TWI769555B - Method of manufacturing a multi-functional fastener - Google Patents
Method of manufacturing a multi-functional fastener Download PDFInfo
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Abstract
Description
本發明是有關於一種製造方法,特別是一種多功能扣件製造方法。The present invention relates to a manufacturing method, especially a manufacturing method of a multifunctional fastener.
一般扣件的製造過程,其通常是先將複數胚料經由冷鍛處理,藉以分別於每一胚料成型出一頭部與一由該頭部向外延伸之桿體後,接著將成型有該頭部與該桿體之胚料依序導入一扣件輾壓板組上,以便針對該金屬胚料之桿體進行螺牙的成型作業,查,習知扣件輾壓板組包含有二呈對應設置之輾壓板,而該每一輾壓板包含有複數呈傾斜間隔排列之成型牙槽,是以,將一成型有該頭部與該桿體之胚料放置於該等輾壓板之間,以便該等輾壓板呈反方向平行移動時,該金屬胚料受該等輾壓板擠壓,進而利用該等成型牙槽於該桿體搓製出複數螺牙,如此即可完成扣件的成型作業。In the manufacturing process of general fasteners, a plurality of blanks are usually cold forged first, so that a head and a rod body extending from the head are respectively formed from each blank, and then a head is formed. The blanks of the head and the rod body are sequentially introduced into a fastener rolling plate set, so as to perform the forming operation of the screw teeth for the rod body of the metal blank. Check, the conventional fastener rolling plate set includes two Correspondingly arranged rolling plates, and each rolling plate includes a plurality of forming tooth sockets arranged at an oblique interval, so that a blank formed with the head and the rod body is placed between the rolling plates, So that when the rolling plates move in parallel in the opposite direction, the metal blank is squeezed by the rolling plates, and then the forming grooves are used to rub a plurality of threads on the rod body, so that the forming of the fastener can be completed. Operation.
然,實際使用後發現,該扣件輾壓板組僅設有該等成型牙槽,使得加工成型出的螺牙過於單調且用途備受限制,此外,鑒於該桿體係呈圓桿狀設置,造成鎖合過程中,該桿體與鎖合物呈大面積接觸,更是導致鎖合阻力增加,再者,該扣件無法提供足夠的容屑空間,以致於鎖合過程中所產生的切屑無法及時排出,更是造成該扣件無法順利向內旋入,進而導致鎖合困難度增加,以及鎖合速度降低等缺失,若該扣件持續向下旋鎖,更可能導致該鎖合物裂材之情事產生,同時該扣件無法有效與鎖合物緊密鎖合,若遇外力作用,該扣件更可能發生鬆動、搖晃或脫落等情事,使得該扣件的鎖合穩固性不佳,進而影響鎖合效果,若是欲藉由於該扣件桿體或螺牙上成型出複數凹槽,以供該等切屑向外排出,其必須於該扣件成型後進行再次加工(如:銑銷或研磨加工),不僅耗時耗力,更是造成加工成本增加,再者,該扣件經再次加工,不僅使得再次加工的區域更加薄弱,且容易產生金屬疲勞之現象,致使該扣件更加容易斷裂,實有待改善。However, after the actual use, it was found that the fastener rolling plate set only has these forming grooves, which makes the processed and formed threads too monotonous and the use is limited. During the locking process, the rod body is in contact with the lock in a large area, which leads to an increase in the locking resistance. Furthermore, the fastener cannot provide enough space for chips, so that the chips generated during the locking process cannot be Timely discharge will cause the fastener to be unable to be screwed in smoothly, which will increase the difficulty of locking and reduce the locking speed. At the same time, the fastener cannot be effectively and tightly locked with the lock. If it encounters external force, the fastener is more likely to loosen, shake or fall off, which makes the locking stability of the fastener poor. In turn, the locking effect is affected. If multiple grooves are to be formed on the rod or thread of the fastener for the chips to be discharged outward, it must be processed again after the fastener is formed (such as milling pins). or grinding), which is not only time-consuming and labor-intensive, but also increases the processing cost. Moreover, the fastener is reprocessed, which not only makes the reprocessed area weaker, but also tends to cause metal fatigue, which makes the fastener more It is easy to break and needs to be improved.
