TWI764677B - Lubricant additive for coating with oxidation resistance at high temperature and method of using same - Google Patents

Lubricant additive for coating with oxidation resistance at high temperature and method of using same

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TWI764677B
TWI764677B TW110113642A TW110113642A TWI764677B TW I764677 B TWI764677 B TW I764677B TW 110113642 A TW110113642 A TW 110113642A TW 110113642 A TW110113642 A TW 110113642A TW I764677 B TWI764677 B TW I764677B
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high temperature
temperature oxidation
coating
oxidation resistant
lubricating
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TW110113642A
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Chinese (zh)
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TW202242036A (en
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黃政偉
郭敬國
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中國鋼鐵股份有限公司
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Abstract

The present invention relates to a lubricant additive for a coating with oxidation resistance at a high temperature and a method of using same. The lubricant additive is at liquid state and a mass ratio with the lubricant additive to the coating with oxidation resistance at a high temperature is controlled, such that coating compositions with oxidation resistance at a high temperature containing the lubricant additive have a good stability. Further, a lubricant with a high-temperature resistance (A) in the lubricant additive contains a flake composition and/or a spherical composition, such that a coating film formed by the coating compositions has good adhesion and oxidation resistant at a high temperature, thereby enhancing a hot-stamping formability of a film-coated steel plate.

Description

抗高溫氧化塗料用潤滑添加劑及其使用方法Lubricating additive for high temperature oxidation resistant paint and method of using the same

本發明係有關於一種抗高溫氧化塗料用潤滑添加劑及其使用方法,且特別是有關於一種可提升鋼板的熱衝壓成型性之抗高溫氧化塗料用潤滑添加劑及其使用方法。The present invention relates to a lubricating additive for high temperature oxidation resistant coatings and a method of using the same, in particular to a lubricating additive for high temperature oxidation resistant coatings that can improve the hot stamping formability of steel sheets and a method of using the same.

熱衝壓成型法常用以製作輕量化及高強度之汽車工件。於熱衝壓成型法之熱衝壓製程中,硼鋼先加熱至不小於900℃的溫度,以進行沃斯田鐵化。再快速轉移硼鋼至衝壓模具中,以進行高速衝壓成型。然後,於模具中,以大於27℃/s的冷卻速度對硼鋼進行保壓淬火,以獲得具有均勻麻田散鐵相組織的超高強度(例如:抗拉強度大於1470MPa)鋼製工件。由於裸露的硼鋼表面於高溫時易氧化為鏽皮,故其必須在保護氣體之環境下進行熱處理。Hot stamping is commonly used to make lightweight and high-strength automotive workpieces. In the hot stamping process of the hot stamping method, the boron steel is first heated to a temperature of not less than 900°C to carry out the ironization of the iron. Then quickly transfer the boron steel to the stamping die for high-speed stamping. Then, in the mold, pressure-hold quenching is performed on the boron steel at a cooling rate greater than 27° C./s to obtain an ultra-high-strength (for example, tensile strength greater than 1470MPa) steel workpiece with a uniform matian phase structure. Since the exposed surface of boron steel is easily oxidized to scale at high temperature, it must be heat treated in a protective gas environment.

然而,在轉移硼鋼至模具的過程中,無法避免氧化及脫碳發生,所以後續必須透過噴砂(Sand Blasting)或珠擊(Shot Peening)加工(例如:使用噴丸(Shot Ball)),以維持鋼板之表面性質(例如:表面光滑度)。前述之脫碳會降低鋼材表面的強度,而氧化會產生鏽皮(即氧化皮),此鏽皮會增加鋼板與模具間之摩擦係數,並降低模具壽命與工件的生產效率。However, in the process of transferring boron steel to the mold, oxidation and decarburization cannot be avoided, so it must be processed by Sand Blasting or Shot Peening (for example, using Shot Ball) to prevent Maintain the surface properties of the steel sheet (eg surface smoothness). The aforementioned decarburization will reduce the strength of the steel surface, while oxidation will produce scale (i.e. oxide scale), which will increase the friction coefficient between the steel plate and the mold, and reduce the life of the mold and the production efficiency of the workpiece.

一種避免氧化之方法係於鋼板的表面上形成鋁矽鍍膜及抗高溫氧化塗膜,因其具備抗高溫氧化性,故無需進行珠擊加工,而節省製程時間。此外,鋁矽鍍膜及抗高溫氧化塗膜的耐蝕性佳,遂逐漸為業界所廣泛使用。A method to avoid oxidation is to form an aluminum-silicon coating and a high-temperature oxidation-resistant coating on the surface of the steel plate. Because of its high-temperature oxidation resistance, bead-strike processing is not required, and the process time is saved. In addition, the aluminum-silicon coating and the high-temperature oxidation resistant coating have good corrosion resistance, and are gradually widely used in the industry.

