TWI771049B - Wafer fixture structure and processing apparatus for causing high-temperature creep deformation - Google Patents
Wafer fixture structure and processing apparatus for causing high-temperature creep deformation Download PDFInfo
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- 229910010271 silicon carbide Inorganic materials 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 16
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 abstract 7
- 238000010168 coupling process Methods 0.000 abstract 7
- 238000005859 coupling reaction Methods 0.000 abstract 7
- 235000012431 wafers Nutrition 0.000 description 123
- 239000013078 crystal Substances 0.000 description 24
- 238000000034 method Methods 0.000 description 14
- 238000000227 grinding Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 238000005498 polishing Methods 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 7
- 238000007517 polishing process Methods 0.000 description 7
- 238000000137 annealing Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- 239000000126 substance Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000004943 liquid phase epitaxy Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- PFNQVRZLDWYSCW-UHFFFAOYSA-N (fluoren-9-ylideneamino) n-naphthalen-1-ylcarbamate Chemical compound C12=CC=CC=C2C2=CC=CC=C2C1=NOC(=O)NC1=CC=CC2=CC=CC=C12 PFNQVRZLDWYSCW-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
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- 238000009826 distribution Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- 238000002231 Czochralski process Methods 0.000 description 1
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 1
- GPXJNWSHGFTCBW-UHFFFAOYSA-N Indium phosphide Chemical compound [In]#P GPXJNWSHGFTCBW-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- WPYVAWXEWQSOGY-UHFFFAOYSA-N indium antimonide Chemical compound [Sb]#[In] WPYVAWXEWQSOGY-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/0445—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising crystalline silicon carbide
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/324—Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68785—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by the mechanical construction of the susceptor, stage or support
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Abstract
Description
本發明是有關於一種治具結構及處理設備,且特別是有關於一種晶圓治具傾斜設計結構,及可以容易激活並發展高溫潛變變形的晶圓高溫處理設備。The present invention relates to a jig structure and processing equipment, and in particular, to a wafer jig inclined design structure, and a high-temperature processing equipment for wafers that can easily activate and develop high-temperature creep deformation.
在半導體產業中,晶圓(wafer)的材料例如包括矽(Si)、砷化鎵(GaAs)、磷化銦(InP)、銻化銦(InSb)、氮化鎵(GaN)、碳化矽(SiC)或硒化鋅(ZnSe)。一般而言,製造晶圓的方法包括先形成晶碇(Ingot),接著將晶碇切片已獲得晶圓。晶碇例如是在高溫的環境中製造。目前,晶碇的生長方法包括柴可拉斯基法(Czochralski process)、物理氣相傳輸法(Physical Vapor Transport, PVT)、高溫化學氣相沉積法 (High Temperature Chemical Vapor Deposition, HT-CVD)法以及液相磊晶法(Liquid Phase Epitaxy, LPE)等。In the semiconductor industry, wafer materials include, for example, silicon (Si), gallium arsenide (GaAs), indium phosphide (InP), indium antimonide (InSb), gallium nitride (GaN), silicon carbide ( SiC) or zinc selenide (ZnSe). Generally speaking, the method of manufacturing a wafer includes first forming an ingot, and then slicing the ingot to obtain a wafer. Ingots are produced, for example, in a high temperature environment. At present, the growth methods of crystal ingots include Czochralski process, Physical Vapor Transport (PVT), High Temperature Chemical Vapor Deposition (HT-CVD) method. And liquid phase epitaxy (Liquid Phase Epitaxy, LPE) and so on.
晶種被置放於高溫爐中,晶種接觸氣態或液態的原料,並形成半導體材料於晶種的表面,直到獲得具有預期尺寸的晶碇為止。晶碇可以視製造方式與製造原料而有不同的結晶構造。舉例來說,碳化矽的晶碇包括3C-碳化矽、4H-碳化矽、6H-碳化矽等。3C-碳化矽屬於立方晶系,而4H-碳化矽以及6H-碳化矽屬於六方晶系。A seed crystal is placed in a high temperature furnace, and the seed crystal contacts the gaseous or liquid feedstock and forms semiconductor material on the surface of the seed crystal until an ingot of the desired size is obtained. Crystal ingots can have different crystal structures depending on the manufacturing method and the raw materials. For example, silicon carbide crystals include 3C-silicon carbide, 4H-silicon carbide, 6H-silicon carbide, and the like. 3C-silicon carbide belongs to the cubic crystal system, while 4H-silicon carbide and 6H-silicon carbide belong to the hexagonal crystal system.
