TWI767588B - Electric screw driver with clutch and torque measuring module thereof - Google Patents
Electric screw driver with clutch and torque measuring module thereof Download PDFInfo
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本發明係有關於一種裝置及模組,尤其是指一種離合型動力傳輸裝置及其扭力檢測模組。The present invention relates to a device and a module, in particular to a clutch type power transmission device and a torque detection module thereof.
電動螺絲起子(electric screw driver)是一種仰賴動力源輸入軸提供旋轉驅動力,進而藉由離合式動力輸出組件輸出旋轉動能的工具。一般常應用於有鎖固需求的設備、機具的扭力鎖附上,藉由動力源輸入軸提供的旋轉驅動力,可以節省人為旋轉操作耗費的力氣、縮短鎖固過程的時間、提升操作效率等。Electric screw driver is a tool that relies on the input shaft of the power source to provide rotational driving force, and then outputs rotational kinetic energy through the clutch-type power output assembly. Generally, it is often used in the torsion lock attachment of equipment and implements that require locking. The rotational driving force provided by the input shaft of the power source can save the effort of manual rotation operation, shorten the time of the locking process, and improve the operation efficiency, etc. .
先前技術中,傳統的電動螺絲起子是利用一種顯露於外部的離合式扭力調整器供使用者旋撥以調整扭力,然而,上述的調整為概略值,實質上並無法精確的得知輸出扭力的扭力值。In the prior art, the conventional electric screwdriver uses a clutch-type torque adjuster exposed to the outside for the user to turn to adjust the torque. However, the above-mentioned adjustments are approximate values, and it is virtually impossible to accurately know the output torque. torque value.
另外,先前技術中也有利用應變規偵測出扭力值的電動螺絲起子,其中,應變規是沿軸向設置於一扭力應變筒,並利用應變規的彎曲應力(bending)偵測出扭力值。然而,因為應變規沿軸向設置於扭力應變筒的關係,通常需要設置四個應變規,且扭力應變筒的結構也需要對應上述四個應變規而設計,故製程步驟較為複雜且成本也會較高。此外,上述扭力應變筒的結構也會使得彎曲應力較為集中,容易導致斷裂的情形發生。因此,先前技術具有改善的空間。In addition, there are also electric screwdrivers in the prior art that use strain gauges to detect torque values, wherein the strain gauges are axially arranged on a torsion strain cylinder, and the bending stress of the strain gauges is used to detect the torque values. However, because the strain gauges are arranged on the torsion strain gauge in the axial direction, four strain gauges are usually required, and the structure of the torsion strain gauge also needs to be designed corresponding to the above four strain gauges, so the process steps are more complicated and the cost is also high. higher. In addition, the structure of the above-mentioned torsional strain tube also makes the bending stress more concentrated, which is easy to cause fracture. Therefore, the prior art has room for improvement.
有鑒於在先前技術中,電動螺絲起子所存在的無法精確得知輸出扭力的扭力值、製程步驟複雜、成本較高、彎曲應力較為集中容易導致扭力應變筒斷裂的種種問題。本發明之一主要目的係提供一種離合型動力傳輸裝置之扭力檢測模組用以解決先前技術中的至少一個問題。In view of the problems in the prior art that the electric screwdriver cannot accurately know the torque value of the output torque, the process steps are complex, the cost is high, and the bending stress is concentrated, which easily leads to the fracture of the torsional strain tube. One of the main objectives of the present invention is to provide a torque detection module of a clutch type power transmission device to solve at least one problem in the prior art.
本發明為解決先前技術之問題,所採用之必要技術手段為提供一種離合型動力傳輸裝置之扭力檢測模組,設置於一動力源輸入軸與一離合式動力輸出組件,並包含一固定式外筒、一行星齒輪組、一動力傳輸軸與一扭力感測組件。In order to solve the problems of the prior art, the necessary technical means adopted by the present invention is to provide a torque detection module of a clutch type power transmission device, which is arranged on a power source input shaft and a clutch type power output assembly, and includes a fixed outer A barrel, a planetary gear set, a power transmission shaft and a torque sensing assembly.
固定式外筒設置於動力源輸入軸與離合式動力輸出組件之間。行星齒輪組連結離合式動力輸出組件。動力傳輸軸沿一軸向連結動力源輸入軸與離合式動力輸出組件。扭力感測組件包含一扭力應變筒與至少一應變規。扭力應變筒套設於動力傳輸軸並分別固定於固定式外筒與行星齒輪組。應變規垂直軸向而設置於扭力應變筒。 The fixed outer cylinder is arranged between the power source input shaft and the clutch type power output assembly. The planetary gear set connects the clutch type power output assembly. The power transmission shaft connects the power source input shaft and the clutch type power output assembly along an axial direction. The torque sensing component includes a torsional strain tube and at least one strain gauge. The torsional strain cylinder is sleeved on the power transmission shaft and is respectively fixed to the stationary outer cylinder and the planetary gear set. The strain gauge is arranged on the torsion strain tube perpendicular to the axial direction.