然而,由於鋁矽鍍膜及抗高溫氧化塗膜均具有富鋁的表層,所以熱衝壓之高溫將降低二者對於鋼板的附著性,而使其從鋼板表面脫落並沾黏到模具上。因此遽增鋼板與模具間之界面摩擦係數,進而降低鋼板的熱衝壓成型性。在連續生產後,增加的摩擦係數將損耗模具及刮傷成型後之工件。於是,必須額外停止生產,以清理沾黏後之模具表面,故降低生產效率。此外,工件刮傷處易發生氧化及鏽蝕,而影響後續塗裝的均勻性。However, since both the aluminum-silicon coating and the high-temperature oxidation resistant coating have an aluminum-rich surface, the high temperature of hot stamping will reduce the adhesion of the two to the steel plate, causing them to fall off the surface of the steel plate and stick to the mold. Therefore, the friction coefficient of the interface between the steel plate and the mold is increased, thereby reducing the hot stamping formability of the steel plate. After continuous production, the increased friction coefficient will wear out the mold and scratch the formed workpiece. Therefore, additional production has to be stopped to clean the surface of the mold after sticking, thus reducing the production efficiency. In addition, the scratched parts of the workpiece are prone to oxidation and rust, which affects the uniformity of subsequent coating.

申言之,雖然可塗佈抗高溫氧化塗料於鋼板表面上,以形成抗高溫氧化塗膜,並獲得塗膜鋼板(即表面含有塗膜之鋼板)。但是於製備抗高溫氧化塗料時直接加入固體潤滑添加劑至此塗料中,易增稠塗料,而降低其穩定性。再者,若過量添加潤滑添加劑,則降低鋼板的導電性,進而成為工件銲接的缺陷。In other words, it is possible to apply a high temperature oxidation resistant coating on the surface of the steel sheet to form a high temperature oxidation resistant coating film and obtain a coated steel sheet (ie, a steel sheet with a coating film on the surface). However, when the high temperature oxidation resistant coating is prepared, the solid lubricating additive is directly added to the coating, which tends to thicken the coating and reduce its stability. Furthermore, if the lubricating additive is excessively added, the electrical conductivity of the steel sheet is lowered, and it becomes a defect in the welding of workpieces.

另一種改善塗料穩定性之方法係於模具表面進行鍍膜並於衝壓成型時對其噴灑潤滑性塗料或潤滑添加劑,以維持鋼板與模具間的界面潤滑性。然而,在高溫環境下,連續進行衝壓時,經鍍膜的模具仍會隨著使用次數的增加而逐漸損耗,且難以重新鍍上膜。此外,潤滑性塗料的噴灑量及其後續的清理等問題亦降低熱衝壓工件的生產效率。Another method to improve the stability of the coating is to coat the surface of the mold and spray it with lubricating coatings or lubricant additives during stamping to maintain the lubricity of the interface between the steel plate and the mold. However, in a high temperature environment, when continuous stamping is performed, the coated mold will still be gradually worn out with the increase of the number of uses, and it is difficult to re-coat the film. In addition, problems such as the amount of lubricating paint sprayed and its subsequent cleaning also reduce the production efficiency of hot stamping workpieces.

有鑑於此,亟需發展一種新的抗高溫氧化塗料用潤滑添加劑及其使用方法,以改善習知的抗高溫氧化塗料及鍍膜之上述缺點。In view of this, there is an urgent need to develop a new lubricant additive for high temperature oxidation resistant coatings and a method of using the same, so as to improve the above-mentioned shortcomings of the conventional high temperature oxidation resistant coatings and coatings.

有鑑於上述之問題,本發明之一態樣是在提供一種抗高溫氧化塗料用潤滑添加劑。由於此潤滑添加劑為液態且控制其與抗高溫氧化塗料之質量比值,含有其之抗高溫氧化塗料組成物具有良好之穩定性。進一步,潤滑添加劑中之耐高溫潤滑劑(A)含有片狀組成及/或球狀組成,故由此塗料組成物所形成之塗膜具有良好之附著性及抗高溫氧化性,從而提升塗膜鋼板之熱衝壓成型性。In view of the above problems, one aspect of the present invention is to provide a lubricant additive for high temperature oxidation resistant coatings. Since the lubricating additive is liquid and its mass ratio to the high temperature oxidation resistant coating is controlled, the high temperature oxidation resistant coating composition containing it has good stability. Further, the high temperature resistant lubricant (A) in the lubricating additive contains flake and/or spherical composition, so the coating film formed by the coating composition has good adhesion and high temperature oxidation resistance, thereby improving the coating film Hot stamping formability of steel sheets.

本發明之另一態樣是在提供一種抗高溫氧化塗料用潤滑添加劑之使用方法。此使用方法使用液態的前述之潤滑添加劑,且控制前述之潤滑添加劑與抗高溫氧化塗料之質量比值,從而提升塗膜鋼板之熱衝壓成型性。Another aspect of the present invention is to provide a method of using a lubricant additive for high temperature oxidation resistant coatings. This method of use uses the aforementioned lubricant additive in liquid state, and controls the mass ratio of the aforementioned lubricant additive to the anti-oxidative high temperature paint, thereby improving the hot stamping formability of the coated steel sheet.