晶碇在攝氏數百度至攝氏數千度的高溫環境中生長。在晶碇的生長過程中,晶碇上端,即鄰近晶種的一端,稱為晶種端(seed end)。晶碇下端,亦是遠離晶種的一端,稱為圓頂端(dome end)。晶種端與圓頂端可能會因為位置的不同而出現攝氏數十至攝氏數百度的溫差。在這種情況下,晶碇的內部可能會出現因為溫差,且來不及應力重組(stress re-distribution)、應變釋放,而導致的殘留應力。若晶碇為碳化矽,則晶種端為矽面,而圓頂端為碳面,晶碇的矽面可以發展成殘留壓應力,且晶碇的碳面可以呈現殘留拉應力。Crystal ingots grow in a high temperature environment ranging from hundreds of degrees Celsius to thousands of degrees Celsius. During the growth of the crystal ingot, the upper end of the ingot, that is, the end adjacent to the seed crystal, is called the seed end. The lower end of the ingot, which is also the end away from the seed, is called the dome end. The temperature difference between the seed end and the dome tip may vary from tens to hundreds of degrees Celsius depending on the location. In this case, residual stress may occur inside the crystal due to temperature difference, and there is no time for stress re-distribution and strain relief. If the ingot is silicon carbide, the end of the seed crystal is a silicon surface, and the top of the dome is a carbon surface. The silicon surface of the ingot can develop residual compressive stress, and the carbon surface of the ingot can exhibit residual tensile stress.
在晶碇生長完成後,以爐冷或其他方式使晶碇降溫至室溫。當晶碇降溫至塑性-彈性過度溫度以下,繼續由降溫引起的冷縮變形,已逐漸無法被晶體及時的塑性變形(例如差排(dislocation)生成、滑移及/或結合)的方式釋放應力。舉例來說,差排可以在某對應的滑移面(slip plane)上,沿著特定滑移方向滑移,至結晶體表面而消失。若晶碇只單純考慮彈性變形,而忽略遲緩的塑性變形的特質時(例如:高溫潛變),晶碇的熱收縮大致符合下列公式:After the ingot growth is completed, the ingot is cooled to room temperature by furnace cooling or other means. When the crystal ingot is cooled below the plastic-elastic transition temperature, the shrinkage deformation caused by the cooling continues, and the stress can no longer be relieved by the timely plastic deformation of the crystal (such as dislocation generation, slippage and/or bonding) . For example, the dislocation can slip along a specific slip direction on a corresponding slip plane and disappear to the crystal surface. If the crystal ingot only considers elastic deformation and ignores the characteristics of slow plastic deformation (for example: high temperature creep), the thermal shrinkage of the ingot roughly conforms to the following formula:
ɛ= kΔΤɛ= kΔΤ
在上述公式中,ɛ為應變,k為熱膨脹係數,ΔΤ為溫度差。在降溫晶碇時,若晶種端的溫度不同於圓頂端的溫度,晶種端與圓頂端會由不同的溫度開始降溫,使晶種端的熱收縮程度與圓頂端的熱收縮程度不同。舉例來說,晶種端可能由攝氏1800度降溫至室溫20度,圓頂端可能由攝氏1900度降溫至20度。此情況導致晶碇兩端位置溫度梯度不同,時間上收縮時序也不同步,出現壓應力以及張應力殘留。簡單說,由於晶種端的ΔΤ與圓頂端的ΔΤ不同,導致晶種端的ɛ與圓頂端的ɛ不同。In the above formula, ɛ is the strain, k is the thermal expansion coefficient, and ΔΤ is the temperature difference. When cooling the ingot, if the temperature of the seed crystal end is different from that of the dome end, the seed end and the dome end will start to cool down from different temperatures, so that the heat shrinkage of the seed end is different from that of the dome end. For example, the seed end may be cooled from 1800°C to 20°C at room temperature, and the dome tip may be cooled from 1900°C to 20°C. This situation leads to different temperature gradients at the two ends of the crystal ingot, and the time sequence of shrinkage is not synchronized, resulting in residual compressive stress and tensile stress. Simply put, since the ΔΤ at the seed end is different from the ΔΤ at the dome end, the ɛ at the seed end is different from the ɛ at the dome end.
在晶碇降溫之後,利用切割機把晶碇形狀較差的頭尾兩端移除,接著用磨輪將晶碇研磨到想要的尺寸(例如3英吋至12英吋)。在一些製程中,於晶碇的邊緣研磨出一道平邊或V型槽。此平邊或V型槽適用於作為晶碇的結晶方向的記號或適用於固定晶碇。After the ingot is cooled, the head and tail ends of the ingot with poor shape are removed by a cutting machine, and then the ingot is ground to a desired size (eg, 3 inches to 12 inches) with a grinding wheel. In some processes, a flat edge or V-shaped groove is ground on the edge of the ingot. This flat edge or V-shaped groove is suitable for marking the crystal orientation of the ingot or for fixing the ingot.
接著將晶碇切片,以獲得多個晶圓(Wafer)。舉例來說,將晶碇切片的方法包括以刀具或鋼線配合磨粒(粒如鑽石顆粒)的方式進行切割。在一些情況中,晶圓內部與晶碇一樣殘留有壓應力以及張應力。在一些製程中,將晶圓的邊角磨成導圓角,以避免晶圓的邊角因為碰撞而破裂。Then the ingot is sliced to obtain a plurality of wafers. For example, the method of slicing the ingot includes cutting with a knife or steel wire in combination with abrasive grains (eg, diamond grains). In some cases, compressive and tensile stresses remain within the wafer like the ingot. In some processes, the corners of the wafer are ground to be rounded to prevent the corners of the wafer from cracking due to collision.
