TWI769062B - Method for measuring abrasion of roll pass - Google Patents
Method for measuring abrasion of roll pass Download PDFInfo
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- TWI769062B TWI769062B TW110130763A TW110130763A TWI769062B TW I769062 B TWI769062 B TW I769062B TW 110130763 A TW110130763 A TW 110130763A TW 110130763 A TW110130763 A TW 110130763A TW I769062 B TWI769062 B TW I769062B
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本發明是關於一種輥槽磨耗的量測方法,且特別是關於一種輥槽磨耗的量測技術及其應用方法。The present invention relates to a method for measuring the wear of a roll groove, and in particular to a technology for measuring the wear of a roll groove and an application method thereof.
現行條鋼工場產線的軋輥欠缺有效的量測設備,對於調整軋輥的輥隙及偶發性軋延問題之解決方式,主要依靠現場資深操作同仁憑其自身經驗進行,缺乏具體的量化數據作為判斷依據,對於軋延技術傳承及整體軋延產品品質穩定度存在相當的風險隱憂和不確定性。The rolls of the current bar factory production line lack effective measurement equipment. The solution to the adjustment of the roll gap and the accidental rolling problem mainly relies on the experience of the senior operating colleagues on site, and lacks specific quantitative data as a judgment. Based on this, there are considerable risks and uncertainties regarding the inheritance of rolling technology and the quality stability of the overall rolled products.
有關平板類軋延軋輥的磨耗量測方式已存在有一些習知的量測技術,但是關於具有輥槽之軋輥的磨耗量測尚未如平輥一般普遍,且習知的具有輥槽之軋輥的磨耗量測均有其關鍵困難點,因此期望能開發一種非接觸式又能快速準確得知每個輥槽磨耗深度的量測方法。There are some conventional measurement techniques for the wear measurement of flat rolling rolls, but the wear measurement of rolls with grooves is not as common as flat rolls, and the conventional rolls with grooves Wear measurement has its key difficulties, so it is expected to develop a non-contact measurement method that can quickly and accurately know the wear depth of each roll groove.
本發明之目的在於提出一種輥槽磨耗的量測方法包括:於軋輥的相對兩側上跨接線性滑軌,其中軋輥具有多個輥槽,其中線性滑軌上架設有雷射位移計;使雷射位移計沿著線性滑軌移動以取得未經軋延的軋輥的每個輥槽的未軋輪廓;使雷射位移計沿著線性滑軌移動以取得經軋延後的軋輥的每個輥槽的軋後輪廓;及比對每個輥槽的未軋輪廓與軋後輪廓以取得每個輥槽的輥槽磨耗量。The purpose of the present invention is to provide a method for measuring the wear of roller grooves, which includes: bridging linear slide rails on opposite sides of the roller, wherein the roller has a plurality of roller grooves, and the linear slide rail is provided with a laser displacement meter; The laser displacement gauge is moved along the linear slide to obtain the unrolled profile of each roll groove of the uncalendered roll; the laser displacement gauge is moved along the linear slide to obtain each of the rolled rolls The rolled profile of the roll groove; and the unrolled profile and the rolled profile of each roll groove are compared to obtain the roll groove wear amount of each roll groove.
在一些實施例中,上述輥槽磨耗的量測方法更包括:使雷射位移計的雷射探頭沿著線性滑軌自未經軋延的軋輥的驅動側移動至工作側,以取得未經軋延的軋輥的每個輥槽的第一輪廓;使雷射探頭沿著線性滑軌自未經軋延的軋輥的工作側移動回驅動側,以取得未經軋延的軋輥的每個輥槽的第二輪廓;將第一輪廓與第二輪廓取平均以取得未經軋延的軋輥的每個輥槽的未軋輪廓;使雷射探頭沿著線性滑軌自經軋延後的軋輥的驅動側移動至工作側,以取得經軋延後的軋輥的每個輥槽的第三輪廓;使雷射探頭沿著線性滑軌自經軋延後的軋輥的工作側移動回驅動側,以取得經軋延後的軋輥的每個輥槽的第四輪廓;及將第三輪廓與第四輪廓取平均以取得經軋延後的軋輥的每個輥槽的軋後輪廓。In some embodiments, the method for measuring the wear of the roll groove further comprises: moving the laser probe of the laser displacement meter along the linear sliding rail from the driving side to the working side of the unrolled roll to obtain the unrolled roll. First profile of each roll groove of the calendered roll; moving the laser probe along a linear slide from the working side of the uncracked roll back to the drive side to obtain each roll of the uncracked roll second profile of the groove; averaging the first profile with the second profile to obtain the unrolled profile of each roll groove of the unrolled roll; run the laser probe along the linear slide from the rolled roll The driving side of the calendered roll is moved to the working side to obtain the third profile of each roll groove of the calendered roll; the laser probe is moved along the linear slide from the working side of the calendered roll back to the driving side, to obtain a fourth profile of each roll groove of the calendered roll; and averaging the third and fourth profiles to obtain a rolled profile of each roll groove of the calendered roll.
