TWI765826B - Plasma cutting device - Google Patents
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Abstract
一種電漿切割裝置,包含一沿一軸線延伸的槍體、一端接該槍體的金屬座、一連接該槍體的套環、一端接該套環的噴頭,及一用以固定該噴頭及該套環的外護套。該槍體包括一桿身、一沿該軸線延伸的分配環,及一位於該分配環外的對準件。該分配環具有一圍繞壁,及多個形成於該圍繞壁內側的結合部。該套環包括一具有一與任一結合部接合之對接部的穿設件,及一頂抵於該分配環之端緣且具有一位置對應該記號部的抵接件。該噴頭包括一具有一與該記號部吻合之相應部的端接件,及一自該端接件徑縮延伸的錐形件,該錐形件具有一位置對應該相應部的斜開口。A plasma cutting device, comprising a gun body extending along an axis, a metal base connected with the gun body at one end, a collar connected with the gun body, a spray head connected with the collar at one end, and a nozzle for fixing the spray head and The outer sheath of the collar. The gun body includes a shaft, a distribution ring extending along the axis, and an alignment member located outside the distribution ring. The distribution ring has a surrounding wall and a plurality of joints formed on the inner side of the surrounding wall. The collar includes a penetrating piece having a butt joint engaging with any joint portion, and an abutting piece abutting against the end edge of the distribution ring and having a position corresponding to the marking portion. The spray head includes a terminal piece having a corresponding portion matched with the marking portion, and a conical piece extending radially from the terminal piece, the conical piece having an oblique opening corresponding to the corresponding portion.
Description
本發明是有關於一種機械加工裝置,特別是指一種電漿切割裝置。The present invention relates to a mechanical processing device, in particular to a plasma cutting device.
參閱圖1,為一現有的斜口電漿切割裝置1,包含一槍本體11、一連接於該槍本體11並具有一遠離該槍本體11之電極121的銅座12、一套接於該銅座12並固定於該槍本體11的氣體分配環13、一抵接於該氣體分配環13並圍繞出一腔室140的噴嘴座14,及一鎖設於該槍本體11並用以定位該噴嘴座14的絕緣護套15。該電極121是位於該腔室140中,而該噴嘴座14包括一以遠離該氣體分配環13的方向而沿軸向延伸的延伸段141,及一自該延伸段141徑向漸縮而沿軸向延伸的縮徑段142。該縮徑段142具有一位於末端之端面148,及一與該端面148相間隔且連通於該腔室140與外界之間的斜切口149。當輸入的氣體經由該氣體分配環13進入該腔室140,該電極121即可對氣體施加高電能,藉此產生電漿弧並自該斜切口149輸出,以對工件進行切割的工作。Referring to FIG. 1, it is an existing oblique plasma cutting device 1, comprising a
其中,該斜切口149之所以形成於該噴嘴座14的該縮徑段142,主要是因應特殊的使用環境,藉由讓電漿弧以略為偏離該槍本體11軸向之角度輸出的方式,更容易伸入較小的作業空間,針對角度內縮或較為狹小的區域進行切割加工。然而,相較於直接使電漿弧由該端面148輸出而能確定電漿弧沿軸線輸出而言,相對軸線略為偏離的該斜切口149較難以確認使用時的實際朝向,若是無法在使用時確實得知該斜切口149的位置,則當然無法使得輸出的電漿弧精準地往目標輸出,不但使用上不甚便利,在加工的精準度也容易有所偏差。The reason why the
因此,本發明之目的,即在提供一種易於對位斜向之電漿輸出位置,以藉此優化加工精準度的電漿切割裝置。Therefore, the purpose of the present invention is to provide a plasma cutting device that is easy to align the oblique plasma output position, thereby optimizing the machining accuracy.
於是,本發明電漿切割裝置,包含一沿一軸線延伸的槍體、一端接於該槍體的金屬座、一連接於該槍體並套設於該金屬座外圍的套環、一端接於該套環的噴頭,及一連接於槍體並圍繞該噴頭外,藉此沿平行該軸線之方向固定該噴頭及該套環的外護套。Therefore, the plasma cutting device of the present invention includes a gun body extending along an axis, a metal base connected to the gun body at one end, a collar connected to the gun body and sleeved on the periphery of the metal base, and an end connected to the metal base. The sprinkler head of the collar, and an outer sheath connected to the gun body and surrounding the sprinkler head, thereby fixing the sprinkler head and the collar along the direction parallel to the axis.