根據本發明之一態樣,提出一種抗高溫氧化塗料用潤滑添加劑。此潤滑添加劑包含耐高溫潤滑劑(A)、金屬氧化物(B)、自潤滑化合物(C)、分散劑(D)及溶劑(E)。此潤滑添加劑為液態潤滑劑。基於此潤滑添加劑之重量為100重量百分比,耐高溫潤滑劑(A)之含量為10重量百分比至35重量百分比,金屬氧化物(B)之含量為10重量百分比至25重量百分比,自潤滑化合物(C)之含量為5重量百分比至20重量百分比,分散劑(D)之含量為0.5重量百分比至10重量百分比,溶劑(E)之含量為20重量百分比至40重量百分比。According to an aspect of the present invention, a lubricating additive for high temperature oxidation resistant coatings is provided. The lubricating additive comprises a high temperature lubricant (A), a metal oxide (B), a self-lubricating compound (C), a dispersant (D) and a solvent (E). This lubricant additive is a liquid lubricant. Based on the weight of the lubricant additive being 100% by weight, the content of the high temperature resistant lubricant (A) is 10% to 35% by weight, the content of the metal oxide (B) is 10% to 25% by weight, the self-lubricating compound ( The content of C) is 5 to 20 wt%, the content of dispersant (D) is 0.5 to 10 wt%, and the content of solvent (E) is 20 to 40 wt%.

依據本發明之一實施例,片狀組成之厚度及長度之比為1:3至1:100。According to an embodiment of the present invention, the ratio of the thickness to the length of the sheet-like composition is 1:3 to 1:100.

依據本發明之另一實施例,球狀組成之粒徑(D 50)為0.5μm至20μm。 According to another embodiment of the present invention, the particle size (D 50 ) of the spherical composition is 0.5 μm to 20 μm.

依據本發明之又一實施例,金屬氧化物(B)之粒徑(D 50)為10nm至5μm。 According to another embodiment of the present invention, the particle size (D 50 ) of the metal oxide (B) is 10 nm to 5 μm.

依據本發明之又一實施例,自潤滑化合物(C)之熔點為50℃至400℃。According to yet another embodiment of the present invention, the melting point of the self-lubricating compound (C) is 50°C to 400°C.

依據本發明之又一實施例,自潤滑化合物(C)之密度為0.5g/cm 3至3.0g/cm 3According to yet another embodiment of the present invention, the density of the self-lubricating compound (C) is 0.5 g/cm 3 to 3.0 g/cm 3 .

依據本發明之又一實施例,自潤滑化合物(C)之裂解溫度為不小於300℃。According to another embodiment of the present invention, the pyrolysis temperature of the self-lubricating compound (C) is not less than 300°C.

依據本發明之又一實施例,耐高溫潤滑劑(A)、金屬氧化物(B)及自潤滑化合物(C)之含量比為3:1:1至1:1:1。According to another embodiment of the present invention, the content ratio of the high temperature resistant lubricant (A), the metal oxide (B) and the self-lubricating compound (C) is 3:1:1 to 1:1:1.

依據本發明之又一實施例,溶劑(E)之沸點大於100℃。According to another embodiment of the present invention, the boiling point of the solvent (E) is greater than 100°C.

本發明之另一態樣係提供一種抗高溫氧化塗料用潤滑添加劑之使用方法。此使用方法包含添加前述之抗高溫氧化塗料用潤滑添加劑至抗高溫氧化塗料中,以獲得抗高溫氧化塗料組成物。抗高溫氧化塗料用潤滑添加劑與抗高溫氧化塗料之質量比值為0.2至0.6。Another aspect of the present invention provides a method of using a lubricant additive for high temperature oxidation resistant coatings. The using method includes adding the aforementioned lubricant additive for high temperature oxidation resistant coating to the high temperature oxidation resistant coating to obtain the high temperature oxidation resistant coating composition. The mass ratio of lubricating additive for high temperature oxidation resistant paint to high temperature oxidation resistant paint is 0.2 to 0.6.

應用本發明之抗高溫氧化塗料用潤滑添加劑及其使用方法,其中此潤滑添加劑為液態,且控制其與抗高溫氧化塗料之質量比值,含有其之抗高溫氧化塗料組成物具有良好之穩定性。進一步,潤滑添加劑中之耐高溫潤滑劑(A)含有片狀組成及/或球狀組成,由此塗料組成物所形成之塗膜兼具良好之附著性及抗高溫氧化性,從而提升塗膜鋼板之熱衝壓成型性。Applying the lubricating additive for high temperature oxidation resistant paint and using method of the present invention, wherein the lubricating additive is liquid, and the mass ratio of the lubricating additive to the high temperature oxidation resistant paint is controlled, and the high temperature oxidation resistant paint composition containing it has good stability. Further, the high temperature resistant lubricant (A) in the lubricating additive contains a flake composition and/or a spherical composition, and the coating film formed by the coating composition has both good adhesion and high temperature oxidation resistance, thereby improving the coating film. Hot stamping formability of steel sheets.

以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。The manufacture and use of embodiments of the present invention are discussed in detail below. It should be appreciated, however, that the embodiments provide many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are provided for illustration only, and are not intended to limit the scope of the invention.

