TWI769018B - Fluid Diversion Control System - Google Patents
Fluid Diversion Control System Download PDFInfo
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Abstract
一種流體分流控制系統,包含一提供工作流體的製冷裝置、一連通該製冷裝置的分流裝置、一訊號連接該分流裝置的監控裝置及一連通該分流裝置的熱交換裝置。該分流裝置包括數個連通該製冷裝置的電子分流器。每一電子分流器具有工作流體流通的一入口道及一出口道。該監控裝置訊號連接該等電子分流器,用以控制每一出口道的流量。該熱交換裝置包括數個分別連通該等電子分流器的熱交換件。每一熱交換件連通該製冷裝置而能由相對應之該電子分流器接收工作流體,並排出工作流體回流至該製冷裝置,以達到流體分流冷卻循環的功效。A fluid split control system includes a refrigeration device for supplying working fluid, a split device for communicating with the refrigeration device, a monitoring device for signal connection to the split device, and a heat exchange device for communication with the split device. The shunt device includes a number of electronic shunts that communicate with the refrigeration device. Each electronic shunt has an inlet channel and an outlet channel through which the working fluid flows. The monitoring device signal is connected to the electronic shunts for controlling the flow of each outlet. The heat exchanging device includes a plurality of heat exchanging elements respectively communicating with the electronic shunts. Each heat exchange element communicates with the refrigeration device and can receive the working fluid from the corresponding electronic shunt, and discharge the working fluid back to the refrigeration device, so as to achieve the effect of a fluid split cooling cycle.
Description
本發明是有關於一種循環系統,特別是指一種流體分流控制系統。The present invention relates to a circulation system, in particular to a fluid distribution control system.
參閱圖1,為一種習知的冷凍循環裝置,包含一製冷裝置11,及一連通該製冷裝置11的熱交換裝置12。該製冷裝置11用以冷凝一冷媒,並提供該冷媒至該熱交換裝置12。該熱交換裝置12藉由該冷媒與外界環境進行熱交換,藉此下降外界環境的溫度,並提供溫度較高之該冷媒至該製冷裝置11,以完成流體循環。然而,為了因應市場需求而提高作業效率,並節省成本,今則需要同時對數個獨立環境進行熱交換,整個過程中不僅要注意該冷媒之流動壓力,還必須精準控制該冷媒之流量,藉此達到相同的冷卻效果。因此,如何改良該冷凍循環裝置,同時使數個獨立環境冷卻至相同的溫度,以達到均流、均壓及均溫的效果,已成為業者努力的目標。Referring to FIG. 1 , a conventional refrigeration cycle device includes a
因此,本發明之目的,即在提供一種達到均流、均壓及均溫的流體分流控制系統。Therefore, the purpose of the present invention is to provide a fluid distribution control system that can achieve equal flow, equal pressure and equal temperature.
於是,本發明流體分流控制系統,包含一製冷裝置、一連通該製冷裝置的分流裝置、一訊號連接該分流裝置的監控裝置,及一連通該分流裝置的熱交換裝置。該製冷裝置提供一工作流體。該分流裝置包括數個連通該製冷裝置的電子分流器。每一電子分流器具有一接受由該製冷裝置排出之該工作流體的入口道,及一連通該入口道且用以排出該工作流體的出口道。該監控裝置訊號連接該等電子分流器,用以控制每一出口道所排出該工作流體的流量。該熱交換裝置包括數個分別連通該等電子分流器的熱交換件,每一熱交換件連通該製冷裝置之上游,而能由相對應之該電子分流器接收該工作流體,並排出該工作流體回流至該製冷裝置。Therefore, the fluid split control system of the present invention includes a refrigeration device, a split device connected to the refrigeration device, a monitoring device connected to the split device by a signal, and a heat exchange device connected to the split device. The refrigeration device provides a working fluid. The shunt device includes a number of electronic shunts that communicate with the refrigeration device. Each electronic flow divider has an inlet channel for receiving the working fluid discharged from the refrigeration device, and an outlet channel for communicating with the inlet channel and used for discharging the working fluid. The monitoring device signal is connected to the electronic flow dividers for controlling the flow rate of the working fluid discharged from each outlet. The heat exchange device includes a plurality of heat exchange elements respectively connected to the electronic flow dividers, each heat exchange piece is connected to the upstream of the refrigeration device, and the corresponding electronic flow divider can receive the working fluid and discharge the working fluid Fluid returns to the refrigeration unit.
