide can be obtained that can meet relevant specifications in terms of heat resistance, chemical resistance and flexibility. The protective film also has the characteristics of low rebound force, which can effectively improve the problem of excessive rebound force of the traditional PI cover film.

以上所述僅是本發明的優選實施方式,並不用於限制本發明,應當指出,對於本技術領域的普通技術人員來說,在不脫離本發明技術原理的前提下,還可以做出若干改進和變型,這些改進和變型也應視為本發明的保護範圍。The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. It should be pointed out that for those skilled in the art, some improvements can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

none

第一圖是實施例1中樹脂組合物的FT-IR圖譜。The first figure is the FT-IR spectrum of the resin composition in Example 1.

第二圖為比較例5中樹脂組合物的FT-IR圖譜。The second graph is the FT-IR spectrum of the resin composition in Comparative Example 5.

none

Figure 109116185-A0101-11-0002-3
Figure 109116185-A0101-11-0002-3

Claims (12)

一種感光性聚醯亞胺樹脂組合物,其包含: (a)式(I)所示的感光性聚醯亞胺樹脂,其占該樹脂組合物中固體總重的33-67%;
Figure 03_image001
(I) 其中,Ar1 為四價有機基團;Ar2 為二價有機基團;Ar3 為二價有機基團;Ar4 為含有
Figure 03_image004
基團的二價有機基團,其中R為氫或甲基;m、n及o各自獨立為選自10~600中的任一整數,且m>n+o; (b)光自由基起始劑,其占該樹脂組合物中固體總重的1-15%; (c)熱聚合性化合物,其包含一異氰酸酯化合物,該熱聚合性化合物係占該樹脂組合物中固體總重的8-37%; (d)自由基聚合性化合物,其占該樹脂組合物中固體總重的3-27%;及 (e)溶劑。
A photosensitive polyimide resin composition, comprising: (a) a photosensitive polyimide resin represented by formula (I), which accounts for 33-67% of the total solid weight in the resin composition;
Figure 03_image001
(I) Among them, Ar 1 is a tetravalent organic group; Ar 2 is a divalent organic group; Ar 3 is a divalent organic group; Ar 4 is a
Figure 03_image004
A divalent organic group of a group, wherein R is hydrogen or methyl; m, n and o are each independently any integer selected from 10 to 600, and m>n+o; (b) photoradical origin A starting agent, which accounts for 1-15% of the total solid weight in the resin composition; (c) a thermally polymerizable compound, which comprises an isocyanate compound, and the thermally polymerizable compound accounts for 8% of the total solid weight in the resin composition -37%; (d) a radically polymerizable compound, which constitutes 3-27% by weight of the total solids in the resin composition; and (e) a solvent.
如請求項1所述之樹脂組合物,其中該異氰酸酯化合物係選自芳香族異氰酸脂、脂肪族異氰酸酯、脂環族異氰酸酯或前述任兩種以上之組合。The resin composition according to claim 1, wherein the isocyanate compound is selected from aromatic isocyanates, aliphatic isocyanates, alicyclic isocyanates or a combination of any two or more of the foregoing. 如請求項2所述之樹脂組合物,其中該異氰酸酯化合物係選自 苯基甲烷二異氰酸酯、甲苯二異氰酸酯、二甲苯二異氰酸酯、六亞甲基二異氰酸酯、三甲基六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯、二環己基甲烷二異氰酸酯、L-賴氨酸三異氰酸酯、三苯基甲烷三異氰酸酯、硫代磷酸三苯基異氰酸酯、(2,4,6-三氧代三嗪-1,3,5(2H,4H,6H)-三基)三(六亞甲基)異氰酸酯或前述任兩種以上之組合。The resin composition according to claim 2, wherein the isocyanate compound is selected from the group consisting of diphenylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, hexamethylene diisocyanate, and trimethyl hexamethylene diisocyanate , isophorone diisocyanate, dicyclohexylmethane diisocyanate, L-lysine triisocyanate, triphenylmethane triisocyanate, phosphorothioate triphenyl isocyanate, (2,4,6-trioxotriazine -1,3,5(2H,4H,6H)-triyl)tris(hexamethylene)isocyanate or a combination of any two or more of the foregoing. 如請求項1所述之樹脂組合物,其中該自由基聚合性化合物係選自具有至少二個(甲基)丙烯酸酯基之化合物。The resin composition according to claim 1, wherein the radically polymerizable compound is selected from compounds having at least two (meth)acrylate groups. 如請求項1所述之樹脂組合物,其中,Ar1 係選自下列基團中之一種:
Figure 03_image006
The resin composition according to claim 1, wherein Ar 1 is selected from one of the following groups:
Figure 03_image006
.
如請求項1所述之樹脂組合物,其中,Ar2 為下列基團:
Figure 03_image008
,其中,p為0-25中任一整數。
The resin composition of claim 1, wherein Ar 2 is the following group:
Figure 03_image008
, where p is any integer from 0 to 25.
如請求項1所述之樹脂組成物,其中,Ar3 係選自下列基團中之一種:
Figure 03_image010
The resin composition according to claim 1, wherein Ar 3 is selected from one of the following groups:
Figure 03_image010
.
如請求項1所述之樹脂組合物,其中,Ar4 係選自下列基團中之一種:
Figure 03_image012
, 其中,R*為含有
Figure 03_image004
基團的有機基團,其中R為氫或甲基。
The resin composition according to claim 1, wherein Ar 4 is selected from one of the following groups:
Figure 03_image012
, where R* is the
Figure 03_image004
An organic group of groups where R is hydrogen or methyl.
如請求項1所述之樹脂組合物,其中,所述溶劑占組合物中固體總質量的35-70%。The resin composition according to claim 1, wherein the solvent accounts for 35-70% of the total solid mass in the composition. 一種聚醯亞胺保護膜之製備方法,其包含以下步驟: 將如請求項1所述之樹脂組合物塗佈於一基材上,以得一經塗佈之基材; 對該經塗佈之基材於80-120℃下進行表面乾燥,以得一經表面乾燥之基材;及 將該經表面乾燥之基材於140-210℃下加熱,以得到該聚醯亞胺保護膜。A preparation method of a polyimide protective film, which comprises the following steps: Coating the resin composition according to claim 1 on a substrate to obtain a coated substrate; surface drying the coated substrate at 80-120°C to obtain a surface dried substrate; and The surface-dried substrate is heated at 140-210° C. to obtain the polyimide protective film. 如請求項10所述之製備方法,其係於該加熱步驟前,進一步包含對該經表面乾燥之基材進行顯影之步驟。The preparation method according to claim 10, further comprising the step of developing the surface-dried substrate before the heating step. 一種聚醯亞胺保護膜,其係以如請求項10或11所述之製備方法製備而得。A polyimide protective film, which is prepared by the preparation method described in claim 10 or 11.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201736509A (en) * 2016-04-08 2017-10-16 財團法人紡織產業綜合研究所 Polyimide composition and preparation method of separation membrane
CN110161801A (en) * 2019-05-16 2019-08-23 律胜科技(苏州)有限公司 Photosensitive type soluble polyimide resin composition and the protective film for applying it

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201736509A (en) * 2016-04-08 2017-10-16 財團法人紡織產業綜合研究所 Polyimide composition and preparation method of separation membrane
CN110161801A (en) * 2019-05-16 2019-08-23 律胜科技(苏州)有限公司 Photosensitive type soluble polyimide resin composition and the protective film for applying it

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