因此,本發明之目的,是在提供一種多功能扣件製造方法,其可於胚料桿體成型出複數呈間隔設置之螺牙與凹槽,以及設於任二凹槽間之凸肋,以便提供較佳的容屑與排屑效果,達到降低鎖合阻力,以及避免鎖合物發生裂材之情事,更達較佳的鎖合效果。Therefore, the purpose of the present invention is to provide a multi-functional fastener manufacturing method, which can form a plurality of screw teeth and grooves arranged at intervals on the blank rod body, and a convex rib arranged between any two grooves, In order to provide better chip containment and chip removal effect, to reduce the locking resistance, and to avoid the occurrence of cracks in the lock compound, a better locking effect can be achieved.
於是,本發明多功能扣件製造方法依序包含有準備、桿體成型及螺牙旋壓成型等步驟,首先於該準備步驟中備置有一金屬胚料,另該桿體成型步驟中,將該金屬胚料兩端分別成型出頭部與桿體,至於該螺牙旋壓成型步驟中,其備置有一扣件輾壓板組,而該扣件輾壓板組具有二輾壓板,且該每一輾壓板上設有複數呈間隔設置之長條槽,以及複數設於任二長條槽間之凸塊,以使該金屬胚料之桿體經該扣件輾壓板組擠壓搓牙後,進而成型出複數螺牙,複數位於任二螺牙間之凹槽,以及複數形成於任二凹槽間之凸肋,如此不僅有效減少該桿體與鎖合物的接觸面積外,同時藉由該等凸肋有效輔助切削,以及藉由該等凹槽快速排屑,以使鎖合過程降低鎖合阻力,以達更加快速、省力及有效防止鎖合物裂材之情事產生,更達較佳的鎖合效果。Therefore, the manufacturing method of the multifunctional fastener of the present invention sequentially includes the steps of preparation, rod body forming and screw thread forming. First, a metal blank is prepared in the preparation step, and in the rod body forming step, the Both ends of the metal blank are respectively formed with a head and a rod body. As for the screw thread forming step, it is equipped with a fastener rolling plate group, and the fastener rolling plate group has two rolling plates, and each rolling plate is There are a plurality of long grooves arranged at intervals, and a plurality of convex blocks arranged between any two long grooves, so that the rod body of the metal blank is squeezed and rolled by the fastener rolling plate group, and then formed Plural threads, multiple grooves located between any two threads, and multiple protruding ribs formed between any two grooves, not only effectively reduce the contact area between the rod body and the lock, but also through these Convex ribs can effectively assist cutting, and the grooves can quickly remove chips, so that the locking process can reduce the locking resistance, so as to achieve faster, less labor, and effectively prevent the occurrence of cracking of the lock compound, which is better. locking effect.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。The foregoing and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiments with reference to the drawings.