本發明之抗高溫氧化塗料用潤滑添加劑係添加於抗高溫氧化塗料中,以製得抗高溫氧化塗料組成物。詳述之,此潤滑添加劑與抗高溫氧化塗料之質量比可依據成型工件外觀的需求做調整,且此潤滑添加劑可添加於不同溶液體系之抗高溫氧化塗料中,而不降低塗料組成物之穩定性。進一步,由此塗料組成物所形成之塗膜具有良好之附著性及抗高溫氧化性,進而提升塗膜鋼板之熱衝壓成型性。The lubricating additive for high-temperature oxidation-resistant paint of the present invention is added to the high-temperature oxidation-resistant paint to obtain a high-temperature oxidation-resistant paint composition. In detail, the mass ratio of the lubricating additive to the high temperature oxidation resistant coating can be adjusted according to the needs of the appearance of the molded workpiece, and the lubricating additive can be added to the high temperature oxidation resistant coatings of different solution systems without reducing the stability of the coating composition. sex. Furthermore, the coating film formed by the coating composition has good adhesion and high temperature oxidation resistance, thereby improving the hot stamping formability of the coated steel sheet.

前述之抗高溫氧化塗料用潤滑添加劑包含耐高溫潤滑劑(A)、金屬氧化物(B)、自潤滑化合物(C)、分散劑(D)及溶劑(E)。此潤滑添加劑為液態添加劑。當潤滑添加劑不為液態時,加至抗高溫氧化塗料之潤滑添加劑易使塗料增稠,而降低塗料組成物的穩定性。The aforementioned lubricating additives for high temperature oxidation resistant coatings include high temperature resistant lubricants (A), metal oxides (B), self-lubricating compounds (C), dispersants (D) and solvents (E). This lubricant additive is a liquid additive. When the lubricating additive is not in a liquid state, the lubricating additive added to the high temperature oxidation resistant coating tends to thicken the coating and reduce the stability of the coating composition.

耐高溫潤滑劑(A)具有耐高溫性質,此耐高溫性質係指耐高溫潤滑劑(A)於熱衝壓成型時之最高溫度下不會融化。在一些實施例中,此最高溫度可為不大於950℃。當在不大於950℃之環境下,高溫潤滑劑(A)不會融化,而可有效阻止塗膜於熱衝壓成型時黏附至模具上,並可降低鋼材與模具間的摩擦,進而提升塗膜的附著性及塗膜鋼板的熱衝壓成型性。The high temperature resistant lubricant (A) has high temperature resistant properties, which means that the high temperature resistant lubricant (A) will not melt at the highest temperature during hot stamping. In some embodiments, this maximum temperature may be no greater than 950°C. When the temperature is not higher than 950°C, the high temperature lubricant (A) will not melt, but can effectively prevent the coating film from adhering to the mold during hot stamping, and can reduce the friction between the steel and the mold, thereby improving the coating film. The adhesion and hot stamping formability of the coated steel sheet.

耐高溫潤滑劑(A)包含片狀組成及/或球狀組成,其中片狀及球狀係指耐高溫潤滑劑(A)的形狀。較佳地,耐高溫潤滑劑(A)為化學惰性固態材料。當耐高溫潤滑劑(A)不包含片狀組成或球狀組成時,耐高溫潤滑劑(A)不能以重疊形式與抗高溫氧化塗料中的金屬填料排列,而增加熱衝壓過程中氧氣滲透至鋼板的機率,進而降低塗膜的抗高溫氧化性。較佳地,耐高溫潤滑劑(A)的形貌可為粉末或膏狀。The high temperature resistant lubricant (A) includes a flake and/or spherical composition, wherein the flake and spherical refer to the shape of the high temperature lubricant (A). Preferably, the high temperature resistant lubricant (A) is a chemically inert solid material. When the high temperature resistant lubricant (A) does not contain a flake composition or a spherical composition, the high temperature resistant lubricant (A) cannot be arranged in an overlapping form with the metal filler in the high temperature oxidation resistant coating, which increases the penetration of oxygen to the The probability of steel plate, and then reduce the high temperature oxidation resistance of the coating. Preferably, the morphology of the high temperature resistant lubricant (A) can be powder or paste.

在一些具體例中,耐高溫潤滑劑(A)之片狀組成的厚度及長度之比為1:3至1:100,且較佳為1:3至1:50。當片狀組成的厚度及長度之比為1:3至1:100時,片狀組成有助於塗膜中微米級金屬片之堆疊,而提升其抗高溫氧化性。在一些實施例中,耐高溫潤滑劑(A)之片狀組成的具體例可包含滑石、雲母、硼砂、石墨、氟化石墨、鍗化鈦、氟化鈰、片狀之鉬化合物及片狀之鎢化合物,且以鍗化鈦為較佳。In some specific examples, the ratio of the thickness to the length of the sheet-like composition of the high temperature resistant lubricant (A) is 1:3 to 1:100, and preferably 1:3 to 1:50. When the ratio of the thickness to the length of the flake composition is 1:3 to 1:100, the flake composition helps the stacking of micron-sized metal flakes in the coating film and improves its high temperature oxidation resistance. In some embodiments, specific examples of the flake composition of the high temperature resistant lubricant (A) may include talc, mica, borax, graphite, graphite fluoride, titanium ionide, cerium fluoride, flake molybdenum compound and flake The tungsten compound is preferably titanium ionide.