在一些實施例中,上述輥槽磨耗量為未軋輪廓的最低點與軋後輪廓的最低點的差值。In some embodiments, the above-mentioned roll groove wear amount is the difference between the lowest point of the unrolled profile and the lowest point of the rolled profile.
在一些實施例中,上述輥槽磨耗的量測方法更包括:取得多個鋼種於多個軋延溫度所分別對應的變形阻抗值,其中所述多個鋼種包含第一鋼種與第二鋼種,其中第一鋼種為所述多個鋼種中之最軟的鋼種;及以第一鋼種於所述多個軋延溫度之其中一者所對應的變形阻抗值作為基準值,取得第二鋼種於所述多個軋延溫度之其中該者所對應的變形阻抗值之相對權重值。In some embodiments, the method for measuring wear of the roll groove further includes: obtaining deformation resistance values corresponding to a plurality of steel grades at a plurality of rolling temperatures, wherein the plurality of steel grades include a first steel grade and a second steel grade, The first steel grade is the softest steel grade among the plurality of steel grades; and the deformation resistance value corresponding to the first steel grade at one of the plurality of rolling temperatures is used as a reference value, and the second steel grade is obtained in the The relative weight value of the deformation resistance value corresponding to the one of the plurality of rolling temperatures.
在一些實施例中,上述鋼種包含:低碳鋼、中碳鋼、高碳鋼、中低碳合金鋼、高碳合金鋼、含硫易削鋼、焊接鋼。In some embodiments, the above steel types include: low carbon steel, medium carbon steel, high carbon steel, medium and low carbon alloy steel, high carbon alloy steel, sulfur-containing free-cutting steel, and welding steel.
在一些實施例中,上述軋延溫度包含:850、900、950、1000、1050、1100、1150攝氏度(°C)。In some embodiments, the aforementioned rolling temperatures include: 850, 900, 950, 1000, 1050, 1100, 1150 degrees Celsius (°C).
在一些實施例中,上述輥槽磨耗的量測方法更包括:記錄通過軋輥的所述多個輥槽之其中一者的多個第一鋼胚之第一軋延支數,其中第一鋼胚的鋼種為第一鋼種;記錄通過軋輥的所述多個輥槽之其中該者的多個第二鋼胚之第二軋延支數,其中第二鋼胚的鋼種為第二鋼種;取得第一累計權重值與第二累計權重值,其中第一累計權重值為第一軋延支數,其中第二累計權重值為第二軋延支數乘以相對權重值;取得總計權重值,其中總計權重值為第一累計權重值加上第二累計權重值;將所述多個輥槽之其中該者的輥槽磨耗量除以總計權重值之後,再乘以第一累計權重值,再除以第一軋延支數,以取得每個第一鋼胚軋延的第一磨耗預估量;將所述多個輥槽之其中該者的輥槽磨耗量除以總計權重值之後,再乘以第二累計權重值,再除以第二軋延支數,以取得每個第二鋼胚軋延的第二磨耗預估量;及建立所述多個鋼種在不同軋延溫度範圍內的一權重值換算表,以間接量化每個輥槽的輥槽磨耗量與所述多個軋延溫度的對應關係。In some embodiments, the above-mentioned method for measuring roll groove wear further comprises: recording a first rolling count of a plurality of first steel billets passing through one of the plurality of roll grooves of the roll, wherein the first steel billet The steel grade of the blank is the first steel grade; record the second rolling count of a plurality of second steel blanks passing through one of the plurality of roll grooves of the roll, wherein the steel grade of the second steel blank is the second steel grade; obtain The first cumulative weight value and the second cumulative weight value, wherein the first cumulative weight value is the first rolling count, and the second cumulative weight value is the second rolling count multiplied by the relative weight value; to obtain the total weight value, The total weight value is the first cumulative weight value plus the second cumulative weight value; after dividing the wear amount of the roller groove of the plurality of roller grooves by the total weight value, and then multiplying by the first cumulative weight value, Divide by the first rolling count to obtain the estimated first wear amount of each first billet rolling; after dividing the wear amount of the roll groove among the plurality of roll grooves by the total weight value , multiplied by the second cumulative weight value, and then divided by the second rolling count to obtain the second estimated wear amount of each second billet rolling; and establish the multiple steel grades at different rolling temperatures A weight value conversion table within the range is used to indirectly quantify the corresponding relationship between the wear amount of each roll groove and the plurality of rolling temperatures.