接著,對晶圓執行研磨以及拋光製程,以提升晶圓的表面品質。對晶圓執行研磨以及拋光製程的方法例如包括物理研磨製程以及化學機械研磨製程。物理研磨製程例如是以包含以鑽石顆粒或其他硬度較高的顆粒的研磨液配合拋光墊研磨晶圓表面。物理研磨製程主要是以機械力處理晶圓表面。化學機械研磨製程是以具有腐蝕性的研磨液以及磨料配合拋光墊,對晶圓表面進行研磨。化學機械研磨製程中的具有腐蝕性的研磨液可以與晶圓表面發生化學反應,使晶圓表面凹凸不平的部分轉變成硬度較小的材料,藉此使磨料能更容易的移除晶圓表面凹凸不平的部分。Next, grinding and polishing processes are performed on the wafer to improve the surface quality of the wafer. Methods of performing grinding and polishing processes on wafers include, for example, physical grinding processes and chemical mechanical grinding processes. In the physical polishing process, for example, a polishing slurry containing diamond particles or other particles with higher hardness is used to polish the wafer surface with a polishing pad. The physical polishing process mainly uses mechanical force to treat the wafer surface. The chemical mechanical polishing process uses corrosive slurry and abrasives with polishing pads to polish the wafer surface. The corrosive slurry in the chemical mechanical polishing process can chemically react with the wafer surface, turning the uneven part of the wafer surface into a material with less hardness, thereby making it easier for the abrasive to remove the wafer surface Uneven parts.
在經過研磨以及拋光製程之後,晶圓的厚度被減少(例如減少數百微米)。晶圓內部殘留的張應力與壓應力會因為晶圓的厚度減少,而部分釋放(stress relaxation)及力的分布重新組合(stress re-distribution),進而導致晶圓出現弓形(Bow)及/或撓屈(Warp)之幾何翹曲。After the grinding and polishing process, the thickness of the wafer is reduced (eg, hundreds of microns). The residual tensile stress and compressive stress inside the wafer will be partially released (stress relaxation and stress re-distribution) due to the reduction of wafer thickness, resulting in bow and/or wafer appearance. Geometric warping of deflection (Warp).
因此,如何在碳化矽晶圓經切割或研磨後改進上述幾何翹曲,是物理氣相傳輸法(Physical Vapor Transport, PVT)長晶,及其半導體材料製程上的重要議題。Therefore, how to improve the above-mentioned geometric warpage after dicing or grinding a silicon carbide wafer is an important issue in physical vapor transport (PVT) crystal growth and semiconductor material manufacturing process.
本發明提供一種晶圓治具傾斜設計結構,及晶圓處理設備,可藉由較低溫的退火處理,有效地改進晶圓的幾何翹曲。The present invention provides an inclined design structure of a wafer jig, and a wafer processing equipment, which can effectively improve the geometric warpage of the wafer by annealing treatment at a lower temperature.
本發明的晶圓治具結構包括一第一治具、一第二治具及一施力組件。第一治具具有一第一斜面,第二治具具有一第二斜面。第一治具及第二治具相互靠合而使第一斜面朝向第二斜面。施力組件連接於第一治具及第二治具。施力組件包括一第一螺合件、一第二螺合件及一第三螺合件,第一治具連接於第一螺合件,第三螺合件螺合於第一螺合件,第二螺合件螺合於第三螺合件以使第一治具及第二治具位於第一螺合件及第二螺合件之間。The wafer jig structure of the present invention includes a first jig, a second jig and a force applying component. The first fixture has a first inclined surface, and the second fixture has a second inclined surface. The first jig and the second jig are abutted against each other so that the first inclined surface faces the second inclined surface. The force applying component is connected to the first jig and the second jig. The force applying component includes a first screw element, a second screw element and a third screw element, the first fixture is connected to the first screw element, and the third screw element is screwed to the first screw element and the second screw joint is screwed to the third screw joint so that the first fixture and the second fixture are located between the first screw joint piece and the second screw joint piece.
在本發明的一實施例中,當晶圓夾置於第一斜面與第二斜面之間時,第一治具及第二治具共同構成一圓柱狀結構。In an embodiment of the present invention, when the wafer is sandwiched between the first inclined surface and the second inclined surface, the first jig and the second jig together form a cylindrical structure.
在本發明的一實施例中,上述的第一螺合件具有一第一外螺紋,第二螺合件具有一第二外螺紋,第三螺合件具有一內螺紋,第一外螺紋及第二外螺紋適於分別螺合於內螺紋的不同區段。In an embodiment of the present invention, the above-mentioned first screwing member has a first external thread, the second screwing member has a second external thread, the third screwing member has an internal thread, the first external thread and The second external thread is adapted to be screwed to different sections of the internal thread respectively.
在本發明的一實施例中,上述的第三螺合件為筒狀且適於容納第一治具、第二治具、至少部分第一螺合件及至少部分第二螺合件。In an embodiment of the present invention, the above-mentioned third screw element is cylindrical and is suitable for accommodating the first jig, the second jig, at least part of the first screw element and at least part of the second screw element.