在另一些具體例中,耐高溫潤滑劑(A)之球狀組成的粒徑(D 50)可為0.5μm至20μm,且較佳為1μm至10μm。當球狀組成的粒徑(D 50)為0.5μm至20μm時,塗膜具有良好之潤滑性,以提升其抗高溫氧化性,且耐高溫潤滑劑(A)的分散性佳,故潤滑添加劑具有適當的黏度,而提升塗料的穩定性。在一些實施例中,耐高溫潤滑劑(A)之球狀組成的具體例可包含硼砂、碳黑、球狀之鉬化合物及球狀之鎢化合物,且以碳黑為較佳。 In other specific examples, the particle size (D 50 ) of the spherical composition of the high temperature resistant lubricant (A) may be 0.5 μm to 20 μm, and preferably 1 μm to 10 μm. When the particle size (D 50 ) of the spherical composition is 0.5 μm to 20 μm, the coating film has good lubricity to improve its high temperature oxidation resistance, and the dispersion of the high temperature resistant lubricant (A) is good, so the lubricant additive Has a suitable viscosity and improves the stability of the coating. In some embodiments, specific examples of the spherical composition of the high temperature resistant lubricant (A) may include borax, carbon black, spherical molybdenum compound and spherical tungsten compound, and carbon black is preferred.

在一些實施例中,基於抗高溫氧化塗料用潤滑添加劑之重量為100重量百分比(wt.%),耐高溫潤滑劑(A)之含量為10重量百分比至35重量百分比,且較佳可為20重量百分比至30重量百分比。當耐高溫潤滑劑(A)之含量小於10重量百分比時,塗膜難以於熱衝壓成型時提供模具與鋼板間界面之足夠的緩衝,而增加刮傷模具的機率。當耐高溫潤滑劑(A)之含量大於35重量百分比時,降低潤滑添加劑的穩定性。In some embodiments, the content of the high temperature resistant lubricant (A) is 10 to 35 wt %, preferably 20 wt %, based on 100 wt. Weight percent to 30 weight percent. When the content of the high temperature resistant lubricant (A) is less than 10 wt%, it is difficult for the coating film to provide sufficient buffering at the interface between the mold and the steel plate during hot stamping, thereby increasing the probability of scratching the mold. When the content of the high temperature resistant lubricant (A) is more than 35 weight percent, the stability of the lubricating additive is reduced.

金屬氧化物(B)可與抗高溫氧化塗料中之黏結劑反應,以形成更緻密的塗膜,而增加其硬度,故提升其耐磨性及熱衝壓成型性。The metal oxide (B) can react with the binder in the high temperature oxidation resistant coating to form a denser coating film and increase its hardness, thereby improving its wear resistance and hot stamping formability.

在一些實施例中,金屬氧化物(B)可為粒狀,且其粒徑(D 50)為10nm至5μm,且較佳可為30nm至500nm。當金屬氧化物(B)之粒徑(D 50)為10nm至5μm時,金屬氧化物(B)的分散性佳,而促進高溫氧化塗料中的微米級金屬片之堆疊,故提升塗膜的耐蝕性。在一些具體例中,金屬氧化物(B)的粒徑(D 90)可小於10μm,較佳可為500nm至5μm。當金屬氧化物(B)的粒徑(D 90)小於10μm時,金屬氧化物(B)不易團聚,故可降低塗膜表面之粗糙度,並提升其熱衝壓成型性。在一些具體例中,金屬氧化物(B)可包含氧化鋁、氧化鎂、氧化鈣、氧化鋯、氧化鋅及二氧化鈦,且較佳可為氧化鋁及二氧化鈦的顆粒。 In some embodiments, the metal oxide (B) may be granular, and its particle size (D 50 ) is 10 nm to 5 μm, and preferably 30 nm to 500 nm. When the particle size (D 50 ) of the metal oxide (B) is 10 nm to 5 μm, the dispersibility of the metal oxide (B) is good, and the stacking of micron-sized metal flakes in the high-temperature oxidation coating is promoted, thus improving the coating film. Corrosion resistance. In some specific examples, the particle size (D 90 ) of the metal oxide (B) may be less than 10 μm, preferably 500 nm to 5 μm. When the particle size (D 90 ) of the metal oxide (B) is less than 10 μm, the metal oxide (B) is not easy to agglomerate, thus reducing the surface roughness of the coating film and improving its hot stamping formability. In some embodiments, the metal oxide (B) may comprise alumina, magnesia, calcia, zirconia, zinc oxide and titania, and preferably may be particles of alumina and titania.

在一些實施例中,基於抗高溫氧化塗料用潤滑添加劑之重量為100重量百分比,金屬氧化物(B)之含量為10重量百分比至25重量百分比,且較佳可為10重量百分比至18重量百分比。當金屬氧化物(B)之含量小於10重量百分比時,塗膜之厚度變薄,而難以抵擋來自於模具的剪切力,故導致塗膜破裂,並降低其潤滑性及熱衝壓成型性。反之,當金屬氧化物(B)之含量大於25重量百分比時,金屬氧化物(B)容易聚集為大顆粒,故增加塗膜表面之粗糙度,並降低其潤滑性及塗膜鋼板之熱衝壓成型性。In some embodiments, the content of the metal oxide (B) is 10 to 25% by weight, preferably 10 to 18% by weight, based on 100% by weight of the lubricating additive for high temperature oxidation resistant coatings . When the content of the metal oxide (B) is less than 10 wt%, the thickness of the coating film becomes thinner, and it is difficult to resist the shear force from the mold, which leads to the cracking of the coating film and reduces its lubricity and hot stamping formability. On the contrary, when the content of metal oxide (B) is more than 25% by weight, metal oxide (B) tends to aggregate into large particles, thus increasing the surface roughness of the coating film and reducing its lubricity and hot stamping of the coated steel sheet. Formability.