參閱圖1及圖2所示,本發明一種多功能扣件製造方法3包含有一準備步驟31,一桿體成型步驟32,以及一螺牙旋壓成型步驟33;其中,於該準備步驟31中,備置有一金屬胚料4,且該金屬胚料4係由一金屬線材(圖中未示)依據預定長度裁切而成,接著於該桿體成型步驟32中,將該金屬胚料4沖壓成型出一頭部41,一由該頭部41向外延伸之桿體42,以及一相反於該頭部41之尾部43。Referring to FIGS. 1 and 2 , a
仍續前述,再於該螺牙旋壓成型步驟33中,備置有一扣件輾壓板組5,而該扣件輾壓板組5包含有二呈對應設置之輾壓板51,且該每一輾壓板51包含有一輾壓面510,分別形成於該輾壓面510兩端之導入端511與成型端512,一連接該導入端511與該成型端512之頂端513,一相反於頂端513之底端514,複數間隔設置於該輾壓面510上之長條槽515,以及複數設於任二長條槽515間之凸塊516,而本實施例中,該輾壓面510上另設有一鄰近該底端514之尾身成型部517,且該尾身成型部517可將該尾部43加工為尖尾、平尾或鑽尾態樣,而前述該每一凸塊516呈傾斜設置,且該等凸塊516由該頂端513朝該底端514呈漸進傾斜設置,其較佳傾斜角度介於5~20度設置為之,配合參閱圖4A及圖4B,該每一凸塊516包含有一平直面5161,以及一連接該平直面5161之圓弧面5162,另,參閱圖4C及圖4D所示,該等凸塊516亦可為完全圓弧狀設置,即該等凸塊516係由二圓弧面5162所組成,亦或由二平直面5161所組成而呈完全錐狀設置。Continuing the above, in the screw
參閱圖2及圖3所示,該扣件輾壓板組5於使用時,其係設於一扣件輾壓機(圖中未示)上,以便將該等金屬胚料4依序導入該等輾壓板51間進行搓牙作業,而該每一金屬胚料4由該導入端511進入並受該等輾壓板51搓動以於該金屬胚料4之桿體42進行擠壓搓牙;此時,利用該等輾壓板51上分別設有該等長條槽515,以及設於任二長條槽515間之凸塊516,以便於該桿體42成型出複數螺牙44,複數位於任二螺牙44間之凹槽45,以及複數形成於任二凹槽45間之凸肋46,該等凹槽45與該等凸肋46之設置數量較佳為2-3個,而該尾部43則藉由該尾身成型部517成型為尖尾態樣,因此,透過輾壓加工,該等凹槽45內部的晶粒受擠壓而壓縮,使得晶粒組織更加細密,同時提升該等凹槽45與周圍的金屬強度,且降低該等凹槽45的表面粗糙度,不僅可達到表面強化,同時避免產生微小裂紋,進而減小產生金屬疲勞之機率,同時透過降低該等凹槽45的表面粗糙度,更有助於鎖合過程中所產生之切屑順利由該等凹槽45向外排出。Referring to FIG. 2 and FIG. 3 , when the fastener
參閱圖3所示,進行鎖合作業時,於該頭部41施予一旋轉扭力,此時不僅可藉由該尾部43鑽切鎖合物(圖中未示),亦可透過該等螺牙44切削該鎖合物外,同時配合該等凸肋46有效輔助切削該鎖合物,藉以有效破壞該鎖合物之纖維,進而減少鎖合過程中所產生的鎖合阻力,以及避免該鎖合物之纖維纏繞於該桿體42上之情事產生,此外,鎖合過程中所產生之切屑可經由該等凹槽45容屑及向外排出,更達快速排屑之功效,以及避免該鎖合過程受切屑阻礙,亦或導致該鎖合物裂材之情事產生,再者,該等凹槽45更是大幅減少該桿體42與該鎖合物的接觸面積,促使該鎖合作業更加快速、省力,更達較佳的鎖合效果。Referring to FIG. 3 , during the locking operation, a rotational torque is applied to the
參閱圖5及圖6所示,本發明之第二較佳實施例,其仍包含有第一實施例所述之構件,且其目的功效均與第一實施例相同,在此不再贅述,而本實施例特別在於:該每一凸塊516呈垂直設置,且該等凸塊516由該頂端513朝該底端514延伸,其較佳傾斜角度呈0度設置為之,並與該導入端511呈平行設置,以便於該準備步驟31備有依據預定長度進行裁切之金屬胚料4,以及於該桿體成型步驟32於該金屬胚料4成型出該頭部41、該桿體42與該尾部43後,進而於該螺牙旋壓成型步驟33中,使該金屬胚料4受該等輾壓板51擠壓搓牙,並於該桿體42成型出該等螺牙44,該等設於任二螺牙44間之凹槽45,以及該等形成於任二凹槽45間之凸肋46,藉由該等螺牙44配合該等凸肋46更能有效切削該鎖合物,藉以破壞該鎖合物之纖維,更加減少鎖合過程中所產生的鎖合阻力,以及避免該鎖合物之纖維纏繞於該桿體42上之情事產生,同時該等凹槽45不僅可供切屑容屑及向外排出,同時大幅減少該桿體42與該鎖合物的接觸面積,進而達到快速排屑,促使該鎖合作業更加快速、省力,以及達較佳的鎖合效果。Referring to FIG. 5 and FIG. 6 , the second preferred embodiment of the present invention still includes the components described in the first embodiment, and its purpose and function are the same as those of the first embodiment, and will not be repeated here. In this embodiment, the