在一些實施例中,上述輥槽磨耗的量測方法更包括:以軋輥的每個輥槽的輥槽磨耗量、已軋支數與過鋼噸數來建立軋輥的磨耗履歷;及於程控電腦的顯示畫面顯示軋輥的每個輥槽的輥槽磨耗量。In some embodiments, the above-mentioned method for measuring the wear of the roll groove further comprises: establishing the wear history of the roll based on the wear amount of the roll groove of each roll groove of the roll, the number of rolled counts and the tonnage of steel passed; The display screen shows the groove wear amount for each groove of the roll.
在一些實施例中,上述輥槽磨耗的量測方法更包括:根據軋輥的所述多個輥槽之一者的輥槽磨耗量來調整軋輥的所述多個輥槽之該者的輥隙;及根據軋輥的磨耗履歷來判斷軋輥的換輥週期。In some embodiments, the above-mentioned method for measuring roll groove wear further comprises: adjusting the roll gap of one of the plurality of roll grooves of the roll according to the roll groove wear amount of the one of the plurality of roll grooves of the roll ; And according to the wear history of the roll to judge the roll change cycle of the roll.
在一些實施例中,上述輥槽磨耗的量測方法更包括:以軋輥的磨耗履歷來作為軋輥進行重新車削之參考依據。In some embodiments, the method for measuring the wear of the roll groove further includes: using the wear history of the roll as a reference for re-turning the roll.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.
以下仔細討論本發明的實施例。然而,可以理解的是,實施例提供許多可應用的概念,其可實施於各式各樣的特定內容中。所討論、揭示之實施例僅供說明,並非用以限定本發明之範圍。關於本文中所使用之『第一』、『第二』、…等,並非特別指次序或順位的意思,其僅為了區別以相同技術用語描述的元件或操作。Embodiments of the present invention are discussed in detail below. It should be appreciated, however, that the embodiments provide many applicable concepts that can be embodied in a wide variety of specific contexts. The discussed and disclosed embodiments are for illustration only, and are not intended to limit the scope of the present invention. The terms "first", "second", .
圖1係根據本發明的實施例之輥槽磨耗的量測方法的流程圖。圖2係根據本發明的實施例之輥槽磨耗的量測系統的示意圖。於圖1的步驟S1,於軋輥120的相對兩側上跨接線性滑軌140,其中線性滑軌140上架設有雷射位移計160。具體而言,在軋輥120的相對兩側(驅動側DS與工作側WS)的輥面位置上架設跨接治具180,於跨接治具180上架設線性滑軌140,以使雷射位移計160能夠沿著線性滑軌140而於軋輥120的相對兩側的輥面位置之上方而來回滑動。於圖2所示的例示中,軋輥120的多個輥槽122為10溝橢圓形孔槽,即輥槽122的數量為10個,但此僅為例示,本發明不限於此。FIG. 1 is a flow chart of a method for measuring roll groove wear according to an embodiment of the present invention. 2 is a schematic diagram of a measurement system for roll groove wear according to an embodiment of the present invention. In step S1 of FIG. 1 , the
於圖1的步驟S2,使雷射位移計160沿著線性滑軌140移動以取得未經軋延的軋輥120的每個輥槽122的未軋輪廓。在本發明揭露的實施例中,步驟S2的細節如下:(1)藉由線性滑軌140使雷射位移計160的雷射探頭162沿著線性滑軌140自未經軋延的軋輥120的驅動側DS移動至工作側WS,以取得未經軋延的軋輥120的每個輥槽122的第一輪廓;(2)藉由線性滑軌140使雷射位移計160的雷射探頭162沿著線性滑軌140自未經軋延的軋輥120的工作側WS移動回驅動側DS,以取得未經軋延的軋輥120的每個輥槽122的第二輪廓;(3)將第一輪廓與第二輪廓取平均以取得未經軋延的軋輥120的每個輥槽122的未軋輪廓。In step S2 of FIG. 1 , the
值得一提的是,若第一輪廓與第二輪廓之間的差異過大,則判斷步驟S2的量測結果有誤,需進行調整重新架設後才會再次進行一次步驟S2。It is worth mentioning that if the difference between the first contour and the second contour is too large, it is determined that the measurement result of step S2 is incorrect, and step S2 is performed again after adjustment and re-installation.