在一些具體例中,金屬氧化物(B)之表面具有反應官能基,此些反應官能基可使塗料組成物所形成之塗膜的結構更緻密,並提升其硬度,而有效減少成型時工件的刮傷程度,並提升塗膜鋼板之熱衝壓成型性。舉例而言,反應官能基可包含胺基、羧基、環乙氧基、烯基及醇基。In some specific examples, the surface of the metal oxide (B) has reactive functional groups, and these reactive functional groups can make the structure of the coating film formed by the coating composition more compact and increase its hardness, thereby effectively reducing the workpiece during molding. The degree of scratching is improved, and the hot stamping formability of the coated steel sheet is improved. For example, reactive functional groups may include amine groups, carboxyl groups, cycloethoxy groups, alkenyl groups, and alcohol groups.

自潤滑化合物(C)係指具有潤滑特性之有機物質,且此潤滑特性可由特定的熔點、密度及裂解溫度之至少一者來決定。藉由自潤滑化合物(C)本身所具有之潤滑特性,塗膜之潤滑性可被提升,從而提升塗膜鋼板之熱衝壓成型性。The self-lubricating compound (C) refers to an organic substance having lubricating properties, and this lubricating property can be determined by at least one of a specific melting point, density and cracking temperature. Due to the lubricating properties of the self-lubricating compound (C) itself, the lubricity of the coating film can be improved, thereby improving the hot stamping formability of the coated steel sheet.

在一些實施例中,自潤滑化合物(C)具有適當之熔點及低密度,其分別可為50℃至400℃及0.5g/cm 3至3.0g/cm 3。較佳地,熔點可為125℃至350℃,且密度可為1.0g/cm 3至2.5g/cm 3。當自潤滑化合物(C)的熔點及密度為前述之範圍時,於熱衝壓成型的升溫過程中,自潤滑化合物(C)逐漸向塗膜表面遷移,而增加塗膜鋼板潤滑性及耐磨性,從而提升其熱衝壓成型性。 In some embodiments, the self-lubricating compound (C) has a suitable melting point and low density, which may be 50°C to 400°C and 0.5 g/cm 3 to 3.0 g/cm 3 , respectively. Preferably, the melting point may be 125°C to 350°C, and the density may be 1.0 g/cm 3 to 2.5 g/cm 3 . When the melting point and density of the self-lubricating compound (C) are within the aforementioned ranges, during the heating process of hot stamping, the self-lubricating compound (C) gradually migrates to the surface of the coating film, thereby increasing the lubricity and wear resistance of the coated steel sheet , thereby improving its hot stamping formability.

在一些實施例中,自潤滑化合物(C)之裂解溫度為不小於300℃,且較佳為300℃至550℃。雖然自潤滑化合物(C)於300℃以上開始裂解,然而,由於熱衝壓製程的熱處理時間很短暫(例如:5分鐘至10分鐘),塗膜鋼板在出爐後表面仍會殘留部分自潤滑化合物(C),故自潤滑化合物(C)仍可持續發揮潤滑的功效。此外,在升溫過程中,自潤滑化合物(C)與氧氣反應而被燒除,以保護抗高溫氧化塗料中的金屬填料,並使其不被氧化,從而確保塗料組成物於熱衝壓成型後仍保有足夠的導電性。In some embodiments, the pyrolysis temperature of the self-lubricating compound (C) is not less than 300°C, and preferably 300°C to 550°C. Although the self-lubricating compound (C) starts to crack at above 300°C, due to the short heat treatment time of the hot stamping process (for example: 5 minutes to 10 minutes), some self-lubricating compounds ( C), so the self-lubricating compound (C) can continue to exert its lubricating effect. In addition, during the heating process, the self-lubricating compound (C) reacts with oxygen and is burned off to protect the metal filler in the high temperature oxidation resistant coating and keep it from being oxidized, thereby ensuring that the coating composition remains stable after hot stamping. maintain sufficient conductivity.

在一些實施例中,自潤滑化合物(C)可包含硬酯酸鹽類、固態有機蠟、聚合物、有機樹脂及其任意之混合物。申言之,硬酯酸鹽類之具體例可為但不限於硬酯酸鈉、硬酯酸鋇及硬酯酸鋅。再者,固態有機蠟之具體例可為但不限於石蠟及微晶蠟。In some embodiments, the self-lubricating compound (C) may comprise stearates, solid organic waxes, polymers, organic resins, and any mixtures thereof. In other words, specific examples of stearate can be, but not limited to, sodium stearate, barium stearate and zinc stearate. Furthermore, specific examples of the solid organic wax may be, but not limited to, paraffin wax and microcrystalline wax.