其中,在離合式動力輸出組件之一離合機構處於一剛分離狀態時,應變規感測出行星齒輪組對扭力應變筒造成之至少一與軸向夾45度之剪力應變量,並據以計算出行星齒輪組輸出至離合式動力輸出組件之一輸出扭力。 Wherein, when a clutch mechanism of the clutch-type power output assembly is in a just-separated state, the strain gauge senses at least a shear strain amount of 45 degrees from the axial clamp caused by the planetary gear set to the torsional strain cylinder, and accordingly Calculate the output torque output from the planetary gear set to one of the clutch PTO components.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組,更包含一顯示介面,顯示介面電性連接扭力感測組件,用以顯示輸出扭力之扭力值。 On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is to make the torque detection module of the clutch type power transmission device further include a display interface, and the display interface is electrically connected to the torque sensing component for displaying Torque value of output torque.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組,更包含一處理單元,處理單元電性連接扭力感測組件,用以處理出輸出扭力之扭力值、輸出扭力之旋轉圈數值與輸出扭力之作用時間值。 On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the torque detection module of the clutch type power transmission device further include a processing unit, and the processing unit is electrically connected to the torque sensing component for processing Output torque value of output torque, rotation circle value of output torque and action time value of output torque.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組,更包含一警告單元,警告單元電性連接處理單元,用以在輸出扭力觸發一警告條件時,產生一警告資訊。 On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the torque detection module of the clutch type power transmission device further include a warning unit, and the warning unit is electrically connected to the processing unit for outputting the torque When a warning condition is triggered, a warning message is generated.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組,更包含一儲存單元,儲存單元電性連接處理單元,用以儲存上述之輸出扭力之扭力值、上述之輸出 扭力之旋轉圈數值與上述之輸出扭力之作用時間值。 On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is to make the torque detection module of the clutch type power transmission device further comprise a storage unit, and the storage unit is electrically connected to the processing unit for storing the above-mentioned The torque value of the output torque, the above output The value of the rotation circle of the torque and the action time value of the above-mentioned output torque.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組,更包含一通訊單元,通訊單元電性連接處理單元,用以通訊傳送出上述之輸出扭力之扭力值、上述之輸出扭力之旋轉圈數值與上述之輸出扭力之作用時間值中之至少一者。 On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is to make the torque detection module of the clutch type power transmission device further include a communication unit, which is electrically connected to the processing unit for communicating and transmitting out At least one of the above-mentioned torque value of the output torque, the above-mentioned rotation value of the output torque, and the above-mentioned action time value of the output torque.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組中之扭力應變筒,係包含一上圓筒座、一下圓筒座與一延伸圓筒部。上圓筒座鄰近動力源輸入軸。下圓筒座鄰近離合式動力輸出組件。延伸圓筒部呈中空圓筒狀,並沿軸向連結上圓筒座與下圓筒座,且具有一用以供應變規設置之圓周壁。 On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the torsion strain tube in the torque detection module of the clutch type power transmission device, which comprises an upper cylindrical seat, a lower cylindrical seat and a Extend the cylindrical portion. The upper cylindrical seat is adjacent to the power source input shaft. The lower cylinder seat is adjacent to the clutch type PTO assembly. The extending cylindrical portion is in the shape of a hollow cylinder, and connects the upper cylindrical seat and the lower cylindrical seat along the axial direction, and has a circumferential wall for supplying variable gauge arrangement.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組中之扭力應變筒,係包含一上圓筒座、一下圓筒座與一延伸部。上圓筒座鄰近動力源輸入軸。下圓筒座鄰近離合式動力輸出組件。延伸部呈中空狀,沿軸向連結上圓筒座與下圓筒座,並具有二彼此相對之設置面與二彼此相對之開設面,設置面係供應變規設置。 On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the torsion strain tube in the torque detection module of the clutch type power transmission device, which comprises an upper cylindrical seat, a lower cylindrical seat and a extension. The upper cylindrical seat is adjacent to the power source input shaft. The lower cylinder seat is adjacent to the clutch type PTO assembly. The extension part is hollow, connects the upper cylindrical seat and the lower cylindrical seat along the axial direction, and has two mutually opposite setting surfaces and two mutually opposite opening surfaces, and the setting surfaces are provided for variable gauge setting.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組中之延伸部,係在開設面上各開設有一凹槽,且上述之凹槽係延伸至上圓筒座與下圓筒座。On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the extension part in the torque detection module of the clutch type power transmission device set a groove on the opening surface, and the above-mentioned groove The groove system extends to the upper cylinder seat and the lower cylinder seat.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組中之延伸部,係在開設面上各開設有一貫孔,且上述之貫孔係貫穿延伸部。On the basis of the above-mentioned necessary technical means, an auxiliary technical means derived from the present invention is to make the extension part in the torque detection module of the clutch type power transmission device have a through hole on the opening surface, and the above-mentioned through hole is formed. The holes pass through the extension.