換言之,本發明係藉由線性滑軌140使雷射位移計160的雷射探頭162沿著線性滑軌140自工作側WS到驅動側DS來回往復移動一次來取得每個輥槽122的連續輪廓線。具體而言,雷射位移計160的雷射探頭162發出雷射光掃描輥槽122的全表面後,記錄雷射探頭162與待測物(即輥槽122的輥面)之間的距離數值(須注意輥槽122的輥面要先清潔避免量測誤差),藉由連續量測點可連結成一個完整的輥槽122的全剖面外形,從而能夠描繪出輥槽122的輪廓。In other words, the present invention uses the
於圖1的步驟S3,使雷射位移計160沿著線性滑軌140移動以取得經軋延後的軋輥120的每個輥槽122的軋後輪廓。在本發明揭露的實施例中,步驟S3的細節如下:(1)藉由線性滑軌140使雷射位移計160的雷射探頭162沿著線性滑軌140自經軋延後的軋輥120的驅動側DS移動至工作側WS,以取得經軋延後的軋輥120的每個輥槽122的第三輪廓;(2)藉由線性滑軌140使雷射位移計160的雷射探頭162沿著線性滑軌140自經軋延後的軋輥120的工作側WS移動回驅動側DS,以取得經軋延後的軋輥120的每個輥槽122的第四輪廓;(3)將第三輪廓與第四輪廓取平均以取得經軋延後的軋輥120的每個輥槽122的軋後輪廓。In step S3 of FIG. 1 , the
值得一提的是,若第三輪廓與第四輪廓之間的差異過大,則判斷步驟S3的量測結果有誤,需進行調整重新架設後才會再次進行一次步驟S3。It is worth mentioning that if the difference between the third contour and the fourth contour is too large, it is determined that the measurement result of step S3 is incorrect, and step S3 is performed again after adjustment and re-installation.
於圖1的步驟S4,比對每個輥槽122的未軋輪廓與軋後輪廓以取得每個輥槽122的輥槽磨耗量。圖3係根據本發明的實施例之軋輥120的其中一個輥槽122的未軋輪廓P1、軋後輪廓P2與輥槽磨耗量AB的示意圖。其中,圖3的X-Y圖的Y軸為槽深,單位為公厘(mm),X軸為輥槽122的相對位置,單位為%,輥槽122的最左側為0%,輥槽122的最右側為100%。在本發明的實施例中,如圖3所示,輥槽磨耗量AB為未軋輪廓P1的最低點與軋後輪廓P2的最低點的差值,輥槽磨耗量AB的單位為公厘(mm)。In step S4 of FIG. 1 , the unrolled profile and the rolled profile of each
具體而言,隨著線性滑軌140帶動雷射位移計160的雷射探頭162移動,可取得輥槽122的最左側至最右側之間的每一個像素點(Pixel),然而,由於不同軋輥的輥槽之最左側至最右側之間的距離可能不同,因此,於圖3的X軸係以百分比為單位的相對位置來呈現輥槽122的輪廓。Specifically, as the
在本發明的實施例中,以雷射位移計160量測軋輥120的輥槽122的全剖面外形輪廓,從而實現非接觸式且能快速準確得知輥槽磨耗情形的量測方法,雷射位移計160的雷射探頭162隨著線性滑軌140往復移動時,可以即時掃描輥槽122的全表面距離雷射探頭162的各個相對距離,其精確度可達±2微米(μm),對於軋輥的輥槽的表面磨耗量的精準度需求已足夠。In the embodiment of the present invention, the
在本發明的實施例中,量測未經軋延的軋輥120 (即,組裝上線前的軋輥120)的輥槽,可得到車削後尚未軋延的輥槽的輪廓(即,未軋輪廓);接著,量測經軋延後的軋輥120 (即,下線後的軋輥120)的輥槽,可得到軋延後的磨損的輥槽的輪廓(即,軋後輪廓);最後,比對未軋輪廓與軋後輪廓的差異,從而能夠得知輥槽122在經過軋延後的實際磨耗情形(輥槽磨耗量)。In the embodiment of the present invention, the roll groove of the unrolled roll 120 (ie, the
在本發明的實施例中,輥槽磨耗的量測方法還包括:(1)取得多個鋼種於多個軋延溫度所分別對應的變形阻抗值,其中所述多個鋼種包含第一鋼種與第二鋼種,其中第一鋼種為所述多個鋼種中之最軟的鋼種(例如低碳鋼(鋼種代號為1010AK));及(2)以第一鋼種於所述多個軋延溫度之其中一者所對應的變形阻抗值作為基準值,取得第二鋼種於所述多個軋延溫度之其中該者所對應的變形阻抗值之相對權重值。In an embodiment of the present invention, the method for measuring roll groove wear further includes: (1) obtaining deformation resistance values corresponding to a plurality of steel grades at a plurality of rolling temperatures, wherein the plurality of steel grades include the first steel grade and The second steel grade, wherein the first steel grade is the softest steel grade among the plurality of steel grades (eg, mild steel (steel grade code is 1010AK)); The deformation resistance value corresponding to one of them is used as the reference value, and the relative weight value of the deformation resistance value corresponding to the one of the plurality of rolling temperatures of the second steel grade is obtained.