參閱圖7、圖8及圖9所示,本發明之第三較佳實施例,其仍包含有第一實施例所述之構件,且其目的功效均與第一實施例相同,在此不再贅述,而本實施例特別在於:該每一凸塊516一端設有一凹孔518,且該等凸塊516之凸伸高度516H由該頂端513朝該底端514呈一致設置,以便於該準備步驟31備有該金屬胚料4,以及於該桿體成型步驟32於該金屬胚料4成型出該頭部41、該桿體42與該尾部43後,進而於該螺牙旋壓成型步驟33中,藉由該等凹孔518於該等凸肋46上成型出複數排屑段461,參閱圖10所示,藉由該等凸塊516之凸伸高度516H呈一致設置,使得每一凹槽45呈相同寬度與深度設置,故,不僅可藉由該等排屑段461加大該等凹槽45的空間,以使產生之切屑快速進入該等凹槽45內,同時減少該等凸肋46與該鎖合物的接觸面積,以使該鎖合作業更加快速、省力,以及大大降低鎖合過程中的鎖合阻力,更達較佳的鎖合效果。Referring to FIG. 7, FIG. 8 and FIG. 9, the third preferred embodiment of the present invention still includes the components described in the first embodiment, and its purpose and function are the same as those of the first embodiment. To repeat, this embodiment is particularly in that: one end of each protruding
參閱圖11A及11B所示,該每一排屑段461之高度461T可視金屬胚料4之特性進行增加或減少,其較佳為0.05mm~0.35mm為之,而該金屬胚料4之桿體42定義有一中心點R,該中心點R向外朝該每一凹槽45兩端延伸所形成的角度相互加總為一第一角度(即圖11B中,第一角度等於角度b1加上角度b2),另,圓周角(即360度)減去該第一角度形成一第二角度(即圖11A及圖11B中,第二角度等於角度a1加上角度a2),該第一角度與該第二角度較佳比例為1:7至3:5間設置為之,至於,配合參閱圖11C所示,該每一凹槽45兩端與該桿體42相接處所定義之桿體外周緣長度(即c1處)與該每一排屑段461之寬長(即c2處)較佳比例為1:0.020~0.10設置為之,藉以有效避免該等排屑段461崩壞,配合參閱圖11D所示,而前述該桿體42直徑(即d1處)與該每一凹槽45之槽深的深度距離(即d2處)間較佳比例為1:0.06~0.25設置為之。11A and 11B, the
參閱圖12A及圖12B所示,本發明之第四較佳實施例,其仍包含有第三實施例所述之構件,且其目的功效均與第三實施例相同,在此不再贅述,而本實施例特別在於:該等凸塊516之凸伸高度516H由該頂端513朝該底端514呈漸高式設置,即如圖12B所示,亦或是如圖12A所示,該等凸塊516之凸伸高度516H呈兩段式設置,且鄰近該頂端513之凸塊516的凸伸高度516H小於鄰近該底端514之凸塊516的凸伸高度516H,參閱圖13及圖14所示,以便於該桿體42成型出一連接該頭部41之第一切削段421,以及一連接該尾部43之第二切削段422,且該第一切削段421之凹槽45的深度比該第二切削段422之凹槽45的深度淺,即如圖13所示,以使該第二切削段422之凹槽45具有較大的容屑量及切削量,更有助於鎖合初期的排屑作業,同時該第一切削段421之凹槽45亦可輔助排屑並提升整體結構強度,且該第一切削段421的凹槽45深度較淺有助於切屑堆積,使得該等切屑往外側擠壓鑽孔,以提升螺絲整體與鑽孔間的緊密性,進而達到螺絲末端不搖晃之功效。Referring to FIGS. 12A and 12B , the fourth preferred embodiment of the present invention still includes the components described in the third embodiment, and its purpose and functions are the same as those of the third embodiment, and will not be repeated here. In this embodiment, the
參閱圖15A及圖15B所示,本發明之第五較佳實施例,其仍包含有第三實施例所述之構件,且其目的功效均與第三實施例相同,在此不再贅述,而本實施例特別在於:該等凸塊516之寬度516W由該頂端513朝該底端514呈漸寬式設置,即如圖15B所示,亦或是如圖15A所示,該等凸塊516之寬度516W呈兩段式設置,且鄰近該頂端513之凸塊516的寬度516W小於鄰近該底端514之凸塊516的寬度516W,參閱圖16及圖17所示,以便於該桿體42成型出一連接該頭部41之第一切削段421,以及一連接該尾部43之第二切削段422,且該第一切削段421之凹槽45的寬度比該第二切削段422之凹槽45的寬度窄,即如圖16所示,藉以有效提升該第二切削段422之凹槽45的切削量及容屑量,更有助於鎖合初期的切削作業,同時該第一切削段421之凹槽45亦可輔助排屑,以及提升整體結構強度,且該第一切削段421的凹槽45深度較淺有助於切屑堆積,使得該等切屑往外側擠壓鑽孔,以提升螺絲整體與鑽孔間的緊密性,進而達到螺絲末端不搖晃之功效。Referring to FIG. 15A and FIG. 15B , the fifth preferred embodiment of the present invention still includes the components described in the third embodiment, and its purpose and functions are the same as those of the third embodiment, and will not be repeated here. In this embodiment, the