在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使離合型動力傳輸裝置之扭力檢測模組中之設置面,係彼此平行,且開設面係彼此平行。On the basis of the above necessary technical means, an auxiliary technical means derived from the present invention is to make the setting surfaces in the torque detection module of the clutch type power transmission device parallel to each other, and the opening surfaces to be parallel to each other.
本發明為解決先前技術之問題,所採用之必要技術手段為另外提供一種離合型動力傳輸裝置,包含一動力源、一離合式動力輸出組件與一扭力檢測模組。動力源具有一動力源輸入軸。扭力檢測模組設置於一動力源輸入軸與一離合式動力輸出組件,並包含一固定式外筒、一行星齒輪組、一動力傳輸軸與一扭力感測組件。In order to solve the problems of the prior art, the present invention adopts the necessary technical means to provide a clutch type power transmission device, which includes a power source, a clutch type power output assembly and a torque detection module. The power source has a power source input shaft. The torque detection module is arranged on a power source input shaft and a clutch type power output assembly, and includes a fixed outer cylinder, a planetary gear set, a power transmission shaft and a torque sensing assembly.
固定式外筒設置於動力源輸入軸與離合式動力輸出組件之間。行星齒輪組連結離合式動力輸出組件。動力傳輸軸沿一軸向連結動力源輸入軸與離合式動力輸出組件。扭力感測組件包含一扭力應變筒與至少一應變規。扭力應變筒套設於動力傳輸軸並分別固定於固定式外筒與行星齒輪組。應變規垂直軸向而設置於扭力應變筒。其中,在離合式動力輸出組件之一離合機構處於一剛分離狀態時,應變規感測出行星齒輪組對扭力應變筒造成之至少一與軸向夾45度之剪力應變量,並據以計算出行星齒輪組輸出至離合式動力輸出組件之一輸出扭力。The fixed outer cylinder is arranged between the power source input shaft and the clutch type power output assembly. The planetary gear set connects the clutch type power output assembly. The power transmission shaft connects the power source input shaft and the clutch type power output assembly along an axial direction. The torque sensing component includes a torsional strain tube and at least one strain gauge. The torsional strain cylinder is sleeved on the power transmission shaft and is respectively fixed to the stationary outer cylinder and the planetary gear set. The strain gauge is arranged on the torsion strain tube perpendicular to the axial direction. Wherein, when a clutch mechanism of the clutch-type power output assembly is in a just-separated state, the strain gauge senses at least a shear strain amount of 45 degrees from the axial clamp caused by the planetary gear set to the torsional strain cylinder, and accordingly Calculate the output torque output from the planetary gear set to one of the clutch PTO components.
承上所述,本發明所提供之離合型動力傳輸裝置及其扭力檢測模組,利用應變規垂直軸向設置於扭力應變筒,相較於先前技術,本發明的應變規係感測出行星齒輪組對扭力應變筒造成之與軸向夾45度的剪力應變量,並據以計算出行星齒輪組輸出至離合式動力輸出組件的輸出扭力。本發明的扭力應變筒的結構呈中空狀,且應變規的數量較少,故製程較為簡單,且成本較低。此外,力量的集中度也會較為分散,因此,本發明的扭力應變筒斷裂的風險會小於先前技術,使用壽命較長。另外,本發明的扭力應變筒的延伸部,更進一步在開設面開設有凹槽或貫孔,藉以達到減少截面積以及在相同扭力下提升變形量的功效,使得應變規所計算出的輸出扭力更為精準。Based on the above, the clutch-type power transmission device and the torsion force detection module thereof provided by the present invention utilize the strain gauge vertically and axially disposed on the torsion strain cylinder. Compared with the prior art, the strain gauge system of the present invention senses the planets The shear force strain amount of 45 degrees to the axial clamp caused by the gear set to the torsion strain tube, and based on which the output torque output from the planetary gear set to the clutch-type power output assembly is calculated. The structure of the torsional strain cylinder of the present invention is hollow, and the number of strain gauges is small, so the manufacturing process is relatively simple and the cost is low. In addition, the concentration of the force will be relatively dispersed, therefore, the risk of fracture of the torsional strain tube of the present invention is lower than that of the prior art, and the service life is longer. In addition, the extension part of the torsion strain tube of the present invention further has grooves or through holes on the opening surface, so as to reduce the cross-sectional area and increase the deformation amount under the same torsion force, so that the output torsion force calculated by the strain gauge can be achieved. more precise.
下面將結合示意圖對本發明的具體實施方式進行更詳細的描述。根據下列描述和申請專利範圍,本發明的優點和特徵將更清楚。需說明的是,圖式均採用非常簡化的形式且均使用非精準的比例,僅用以方便、明晰地輔助說明本發明實施例的目的。The specific embodiments of the present invention will be described in more detail below with reference to the schematic diagrams. The advantages and features of the present invention will become more apparent from the following description and the scope of the claims. It should be noted that the drawings are all in a very simplified form and use inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention.