在本發明的實施例中,變形阻抗值(Deformation Resistance)為應變能面積計算,單位為兆帕(MPa)。在本發明的實施例中,所述多個鋼種包含:低碳鋼、中碳鋼、高碳鋼、中低碳合金鋼、高碳合金鋼、含硫易削鋼、焊接鋼。在本發明的實施例中,所述多個軋延溫度包含:850、900、950、1000、1050、1100、1150攝氏度(°C)。In the embodiment of the present invention, the deformation resistance value (Deformation Resistance) is calculated by the area of strain energy, and the unit is megapascal (MPa). In an embodiment of the present invention, the plurality of steel types include: low carbon steel, medium carbon steel, high carbon steel, medium and low carbon alloy steel, high carbon alloy steel, sulfur-containing free-cutting steel, and welding steel. In an embodiment of the present invention, the plurality of rolling temperatures include: 850, 900, 950, 1000, 1050, 1100, 1150 degrees Celsius (°C).
舉例而言,第一鋼種可為低碳鋼(鋼種代號為1010AK),第一鋼種於950°C之軋延溫度所對應的變形阻抗值為93.27 MPa,第二鋼種可為中低碳合金鋼(鋼種代號為6140(40CRV)),第二鋼種於950°C之軋延溫度所對應的變形阻抗值為107.57 MPa,則第二鋼種於950°C之軋延溫度所對應的變形阻抗值之相對權重值為1.15(107.57除以93.27)。For example, the first steel grade can be low carbon steel (steel grade code is 1010AK), the deformation resistance value corresponding to the rolling temperature of the first steel grade at 950°C is 93.27 MPa, and the second steel grade can be medium and low carbon alloy steel (The steel grade code is 6140 (40CRV)), the deformation resistance value corresponding to the rolling temperature of the second steel grade at 950°C is 107.57 MPa, then the deformation resistance value corresponding to the rolling temperature of the second steel grade at 950°C The relative weight value is 1.15 (107.57 divided by 93.27).
具體而言,由於各類鋼種的小鋼胚在不同的軋延溫度下具有不同的變形阻抗值(即抵抗軋延變形流動的鋼材強度值),為了得到鋼材軋延時的變形行為與輥槽磨耗之間的關係,必須先瞭解每一鋼種在不同的軋延溫度的應力應變特性,才可以計算每個鋼種在各個軋延溫度的應變能面積(即變形阻抗值),從而得知各鋼種的變形阻抗值的對應權重換算關係(以最軟的低碳鋼種1010AK的變形阻抗值作為權重值計算基準,依據其餘鋼種的變形阻抗值與它的換算比例來制定其餘鋼種的變形阻抗值之相對權重值)。據此,量化輥槽磨耗量與軋延溫度的對應關係。Specifically, since the small steel billets of various steel grades have different deformation resistance values (that is, the strength value of the steel against rolling deformation flow) at different rolling temperatures, in order to obtain the deformation behavior of the steel during rolling and the wear of the roll groove It is necessary to understand the stress-strain characteristics of each steel grade at different rolling temperatures before calculating the strain energy area (ie, the deformation resistance value) of each steel grade at each rolling temperature, so as to know the The corresponding weight conversion relationship of the deformation resistance value (the deformation resistance value of the softest low carbon steel grade 1010AK is used as the basis for the calculation of the weight value, and the relative weight of the deformation resistance value of the other steel grades is determined according to the deformation resistance value of the other steel grades and its conversion ratio. value). Accordingly, the correspondence between the roll groove wear amount and the rolling temperature was quantified.