本發明之功效在於:透過該等電子分流器與該監控裝置間的相配合,精準地控制每一電子分流器之出口道的流量,達到均勻分流的作業,並控制下游之每一熱交換件的冷卻能力,並達到均流、均壓及均溫的功效,以提升作業效率,而有利於滿足市場需求,故確實能達成本發明之目的。The effect of the present invention is: through the cooperation between the electronic shunts and the monitoring device, the flow rate of the outlet of each electronic shunt can be accurately controlled to achieve a uniform shunt operation and control each downstream heat exchange element. The cooling capacity can be increased, and the effects of equalizing flow, equalizing pressure and equalizing temperature can be achieved, so as to improve the operation efficiency, which is beneficial to meet the market demand, so it can indeed achieve the purpose of the present invention.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are designated by the same reference numerals.
參閱圖2與圖3,為本發明流體分流控制系統之一第一實施例,包含一製冷裝置2、一連通該製冷裝置2的分流裝置3、一訊號連接該分流裝置3的監控裝置4,及一連通該分流裝置3的熱交換裝置5。Referring to FIG. 2 and FIG. 3 , it is a first embodiment of the fluid distribution control system of the present invention, comprising a
該製冷裝置2用以冷凝一工作流體,並提供該工作流體至該分流裝置3。其中,該工作流體為冷媒,但並不以此為限。在該第一實施例中,該製冷裝置2較佳為一壓縮機21與一冷凝器22的組合,但並不以此為限,只要能提供該工作流體即可。該壓縮機21用以接受回流且呈氣體狀的該工作流體,並壓縮該工作流體,該冷凝器22連通該壓縮機21,且用以將該工作流體轉換為低溫的高壓液體,並輸送該工作流體至該分流裝置3。The
該分流裝置3包括一連通該製冷裝置2之下游的第一機械式分流器31、一連通該熱交換裝置5之下游與該製冷裝置2之上游的第二機械式分流器32、六個連通該第一機械式分流器31之下游與該熱交換裝置5之上游的電子分流器33、六個分別連接該等電子分流器33與該熱交換裝置5的第一管路34,及六個連接該熱交換裝置5與該第二機械式分流器32的第二管路35。The flow dividing
該第一機械式分流器31沿一第一軸線L1延伸,且具有一第一入口端311,及一相反於該第一入口端311的第一出口端312。該第一入口端311形成一供該第一軸線L1通過且連通該製冷裝置2之下游,並用以接受由該製冷裝置2排出之該工作流體的第一匯流口3101。該第一出口端312形成六個圍繞該第一軸線L1而呈環狀排列且連通該第一匯流口3101,並分別連通該等電子分流器33的第一分流口3102。The first
該第二機械式分流器32沿一第二軸線L2延伸,且具有一第二入口端321,及一相反於該第二入口端321的第二出口端322。該第二入口端321形成六個圍繞該第二軸線L2而呈環狀排列,且連通該熱交換裝置5之下游而用以接受由該熱交換裝置5排出的第二分流口3201。該第二出口端322形成一供該第二軸線L2通過且連通該等第二分流口3201,並連通該製冷裝置2之上游而用以排出該工作流體至該製冷裝置2的第二匯流口3202。The second
另外需要說明的是,在其他實施例中,該第一機械式分流器31或該第二機械式分流器32能在外觀形狀上有不同的實施態樣,並不以圖3所呈現之結構態樣為限,亦能針對不同需求而呈現如圖4所示之結構態樣。It should be noted that, in other embodiments, the first
參閱圖2與圖3,該等電子分流器33分別連通該第一機械式分流器31之該等第一分流口3102,且連通該熱交換裝置5之上游。其中,每一電子分流器33較佳為膨脹閥或流量比例閥,但不以此為限,且具有一連通相對應之該第一分流口3102而用以接受該工作流體的入口道331,及一連通該入口道331且用以排出該工作流體至該熱交換裝置5的出口道332。另外需要說明的是,在該第一實施例中,若該工作流體會產生相變化,則每一電子分流器33較佳選自膨脹閥。若該工作流體不會產生相變化,則每一電子分流器33較佳選自流量比例閥。Referring to FIG. 2 and FIG. 3 , the