該槍體包括一具有一端面的桿身、一自該桿身之該端面沿該軸線延伸的分配環,及一形成於該端面並位於該分配環徑向外側的對準件。該分配環具有一環繞該軸線的圍繞壁,及多個形成於該圍繞壁內側的結合部。The gun body includes a shaft with one end face, a distribution ring extending from the end face of the shaft along the axis, and an alignment piece formed on the end face and located radially outside the distribution ring. The distribution ring has a surrounding wall surrounding the axis, and a plurality of joints formed on the inner side of the surrounding wall.
該金屬座包括一設置於末端並用以提供電能的電極。The metal base includes an electrode arranged at the end and used for providing electrical energy.
該套環包括一具有一用以與任一所述結合部相接合之對接部的穿設件,及一連接於該穿設件並頂抵於該分配環之端緣,且具有一個位置對應該對準件之記號部的抵接件。The collar includes a piercing piece having a butt joint for engaging with any of the joint parts, and an end edge connected to the piercing piece and abutting against the distributing ring, and having a position pair It should be aligned with the abutment part of the marking part of the part.
該噴頭包括一具有一形狀與該記號部相吻合之相應部的端接件,及一自該端接件徑向漸縮地延伸而圍繞該金屬座之該電極的錐形件。該錐形件具有一以偏離該軸線之方向呈貫穿狀且位置對應該相應部的斜開口。The showerhead includes a termination piece having a corresponding portion whose shape matches the marking portion, and a conical piece extending radially tapered from the termination piece to surround the electrode of the metal seat. The conical piece has an oblique opening which is penetrating in a direction deviating from the axis and whose position corresponds to the corresponding portion.
本發明之功效在於:由於該槍體之該對準件、該套環之該抵接件的該記號部、該噴頭之該端接件的該相應部,直到該噴頭之該錐形件的該斜開口,位置都是相互對應而能彼此參照,因此不但組裝時易於對位,在使用時也能由該槍體之該對準件得知在同一條直線上之該斜開口的確切位置,在能確實掌握電漿弧輸出的情況下,即可藉此達成優化加工精準度的目的。The effect of the present invention is that due to the alignment piece of the gun body, the marking portion of the abutting piece of the collar, the corresponding portion of the end piece of the spray head, until the conical piece of the spray head is The positions of the oblique openings correspond to each other and can be referred to each other, so not only are they easy to align during assembly, but also the exact position of the oblique openings on the same straight line can be known from the alignment piece of the gun body during use. , under the condition that the plasma arc output can be accurately grasped, the purpose of optimizing the machining accuracy can be achieved.