請參閱第一圖至第七圖,其中,第一圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之立體圖;第二圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之分解圖;第三圖係顯示第一圖之A─A局部剖面圖;第四圖係顯示離合式動力輸出組件處於剛分離狀態之剖面示意圖;第五圖係顯示第一圖之B─B剖面圖;第六圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之扭力檢測模組之扭力感測組件之示意圖;以及,第七圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之扭力檢測模組之扭力感測組件之應變規產生剪力應變量之示意圖。Please refer to the first to seventh figures, wherein the first figure is a perspective view of the clutch type power transmission device provided by the first embodiment of the present invention; the second figure is the clutch type provided by the first embodiment of the present invention. The exploded view of the power transmission device; the third figure is a partial cross-sectional view of A-A in the first figure; the fourth figure is a cross-sectional schematic view of the clutch-type power output assembly in the just-separated state; the fifth figure is the first figure. B-B sectional view; the sixth figure is a schematic diagram of the torque sensing component of the torque detection module of the clutch type power transmission device provided by the first embodiment of the present invention; and the seventh figure is the first embodiment of the present invention For example, a schematic diagram of the shear force strain generated by the strain gauge of the torque sensing component of the torque sensing module of the clutch type power transmission device provided.
如圖所示,一種離合型動力傳輸裝置100包含一扭力檢測模組1、一動力源3、一離合式動力輸出組件4、一輸出端殼體5、一主殼體6、一訊號傳輸線組件7與一顯示盒8。扭力檢測模組1設置於動力源3與離合式動力輸出組件4之間,並包含一固定式外筒11、一行星齒輪組12、一扭力感測組件13與一動力傳輸軸14。As shown in the figure, a clutch type
固定式外筒11設置於動力源3之一動力源輸入軸與離合式動力輸出組件4之間。行星齒輪組12連結離合式動力輸出組件4。動力傳輸軸14沿一軸向D1連結動力源輸入軸與離合式動力輸出組件4。The stationary
扭力感測組件13包含一扭力應變筒131與至少一應變規,其中,圖式繪製並標示二應變規132a、132b示意。扭力應變筒131套設於動力傳輸軸14,並分別固定於固定式外筒11與行星齒輪組12。應變規132a、132b垂直軸向D1而設置於扭力應變筒131。因為應變規132a、132b呈一片狀結構,在幾何學中屬於「面」,軸向D1屬於「線」,在此描述的「應變規132a、132b垂直軸向D1而設置於扭力應變筒131」是表示應變規132a、132b的法向量會垂直於軸向D1的方向向量,特此說明。The torsional
一般來說,扭力檢測模組1、動力源3與離合式動力輸出組件4會位於輸出端殼體5、主殼體6與顯示盒8內。訊號傳輸線組件7則會連結主殼體6與顯示盒8。Generally speaking, the
當離合式動力輸出組件4的離合結構處於一結合狀態時,如第三圖所示,離合式動力輸出組件4的輸出扭力即為行星齒輪組12所輸出至離合式動力輸出組件4的輸出扭力。When the clutch structure of the
當離合式動力輸出組件4的離合結構處於一剛分離狀態時,如第四圖所示,離合式動力輸出組件4相較於第三圖會產生一間隙S,動力源3即會停止運轉,此時,應變規132a、132b會去感測行星齒輪組12對扭力應變筒131所造成的剪力應變量,據以計算出行星齒輪組12輸出至離合式動力輸出組件4的輸出扭力。When the clutch structure of the clutch type
更詳細的說明,行星齒輪組12包含一太陽齒121、複數個行星齒122(圖式繪製四個並標示其中一者示意)與一環齒123,如第五圖所示。太陽齒121的半徑為r
s,行星齒122的半徑為r
p,環齒123的半徑為r
r,太陽齒121與行星齒122的連心距為r
o,輸出扭力為T
o,行星齒122中心所受的力量為F
p,環齒123在節圓半徑所受的力量為F
r,太陽齒121在節圓半徑所受的力量為F
s,反作用力為T
r。
In more detail, the planetary gear set 12 includes a
輸出扭力T
o=F
p*r
o,F
p=2F
r=2F
s,r
r=r
s+2r
p,r
o=r
s+r
p,反作用力T
r=F
r*r
r,因此,T
r=(F
p/2)*(r
s+2r
p)=[T
o/2*(r
s+r
p)]*(r
s+2r
p)。經由上述說明,應變規132a、132b可以藉由感測出行星齒輪組12上的環齒123的反作用力(T
r)進而推得出輸出扭力(T
o)。上述代號僅為方便公式推導與論述,且圖式剖面線條過多,為避免線條過多造成圖式紊亂,故沒有標示於圖式,特此說明。
Output torque T o =F p *r o , F p =2F r =2F s , r r = rs +2rp , r o = rs +r p , reaction force T r =F r *r r , therefore , T r =(F p /2)*( rs +2r p )=[T o /2*( rs +r p )]*( rs +2r p ). Through the above description, the strain gauges 132 a and 132 b can deduce the output torque (T o ) by sensing the reaction force (T r ) of the