參閱圖18及圖19所示,本發明之第六較佳實施例,其仍包含有第三實施例所述之構件,且其目的功效均與第三實施例相同,在此不再贅述,而本實施例特別在於:該等凸塊516之凸伸高度516H由該頂端513朝該底端514呈漸高式設置,即如圖12B所示,同時該等凸塊516之寬度516W由該頂端513朝該底端514呈漸寬式設置,即如圖15B所示,以使該第一切削段421之凹槽45的深度比該第二切削段422之凹槽45的深度淺,且該第一切削段421之凹槽45的寬度比該第二切削段422之凹槽45的寬度窄,藉以增加該第二切削段422之凹槽45的容屑量與切削量,同時該第一切削段421之凹槽45亦可輔助排屑,以及提升整體結構強度,此外,進行鎖合作業時,藉由該等凹槽45可供部分切屑容納,更有助於防止螺絲發生鬆動或搖晃等現象,進而大大提升鎖合效果及鎖合穩固性,且該第一切削段421的凹槽45深度較淺有助於切屑堆積,使得該等切屑往外側擠壓鑽孔,以提升螺絲整體與鑽孔間的緊密性,進而達到螺絲末端不搖晃之功效,當然亦可將本發明第四較佳實施例之兩段式漸高設置配合本發明第五較佳實施例之兩段式漸寬設置進行組合變化(圖中未示),以便依據實際需求調整該等凹槽45之深度與寬度。Referring to FIG. 18 and FIG. 19 , the sixth preferred embodiment of the present invention still includes the components described in the third embodiment, and its purpose and functions are the same as those of the third embodiment, and will not be repeated here. In this embodiment, the protruding
參閱圖20至圖21所示,本發明之第七較佳實施例,其仍包含有第一實施例所述之構件,且其目的功效均與第一實施例相同,在此不再贅述,而本實施例特別在於:該輾壓面510僅部分設有該等凸塊516,且該等凸塊516可設於鄰近該頂端513,亦或是係設於鄰近該底端514,而本實施例中係以該等凸塊516設於鄰近該底端514為例加以說明,以便於該準備步驟31備有該金屬胚料4,以及於該桿體成型步驟32於該金屬胚料4成型出該頭部41、該桿體42與該尾部43後,進而於該螺牙旋壓成型步驟33中,藉由該等凸塊516於該桿體42成型出該等螺牙44,同時於部分桿體42成型出該等設於任二螺牙44間之凹槽45,以及該等形成於任二凹槽45間之凸肋46,且該等凹槽45與該等凸肋46較佳為成型於5至6牙的螺牙44之間為之。Referring to FIG. 20 to FIG. 21 , the seventh preferred embodiment of the present invention still includes the components described in the first embodiment, and its purpose and function are the same as those of the first embodiment, and will not be repeated here. In this embodiment, the rolling
參閱圖22至圖23所示,本發明之第八較佳實施例,其仍包含有第一實施例所述之構件,且其目的功效均與第一實施例相同,在此不再贅述,而本實施例特別在於:該每一輾壓面510上設有至少一凸紋519,以及一無牙區A,參閱圖22係以該無牙區A設於鄰近該頂端513,而該等凸紋519由該無牙區A向下延伸至該底端514為例加以說明,配合參閱圖23,以便藉由該無牙區A於該桿體42成型出一無牙段47,同時藉由該等長條槽515於該桿體42成型出該等螺牙44,以及該等凸塊516成型出該等凹槽45與該等凸肋46,此外,更能透過該等凸紋519於該等螺牙44上形成複數缺口48,另,該尾部43係預先透過一加工機械(圖中未示)成型出鑽尾態樣,如此不僅可藉由該等缺口48連通該等凹槽45,以利切屑通過該等缺口48進入該等凹槽45中,更達快速排屑,同時切屑於排出的過程中亦不會受到該等螺牙44的阻擋,更達較佳的排屑效果。Referring to FIG. 22 to FIG. 23, the eighth preferred embodiment of the present invention still includes the components described in the first embodiment, and its purpose and function are the same as those of the first embodiment, and will not be repeated here. In this embodiment, at least one