該等第一管路34分別連接該等出口道332,且該等第一管路34彼此間的內徑與長度皆相同,而能藉此進一步地均勻化由該等電子分流器33所排出之該工作流體的壓力與流量。該等第二管路35分別連接該第二機械式分流器32之該等第二分流口3201,且該等第二管路35彼此間的管內徑與長度皆相同,而能藉此進一步地均勻化由該熱交換裝置5所排出之該工作流體的壓力與流量。The
該監控裝置4訊號連接該等電子分流器33與該熱交換裝置5,且能接受並處理該熱交換裝置5的溫度資訊,藉此控制每一出口道332所排出該工作流體的流量,進一步地分配每一第一管路34內該工作流體之壓力與流量。此外,該監控裝置4能控制每一出口道332排出相同的流量,但也能依照需求而各自調整使每一出口道332排出不相同的流量,該第一實施例並不以此為限。The
該熱交換裝置5包括數個分別連接該等第一管路34而連通該等出口道332之下游,且分別連接該等第二管路35而連通該等第二分流口3201之上游的熱交換件51。每一熱交換件51訊號連接該監控裝置4而能將其溫度資訊傳輸至該監控裝置4,且能由相對應之該電子分流器33接收該工作流體,並排出該工作流體至該製冷裝置2。在該第一實施例中,每一熱交換件51為一冷卻槽體,用以冷卻一電子元件或測試治具(圖未示),並藉此進行該電子元件的可靠度測試,但該第一實施例的使用環境並不以此為限。另外需要說明的是,由於該監控裝置4訊號連接該等熱交換件51,即能接受並處理每一熱交換件51的溫度資訊,並針對其溫度資訊而調整相對應之該電子分流器33的流量,藉此控制該熱交換件51的溫度。The
當該第一實施例使用時,該等熱交換件51分別對該等電子元件(圖未示)進行的可靠度測試,藉此進行熱交換以冷卻該等電子元件。首先,由該製冷裝置2輸送溫度較低之該工作流體至該第一機械式分流器31,透過該第一機械式分流器31之該第一匯流口3101與該等第一分流口3102的結構設計,進行第一次的分流作業,藉此初步均勻化該工作流體。接著,由該第一機械式分流器31排出該工作流體至該等電子分流器33,透過該監控裝置4的控制,藉此調整每一電子分流器33的流量,進而調整該工作流體之壓力與流速,藉此進行第二次的分流作業。再者,當該等電子分流器33分別排出該工作流體至該等熱交換件51,使得該等熱交換件51具有分別與該等電子元件進行熱交換的能力,以進行分流冷卻的作業,甚至依照需求而能達到均勻冷卻的功效。最後,由該等熱交換件51排出該工作流體至該第二機械式分流器32,透過該第二機械式分流器32之該等第二分流口3201與該第二匯流口3202的結構設計,進行匯流作業,並將該工作流體排至該製冷裝置2,進而完成流體循環。When the first embodiment is used, the
因此,透過該監控裝置4能精準地控制每一電子分流器33之出口道332的流量,以至於能達到高達95%以上分流均勻性的功效。再者,透過該第一機械式分流器31預先進行分流作業,不僅能進一步地提升分流均勻性,還能降低該等電子分流器33所承受的壓力,減少該等電子分流器33損毀的機率,以提升使用壽命。再者,該第二機械式分流器32能透過結構設計,形成物理性匯流的功效,均勻匯流管路間的壓力,進一步地提升整體的性能表現。Therefore, the flow rate of the
此外,上述該等第一分流口3102、該等第二匯流口3202、該等電子分流器33、該等第一管路34及該等第二管路35的數量僅為舉例說明,該第一實施例並不以此為限,實際數量可依照不同的需求進行調整。In addition, the above-mentioned numbers of the
另外需要說明的是,參閱圖5,在其他實施例中,若對該工作流體之壓力均勻性及均溫性的需求較低時,則可省略該第一機械式分流器31及該第二機械式分流器32,改以透過兩套管6將連通該等電子分流器33及該等熱交換件51的相關管路分別與該製冷裝置2的出入管路焊接而相互連通,藉此亦可完成分流與匯集的作業。因此,能依照實際需求而簡化設備構件,進一步地減少製造成本花費與設置空間,大幅提升適用性。In addition, it should be noted that, referring to FIG. 5 , in other embodiments, the first