在本發明的一實施例中,上述的第一治具及第二治具各具有一凹部,第一螺合件及第二螺合件各具有一凸部,各凸部適於嵌入對應的凹部。In an embodiment of the present invention, the first fixture and the second fixture each have a concave portion, the first screw element and the second screw element each have a convex portion, and each convex portion is suitable for being embedded in a corresponding recess.
在本發明的一實施例中,上述的凹部為一環狀凹溝,凸部為一環狀凸緣。In an embodiment of the present invention, the above-mentioned concave portion is an annular groove, and the convex portion is an annular flange.
在本發明的一實施例中,上述的凹部包括一凹錐形結構,凸部包括一凸錐形結構。In an embodiment of the present invention, the above-mentioned concave portion includes a concave tapered structure, and the convex portion includes a convex tapered structure.
在本發明的一實施例中,上述的晶圓治具結構更包括一止擋件,其中第一斜面上具有一凹槽,止擋件可動地配置於凹槽,當第二治具分離於第一治具時,止擋件適於從凹槽突伸出以止擋第一斜面上的晶圓,當第二治具靠合於第一治具時,止擋件被第二治具推抵而埋入於凹槽。In an embodiment of the present invention, the above-mentioned wafer jig structure further includes a stopper, wherein a groove is formed on the first inclined surface, and the stopper is movably arranged in the groove, when the second jig is separated from the groove. When the first fixture is used, the stopper is suitable for protruding from the groove to stop the wafer on the first inclined surface. When the second fixture is abutted against the first fixture, the stopper is blocked by the second fixture. Pushed against and buried in the groove.
在本發明的一實施例中,上述的晶圓治具結構更包括兩犧牲層,兩犧牲層適於分別配置於第一斜面及第二斜面上以接觸晶圓。In an embodiment of the present invention, the above-mentioned wafer fixture structure further includes two sacrificial layers, and the two sacrificial layers are adapted to be respectively disposed on the first inclined surface and the second inclined surface to contact the wafer.
在本發明的一實施例中,上述的各犧牲層為碳化矽擋片或碳化矽CVD鍍膜。In an embodiment of the present invention, each of the above-mentioned sacrificial layers is a silicon carbide stopper or a silicon carbide CVD coating.
本發明的晶圓治具結構包括一第一治具、一第二治具及一施力組件。第一治具具有一第一斜面,第二治具具有一第二斜面。當第一治具及第二治具相互靠合而將一晶圓夾置於第一斜面與第二斜面之間時,第一斜面及第二斜面相互平行並傾斜於一施壓方向,且第一治具及第二治具適於藉由沿施壓方向施加的一外力而對晶圓施壓。施力組件適於連接於第一治具及第二治具,並施加外力於第一治具及第二治具。施力組件包括一第一螺合件、一第二螺合件及一第三螺合件,第一治具適於連接於第一螺合件,第三螺合件適於螺合於第一螺合件,第二螺合件適於螺合於第三螺合件以使第一治具及第二治具位於第一螺合件及第二螺合件之間,外力由第一螺合件、第二螺合件及第三螺合件之間的螺合力而產生。The wafer jig structure of the present invention includes a first jig, a second jig and a force applying component. The first fixture has a first inclined surface, and the second fixture has a second inclined surface. When the first jig and the second jig abut against each other to sandwich a wafer between the first inclined surface and the second inclined surface, the first inclined surface and the second inclined surface are parallel to each other and inclined to a pressing direction, and The first jig and the second jig are suitable for pressing the wafer by an external force applied along the pressing direction. The force applying component is suitable for being connected to the first jig and the second jig, and applies external force to the first jig and the second jig. The force applying component includes a first screw element, a second screw element and a third screw element, the first fixture is suitable for connecting with the first screw element, and the third screw element is suitable for screwing with the first screw element. A screw element, the second screw element is suitable for screwing on the third screw element, so that the first fixture and the second fixture are located between the first screw element and the second screw element, and the external force is driven by the first and second screw elements. It is generated by the screwing force between the screwing member, the second screwing member and the third screwing member.
本發明的晶圓處理設備包括上述晶圓治具結構及一熱源。熱源適於加熱被夾置於第一斜面與第二斜面之間的晶圓。The wafer processing equipment of the present invention includes the above-mentioned wafer fixture structure and a heat source. The heat source is adapted to heat the wafer sandwiched between the first bevel and the second bevel.
基於上述,在本發明的晶圓治具結構中,第一治具及第二治具分別藉由第一斜面及第二斜面夾持晶圓,使晶圓在傾斜的狀態下進行退火處理,而可適當地釋放部分應力。從而,本發明的晶圓治具結構可使晶圓的幾何缺陷藉由退火處理而有效地被改進。Based on the above, in the wafer jig structure of the present invention, the first jig and the second jig clamp the wafer by the first inclined surface and the second inclined surface respectively, so that the wafer is annealed in a tilted state, And part of the stress can be properly relieved. Therefore, the wafer jig structure of the present invention can effectively improve the geometric defects of the wafer through the annealing process.
