TWI767744B - Saw tool - Google Patents
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- TWI767744B TWI767744B TW110120661A TW110120661A TWI767744B TW I767744 B TWI767744 B TW I767744B TW 110120661 A TW110120661 A TW 110120661A TW 110120661 A TW110120661 A TW 110120661A TW I767744 B TWI767744 B TW I767744B
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Abstract
Description
本發明係關於一種鋸子工具。 The present invention relates to a saw tool.
習知的鋸子可分為氣動及電動,主要是透過馬達驅動一動力件轉動,並將動力轉換為讓一輸出軸桿可往復運動的力量,以帶動安裝於該軸桿上的刀具得以往復運動。動力件及該輸出軸桿係可相對的移動,該輸出軸桿可被動力件帶動將轉動的力量轉換為往復運動的力量,然而,該動力件的轉動力未能完全被轉換為往復運動的力量導致輸出軸桿在往復運動時會造成刀具的偏轉及震動,難以順暢地切割材料。 The conventional saw can be divided into pneumatic and electric, mainly through the motor to drive a power member to rotate, and convert the power into a force that allows an output shaft to reciprocate, so as to drive the tool mounted on the shaft to reciprocate. . The power member and the output shaft can move relatively, and the output shaft can be driven by the power member to convert the rotational force into the reciprocating force. However, the rotational force of the power member cannot be completely converted into the reciprocating force. The force causes the deflection and vibration of the tool when the output shaft reciprocates, making it difficult to cut the material smoothly.
習知的鋸子工具如台灣專利509117號,往復衝程工具之作動體是具有圓柱桿段接續一角桿段和延續一套接段,主套體之角孔段係與作動體之角桿段對位;然而,習知的鋸子工具於往復作動時,該連接體旋轉所產生的扭力易集中作用於該角桿段而容易造成斷裂、損壞。另外,台灣專利I707756號,動力往復鋸係藉由該馬達轉動,帶動齒輪組及偏心盤件旋轉,使軸承段偏心軸亦沿圓周旋轉,帶動滑動件旋轉,滑動件旋轉,帶動垂直放置之從動軸U型槽,以帶動刀片做往復運動,而有整體的體積大且結構複雜的缺點。 For conventional saw tools, such as Taiwan Patent No. 509117, the actuating body of the reciprocating stroke tool has a cylindrical rod segment followed by a corner bar segment and a continuous set of segments. The corner hole segment of the main sleeve body is aligned with the corner bar segment of the actuating body. However, when the conventional saw tool is reciprocating, the torsion force generated by the rotation of the connecting body tends to concentrate on the angle bar section, which is easy to cause breakage and damage. In addition, Taiwan Patent No. I707756, the power reciprocating saw system is driven by the motor to rotate the gear set and the eccentric disc to rotate, so that the eccentric shaft of the bearing section also rotates along the circumference, which drives the sliding member to rotate, and the sliding member rotates. The U-shaped groove of the moving shaft drives the blade to reciprocate, but has the disadvantages of large overall volume and complex structure.
因此,有必要提供一種新穎且具有進步性之鋸子工具,以解決上述之問題。 Therefore, it is necessary to provide a new and progressive saw tool to solve the above problems.
本發明之主要目的在於提供一種鋸子工具,其結構簡單、易於加工製造,且可防止該鋸子在使用過程中偏擺、震動,且使用壽命長。 The main purpose of the present invention is to provide a saw tool, which has a simple structure, is easy to manufacture, can prevent the saw from swinging and vibrate during use, and has a long service life.