舉例而言,但不以此為限,聚合物之具體例可為聚乙烯、聚丙烯、聚醯胺、聚矽氧烷及聚四氟乙烯,且以聚丙烯及聚四氟乙烯為較佳。此外,有機樹脂之具體例可為但不限於環氧樹脂、酚醛樹脂及聚酯樹脂。前述之各種自潤滑化合物(C)可僅使用一種或混合複數種使用,其中混合比例沒有限制。For example, but not limited thereto, specific examples of the polymer can be polyethylene, polypropylene, polyamide, polysiloxane and polytetrafluoroethylene, and polypropylene and polytetrafluoroethylene are preferred . In addition, specific examples of the organic resin may be, but not limited to, epoxy resin, phenolic resin and polyester resin. The aforementioned various self-lubricating compounds (C) may be used alone or in combination, and the mixing ratio is not limited.

在一些實施例中,基於抗高溫氧化塗料用潤滑添加劑之重量為100重量百分比,自潤滑化合物(C)之含量為5重量百分比至20重量百分比,且較佳可為5重量百分比至15重量百分比。當自潤滑化合物(C)之含量小於5重量百分比時,塗膜的潤滑性降低。反之,當自潤滑化合物(C)之含量大於20重量百分比時,自潤滑化合物(C)於熱衝壓成型後殘留過多的碳化物,而造成汙染。In some embodiments, the content of the self-lubricating compound (C) is 5 to 20 wt %, preferably 5 to 15 wt %, based on 100 wt % of the lubricating additive for high temperature oxidation resistant coatings . When the content of the self-lubricating compound (C) is less than 5% by weight, the lubricity of the coating film decreases. On the contrary, when the content of the self-lubricating compound (C) is greater than 20 weight percent, the self-lubricating compound (C) will remain too much carbide after hot stamping, causing pollution.

在一些實施例中,耐高溫潤滑劑(A)、金屬氧化物(B)及自潤滑化合物(C)可發揮協同作用,以提升塗膜的潤滑性。在一些具體例中,耐高溫潤滑劑(A)、金屬氧化物(B)及自潤滑化合物(C)之含量比為3:1:1至1:1:1,且較佳可為2:0.5:1至2:1:1。當三者之含量比在前述之範圍內時,塗膜的潤滑性與塗膜鋼板的熱衝壓成型性可被提升,進而減少模具的損耗。In some embodiments, the high temperature resistant lubricant (A), the metal oxide (B) and the self-lubricating compound (C) may act synergistically to improve the lubricity of the coating film. In some specific examples, the content ratio of the high temperature resistant lubricant (A), the metal oxide (B) and the self-lubricating compound (C) is 3:1:1 to 1:1:1, and preferably 2:1: 0.5:1 to 2:1:1. When the content ratio of the three is within the aforementioned range, the lubricity of the coating film and the hot stamping formability of the coated steel sheet can be improved, thereby reducing the loss of the die.

分散劑(D)可幫助耐高溫潤滑劑(A)及金屬氧化物(B)等不溶物質分散於溶劑中。在一些實施例中,分散劑(D)可包含高分子型、陰離子型、陽離子型或非離子型分散劑。在另一些實施例中,陰離子型與陽離子型不同時存在,而其他種分散劑可混合使用。The dispersant (D) can help disperse insoluble substances such as the high temperature resistant lubricant (A) and the metal oxide (B) in the solvent. In some embodiments, the dispersant (D) may comprise a polymeric, anionic, cationic or nonionic dispersant. In other embodiments, the anionic and cationic types are not present at the same time, and other dispersants may be used in combination.

舉例而言,高分子型分散劑(D)之具體例可包含聚酯類、聚氨酯類及聚丙烯酸酯類。陰離子型分散劑(D)之具體例可包含磺酸鹽化合物。陽離子型分散劑(D)之具體例可包含胺鹽化合物及季銨鹽化合物。非離子型分散劑(D)之具體例可包含油酸化合物及聚己內酯多元醇(Polycaprolactone Diol)。前述之油酸化合物可包含油酸、蓖麻油酸及油酸丁酯。本案之分散劑(D)不以此些分散劑為限制,惟以幫助分散高溫潤滑劑(A)及金屬氧化物(B)等不溶物質於溶劑中為目的。For example, specific examples of the polymer-type dispersant (D) can include polyesters, polyurethanes, and polyacrylates. Specific examples of the anionic dispersant (D) may contain a sulfonate compound. Specific examples of the cationic dispersant (D) may contain amine salt compounds and quaternary ammonium salt compounds. Specific examples of the nonionic dispersant (D) may contain an oleic acid compound and a polycaprolactone polyol (Polycaprolactone Diol). The aforementioned oleic acid compound may include oleic acid, ricinoleic acid and butyl oleate. The dispersing agent (D) in this case is not limited to these dispersing agents, but is for the purpose of helping to disperse insoluble substances such as the high temperature lubricant (A) and the metal oxide (B) in the solvent.