在本發明的實施例中,輥槽磨耗的量測方法還包括:(1)記錄通過軋輥的所述多個輥槽之其中一者的多個第一鋼胚之第一軋延支數,其中第一鋼胚的鋼種為第一鋼種;(2)記錄通過軋輥的所述多個輥槽之其中該者的多個第二鋼胚之第二軋延支數,其中第二鋼胚的鋼種為第二鋼種;(3)取得第一累計權重值與第二累計權重值,其中第一累計權重值為第一軋延支數,其中第二累計權重值為第二軋延支數乘以相對權重值;(4)取得總計權重值,其中總計權重值為第一累計權重值加上第二累計權重值;(5)將所述多個輥槽之其中該者的輥槽磨耗量除以總計權重值之後,再乘以第一累計權重值,再除以第一軋延支數,以取得每個第一鋼胚軋延的第一磨耗預估量;(6)將所述多個輥槽之其中該者的輥槽磨耗量除以總計權重值之後,再乘以第二累計權重值,再除以第二軋延支數,以取得每個第二鋼胚軋延的第二磨耗預估量;及(6)依照上述概念建立多個鋼種在不同軋延溫度範圍內的權重值換算表,可間接量化輥槽磨耗量與軋延溫度的對應關係。In an embodiment of the present invention, the method for measuring roll groove wear further comprises: (1) recording the first rolling count of the plurality of first steel billets passing through one of the plurality of roll grooves of the roll, Wherein the steel grade of the first steel billet is the first steel quality; (2) recording the second rolling count of the second steel billet of the one of the plurality of roll grooves passing through the roll, wherein the second billet has The steel grade is the second steel grade; (3) the first cumulative weight value and the second cumulative weight value are obtained, wherein the first cumulative weight value is the first rolling count, and the second cumulative weight value is the second rolling count multiplied by the Using relative weight values; (4) obtaining a total weight value, wherein the total weight value is the first cumulative weight value plus the second cumulative weight value; (5) the wear amount of the roller groove of the one of the plurality of roller grooves After dividing by the total weight value, multiply by the first accumulated weight value, and then divide by the first rolling count to obtain the first estimated wear amount of rolling of each first steel billet; (6) applying the After dividing the wear amount of the roll groove of one of the plurality of roll grooves by the total weight value, multiply it by the second cumulative weight value, and then divide it by the second rolling count to obtain the rolling count of each second billet. The second estimated wear amount; and (6) according to the above concept, establish a weight value conversion table for multiple steel grades in different rolling temperature ranges, which can indirectly quantify the corresponding relationship between the roll groove wear amount and the rolling temperature.
舉例而言,於950°C之軋延溫度下,經軋延後的軋輥120的其中一個輥槽122總計被81支(即第一軋延支數為81)的第一鋼胚與41支(即第二軋延支數為41)的第二鋼胚所軋延過。第一累計權重值為第一軋延支數,即81,第二累計權重值為第二軋延支數乘以相對權重值,即41*1.15=47.15。總計權重值為第一累計權重值81加上第二累計權重值47.15,即總計權重值為128.15。將輥槽磨耗量(例如為0.812351277 mm)除以總計權重值(例如為128.15)之後,再乘以第一累計權重值(例如為81),再除以第一軋延支數(例如為81),以取得每個第一鋼胚軋延的第一磨耗預估量,即0.00634 mm。將輥槽磨耗量(例如為0.812351277 mm)除以總計權重值(例如為128.15)之後,再乘以第二累計權重值(例如為47.15),再除以第二軋延支數(例如為41),以取得每個第二鋼胚軋延的第二磨耗預估量,即0.00729 mm。For example, at a rolling temperature of 950°C, one of the
具體而言,本發明記錄輥槽於指定時間內通過的鋼種(例如第一鋼胚與第二鋼胚)及其對應支數(例如第一軋延支數與第二軋延支數)、累計權重值(例如第一累計權重值與第二累計權重值)與實際磨耗量(即步驟S4的輥槽磨耗量),可換算得到每支鋼胚軋延的磨耗預估量(例如第一磨耗預估量或第二磨耗預估量),進而建立各軋延區域不同軋輥的大磨耗數據庫,同時解決輥槽磨耗難以精確量測的問題。Specifically, the present invention records the steel grades (such as the first steel billet and the second steel billet) passing through the roll groove within a specified time and their corresponding counts (such as the first rolling count and the second rolling count), The cumulative weight value (such as the first cumulative weight value and the second cumulative weight value) and the actual wear amount (that is, the wear amount of the roll groove in step S4) can be converted to obtain the estimated wear amount of each billet rolling (for example, the first Wear estimation or second wear estimation), and then establish a large wear database for different rolls in each rolling area, and at the same time solve the problem that the roll groove wear is difficult to accurately measure.