當行星齒輪組12輸出上述輸出扭力至離合式動力輸出組件4時,應變規132a會感測一剪力應變量。剪力應變量的一變形方向會與軸向D1夾45度,如第七圖所示。當產生輸出扭力時,應變規132a會感測出剪力應變量並受剪力應變量而變形成應變規132a’,如第六圖與第七圖所示。同理,應變規132b亦相同,故不多加贅述。因此,應變規132a、132b可以藉由感測出行星齒輪組12對扭力應變筒131所造成與軸向D1夾45度的剪力應變量,據以計算出行星齒輪組12輸出至離合式動力輸出組件4的輸出扭力。When the planetary gear set 12 outputs the above-mentioned output torque to the clutch-type
扭力應變筒131包含一上圓筒座1311、一下圓筒座1312與一延伸圓筒部1313。上圓筒座1311鄰近動力源3的動力源輸入軸。下圓筒座1312鄰近離合式動力輸出組件4。延伸圓筒部1313沿軸向D1延伸並連結上圓筒座1311與下圓筒座1312。在本實施例中,延伸圓筒部1313係呈一中空圓筒狀,並具有一圓周壁。應變規132a、132b則是設置於上述圓周壁。一般來說,上圓筒座1311為固定端,下圓筒座1312為輸出旋轉端。The
更詳細的說明,當下圓筒座1312受到一沿一第一方向D2的轉矩(torque)時,上圓筒座1311會受到一與第一方向D2相反的第二方向D2’的轉矩。此時,應變規132a的左上角會受到一沿一變形方向D3的剪力應變量,應變規132a的右下角會受到一沿一變形方向D4的剪力應變量,應變規132a的左下角會受到一沿一變形方向D5的剪力應變量,應變規132a的右上角會受到一沿一變形方向D6的剪力應變量,因此,應變規132a會變形成應變規132a’。相較於先前技術,本發明偵測到的剪力應變量的變形方向D3、D5會與軸向D1’夾45度,剪力應變量的變形方向D4、D6會與軸向D1夾45度。In more detail, when the lower
相較於先前技術,因本實施例的延伸圓筒部1313呈中空圓筒狀,且應變規132a、132b的數量較少,故製程會較為簡單,且成本會較低。此外,力量的集中度也會小於先前技術,因此,本發明扭力應變筒131斷裂的風險會小於先前技術,故使用壽命會優於先前技術。Compared with the prior art, since the extending
接著,請一併參閱第二圖、第八圖與第九圖,其中,第八圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之前視圖;以及,第九圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之扭力檢測模組之方塊圖。如圖所示,扭力檢測模組1更包含一顯示介面15、一處理單元16、一警告單元17、一儲存單元18與一通訊單元19。Next, please refer to the second figure, the eighth figure and the ninth figure together, wherein, the eighth figure shows the front view of the clutch type power transmission device provided by the first embodiment of the present invention; and, the ninth figure shows the present invention. A block diagram of the torque detection module of the clutch type power transmission device provided by the first embodiment of the invention. As shown in the figure, the
處理單元16電性連接扭力感測組件13,用以處理出上述輸出扭力的扭力值、上述輸出扭力的旋轉圈數值與上述輸出扭力的作用時間值。需說明的是,在此的作用時間值表示行星齒輪組12輸出上述輸出扭力至離合式動力輸出組件4所持續的時間。The
實務上,扭力感測組件13的應變規132a、132b(第九圖僅標示應變規132a)的感測信號會經由一惠斯通電橋20、一訊號放大電路21、一濾波器22與一數位濾波器23後,傳送至處理單元16。In practice, the sensing signals of the
更詳細的說明,當剪力應變量產生時,應變規132a、132b的電阻會產生變化。惠斯通電橋20會將電阻的變化轉變成電壓變化訊號。由於上述電壓變化訊號的壓差很小,因此,需要利用訊號放大電路21將電壓及壓差放大。一般來說,放大倍率通常超過500倍以上。因此,感測信號藉由訊號放大電路21放大後,需要利用濾波器22將雜訊經過第一次的濾除。上述惠斯通電橋20、訊號放大電路21與濾波器22通常會設置於輸出端殼體5與主殼體6內。In more detail, when the amount of shear strain is generated, the resistance of the
接著,經過濾波器22將雜訊進行第一次濾除後的感測信號,會經由訊號傳輸線組件7傳輸至處理單元16。在經由訊號傳輸線組件7傳輸的過程中,可能會因為線路在抽載時產生的電磁波而影響信號的品質,因此,感測信號經由訊號傳輸線組件7傳輸至處理單元16之前,會先經過數位濾波器23,藉以提升感測信號的信號品質與穩定度。上述數位濾波器23與處理單元16通常設置於顯示盒8內。Next, the sensing signal after the first filtering of the noise by the
顯示介面15用以顯示上述輸出扭力的扭力值,但不以此為限。顯示介面15也可以顯示輸出扭力的旋轉圈數值或是作用時間值。實務上,顯示介面15會設置於顯示盒8的其中一個外表面。在本實施例中,扭力檢測模組1更包含一按鈕組件24,搭配顯示介面15供使用者使用,用以切換顯示介面15所顯示的資訊。The
警告單元17電性連接處理單元16,用以在輸出扭力觸發一警告條件時,產生一警告資訊。警告條件可以是針對扭力值、旋轉圈數值或作用時間值的條件,例如:扭力值未達一目標扭力值、扭力值未達一扭力下限值、扭力值超過一扭力上限值、旋轉圈數值低於一圈數下限值、旋轉圈數值高於一圈數上限值、作用時間值低於一時間下限值、作用時間值高於一時間上限值等。警告資訊可以是聲音、文字、振動或是其他可以警告使用者的資訊。The
儲存單元18電性連接處理單元16,用以儲存處理單元16處理出的扭力值、旋轉圈數值與作用時間值。The
通訊單元19電性連接處理單元16,用以通訊傳送出處理單元16所處理出的扭力值、旋轉圈數值與作用時間值。通訊單元19可以將上述資訊傳送至一行動裝置、一雲端資料庫或任何可以接受上述資料的裝置。通訊單元19可以利用Wi-Fi、藍牙、RS232、RS485、USB、RJ45等通訊介面埠將上述資料傳送出。在本實施例中,處理單元16、警告單元17、儲存單元18與通訊單元19都設置於顯示盒8。The
因此,相較於先前技術,本實施例是利用應變規132a、132b垂直軸向D1而設置於扭力應變筒131,並感測出行星齒輪組12對扭力應變筒131所造成與軸向D1夾45度的剪力應變量,據以計算出行星齒輪組12輸出至離合式動力輸出組件4的輸出扭力。Therefore, compared with the prior art, the present embodiment utilizes the