參閱圖2與圖3,為本發明電漿切割裝置之一實施例,該實施例包含一沿一軸線L延伸的槍體2、一端接於該槍體2的金屬座3、一連接於該槍體2並套設於該金屬座3外圍的套環4、一端接於該套環4的噴頭5,及一連接於槍體1並圍繞該噴頭5外,藉此沿平行該軸線L之方向固定該噴頭5及該套環4的外護套6。具體而言,本實施例之該槍體2是連接於供應工作氣體的氣體源以及電源,使得工作氣體在該噴頭5內得以因高電能而被激發為電漿態,並且向外輸出而供施行切割的相關作業。由於本實施例所欲解決之問題並非改善整體的運作機制,因此後續不再贅述與運作原理相關的技術細節,只要可確實藉由高電能來激發特定種類的工作氣體即可。Referring to FIG. 2 and FIG. 3 , it is an embodiment of the plasma cutting device of the present invention. This embodiment includes a
該槍體2包括一具有一位於末端之端面211的桿身21、一自該桿身21之該端面211沿該軸線L延伸且適用於導引工作氣體的分配環22,及一形成於該端面211並位於該分配環22徑向外側的對準件23。該分配環22具有一環繞該軸線L的圍繞壁221,及多個形成於該圍繞壁221內側的結合部222。在本實施例中,每一個結合部222為平行該軸線L延伸的線槽。其中,該對準件23實質上並非元件之間相互組接所必須的連接結構,在本實施例中為一可相對於該端面211伸縮的桿件,只要在本實施例組裝完成後仍能由外觀明確辨識位置所在即可,並不以前述的型態為限。The
該金屬座3包括一設置於末端並用以提供電能的電極31,具體而言,該金屬座3的材質較佳是選用紅銅,以藉由較佳的導電和導熱性質,優化以高電能激發工作氣體而產生電漿弧的基本性能,並形成良好的散熱效能。The
該套環4包括一具有一用以與任一所述結合部222相接合之對接部411的穿設件41,及一連接於該穿設件41並頂抵於該分配環22之端緣,且具有一個位置對應該對準件23之記號部421的抵接件42。其中,因該對接部411是要對應接合於任一所述結合部222的結構,故該對接部411為可在所述線槽中滑動的凸塊,而該記號部421具體則為一凹設於外端緣的凹槽。The
該噴頭5包括一抵接於該套環4的端接件51,及一自該端接件51徑向漸縮地延伸而圍繞該金屬座3之該電極31的錐形件52。該端接件51具有一形狀與該記號部421相吻合之相應部511,及多個以垂直該軸線L之方向呈貫穿狀的氣孔512。其中,該相應部511的形狀與該記號部421相反,故為一向外凸出而可與凹槽對合的凸緣。該錐形件52具有一以偏離該軸線L之方向呈貫穿狀且位置對應該相應部511的斜開口521,在該錐形件52中的工作氣體,會因該電極31所提供的高電能而被激發為電漿態,再由該斜開口521以偏離該軸線L的方向輸出得以用來切割的電漿弧。The
該外護套6具體而言是與該槍體2相互螺接,在藉由螺接機制使該外護套6與該槍體2沿該軸線L相互靠近的過程中,即可沿該軸線L的方向使該金屬座3、該套環4,及該噴頭5相互緊抵,以在各元件能相互精準對位的情況下,簡單且有效率的完成本實施例的組裝。Specifically, the
參閱圖4並配合圖3,該槍體2之該對準件23、該套環4之該抵接件42的該記號部421、該噴頭5之該端接件51的該相應部511,及該噴頭5之該錐形件52的該斜開口521,以垂直朝向該軸線L之方向的投影位置是在同一條直線上。也就是說,在本實施例組裝完成的情況下,只要從外觀目視該槍體2的該對準件23,即可確定該斜開口521是位在平行該軸線L的延伸方向上,因而可藉此得知輸出電漿弧的確切位置。Referring to FIG. 4 and in conjunction with FIG. 3 , the
參閱圖5並配合圖3,使用本實施例執行切割作業時,即便如圖5所示地將該噴頭5深入相對狹小的工作空間中而無法直接目視觀察,也能從可由外觀直接察見之該槍體2上的該對準件23,利用該對準件23與該斜開口521在同一延伸線上的特性,精準判斷該斜開口521的正確位置,並藉此控制輸出而用以切割之電漿弧的方向,精準完成切割作業。Referring to FIG. 5 and in conjunction with FIG. 3 , when using this embodiment to perform the cutting operation, even if the
綜上所述,本發明電漿切割裝置的該實施例,該槍體2之該對準件23、該套環4之該抵接件42的該記號部421、該噴頭5之該端接件51的該相應部511,以及該噴頭5之該錐形件52的該斜開口521,位置都在同一條延伸線上而能彼此參照,故不但在組裝時易於對位,在使用時只要從外觀確認該對準件23的位置,即可得知該斜開口521的確切位置,進而能確實掌握電漿弧輸出的方向,得以藉此優化加工精準度。因此,確實能達成本發明之目的。To sum up, in this embodiment of the plasma cutting device of the present invention, the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not limit the scope of the present invention. Any simple equivalent changes and modifications made according to the scope of the application for patent of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope of the invention patent.