圖1是本發明一實施例的晶圓處理設備的俯視示意圖。請參考圖1,本實施例的晶圓處理設備10包括一晶圓治具結構100及一熱源12。晶圓治具結構100用以固持經切割或研磨的晶圓,熱源12用以加熱被晶圓治具結構100所固持的晶圓,以對晶圓進行退火及潛變處理。在圖1中,僅繪示出熱源12的局部,且將熱源12繪示為以環繞晶圓治具結構100的方式設置,然此僅為示意,熱源12可為任何適當形式的加熱裝置,其例如是將所提供的熱透過晶圓治具結構100傳導至晶圓,可以為熱阻加熱或感應加熱,本發明不對此加以限制。FIG. 1 is a schematic top view of a wafer processing apparatus according to an embodiment of the present invention. Please refer to FIG. 1 , the
圖2是圖1的晶圓治具結構的側視圖。圖3是圖2的晶圓治具結構沿I-I線的剖面圖。圖4是圖2的晶圓治具結構的分解圖。圖5是圖2的第一治具及第二治具夾持晶圓的剖面示意圖。請參考圖2至圖4,本實施例的晶圓治具結構100包括一底座105、一第一治具110及一第二治具120。第一治具110及第二治具120的材質例如為石墨,在其他實施例中第一治具110及第二治具120的材質可以是_碳化物,例如TiC、WC、SiC、MoC、BC等材質或W、Mo等高溫抗碳化的金屬材質或金屬化合物,而且第一治具110及第二治具120的材質可以依照製程的設計或需求,選擇不同或相同的材質,本發明不對此加以限制。底座105用以承載第一治具110及第二治具120。第一治具110具有一第一斜面110a,第二治具120具有一第二斜面120a。當第一治具110及第二治具120如圖5所示相互靠合,第一斜面110a朝向該第二斜面120a且第一斜面110a與第二斜面120a之間形成一夾置空間CS,一晶圓W夾置於第一斜面110a與第二斜面120a之間而位於夾置空間CS內,第一治具110及第二治具120例如共同構成圓柱狀結構,且第一斜面110a及第二斜面120a相互平行並沿傾斜方向D3傾斜於一施壓方向D1、D2,施壓方向D1、D2平行於所述圓柱狀結構的軸向A(標示於圖2)。圖1所示的熱源12適於加熱被夾置於第一斜面110a與第二斜面120a之間的晶圓W。第一治具110及第二治具120適於藉由沿施壓方向D1、D2施加的外力而對晶圓W施加退火處理時所需的壓力。本實施例的晶圓治具結構100可藉由任何適當的施力組件或重物對第一治具110及第二治具120施加、調整所述外力,本發明不對此加以限制。FIG. 2 is a side view of the wafer fixture structure of FIG. 1 . FIG. 3 is a cross-sectional view of the wafer fixture structure of FIG. 2 along line I-I. FIG. 4 is an exploded view of the wafer fixture structure of FIG. 2 . FIG. 5 is a schematic cross-sectional view of the first jig and the second jig of FIG. 2 clamping the wafer. Referring to FIGS. 2 to 4 , the
請參考圖3,本實施例的第三螺合件166的內螺紋166a與第一治具110及第二治具120之間具有間距d而不相互接觸,藉以避免第三螺合件166與第一治具110及第二治具120彼此產生作用力而影響第一治具110及第二治具120對晶圓W的施壓。間距d可為2~6毫米,較佳為2.2~5.57毫米,更佳為2.28~5.57毫米,最佳為2~3毫米。Referring to FIG. 3 , the
圖6是圖5的第一治具、第二治具及晶圓的局部放大圖。請參考圖6,當第一治具110及第二治具120夾持晶圓W時,第一治具110的外圍部分110d及第二治具120的外圍部分120d圍繞夾置空間CS及其內的晶圓W,且第一治具110的外圍部分110d與第二治具120的外圍部分120d之間具有間隙G而不相互接觸,藉以避免第一治具110與第二治具120在施壓方向D1、D2彼此產生作用力而影響其對晶圓W的施壓。所述間隙G大於0,其例如約為200微米。FIG. 6 is a partial enlarged view of the first jig, the second jig and the wafer of FIG. 5 . Referring to FIG. 6 , when the
如上所述,本實施例的第一治具110及第二治具120分別藉由第一斜面110a及第二斜面120a夾持晶圓W,使晶圓W在傾斜的狀態下進行退火處理,使晶圓W的幾何翹曲藉由退火潛變處理而有效地被改進。具體而言,在晶圓W內殘留有張應力與壓應力的情況下,晶圓W經過研磨和拋光而變薄後,所述應力對其的影響程度逐漸變大而會使其產生弓形(Bow)及/或撓屈(Warp)之幾何變化。其中,所述張應力與壓應力例如具有使晶圓W的弓形值往負值變化的趨勢。為了改善此幾何缺陷,本實施例在溫度約為攝氏1200〜1600度且壓力約為100~1000 Mpa的石墨加熱還原爐中,藉由第一治具110及第二治具120對已切割且尚未研磨、拋光的晶圓W或已經研磨過,但未拋光的晶圓施加外部壓縮力。晶圓W因第一治具110的第一斜面110a及第二治具120的第二斜面120a之設置而為傾斜狀態,即,晶圓W的碳面之法線為傾斜並沿著<11-20>方向延伸。從而,只要第一治具110及第二治具120對晶圓W所施加的外部壓縮力超過某個臨界值,所述剪切力就會驅動現有的差排沿<11-20>方向在晶圓W的碳面上滑動而消除平行於晶圓W的碳面的剪切力,碳化矽晶體的內差排可在<0001>結晶面沿著<11-20>方向用最小的剪力驅使滑移達到退火潛變功效,其中晶圓W的傾斜角越小,所需的外部壓縮力就越大。差排的滑動和爬升使晶圓W中的殘餘應力部分地被釋放。在本實施例中,例如在預定溫度(如上述的攝氏1200〜1600度)下執行上述施加外部壓縮力之過程持續1~3小時,然後關閉爐電源。晶圓W的弓形值經此方式處理後有所改善,甚至成為正的弓形值,依據11a及11b的表面曲率設計所變動,其中第一斜面110a及第二斜面120a例如具有預定的正的弓形(Bow)值而不會阻礙夾置於其間的晶圓W的弓形值成為正,例如圖_7_,在其他實施例中,第一斜面110a及第二斜面120a亦可以具有預定的負弓形(bow)值,或依照製程設計或需求,藉由改變11a及11b的表面曲率而具有大小不同或相同的預定弓形(bow)值。接著,經過進一步研磨和拋光(如透過化學機械研磨,CMP)使晶圓W變薄後,所述應力對晶圓W的影響程度逐漸變大而使其弓形值往負值變化,並且由於晶圓W在進行研磨、拋光前已先如上述般藉由熱處理而具有正的弓形值,故在進行研磨、拋光後其弓形值因所述應力的影響而改變成為介於-25微米與25微米之間的正常值,甚至成為介於-15微米與15微米之間的正常值。As described above, the