參閱圖24及圖25所示,本發明之第九較佳實施例,其仍包含有第五實施例所述之構件,且其目的功效均與第八實施例相同,在此不再贅述,而本實施例中,該輾壓面510鄰近底端514處設有該無牙區A,且該無牙區A上設有複數凸紋519,另,該等長條槽515由該頂端513朝該無牙區A延伸,而該等凸塊516係設於任二長條槽515間且鄰近該無牙區A,同時該等凸塊516與該等凸紋519設於相對應位置,因此,於該準備步驟31備有該金屬胚料4,以及於該桿體成型步驟32於該金屬胚料4成型出該頭部41、該桿體42與該尾部43,而本實施例中,該尾部43預先透過一加工機械(圖中未示)成型出鑽尾態樣,接著於該螺牙旋壓成型步驟33中,當該金屬胚料4由該導入端511進入並受到該等輾壓板51搓動以於該桿體42進行擠壓搓牙時,該桿體42上端對應該等長條槽515處成型出該等螺牙44,而該桿體42對應該等凸塊516處成型出該等位於任二螺牙44間之凹槽45與凸肋46,另,藉由該等凸紋519係接續該等凸塊516朝該尾身成型部517延伸,且該無牙區A尚未設置該等長條槽515,使得該桿體42尾端未成型有該等螺牙44,且該等凹槽45與該等凸肋46延伸至該尾部43,更達較佳的鎖合效果。Referring to FIG. 24 and FIG. 25, the ninth preferred embodiment of the present invention still includes the components described in the fifth embodiment, and its purpose and function are the same as those of the eighth embodiment, and will not be repeated here. In this embodiment, the rolling
歸納前述,本發明多功能扣件製造方法,其在於該扣件輾壓板組之輾壓板包含有複數呈交錯設置之長條槽與凸塊,以便於該金屬胚料之桿體成型出該等螺牙,該等位於任二螺牙間之凹槽,以及該等形成於任二凹槽間之凸肋,除藉由該等凸肋有效輔助該等螺牙切削外,同時藉由該等凹槽快速排屑,以及大幅減少該桿體與該鎖合物的接觸面積,以使鎖合過程更加快速、省力,同時降低鎖合過程中的鎖合阻力,以及有效防止該鎖合物裂材之情事產生,更達較佳的鎖合效果。Summarizing the above, the multi-functional fastener manufacturing method of the present invention is that the rolling plate of the fastener rolling plate set includes a plurality of elongated grooves and protrusions arranged in a staggered manner, so as to facilitate the rod body of the metal blank to form these Screw teeth, the grooves located between any two screw teeth, and the convex ribs formed between any two grooves, in addition to effectively assisting the cutting of the screw teeth by the convex ribs, at the same time by the The groove quickly removes chips, and greatly reduces the contact area between the rod body and the lock, so that the locking process is faster and labor-saving, while reducing the locking resistance during the locking process and effectively preventing the lock from cracking. The relationship between the materials occurs, and a better locking effect is achieved.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above descriptions are only to illustrate the preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the description of the invention. , shall still fall within the scope covered by the patent of the present invention.