為達成上述目的,本發明提供一種鋸子工具,其包括:一殼體,設有複數容孔及複數徑向延伸凸出之擋部;一轉動件,該轉動件之第一端部供連接一動力源,該轉動件之第二端部設有一插槽;及一從動組件,可沿一軸向移動地穿設於該殼體,該從動組件受該轉動件之驅動,而相對該轉動件遠離或靠近的往復移動,該從動組件之第一端部不會相對該殼體轉動;複數限位件,各該限位件設於其中一該容孔內,各該限位件結合於其中一該容孔及該從動組件之該第一端部之間,於該軸向上,各該擋部設於任二該容孔之間且與至少一該限位件相互干涉,各該限位件不會相對各該容孔轉動;其中,各該限位件與該從動組件之第一端部結合的部位在徑向上具有一非圓形的截面;其中,該從動組件包括一第一端部及一相對之第二端部,該第一端部供組設一工具,該第二端部可移動地滑設於該插槽;其中,該鋸子工具另包括一固接於該殼體之限位輔件,該轉動件及該從動組件分別設於該殼體,該從動組件之第一端部設有一沿該軸向延伸之長槽,該限位輔件之一端部插設於該長槽並可與該長槽相對移動。 In order to achieve the above object, the present invention provides a saw tool, which includes: a casing with a plurality of accommodating holes and a plurality of radially extending and protruding blocking parts; a rotating part, the first end of the rotating part is used for connecting a A power source, the second end of the rotating member is provided with a slot; and a driven component is movably penetrated through the casing along an axial direction, and the driven component is driven by the rotating component and is opposite to the rotating component. The reciprocating movement of the rotating piece away from or approaching, the first end of the driven component will not rotate relative to the housing; a plurality of limiting pieces, each of which is set in one of the accommodating holes, and each of the limiting pieces Combined between one of the accommodating holes and the first end of the driven component, in the axial direction, each of the blocking portions is arranged between any two of the accommodating holes and interferes with at least one of the limiting pieces. Each of the limiting pieces will not rotate relative to each of the accommodating holes; wherein, the portion where each of the limiting pieces is combined with the first end of the driven component has a non-circular cross-section in the radial direction; wherein, the driven The assembly includes a first end portion and an opposite second end portion, the first end portion is used for assembling a tool, and the second end portion is movably slidable in the slot; wherein, the saw tool further includes a A limiting auxiliary piece fixed to the housing, the rotating piece and the driven component are respectively arranged on the housing, the first end of the driven component is provided with a long groove extending along the axial direction, the limiting One end of the auxiliary piece is inserted into the long groove and can move relatively with the long groove.
1:鋸子工具 1: Saw Tool
2:動力源 2: Power source
3:工具 3: Tools
4:六角孔 4: Hexagonal hole
5:六角軸 5: Hexagonal shaft
6:起子頭 6: screwdriver head
10:殼體 10: Shell
11:容孔 11: accommodating hole
12:擋部 12: Stopper
20,20a:轉動件 20, 20a: Turning parts
21,21’:導溝 21,21': guide groove
22:波峰段 22: crest section
23:波谷段 23: Valley segment
24:插槽 24: Slot
30,30a,30b,30c,30d:第二軸動件 30, 30a, 30b, 30c, 30d: Second shaft moving parts
31,31’:第一端部 31,31': first end
32,32’:第二端部 32,32': second end
321:擋止面 321: Stop surface
33:平切面 33: Flat Cut
34:螺柱 34: Studs
35:擋止面 35: Stop surface
36:螺孔 36: screw holes
37:長槽 37: Long slot
38:溝槽 38: Groove
40,40’:限位件 40, 40': limiter
41:穿孔 41: Perforation
42:孔壁 42: Hole Wall
43:平端面 43: Flat end face
44:限位塊 44: Limit block
50:連動件 50: Linkage
51:主體 51: Subject
52:滑動件 52: Slider
53:連接段 53: Connection segment
54:臂段 54: Arm segment
55:貫孔 55: Through hole
60:定位輔助裝置 60: Positioning aids
61:頭套段 61: Headgear Section
62:鎖接段 62: Locking section
621:連接臂 621: connecting arm
70:驅動軸 70: Drive shaft
71:驅動齒輪 71: Drive gear
80:環齒部 80: Ring tooth
81:環齒 81: Ring tooth
90:行星齒輪組 90: Planetary gear set
91:行星齒輪 91: Planetary gear
100:座體 100: seat body
101:容槽 101: Container
102:軸部 102: Shaft
103:開口 103: Opening
200:限位輔件 200: Limit accessories
300:從動組件 300: driven components
301:止付螺絲 301: stop screw
302:插銷 302: latch
A:軸向 A: Axial
A1:軸向尺寸 A1: Axial dimension
D1:第一徑向 D1: The first radial
D2:第二徑向 D2: Second radial
圖1為本發明一第一較佳實施例之使用狀態圖。 FIG. 1 is a use state diagram of a first preferred embodiment of the present invention.
圖2為本發明一第一較佳實施例之立體圖。 FIG. 2 is a perspective view of a first preferred embodiment of the present invention.
圖3為本發明一第一較佳實施例之分解圖。 FIG. 3 is an exploded view of a first preferred embodiment of the present invention.
圖3A為本發明一第二較佳實施例之局部分解圖。 3A is a partial exploded view of a second preferred embodiment of the present invention.
圖4為本發明一第一較佳實施例之一局部示意圖。 FIG. 4 is a partial schematic diagram of a first preferred embodiment of the present invention.