在本實施例中,第一斜面110a及第二斜面120a相對於施壓方向D1、D2的傾角可介於0~45度之間,較佳為15~35度之間,更佳為20~30度之間,再佳為22~28度之間,最佳為25度。藉由將第一斜面110a及第二斜面120a的傾角設計為上述角度,可使其傾斜方向大致對應於前述的<11-20>方向,以如上述般使差排沿<11-20>方向在晶圓W的碳面上滑動而消除平行於晶圓W的碳面的剪切力。In this embodiment, the inclination angles of the first
本實施例的晶圓治具結構100更可包括圖5所示的兩犧牲層140。兩犧牲層140可分別配置於第一治具110的第一斜面110a及第二治具120的第二斜面120a上以接觸晶圓W,避免晶圓W直接接觸第一治具110及第二治具120而在高溫下非預期地產生化學反應。舉例來說,若晶圓W的材質為碳化矽,則犧牲層140的材質可相同於晶圓W的材質而為碳化矽擋片,然本發明不以此為限。圖8是本發明另一實施例的第一治具、第二治具及晶圓的局部放大圖。圖8所示實施例與圖6所示實施例的不同處在於,圖8的第一治具110及第二治具120分別在第一斜面110a及第二斜面120a上塗佈有碳化矽CVD鍍膜而構成犧牲層140’。The
在其他實施例中,第一斜面110a及第二斜面120a可分別具有凹陷部,從而在犧牲層140是晶圓的情況下,該晶圓可定位於所述凹陷部內而較不易滑落。所述凹陷部的深度大於犧牲層的厚度。In other embodiments, the first sloped
晶圓治具結構100更包括一施力組件160,施力組件160適於連接於第一治具110及第二治具120,並施加所述外力於第一治具110及第二治具120。The
詳細而言,本實施例的施力組件160包括一第一螺合件162、一第二螺合件164及一第三螺合件166,第一螺合件162具有一第一外螺紋162a,第二螺合件164具有一第二外螺紋164a,第三螺合件166為筒狀且具有一內螺紋166a,第一外螺紋162及第二外螺紋164適於分別螺合於內螺紋166a的不同區段。使用者可先將第一治具110連接於第一螺合件162,再將第三螺合件166的內螺紋166a螺合於第一螺合件162的第一外螺紋162a,使第一治具110及第一螺合件162被容納於第三螺合件166內部。接著,在第一治具110上已承載有晶圓的情況下,使用者可將第二治具120容納於第三螺合件166內部而使第二治具120與第一治具110共同夾置晶圓。然後,使用者可將第二螺合件164的第二外螺紋164a螺合於第三螺合件166的內螺紋166a而使至少部分第二螺合件164容納於第三螺合件166內部,並使第一治具110及第二治具120位於第一螺合件162及第二螺合件164之間。此時,第一螺合件162及第二螺合件164分別抵頂第一治具110及第二治具120。從而,藉由第一螺合件162、第二螺合件164及第三螺合件166之間的螺合力可產生所述外力,且此外力的大小可藉由改變所述螺合力的大小而被調整。在本實施例中,例如是利用可施加預定扭力的扭力扳手來旋轉第二螺合件164,以準確地調整所述外力的大小。Specifically, the
圖9繪示以另一視角觀察圖4的晶圓治具結構。請參考圖4及圖9,在本實施例中,第一治具110及第二治具120各具有一凹部C1,第一螺合件162及第二螺合件164各具有一凸部P1。各凹部C1例如為環狀凹溝,各凸部P1例如為環狀凸緣,且各凸部P1適於嵌入對應的凹部C1,以使第一治具110及第二治具120分別穩固地與第一螺合件162及第二螺合件164結合。FIG. 9 illustrates the wafer fixture structure of FIG. 4 viewed from another perspective. Referring to FIGS. 4 and 9 , in this embodiment, the
圖10是圖4的晶圓治具結構的局部放大圖,其對應於圖4的區域R。圖11A及圖11B是圖4的止擋件的作動流程圖。本實施例的晶圓治具結構100更包括圖10所示的一止擋件170。相應地,第一治具110的第一斜面110a上具有一凹槽110c,止擋件170可動地配置於凹槽110c。當第二治具120分離於第一治具110時,止擋件170如圖11A所示從凹槽110c突伸出而可止擋第一斜面110a上的晶圓,避免晶圓滑離第一治具110。當第二治具120靠合於第一治具110時,止擋件170如圖11B所示被第二治具120推抵而埋入於凹槽110c。FIG. 10 is a partial enlarged view of the wafer fixture structure of FIG. 4 , which corresponds to the region R of FIG. 4 . 11A and 11B are flow charts of operations of the stopper of FIG. 4 . The
圖12是本發明另一實施例的晶圓治具結構的部分構件分解圖。圖12所示實施例與圖4所示實施例的不同處在於,圖12的凸部P2及凹部C2分別為凸錐形結構及凹錐形結構,使第一螺合件162及第二螺合件164藉由所述凸錐形結構及所述凹錐形結構的相互配合而可確實地對位於第一治具110及第二治具120。FIG. 12 is a partial exploded view of a wafer fixture structure according to another embodiment of the present invention. The difference between the embodiment shown in FIG. 12 and the embodiment shown in FIG. 4 is that the convex part P2 and the concave part C2 in FIG. The