接著,請一併參閱第二圖、第十圖與第十一圖,其中,第十圖係顯示本發明第二實施例所提供之扭力感測組件之立體圖;以及,第十一圖係顯示第十圖之C─C剖面圖。如圖所示,一種扭力感測組件13a包含一扭力應變筒131a與應變規132a、132b,其中,應變規132a、132b與第一實施例中的設置方式以及感測剪力應變量的方式相同,將不多加贅述。Next, please refer to the second figure, the tenth figure and the eleventh figure, wherein, the tenth figure is a three-dimensional view of the torque sensing device provided by the second embodiment of the present invention; and the eleventh figure shows the Section C-C of Figure 10. As shown in the figure, a torsional
扭力應變筒131a包含一上圓筒座1311a、一下圓筒座1312a與一延伸部1313a。延伸部1313a沿軸向D1連結上圓筒座1311a與下圓筒座1312a,並具有二彼此相對的設置面S1a、S1b與二彼此相對的開設面S2a、S2b。如第十一圖所示,延伸部1313a呈中空狀,設置面S1a平行於設置面S1b,開設面S2a則是平行於開設面S2b。The
在本實施例中,應變規132a設置於設置面S1a,而應變規132b設置於設置面S1b。扭力應變筒131a係在開設面S2a與開設面S2b分別開設一凹槽Ta與一凹槽Tb,且凹槽Ta、Tb係分別延伸至上圓筒座1311a與下圓筒座1312a。扭力應變筒131a開設凹槽Ta、Tb後,截面積減少,因此,相同扭力下的變形量會增加,故應變規132a、132b所感測到的剪力應變量更大且計算出的輸出扭力將更為精確。In this embodiment, the
最後,請一併參閱第二圖、第十二圖與第十三圖,其中,第十二圖係顯示本發明第三實施例所提供之扭力感測組件之立體圖;以及,第十三圖係顯示第十二圖之D─D剖面圖。如圖所示,一種扭力感測組件13b包含一扭力應變筒131b與應變規132a、132b,其中,應變規132a、132b與第一實施例中的設置方式以及感測剪力應變量的方式相同,將不多加贅述。Finally, please refer to the second figure, the twelfth figure and the thirteenth figure together, wherein, the twelfth figure is a three-dimensional view showing the torque sensing device provided by the third embodiment of the present invention; and, the thirteenth figure It shows the D-D sectional view of the twelfth figure. As shown in the figure, a torsional
扭力應變筒131b包含一上圓筒座1311b、一下圓筒座1312b與一延伸部1313b。延伸部1313b沿軸向D1連結上圓筒座1311b與下圓筒座1312b,並具有二彼此相對的設置面S1a、S1b與二彼此相對的開設面S2a、S2b。如第十三圖所示,延伸部1313b呈中空狀,設置面S1a平行於設置面S1b,開設面S2a則是平行於開設面S2b。The
在本實施例中,應變規132a設置於設置面S1a,而應變規132b設置於設置面S1b。在本實施例中,扭力應變筒131b係在開設面S2a與開設面S2b分別開設一貫孔Ha與一貫孔Hb,其中,貫孔Ha、Hb係分別貫穿延伸部1313b。與第二實施例相異,貫孔Ha、Hb並未延伸至上圓筒座1311b與下圓筒座1312b。貫孔Ha、Hb具有削弱的功效,因此,應變規132a、132b計算出的輸出扭力將更為精確。In this embodiment, the
綜上所述,本發明所提供之離合型動力傳輸裝置及其扭力檢測模組,利用應變規垂直軸向而設置於扭力應變筒,相較於先前技術,本發明的應變規係感測出行星齒輪組對扭力應變筒造成之與軸向夾45度的剪力應變量,並據以計算出行星齒輪組輸出至離合式動力輸出組件的輸出扭力。本發明的扭力應變筒的結構呈中空狀,且應變規的數量較少,故製程較為簡單,且成本較低。此外,力量的集中度也會較為分散,因此,本發明的扭力應變筒斷裂的風險會小於先前技術,使用壽命較長。另外,本發明的扭力應變筒的延伸部,更進一步在開設面開設有凹槽或貫孔,藉以達到減少截面積以及在相同扭力下提升變形量的功效,使得應變規所計算出的輸出扭力更為精準。To sum up, the clutch-type power transmission device and the torsion detection module thereof provided by the present invention utilize the strain gauge to be disposed on the torsion strain cylinder in the vertical axis. Compared with the prior art, the strain gauge of the present invention senses The planetary gear set causes a shear strain of 45 degrees to the axial clamp caused by the torsional strain tube, and based on this, the output torque output from the planetary gear set to the clutch-type power output assembly is calculated. The structure of the torsional strain cylinder of the present invention is hollow, and the number of strain gauges is small, so the manufacturing process is relatively simple and the cost is low. In addition, the concentration of the force will be relatively dispersed, therefore, the risk of fracture of the torsional strain tube of the present invention is lower than that of the prior art, and the service life is longer. In addition, the extension part of the torsion strain tube of the present invention further has grooves or through holes on the opening surface, so as to reduce the cross-sectional area and increase the deformation amount under the same torsion force, so that the output torsion force calculated by the strain gauge can be achieved. more precise.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。Through the detailed description of the preferred embodiments above, it is hoped that the features and spirit of the present invention can be described more clearly, and the scope of the present invention is not limited by the preferred embodiments disclosed above. On the contrary, the intention is to cover various modifications and equivalent arrangements within the scope of the claimed scope of the present invention.