圖5為本發明一第一較佳實施例之一轉動件之立體圖。 5 is a perspective view of a rotating member according to a first preferred embodiment of the present invention.
圖6、圖7為本發明一第一較佳實施例之往復作動使用狀態圖。 FIG. 6 and FIG. 7 are diagrams showing the use state of the reciprocating action according to a first preferred embodiment of the present invention.
圖8為本發明一第三較佳實施例之第二軸動件之立體圖。 8 is a perspective view of a second shaft moving member according to a third preferred embodiment of the present invention.
圖9為本發明一第四較佳實施例之第二軸動件之立體圖。 9 is a perspective view of a second shaft moving member according to a fourth preferred embodiment of the present invention.
圖10為本發明一第五較佳實施例之局部分解圖。 FIG. 10 is a partial exploded view of a fifth preferred embodiment of the present invention.
圖11為本發明一第六較佳實施例之一局部分解圖。 11 is a partial exploded view of a sixth preferred embodiment of the present invention.
圖12為本發明一第七較佳實施例之一局部分解圖。 12 is a partial exploded view of a seventh preferred embodiment of the present invention.
圖13為本發明一第八較佳實施例之一局部分解圖。 13 is a partial exploded view of an eighth preferred embodiment of the present invention.
圖14為本發明一第八較佳實施例之一分解圖。 FIG. 14 is an exploded view of an eighth preferred embodiment of the present invention.
圖15為本發明一第八較佳實施例之轉動件之立體圖。 15 is a perspective view of a rotating member of an eighth preferred embodiment of the present invention.
圖16為本發明一第八較佳實施例之另一分解圖。 16 is another exploded view of an eighth preferred embodiment of the present invention.
圖17為本發明一第八較佳實施例之剖面圖。 17 is a cross-sectional view of an eighth preferred embodiment of the present invention.
圖18至圖20為本發明一第八較佳實施例之使用狀態圖。 18 to 20 are diagrams of usage states of an eighth preferred embodiment of the present invention.
以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。 The following examples are only used to illustrate possible implementations of the present invention, but are not intended to limit the scope of protection of the present invention, and are described together first.
請參考圖1至圖3、圖4至圖7,其顯示本發明之一第一較佳實施例,本發明之鋸子工具1包括一殼體10、一轉動件20、一從動組件300及複數限位件40。
Please refer to FIGS. 1 to 3 , 4 to 7 , which show a first preferred embodiment of the present invention. The