2:槍體 21:桿身 211:端面 22:分配環 221:圍繞壁 222:結合部 23:對準件 3:金屬座 31:電極 4:套環 41:穿設件 411:對接部 42:抵接件 421:記號部 5:噴頭 51:端接件 511:相應部 512:氣孔 52:錐形件 521:斜開口 6:外護套 L:軸線2: gun body 21: Shaft 211: End face 22: Distribution Ring 221: Surrounding the Wall 222: Joint 23: Alignment 3: Metal seat 31: Electrodes 4: Collar 41: Wearing parts 411: Docking Department 42: Abutment 421: Mark Department 5: Nozzle 51: Termination pieces 511: Corresponding Department 512: Stomata 52: Tapered pieces 521: Oblique opening 6: Outer sheath L: axis
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一剖視圖,說明一現有的斜口電漿切割裝置; 圖2是一立體分解圖,說明本發明電漿切割裝置的一實施例; 圖3是一剖視圖,配合圖2說明該實施例的一槍體、一套環,及一噴頭相互組接的情況; 圖4是一示意圖,說明由該槍體之一對準件判斷該噴頭之一斜開口的位置;及 圖5是一示意圖,說明實際使用本實施例所能產生之優化加工精準度的功效。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: 1 is a cross-sectional view illustrating a conventional oblique plasma cutting device; FIG. 2 is an exploded perspective view illustrating an embodiment of the plasma cutting device of the present invention; Fig. 3 is a sectional view, in conjunction with Fig. 2 to illustrate the mutual assembly of a gun body, a set of rings, and a nozzle of this embodiment; 4 is a schematic diagram illustrating the determination of the position of an oblique opening of the spray head by an alignment member of the gun body; and FIG. 5 is a schematic diagram illustrating the effect of optimizing the machining accuracy that can be produced by the actual use of this embodiment.
2:槍體 2: gun body
21:桿身 21: Shaft
211:端面 211: End face
22:分配環 22: Distribution Ring
221:圍繞壁 221: Surrounding the Wall
222:結合部 222: Joint
23:對準件 23: Alignment
4:套環 4: Collar
41:穿設件 41: Wearing parts
411:對接部 411: Docking Department
42:抵接件 42: Abutment
421:記號部 421: Mark Department
5:噴頭 5: Nozzle
51:端接件 51: Termination pieces
511:相應部 511: Corresponding Department
512:氣孔 512: Stomata
52:錐形件 52: Tapered pieces
521:斜開口 521: Oblique opening
6:外護套 6: Outer sheath
L:軸線 L: axis
Claims (5)
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US5841095A (en) * | 1996-10-28 | 1998-11-24 | Hypertherm, Inc. | Apparatus and method for improved assembly concentricity in a plasma arc torch |
TW403684B (en) * | 1997-03-14 | 2000-09-01 | Lincoln Electric Co | Plasma arc torch |
US20120261392A1 (en) * | 2011-04-14 | 2012-10-18 | Thermal Dynamics Corporation | Method for starting a multi-gas plasma arc torch |
CN103843464A (en) * | 2011-08-19 | 2014-06-04 | 伊利诺斯工具制品有限公司 | Plasma torch and retaining cap with fast securing threads |
US20140284312A1 (en) * | 2012-08-06 | 2014-09-25 | Hypertherm, Inc. | Consumables for a Plasma Arc Torch for Bevel Cutting |
TW202019595A (en) * | 2018-11-20 | 2020-06-01 | 台灣電能股份有限公司 | Plasma cutting device capable of achieving excellent heat dissipation effect |
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- 2021-09-27 TW TW110135821A patent/TWI765826B/en active
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US5841095A (en) * | 1996-10-28 | 1998-11-24 | Hypertherm, Inc. | Apparatus and method for improved assembly concentricity in a plasma arc torch |
TW403684B (en) * | 1997-03-14 | 2000-09-01 | Lincoln Electric Co | Plasma arc torch |
US20120261392A1 (en) * | 2011-04-14 | 2012-10-18 | Thermal Dynamics Corporation | Method for starting a multi-gas plasma arc torch |
CN103843464A (en) * | 2011-08-19 | 2014-06-04 | 伊利诺斯工具制品有限公司 | Plasma torch and retaining cap with fast securing threads |
US20140284312A1 (en) * | 2012-08-06 | 2014-09-25 | Hypertherm, Inc. | Consumables for a Plasma Arc Torch for Bevel Cutting |
TW202019595A (en) * | 2018-11-20 | 2020-06-01 | 台灣電能股份有限公司 | Plasma cutting device capable of achieving excellent heat dissipation effect |
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