(本發明)
3:多功能扣件製造方法
31:準備步驟
32:桿體成型步驟
33:螺牙旋壓成型步驟
4:金屬胚料
41:頭部
42:桿體
43:尾部
44:螺牙
45:凹槽
46:凸肋
47:無牙段
48:缺口
421:第一切削段
422:第二切削段
461:排屑段
461T:排屑段之高度
5:扣件輾壓板組
51:輾壓板
510:輾壓面
511:導入端
512:成型端
513:頂端
514:底端
515:長條槽
516:凸塊
516H:凸塊之凸伸高度
516W:凸塊之寬度
517:尾身成型部
518:凹孔
519:凸紋
5161:平直面
5162:圓弧面
R:中心點
A:無牙區
(this invention)
3: Manufacturing method of multifunctional fasteners
31: Preparation steps
32: Rod forming steps
33: Spiral Thread Spinning Steps
4: Metal blanks
41: Head
42: Rod body
43: tail
44: Thread
45: Grooves
46: Ribs
47: toothless segment
48: Notch
421: The first cutting segment
422: Second cutting segment
461:
圖1是本發明之第一較佳實施例之流程示意圖。 圖2是該第一較佳實施例之輾壓過程示意圖。 圖3是該第一較佳實施例欲成型扣件之示意圖。 圖4A-4D是該第一較佳實施例之輾壓板剖面圖。 圖5是本發明之第二較佳實施例之輾壓過程示意圖。 圖6是該第二較佳實施例欲成型扣件之示意圖。 圖7是本發明之第三較佳實施例之輾壓板剖面圖。 圖8是該第三較佳實施例欲之另一輾壓板剖面圖。 圖9是該第三較佳實施例欲成型扣件之示意圖。 圖10是該第三較佳實施例欲成型扣件之S-S剖面圖。 圖11A-11D是該第三較佳實施例欲成型扣件之S-S剖面圖。 圖12A-12B是本發明之第四較佳實施例之輾壓板剖面圖。 圖13是該第四較佳實施例欲成型扣件之S-S剖面圖。 圖14是該第四較佳實施例欲成型扣件之示意圖。 圖15A-15B是本發明之第五較佳實施例之輾壓板剖面圖。 圖16是該第五較佳實施例欲成型扣件之S-S剖面圖。 圖17是該第五較佳實施例欲成型扣件之示意圖。 圖18是本發明之第六較佳實施例之S-S剖面圖。 圖19是該第六較佳實施例欲成型扣件之示意圖。 圖20是本發明之第七較佳實施例之輾壓過程示意圖。 圖21是該第七較佳實施例欲成型扣件之示意圖。 圖22是本發明之第八較佳實施例之輾壓過程示意圖。 圖23是該第八較佳實施例欲成型扣件之示意圖。 圖24是本發明之第九較佳實施例之輾壓過程示意圖。 圖25是該第九較佳實施例欲成型扣件之示意圖。 FIG. 1 is a schematic flowchart of a first preferred embodiment of the present invention. FIG. 2 is a schematic diagram of the rolling process of the first preferred embodiment. FIG. 3 is a schematic diagram of the fastener to be formed according to the first preferred embodiment. 4A-4D are cross-sectional views of the rolling plate of the first preferred embodiment. FIG. 5 is a schematic diagram of the rolling process of the second preferred embodiment of the present invention. FIG. 6 is a schematic diagram of the fastener to be formed in the second preferred embodiment. FIG. 7 is a cross-sectional view of a rolling plate according to the third preferred embodiment of the present invention. FIG. 8 is a cross-sectional view of another rolling plate according to the third preferred embodiment. FIG. 9 is a schematic diagram of the fastener to be formed in the third preferred embodiment. FIG. 10 is an S-S sectional view of the fastener to be formed in the third preferred embodiment. 11A-11D are S-S sectional views of the fastener to be formed in the third preferred embodiment. 12A-12B are sectional views of the rolling plate according to the fourth preferred embodiment of the present invention. FIG. 13 is an S-S sectional view of the fastener to be formed in the fourth preferred embodiment. FIG. 14 is a schematic diagram of the fastener to be formed in the fourth preferred embodiment. 