圖13是本發明另一實施例的晶圓治具結構的部分構件分解圖。圖13所示實施例與圖12所示實施例的不同處在於,圖13的凹部C3包括平行於施壓方向D1、D2的一內表面C31,凸部P3包括平行於施壓方向D1、D2的一外表面P31,內表面C31與外表面P31適於相互靠合。藉由內表面C31與外表面P31的相互配合,可增加第一及第二螺合件162、164與第一及第二治具110、120之間的側向的止擋力,其可抵抗施加於第一治具110及第二治具的外力在所述傾斜方向上的分力,從而所述外力的上限可相應增加。FIG. 13 is a partial exploded view of a wafer fixture structure according to another embodiment of the present invention. The difference between the embodiment shown in FIG. 13 and the embodiment shown in FIG. 12 is that the concave portion C3 in FIG. 13 includes an inner surface C31 parallel to the pressing directions D1 and D2, and the convex portion P3 includes an inner surface C31 parallel to the pressing directions D1 and D2. There is an outer surface P31, the inner surface C31 and the outer surface P31 are suitable for abutting against each other. By the mutual cooperation of the inner surface C31 and the outer surface P31, the lateral blocking force between the first and
圖14是本發明另一實施例的晶圓治具結構的部分構件分解圖。圖14所示實施例與圖12及圖13所示實施例的不同處在於,圖14的凸部P4及凹部C4分別包括凸錐形結構及凹錐形結構,且凹部C4更包括平行於施壓方向D1、D2的一內表面C41,凸部P4更包括平行於施壓方向D1、D2的一外表面P41,內表面C41與外表面P41適於相互靠合。藉此,第一螺合件162及第二螺合件164藉由所述凸錐形結構及所述凹錐形結構的相互配合而可確實地對位於第一治具110及第二治具120,且藉由內表面C41與外表面P41的相互配合,可增加第一及第二螺合件162、164與第一及第二治具110、120之間的側向的止擋力,其可抵抗施加於第一治具110及第二治具的外力在所述傾斜方向上的分力,從而所述外力的上限可相應增加。FIG. 14 is a partial exploded view of a wafer fixture structure according to another embodiment of the present invention. The difference between the embodiment shown in FIG. 14 and the embodiment shown in FIGS. 12 and 13 is that the convex part P4 and the concave part C4 in FIG. 14 respectively include a convex conical structure and a concave conical structure, and the concave part C4 further includes a parallel An inner surface C41 in the pressing directions D1 and D2, and the convex portion P4 further includes an outer surface P41 parallel to the pressing directions D1 and D2. The inner surface C41 and the outer surface P41 are adapted to abut against each other. Thereby, the first threaded
10:晶圓處理設備
12:熱源
100、100A、100B:晶圓治具結構
105:底座
110:第一治具
110a:第一斜面
110c:凹槽
110d、120d:外圍部分
120:第二治具
120a:第二斜面
140、140’:犧牲層
160:施力組件
162:第一螺合件
162a:第一外螺紋
164:第二螺合件
164a:第二外螺紋
166:第三螺合件
166a:內螺紋
170:止擋件
A:軸向
CS:夾置空間
C1~C4:凹部
C31、C41:內表面
D1、D2:施壓方向
D3:傾斜方向
d:間距
G:間隙
P1~P4:凸部
P31、P41:外表面
R:區域
W:晶圓
10: Wafer Processing Equipment
12:
圖1是本發明一實施例的晶圓處理設備的俯視示意圖。 圖2是圖1的晶圓治具結構的側視圖。 圖3是圖2的晶圓治具結構沿I-I線的剖面圖。 圖4是圖2的晶圓治具結構的分解圖。 圖5是圖2的第一治具及第二治具夾持晶圓的剖面示意圖。 圖6是圖5的第一治具、第二治具及晶圓的局部放大圖。 圖7繪示圖5的第一斜面及第二斜面具有正的弓形值。 圖8是本發明另一實施例的第一治具、第二治具及晶圓的局部放大圖。 圖9繪示以另一視角觀察圖4的晶圓治具結構。 圖10是圖4的晶圓治具結構的局部放大圖。 圖11A及圖11B是圖4的止擋件的作動流程圖。 圖12是本發明另一實施例的晶圓治具結構的部分構件分解圖。 圖13是本發明另一實施例的晶圓治具結構的部分構件分解圖。 圖14是本發明另一實施例的晶圓治具結構的部分構件分解圖。 