參閱圖6,為本發明流體分流控制系統之一第二實施例,與該第一實施例的差異之處為:該工作流體為低溫冰水,該製冷裝置2包括一連通該第二機械式分流器32之下游的儲水槽23、一連通該儲水槽23之下游連通該第一機械式分流器31之上游的泵浦24,及一連接該儲水槽23並用以與該儲水槽23熱交換的冷凝件25。該泵浦24用以吸取該儲水槽23內的該工作流體,並加壓輸送至該分流裝置3進行分流作業。該冷凝件25具有一穿伸該儲水槽23並用以輸送一製冷劑的熱交換管251,並藉此該熱交換管251與該儲水槽23內的該工作流體進行熱交換而冷卻位於該儲水槽23內的該工作流體。每一電子分流器33較佳為流量比例閥,以利於調整呈液相之該工作流體的流量與壓力。其中,該製冷劑與該工作流體僅有熱量傳遞,兩者間並未有任何質傳的現象發生。該第二實施例能冷卻常溫水至低溫冰水,並據此進行後續的冷卻作業。Referring to FIG. 6 , it is a second embodiment of the fluid distribution control system of the present invention. The difference from the first embodiment is that the working fluid is low-temperature ice water, and the
參閱圖7,為本發明流體分流控制系統之一第三實施例,與該第一實施例的差異之處為:該分流裝置3還包括數個連通該製冷裝置2之冷凝器22的電磁閥36,及數個分別連通該等電磁閥36與該等熱交換件51的毛細管路37。每一電磁閥36訊號連接該監控裝置4,且能被該監控裝置4驅動而控制該工作流體排出至相對應之該毛細管路37。每一毛細管路37用以輸送由相對應之該電磁閥36所排出之該工作流體,並輸送至相對應之該熱交換件51。其中,圖7所繪示之該等電子分流器33、該等第一管路34、該等電磁閥36、該等毛細管路37與該等熱交換件51的數量僅為舉例說明,該第三實施例並不以圖7所示之數量為限。Referring to FIG. 7 , it is a third embodiment of the fluid distribution control system of the present invention. The difference from the first embodiment is that the
當該等熱交換件51要測試功率較高的待測元件(例如:5G電子元件或3D封裝電子元件)時,由於僅連通該等電子分流器33之該等熱交換件51的冷卻能力倘有不足以測試該等待測元件,導致該等待測元件的溫度上升而偏離預設溫度值。此時,該第三實施例可透過該監控裝置4接收該等熱交換件51的溫度回饋信號後,進而控制該等電磁閥36開關,藉此補充該工作流體至該等熱交換件51,以提高其冷卻能力,便能使該等待測元件的溫度回復至預設溫度值。此外,在另外一種使用情況中,當待測元件要在測試過程中某個時刻執行全電壓測試,以至於該等待測元件會在啟動全電壓時瞬間產生高溫時,為了避免此刻的該等待測元件燒壞,該監控裝置4能經電腦設定而預先開啟該等電磁閥36,藉此即時地補充該工作流體至該等熱交換件51而短暫地提升冷卻能力,便能避免該等熱交換件51之冷卻能力瞬間不足而使該等待測元件燒壞的情況發生。再者,由於該冷凝器22所排出之該工作流體為高壓液體,因此能透過該等毛細管路37進一步地控制流量而降低壓力,以利氣化該工作流體而達到蒸發吸熱的功效,以利於提升熱交換的能力。When the
另外需要說明的是,該第三實施例透過一個套管6,將該等電磁閥36之入口管路與該冷凝器22之排出管路焊接而相互連通,藉此完成分流作業。當然,該第三實施例亦可透過一個第一機械式分流器31連通該等電磁閥36之入口管路與該冷凝器22之排出管路,該第三實施例並不以此為限。此外,該等毛細管路37連通該等熱交換件51一事,可為該等毛細管路37分別連接該等第一管路34,亦可為該等毛細管路37直接分別連接該等熱交換件51,該第三實施例並不以此為限,只要能將該工作流體輸送至該等熱交換件51即可。In addition, it should be noted that in the third embodiment, the inlet pipes of the
綜上所述,本發明流體分流控制系統透過該分流裝置3進行兩次的分流作業,精準地控制每一熱交換件51的冷卻能力,並藉此進行分流冷卻作業,進一步地提升作業效率及適用性,以達到均流、均壓及均溫的功效,故確實能達成本發明之目的。To sum up, the fluid splitting control system of the present invention performs two splitting operations through the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not limit the scope of the present invention. Any simple equivalent changes and modifications made according to the scope of the application for patent of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope of the invention patent.