15A-15B are cross-sectional views of the rolling plate according to the fifth preferred embodiment of the present invention. FIG. 16 is an S-S sectional view of the fastener to be formed in the fifth preferred embodiment. FIG. 17 is a schematic diagram of the fastener to be formed according to the fifth preferred embodiment. FIG. 18 is an S-S sectional view of the sixth preferred embodiment of the present invention. FIG. 19 is a schematic diagram of the fastener to be formed according to the sixth preferred embodiment. FIG. 20 is a schematic diagram of the rolling process of the seventh preferred embodiment of the present invention. FIG. 21 is a schematic diagram of the fastener to be formed according to the seventh preferred embodiment. FIG. 22 is a schematic diagram of the rolling process of the eighth preferred embodiment of the present invention. FIG. 23 is a schematic diagram of the fastener to be formed in the eighth preferred embodiment. FIG. 24 is a schematic diagram of the rolling process of the ninth preferred embodiment of the present invention. FIG. 25 is a schematic diagram of a fastener to be formed according to the ninth preferred embodiment.
3:多功能扣件製造方法 31:準備步驟 32:桿體成型步驟 33:螺牙旋壓成型步驟 3: Manufacturing method of multifunctional fasteners 31: Preparation steps 32: Rod forming steps 33: Spiral Thread Spinning Steps
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TWM392886U (en) * | 2010-06-25 | 2010-11-21 | Essence Method Refine Co Ltd | Self-tapping fastener |
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TW201838739A (en) * | 2017-04-28 | 2018-11-01 | 若井股份有限公司 | Rolling die for self-tapping screw capable of rolling mill a self-tapping screw which can be smoothly screwed in, and can effectively prevent cracking on a wooden component |
CN209050037U (en) * | 2018-12-11 | 2019-07-02 | 常熟市常力紧固件有限公司 | A kind of band slot bolt spiral lamination thread rolling tooling |
CN210586922U (en) * | 2019-08-16 | 2020-05-22 | 温州中牙模具有限公司 | Thread rolling die |
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2020
- 2020-10-16 TW TW109135831A patent/TWI769555B/en active
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DE3823834A1 (en) * | 1988-07-14 | 1990-01-18 | J Vom Cleff A Sohn Gmbh & Co | Screw, in particular wood screw, process for producing the screw and apparatus for carrying out the process |
JP2003290861A (en) * | 2002-04-08 | 2003-10-14 | Wakai & Co Ltd | Form rolling die of deep groove screw, and method for manufacturing deep groove screw |
TWM392886U (en) * | 2010-06-25 | 2010-11-21 | Essence Method Refine Co Ltd | Self-tapping fastener |
TW201350227A (en) * | 2012-06-04 | 2013-12-16 | Cheng-Yuan Wu | A manufacturing method and equipment for intensifying hardness of a screw |
TW201838739A (en) * | 2017-04-28 | 2018-11-01 | 若井股份有限公司 | Rolling die for self-tapping screw capable of rolling mill a self-tapping screw which can be smoothly screwed in, and can effectively prevent cracking on a wooden component |
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