100:離合型動力傳輸裝置
1:扭力檢測模組
11:固定式外筒
12:行星齒輪組
121:太陽齒
122:行星齒
123:環齒
13,13a,13b:扭力感測組件
131,131a,131b:扭力應變筒
1311,1311a,1311b:上圓筒座
1312,1312a,1312b:下圓筒座
1313:延伸圓筒部
1313a,1313b:延伸部
132a,132a’,132b:應變規
14:動力傳輸軸
15:顯示介面
16:處理單元
17:警告單元
18:儲存單元
19:通訊單元
20:惠斯通電橋
21:訊號放大電路
22:濾波器
23:數位濾波器
24:按鈕組件
3:動力源
4:離合式動力輸出組件
5:輸出端殼體
6:主殼體
7:訊號傳輸線組件
8:顯示盒
D1,D1’:軸向
D2:第一方向
D2’:第二方向
D3,D4,D5,D6:變形方向
Ha,Hb:貫孔
S:間隙
S1a,S1b:設置面
S2a,S2b:開設面
Ta,Tb:凹槽
100: Clutch-type power transmission
1: Torque detection module
11: Fixed outer cylinder
12: Planetary gear set
121: Sun tooth
122: Planetary gear
123:
第一圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之立體圖; 第二圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之分解圖; 第三圖係顯示第一圖之A─A局部剖面圖; 第四圖係顯示離合式動力輸出組件處於剛分離狀態之剖面示意圖; 第五圖係顯示第一圖之B─B剖面圖; 第六圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之扭力檢測模組之扭力感測組件之示意圖; 第七圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之扭力檢測模組之扭力感測組件之應變規產生剪力應變量之示意圖; 第八圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之前視圖; 第九圖係顯示本發明第一實施例所提供之離合型動力傳輸裝置之扭力檢測模組之方塊圖; 第十圖係顯示本發明第二實施例所提供之扭力感測組件之立體圖; 第十一圖係顯示第十圖之C─C剖面圖; 第十二圖係顯示本發明第三實施例所提供之扭力感測組件之立體圖;以及 第十三圖係顯示第十二圖之D─D剖面圖。 The first figure is a perspective view showing the clutch type power transmission device provided by the first embodiment of the present invention; The second figure is an exploded view showing the clutch type power transmission device provided by the first embodiment of the present invention; The third figure is a partial cross-sectional view of A-A of the first figure; The fourth figure is a schematic cross-sectional view showing the clutch-type power output assembly in the just-separated state; The fifth figure shows the B-B sectional view of the first figure; The sixth figure is a schematic diagram showing the torque sensing component of the torque detection module of the clutch type power transmission device provided by the first embodiment of the present invention; Fig. 7 is a schematic diagram showing the shear force strain generated by the strain gauge of the torsion sensing component of the torsion detection module of the clutch type power transmission device according to the first embodiment of the present invention; Figure 8 is a front view of the clutch-type power transmission device provided by the first embodiment of the present invention; Fig. 9 is a block diagram showing the torque detection module of the clutch type power transmission device provided by the first embodiment of the present invention; FIG. 10 is a perspective view showing the torque sensing device provided by the second embodiment of the present invention; The eleventh figure shows the C-C sectional view of the tenth figure; FIG. 12 is a perspective view showing the torque sensing device provided by the third embodiment of the present invention; and The thirteenth figure shows the D-D sectional view of the twelfth figure.