11:製冷裝置 11: Refrigeration unit
12:熱交換裝置 12: heat exchange device
2:製冷裝置 2: Refrigeration device
21:壓縮機 21: Compressor
22:冷凝器 22: Condenser
23:儲水槽 23: Water storage tank
24:泵浦 24: Pump
25:冷凝件 25: Condensation Parts
251:熱交換管 251: heat exchange tube
3:分流裝置 3: shunt device
31:第一機械式分流器 31: The first mechanical diverter
3101:第一匯流口 3101: The first manifold
3102:第一分流口 3102: First shunt
311:第一入口端 311: First entry port
312:第一出口端 312: First exit port
32:第二機械式分流器 32: Second mechanical diverter
321:第二入口端 321: Second entry port
322:第二出口端 322: Second outlet port
3201:第二分流口 3201: Second shunt
3202:第二匯流口 3202: Second manifold
33:電子分流器 33: Electronic Shunt
331:入口道 331: Entryway
332:出口道 332: Exit Road
34:第一管路 34: The first pipeline
35:第二管路 35: Second pipeline
36:電磁閥 36: Solenoid valve
37:毛細管路 37: capillary line
4:監控裝置 4: Monitoring device
5:熱交換裝置 5: heat exchange device
51:熱交換件 51: heat exchange parts
6:套管 6: Casing
L1:第一軸線 L1: the first axis
L2:第二軸線 L2: Second axis
本發明之其它的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一循環示意圖,說明一種習知的冷凍循環裝置; 圖2是一循環示意圖,說明本發明流體分流控制系統之一第一實施例; 圖3與圖4皆為立體圖,分別說明該第一實施例之一分流裝置之一第一機械式分流器或一第二機械式分流器的不同實施態樣; 圖5是一循環示意圖,說明該第一實施例的另一種實施態樣; 圖6是一循環示意圖,說明本發明流體分流控制系統之一第二實施例;及 圖7是一不完整的示意圖,說明本發明流體分流控制系統之一第三實施例。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: 1 is a schematic diagram of a cycle, illustrating a conventional refrigeration cycle device; FIG. 2 is a schematic diagram of a cycle, illustrating a first embodiment of a fluid splitting control system of the present invention; 3 and 4 are both perspective views illustrating different implementations of a first mechanical shunt or a second mechanical shunt of the shunt device of the first embodiment; FIG. 5 is a schematic diagram of a cycle, illustrating another implementation aspect of the first embodiment; Figure 6 is a schematic diagram of a cycle, illustrating a second embodiment of the fluid split control system of the present invention; and FIG. 7 is a fragmentary schematic diagram illustrating a third embodiment of a fluid splitting control system of the present invention.
2:製冷裝置 2: Refrigeration device
21:壓縮機 21: Compressor
22:冷凝器 22: Condenser
3:分流裝置 3: shunt device
31:第一機械式分流器 31: The first mechanical diverter
32:第二機械式分流器 32: Second mechanical diverter
33:電子分流器 33: Electronic Shunt
331:入口道 331: Entryway
332:出口道 332: Exit Road
34:第一管路 34: The first pipeline
35:第二管路 35: Second pipeline
4:監控裝置 4: Monitoring device
5:熱交換裝置 5: heat exchange device
51:熱交換件 51: heat exchange parts
Claims (12)
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TWM486032U (en) * | 2014-01-17 | 2014-09-11 | De-Feng Xie | Multi-channel refrigerant duct structure featuring changeable refrigerant vapor flow rate |
CN105518411A (en) * | 2013-09-11 | 2016-04-20 | 大金工业株式会社 | Heat exchanger and air conditioner |
TWI583904B (en) * | 2014-06-04 | 2017-05-21 | De-Feng Xie | The method of evaporating flow of variable refrigerant and controlling refrigerant channel |
TWM585340U (en) * | 2019-05-27 | 2019-10-21 | 雙鴻科技股份有限公司 | Cooling system AMD coolant distribution module thereof |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105518411A (en) * | 2013-09-11 | 2016-04-20 | 大金工业株式会社 | Heat exchanger and air conditioner |
TWM486032U (en) * | 2014-01-17 | 2014-09-11 | De-Feng Xie | Multi-channel refrigerant duct structure featuring changeable refrigerant vapor flow rate |
TWI583904B (en) * | 2014-06-04 | 2017-05-21 | De-Feng Xie | The method of evaporating flow of variable refrigerant and controlling refrigerant channel |
TWM585340U (en) * | 2019-05-27 | 2019-10-21 | 雙鴻科技股份有限公司 | Cooling system AMD coolant distribution module thereof |
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