該鋸子工具1可為氣動式往復鋸子工具或電動往復鋸子工具。該殼體10設有複數容孔11及複數徑向延伸凸出之擋部12,該轉動件20及該從動組件300分別設於該殼體10;該轉動件20之一第一端部供連接一動力源2(如氣動工具或電動工具),該轉動件20之一第二端部設有一插槽24。該從動組件300可沿一軸向A移動地穿設於該殼體10,受該轉動件20之驅動,而相對該轉動件20遠離或靠近的往復移動,該從動組件300包括一第一端部31及一相對之第二端部32,該從動組件300之第一端部31供組設一工具3,該工具3如一鋸片,該從動組件300之第二端部32可移動地滑設於該插槽24。複數該限位件40,各該限位件40設於其中一該容孔11內,各該限位件40結合於其中一該容孔11及該從動組件300之第一端部31之間,各該限位件40不會相對各該容孔11轉動,各該限位件40與該從動組件300之第一端部31結合的部位在徑向上具有一非圓形的截面;於該軸向A上,各該擋部12設於任二該容孔11之間且與至少一該限位件40相互干涉。該從動組件300包括一第二軸動件30,該第二軸動件30包括該該從動組件300之第一端部31及該從動組件300之第二端部32,藉以,該從動組件300可穩定地沿往復移動,以防止該鋸片在使用過程中偏擺及震動,及提升抵抗該從動組件300之第一端部31的旋轉力的強度,故使用壽命長;亦可防止長期使用而磨損該殼體10。
The
該從動組件300之第一端部31及該從動組件300之第二端部32可拆卸地相互連接;該從動組件300之第一端部31及該從動組件300之第二端部32其中一者設有一螺柱34、另一者設有一與該螺柱34相互螺接之螺孔36;於本實施例中,該從動組件300之第一端部31設有該螺孔36,該從動組件300之第二端部32設
有該螺柱34,得以達到拆裝、替換及穩定結合。較佳地,該從動組件300另包括一插接件,該插接件徑向插設該從動組件300之第一端部31及該從動組件300之第二端部32以插入該螺孔36並插接該螺柱34;該插接件為一止付螺絲301,該止付螺絲301螺設該螺柱34及該螺孔36之孔壁,以提升結合強度。較佳地,該從動組件300之第二端部32之外周設有至少一溝槽38;於本實施例中,該從動組件300之第二端部32之外周設有複數該溝槽38,各該溝槽38呈周向延伸之環狀,如此各該溝槽38可供潤滑劑(如潤滑油)滲入內,使潤滑劑佈於該轉動件20及該從動組件300之第二端部32之間,以供潤滑效果達到順暢移動。
The
該轉動件20朝該軸向A延伸,該轉動件20具有一導溝21,該導溝21繞該軸向A延伸呈封閉迴圈,該鋸子工具1另包括一連動件50,該連動件50包括一主體51及至少一滑動件52,該從動組件300之第一端部31及該從動組件300之第二端部32連接該主體51,各該滑動件52設於該主體51,各該滑動件52至少部分可滑動地設於該導溝21內,各該滑動件52位於各該限位件40外。具體地說,該主體51為一U形架,該主體51包括一連接段53及二間隔連接於該連接段53之臂段54,該連接段設53有一貫孔55,該螺柱34穿設該貫孔55,至少一該臂段54設有一該滑動件52,該主體51套設該轉動件20,該二臂段54位於該轉動件20的相異二側,於本實施例為相對二側,使該二臂段54相對位移以改變彼此的間距,易於拆裝。於本實施例中,該連接段53及該二臂段54係一體成型。
The rotating
該插槽24定義該軸向尺寸A1,該從動組件300之第二端部32插設於該插槽24內的深度超過1/3該插槽24之軸向尺寸A1,使該從動組件300可穩定地相對該轉動件20移動且減少震動及作動時產生的扭力。
The
具體地說,該從動組件300之第一端部31另設有一於該軸向A上之擋止面35,該從動組件300之第二端部32設有一於該軸向A上之擋止面321,該從動組件300之第一端部31之擋止面35及該從動組件300之第二端部32之擋止面321抵擋於該連接段53的相對二側,得以穩定地定位及相互結合。
Specifically, the
各該限位件40為非金屬材質,以防止長期使用而磨損該殼體10。各該限位件40與至少一該容孔11結合的部位在徑向上具有一非圓形的截面,故各該限位件40可定位於至少一該容孔11而不會相對轉動。該從動組件300之第一端部31不會相對該殼體10轉動,以達到穩定往復移動。
Each of the limiting
上述之該非圓形的截面可為一橢圓形、一半圓形、一圓形的部分、一多邊形(如四邊形、六邊形、八邊形等但不限於此)或不規則形狀等。 The above-mentioned non-circular cross-section can be an ellipse, a semi-circle, a circular part, a polygon (such as a quadrilateral, a hexagon, an octagon, etc. but not limited thereto) or an irregular shape.
該轉動件20之第一端部為為一驅動軸,該驅動軸包括一六角驅動部,該六角驅動部可為一六角軸5(圖3)或一六角孔4(如圖3A),該六角孔4可供插設一起子頭6(如雙頭起子),該六角驅動部供該動力源2組接。
The first end of the rotating
各該限位件40為一套環,該套環設有一穿孔41及一構成該穿孔41之孔壁42,各該限位件40以該穿孔41套設該從動組件300之第一端部31,該孔壁42與該從動組件300之第一端部31於一第一徑向D1及一第二徑向D2上相互抵靠,該第一徑向D1橫向於該第二徑向D2;於本實施例中,該孔壁42完全貼靠於該從動組件300之第一端部31之一外周面;令該從動組件300之第一端部31不會相對該穿孔41晃動。
Each of the limiting
該從動組件300之第一端部31的一徑向截面為非圓形狀(如一橢圓形、一半圓形、一圓形的部分、一多邊形(如四邊形、六邊形、八邊形等但不限於此)。於本實施例中,該從動組件300之第一端部31設有二設於一徑向上相
對二側之平切面33,該孔壁42設有二與該從動組件300之第一端部31互抵靠之平端面43,以利於加工,可抵抗該從動組件300之第一端部31的旋轉力。
A radial cross-section of the