在本發明的實施例中,輥槽磨耗的量測方法還包括:(1)以軋輥的每個輥槽的輥槽磨耗量、已軋支數與過鋼噸數來建立軋輥的磨耗履歷;(2)於程控電腦的顯示畫面顯示軋輥的磨耗履歷(例如於程控電腦的顯示畫面顯示軋輥的個個輥槽的輥槽磨耗量(亦可稱為累計磨耗量));(3)根據軋輥的輥槽之一者的輥槽磨耗量來調整軋輥的輥槽之該者的輥隙,舉例而言,輥槽磨耗量越大則將軋輥的輥隙調小;(4)根據軋輥的磨耗履歷來判斷軋輥的換輥週期,舉例而言,輥槽磨耗量超過一預設磨耗量閥值則更換軋輥,舉例而言,已軋支數超過一預設已軋支數閥值則更換使用新輥槽,舉例而言,過鋼噸數超過一預設過鋼噸數閥值則更換使用新輥槽;及(5)以軋輥的磨耗履歷來作為軋輥進行重新車削之參考依據。In an embodiment of the present invention, the method for measuring the wear of the roll groove further comprises: (1) establishing the wear history of the roll based on the wear amount of the roll groove, the number of rolled counts and the number of passed steel tonnage of each roll groove of the roll; (2) Display the wear history of the roll on the display screen of the program-controlled computer (for example, display the roll groove wear amount of each roll groove of the roll on the display screen of the program-controlled computer (also called cumulative wear amount)); (3) According to the roll Adjust the roll gap of one of the roll grooves according to the wear amount of one of the roll grooves of the roll. For example, the larger the wear amount of the roll groove, the smaller the roll gap of the roll; (4) According to the wear of the roll History to judge the roll changing cycle of the rolls. For example, if the wear of the roll groove exceeds a preset wear threshold, the rolls will be replaced. For example, if the number of rolled counts exceeds a preset threshold of rolled counts, the rolls will be replaced. For a new roll groove, for example, if the passing steel tonnage exceeds a preset steel passing tonnage threshold, a new roll groove is used; and (5) the wear history of the roll is used as a reference for re-turning the roll.
具體而言,於程控電腦的顯示畫面顯示軋輥的累計磨耗量,可作為現場人員調整輥隙的參考依據。如此一來,不僅可讓鋼材尺寸準確快速地控制在公差範圍內,還可增進條線盤元的班產量及產品合格率,以提升完軋產品表面品質,降低尺寸不合及表面缺陷的發生率,對於產品外形及表面品質具有正向助益。Specifically, the cumulative wear amount of the roll is displayed on the display screen of the program-controlled computer, which can be used as a reference for on-site personnel to adjust the roll gap. In this way, not only can the size of the steel be accurately and quickly controlled within the tolerance range, but also the shift output and product qualification rate of the wire and plate elements can be improved, so as to improve the surface quality of the finished rolled products and reduce the incidence of dimensional inconsistencies and surface defects. , has a positive effect on product appearance and surface quality.
此外,藉由軋輥的磨耗履歷可實現和/或進一步開發程控電腦的各項軋輥的智慧管理功能及相關應用功能,建立軋輥及通過鋼胚支數、噸數的資料庫,例如可自動累計粗軋、中軋、預精軋機之各組軋輥之已軋小鋼胚的相關數據,可在程控電腦的顯示畫面即時顯示軋輥的相關訊息(例如磨耗履歷),可作為現場人員調整輥隙的指引、判斷換輥週期、以及軋輥工場進行軋輥重新車削之參考依據,有助於提高現場人員的作業效率。意即,輥槽磨耗數據可應用於條鋼工場的程控電腦系統,開發各種軋輥管理功能。In addition, based on the wear history of the rolls, it is possible to realize and/or further develop the intelligent management functions and related application functions of various rolls of the program-controlled computer, and establish a database of the counts and tons of rolls and passing steel billets, for example, the roughness can be automatically accumulated. The relevant data of the rolled small billets of each group of rolls in the rolling, intermediate rolling and pre-finishing mills can be displayed on the display screen of the program-controlled computer in real time. The relevant information of the rolls (such as wear history) can be used as a guide for the on-site personnel to adjust the roll gap. , judging the roll change cycle, and the reference basis for re-turning of the roll in the roll workshop, which helps to improve the work efficiency of the field personnel. That is to say, the wear data of the roll groove can be applied to the program-controlled computer system of the bar workshop to develop various roll management functions.