100:離合型動力傳輸裝置 100: Clutch-type power transmission
1:扭力檢測模組 1: Torque detection module
11:固定式外筒 11: Fixed outer cylinder
12:行星齒輪組 12: Planetary gear set
13:扭力感測組件 13: Torque Sensing Components
131:扭力應變筒 131: Torsional strain gauge
132a,132b:應變規 132a, 132b: Strain gauges
14:動力傳輸軸 14: Power transmission shaft
3:動力源 3: Power source
4:離合式動力輸出組件 4: Clutch PTO components
5:輸出端殼體 5: Output shell
6:主殼體 6: Main shell
7:訊號傳輸線組件 7: Signal transmission line components
8:顯示盒 8: Display box
D1:軸向 D1: Axial
Claims (12)
Priority Applications (2)
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TW110106894A TWI767588B (en) | 2021-02-26 | 2021-02-26 | Electric screw driver with clutch and torque measuring module thereof |
JP2022000496U JP3237174U (en) | 2021-02-26 | 2022-02-18 | Clutch type transmission device and its torque detection module |
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TW110106894A TWI767588B (en) | 2021-02-26 | 2021-02-26 | Electric screw driver with clutch and torque measuring module thereof |
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TWI767588B true TWI767588B (en) | 2022-06-11 |
TW202234034A TW202234034A (en) | 2022-09-01 |
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Citations (7)
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JPH10157685A (en) * | 1996-11-27 | 1998-06-16 | Yamaha Motor Co Ltd | Pedaling force sensor for bicycle with auxiliary power |
TW400837U (en) * | 1997-12-11 | 2000-08-01 | Ind Tech Res Inst | Pedaling force sensing device of electrical bicycle |
CN101578159A (en) * | 2007-01-29 | 2009-11-11 | 户津胜行 | Device for detecting load torque on electric motor |
CN102159363A (en) * | 2008-08-08 | 2011-08-17 | 本田技研工业株式会社 | Screw tightening device and torque sensor |
TW201713928A (en) * | 2015-10-06 | 2017-04-16 | Prodrives & Motions Co Ltd | Torque sensing device and rotary driving tool combined with torque sensing device improve accuracy of torque sensed by the strain gauge |
TW201723448A (en) * | 2015-12-23 | 2017-07-01 | Prodrives & Motions Co Ltd | Axial rotation torque sensor allows one end of the elastic piece to sensitively produce bending and deformation under state of force received |
TW201821780A (en) * | 2016-11-30 | 2018-06-16 | 健騰精密機電股份有限公司 | Axial rotation type torque sensor |
-
2021
- 2021-02-26 TW TW110106894A patent/TWI767588B/en active
-
2022
- 2022-02-18 JP JP2022000496U patent/JP3237174U/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10157685A (en) * | 1996-11-27 | 1998-06-16 | Yamaha Motor Co Ltd | Pedaling force sensor for bicycle with auxiliary power |
TW400837U (en) * | 1997-12-11 | 2000-08-01 | Ind Tech Res Inst | Pedaling force sensing device of electrical bicycle |
CN101578159A (en) * | 2007-01-29 | 2009-11-11 | 户津胜行 | Device for detecting load torque on electric motor |
CN102159363A (en) * | 2008-08-08 | 2011-08-17 | 本田技研工业株式会社 | Screw tightening device and torque sensor |
TW201713928A (en) * | 2015-10-06 | 2017-04-16 | Prodrives & Motions Co Ltd | Torque sensing device and rotary driving tool combined with torque sensing device improve accuracy of torque sensed by the strain gauge |
TW201723448A (en) * | 2015-12-23 | 2017-07-01 | Prodrives & Motions Co Ltd | Axial rotation torque sensor allows one end of the elastic piece to sensitively produce bending and deformation under state of force received |
TW201821780A (en) * | 2016-11-30 | 2018-06-16 | 健騰精密機電股份有限公司 | Axial rotation type torque sensor |
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JP3237174U (en) | 2022-04-18 |
TW202234034A (en) | 2022-09-01 |
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