該導溝21包括至少一波峰段22及至少一波谷段23,各該波峰段22與各該波谷段23繞該軸向A交替設置;於本實施例中,該導溝21為一O形環迴圈,該O形環迴圈設有一該波峰段22及一該與該波峰段22朝相異方向延伸之波谷段23,如此該從動組件300之轉動件20轉動一圈便使該第二軸動件30沿該軸向A往復移動一次,更可不用另外安裝減速機構,達到以簡單的結構提供適當的往復速度。
The
該鋸子工具1另包括一定位輔助裝置60,該定位輔助裝置60包括一供連接於該動力源2之頭套段61及一鎖接段62,該鎖接段62包括二設於該頭套段61之連接臂621,該二連接臂621可拆卸地連接於該殼體10的相對二外側,該頭套段61可固定於該動力源2上,提供該鋸子工具1使用操作時,方便單手握持操控省力安全的組裝,就其包覆定位確實及操作安全的維護效益。
The
請參考圖8,其顯示本發明之一第三較佳實施例,該第二軸動件30a的一徑向截面為四邊形。請參考圖9,其顯示本發明之一第四較佳實施例,該第二軸動件30b的一徑向截面為六邊形。請參考圖10,其顯示本發明之一第五較佳實施例,各該限位件40’包括複數限位塊44,於本實施例中該限位塊44的數量為二(但不限於此),各該限位塊44為相互周向抵接共構該穿孔,各該限位塊44徑向抵靠於該第二軸動件30d的相異處,如此利於加工且加工精度要求低。
Please refer to FIG. 8 , which shows a third preferred embodiment of the present invention. A radial cross-section of the second
請參考圖11,其顯示本發明之一第六較佳實施例,該插接件為一插銷302。請參考圖12,其分別顯示本發明之一第七較佳實施例,該從動組件300之第一端部31’設有該螺柱34,該從動組件300之第二端部32’設有該螺孔。
Please refer to FIG. 11 , which shows a sixth preferred embodiment of the present invention. The connector is a
請參考圖13至圖20,其顯示本發明之一第八較佳實施例,該轉動件20a之該導溝21’包括複數該波峰段22及複數該波谷段23,該複數波峰段22與該複數波谷段23繞該軸向A交替設置;該鋸子工具1另包括一環齒部80及一行星齒輪組90,該轉動件20之第一端部為一驅動軸70,該驅動軸70設有一驅動齒輪71,該環齒部80包括一環齒81,該環齒部80連接於該轉動件20a且與該轉動件20a同動,該行星齒輪組90包括複數行星齒輪91,該複數行星齒輪91分別嚙合該驅動齒輪71,該複數行星齒輪91位於該環齒部80中,該複數行星齒輪91分別嚙合該環齒81及帶動該環齒部80;如此結構簡單、易於加工製造,以達到減速增扭,且該驅動軸70可直接帶動該環齒部80轉動、可保持輸出動力免於在傳遞過程中消耗。
Please refer to FIG. 13 to FIG. 20, which show an eighth preferred embodiment of the present invention. The guide groove 21' of the rotating
該環齒部80一體成型連接於該轉動件20a,該鋸子工具1另包括一座體100,該座體100設有一容槽101及複數軸部102,該複數軸部102設於該容槽101,各該行星齒輪91分別可轉動地設於其中一該軸部102,該容槽101設有複數對應該複數行星齒輪91且朝該軸向A的一側開放之開口103,各該開口103的尺寸至少等於(亦可大於)各該行星齒輪91的尺寸。詳細地說,該複數行星齒輪91分別直接由其中一該開口103置放及拆離該容槽101,該複數開口103係相互連通,以達到快速拆、裝,亦可抵抗該工具3在作業時產生的軸向應力。
The
於本實施例中,該鋸子工具1另設有一固接(如鎖接、卡接)於該殼體10之限位輔件200,於本實施例中該限位輔件200為一螺桿,該第二軸動件30c之該第一端部31’設有一沿該軸向A延伸之長槽37,該限位輔件200之一端部插設於該長槽37並可與該長槽37相對移動,該限位輔件200穿設該限位件40,可限制該第二軸動件30c穩定地沿該軸向A往復移動而不會偏移,亦可抵抗該第二軸動件30c的旋轉力。
In this embodiment, the
2:動力源 2: Power source
3:工具 3: Tools
10:殼體 10: Shell
60:定位輔助裝置 60: Positioning aids
61:頭套段 61: Headgear Section
62:鎖接段 62: Locking section
621:連接臂 621: connecting arm
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TW509117U (en) * | 2001-12-31 | 2002-11-01 | Ah-Mi Yang | Reciprocal stroke tool |
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TW509117U (en) * | 2001-12-31 | 2002-11-01 | Ah-Mi Yang | Reciprocal stroke tool |
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