綜合上述,本發明提出一種輥槽磨耗的量測方法(或者是,輥槽磨耗的量測技術及其應用方法),係一種非接觸式又能快速準確得知每個輥槽磨耗深度的量測方法,能夠提供具體的量化數據作為現場人員的判斷依據,提升軋延產品品質穩定度。In view of the above, the present invention proposes a method for measuring the wear of a roll groove (or a measurement technology for the wear of a roll groove and an application method thereof), which is a non-contact method and can quickly and accurately know the wear depth of each roll groove. The measurement method can provide specific quantitative data as the judgment basis for on-site personnel, and improve the quality stability of rolled products.
以上概述了數個實施例的特徵,因此熟習此技藝者可以更了解本發明的態樣。熟習此技藝者應了解到,其可輕易地把本發明當作基礎來設計或修改其他的製程與結構,藉此實現和在此所介紹的這些實施例相同的目標及/或達到相同的優點。熟習此技藝者也應可明白,這些等效的建構並未脫離本發明的精神與範圍,並且他們可以在不脫離本發明精神與範圍的前提下做各種的改變、替換與變動。The foregoing has outlined features of several embodiments so that those skilled in the art may better understand aspects of the invention. Those skilled in the art will appreciate that they may readily use the present invention as a basis for designing or modifying other processes and structures, thereby achieving the same objectives and/or achieving the same advantages as the embodiments described herein . Those skilled in the art should also understand that these equivalent constructions do not depart from the spirit and scope of the present invention, and they can make various changes, substitutions and alterations without departing from the spirit and scope of the present invention.
120:軋輥 122:輥槽 140:線性滑軌 160:雷射位移計 162:雷射探頭 180:跨接治具 AB:輥槽磨耗量 DS:驅動側 P1:未軋輪廓 P2:軋後輪廓 S1,S2,S3,S4:步驟 WS:工作側 120: Roller 122: Roller groove 140: Linear slide 160: Laser displacement meter 162: Laser Probe 180: Jumper Fixture AB: Roll groove wear DS: drive side P1: Unrolled profile P2: Contour after rolling S1, S2, S3, S4: Steps WS: Work side
從以下結合所附圖式所做的詳細描述,可對本發明之態樣有更佳的了解。需注意的是,根據業界的標準實務,各特徵並未依比例繪示。事實上,為了使討論更為清楚,各特徵的尺寸都可任意地增加或減少。 [圖1]係根據本發明的實施例之輥槽磨耗的量測方法的流程圖。 [圖2]係根據本發明的實施例之輥槽磨耗的量測系統的示意圖。 [圖3]係根據本發明的實施例之軋輥的其中一個輥槽的未軋輪廓、軋後輪廓與輥槽磨耗量的示意圖。 A better understanding of aspects of the present invention can be obtained from the following detailed description taken in conjunction with the accompanying drawings. It should be noted that, according to standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or decreased in order to clarify the discussion. [ Fig. 1 ] is a flowchart of a method for measuring wear of a roll groove according to an embodiment of the present invention. [FIG. 2] It is a schematic diagram of a measurement system for roll groove wear according to an embodiment of the present invention. [ Fig. 3 ] It is a schematic diagram of the unrolled profile, the rolled profile and the wear amount of the roll groove of one of the roll grooves of the roll according to the embodiment of the present invention.
S1,S2,S3,S4:步驟 S1, S2, S3, S4: Steps
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JPS5932809A (en) * | 1982-08-17 | 1984-02-22 | Ishikawajima Harima Heavy Ind Co Ltd | Method and apparatus for measuring shape of roll |
JPH04148818A (en) * | 1990-10-12 | 1992-05-21 | Sumitomo Metal Ind Ltd | Method and apparatus for measuring abrasion loss of roll |
TW217389B (en) * | 1991-04-01 | 1993-12-11 | Armco Inc |
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JPS5932809A (en) * | 1982-08-17 | 1984-02-22 | Ishikawajima Harima Heavy Ind Co Ltd | Method and apparatus for measuring shape of roll |
JPH0216968B2 (en) * | 1982-08-17 | 1990-04-19 | Ishikawajima Harima Jukogyo Kk | |
JPH04148818A (en) * | 1990-10-12 | 1992-05-21 | Sumitomo Metal Ind Ltd | Method and apparatus for measuring abrasion loss of roll |
TW217389B (en) * | 1991-04-01 | 1993-12-11 | Armco Inc |
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