FIG. 1 is a schematic top view of a wafer processing apparatus according to an embodiment of the present invention. FIG. 2 is a side view of the wafer fixture structure of FIG. 1 . FIG. 3 is a cross-sectional view of the wafer fixture structure of FIG. 2 along line I-I. FIG. 4 is an exploded view of the wafer fixture structure of FIG. 2 . FIG. 5 is a schematic cross-sectional view of the first jig and the second jig of FIG. 2 clamping the wafer. FIG. 6 is a partial enlarged view of the first jig, the second jig and the wafer of FIG. 5 . FIG. 7 shows that the first slope and the second slope of FIG. 5 have positive arcuate values. FIG. 8 is a partial enlarged view of a first jig, a second jig and a wafer according to another embodiment of the present invention. FIG. 9 illustrates the wafer fixture structure of FIG. 4 viewed from another perspective. FIG. 10 is a partial enlarged view of the wafer jig structure of FIG. 4 . 11A and 11B are flow charts of operations of the stopper of FIG. 4 . FIG. 12 is a partial exploded view of a wafer fixture structure according to another embodiment of the present invention. FIG. 13 is a partial exploded view of a wafer fixture structure according to another embodiment of the present invention. FIG. 14 is a partial exploded view of a wafer fixture structure according to another embodiment of the present invention.
110:第一治具 110: The first fixture
110a:第一斜面 110a: first bevel
110d、120d:外圍部分 110d, 120d: Peripheral part
120:第二治具 120: Second Jig
120a:第二斜面 120a: Second bevel
140:犧牲層 140: Sacrificial Layer
CS:夾置空間 CS:Clamping Space
D1、D2:施壓方向 D1, D2: pressure direction
D3:傾斜方向 D3: Tilt direction
W:晶圓 W: Wafer
Claims (13)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US6159554A (en) * | 1995-10-31 | 2000-12-12 | Volkswagen Ag | Method of producing a molybdenum-steel slide surface on a light metal alloy |
CN102817083A (en) * | 2012-09-21 | 2012-12-12 | 上海应用技术学院 | Annealing method for SiC wafer |
TWI622102B (en) * | 2012-08-30 | 2018-04-21 | 英帆薩斯邦德科技有限公司 | Heterogeneous annealing method and device |
CN108972400A (en) * | 2018-07-13 | 2018-12-11 | 苏州力森克液压设备有限公司 | A kind of locating and clamping apparatus with cooling function for working fluid cylinder pressure |
TW202105780A (en) * | 2019-03-29 | 2021-02-01 | 法商索泰克公司 | Method for preparing a thin layer of ferroelectric material |
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US6159554A (en) * | 1995-10-31 | 2000-12-12 | Volkswagen Ag | Method of producing a molybdenum-steel slide surface on a light metal alloy |
TWI622102B (en) * | 2012-08-30 | 2018-04-21 | 英帆薩斯邦德科技有限公司 | Heterogeneous annealing method and device |
CN102817083A (en) * | 2012-09-21 | 2012-12-12 | 上海应用技术学院 | Annealing method for SiC wafer |
CN108972400A (en) * | 2018-07-13 | 2018-12-11 | 苏州力森克液压设备有限公司 | A kind of locating and clamping apparatus with cooling function for working fluid cylinder pressure |
TW202105780A (en) * | 2019-03-29 | 2021-02-01 | 法商索泰克公司 | Method for preparing a thin layer of ferroelectric material |
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