在一些實施例中,基於抗高溫氧化塗料用潤滑添加劑之重量為100重量百分比,分散劑(D)之含量為0.5重量百分比至10重量百分比,且較佳可為0.5重量百分比至5重量百分比。當分散劑(D)之含量小於0.5重量百分比時,分散劑(D)無法幫助耐高溫潤滑劑(A)及金屬氧化物(B)等不溶物質分散於溶劑中,而降低塗料組成物的穩定性。當分散劑(D)之含量大於10重量百分比時,過多的分散劑(D)於熱衝壓成型後易殘留過多的碳化物,而造成汙染,故降低塗膜鋼板之熱衝壓成型性。In some embodiments, the content of the dispersant (D) is 0.5 to 10 wt %, preferably 0.5 to 5 wt %, based on 100 wt % of the lubricating additive for high temperature oxidation resistant coatings. When the content of the dispersant (D) is less than 0.5 weight percent, the dispersant (D) cannot help the insoluble substances such as the high temperature lubricant (A) and the metal oxide (B) to be dispersed in the solvent, thereby reducing the stability of the coating composition sex. When the content of dispersant (D) is more than 10 wt%, excessive amount of dispersant (D) is likely to leave too much carbide after hot stamping, which will cause pollution, thus reducing the hot stamping formability of the coated steel sheet.

在一些實施例中,溶劑(E)可包含水或有機溶劑,其視抗高溫氧化塗料的溶液體系而定。舉例而言,抗高溫氧化塗料為水體系,則溶劑(E)包含水。前述之有機溶劑可包含但不限於酯類、芳香族類、醇類、酮類、醇醚類及脂肪族類溶劑。In some embodiments, the solvent (E) may comprise water or an organic solvent, depending on the solution system of the high temperature oxidation resistant coating. For example, if the high temperature oxidation resistant coating is an aqueous system, the solvent (E) contains water. The aforementioned organic solvents may include, but are not limited to, esters, aromatics, alcohols, ketones, alcohol ethers and aliphatic solvents.

前述之溶劑可僅使用一種或混合複數種使用,且其混合比例沒有特定限制,惟以能夠彼此均勻混合而形成均質狀態且可溶解或分散耐高溫潤滑劑(A)、金屬氧化物(B)、自潤滑化合物(C)及分散劑(D)為目的,以使潤滑添加劑呈現均質的液態。舉例而言,溶劑(E)之具體例可包含水、丙酮、異丙醇、正丁醇、異丁醇、二甲苯、乙二醇單丁醚及二乙二醇甲醚,且較佳可為乙二醇單丁醚。The aforementioned solvents can be used alone or in combination, and the mixing ratio is not particularly limited, except that they can be uniformly mixed with each other to form a homogeneous state and can dissolve or disperse the high temperature resistant lubricant (A), metal oxide (B) , self-lubricating compound (C) and dispersant (D) for the purpose of making the lubricating additive present in a homogeneous liquid state. For example, specific examples of the solvent (E) may include water, acetone, isopropanol, n-butanol, isobutanol, xylene, ethylene glycol monobutyl ether and diethylene glycol methyl ether, and preferably For ethylene glycol monobutyl ether.

在一些實施例中,溶劑(E)之沸點大於100℃,且較佳可為120℃至200℃。在塗料組成物塗佈於鋼板後,再經烘烤即形成塗膜,若於烘烤過程中,溶劑(E)被緩慢烘乾,則不會於塗膜中產生孔洞及/或氣泡,而可提升塗膜的成膜性,進而提升其潤滑性及塗膜鋼板之熱衝壓成型性。In some embodiments, the boiling point of solvent (E) is greater than 100°C, and preferably may be 120°C to 200°C. After the coating composition is coated on the steel plate, a coating film is formed after baking. If the solvent (E) is slowly dried during the baking process, no holes and/or air bubbles will be generated in the coating film, and It can improve the film-forming property of the coating film, thereby improving its lubricity and the hot stamping formability of the coated steel sheet.

在一些實施例中,基於抗高溫氧化塗料用潤滑添加劑之重量為100重量百分比,溶劑(E)之含量為20重量百分比至40重量百分比,且較佳可為25重量百分比至35重量百分比。當溶劑(E)之含量小於20重量百分比時,溶劑(E)難以完全分散抗高溫氧化塗料用潤滑添加劑中之所有組成分,而降低塗料組成物之穩定性。當溶劑(E)之含量大於40重量百分比時,溶劑(E)易於塗膜烘乾時產生氣泡及/或孔洞,而降低其成形性及潤滑性,故降低塗膜鋼板之熱衝壓成型性。In some embodiments, the content of the solvent (E) is 20 to 40 wt %, preferably 25 to 35 wt %, based on 100 wt % of the lubricating additive for high temperature oxidation resistant coatings. When the content of the solvent (E) is less than 20 weight percent, it is difficult for the solvent (E) to completely disperse all the components in the lubricating additive for high temperature oxidation resistant coatings, thereby reducing the stability of the coating composition. When the content of the solvent (E) is more than 40 wt%, the solvent (E) tends to generate bubbles and/or holes when the coating film is dried, thereby reducing its formability and lubricity, thus reducing the hot stamping formability of the coated steel sheet.

本發明之另一目的為提供一種抗高溫氧化塗料用潤滑添加劑之使用方法。此使用方法包含添加步驟,以添加前述之抗高溫氧化塗料用潤滑添加劑至抗高溫氧化塗料中,從而獲得抗高溫氧化塗料組成物。Another object of the present invention is to provide a method of using a lubricant additive for high temperature oxidation resistant coatings. The using method includes an adding step for adding the aforementioned lubricating additive for high temperature oxidation resistant paint into the high temperature oxidation resistant paint, so as to obtain the high temperature oxidation resistant paint composition.

在一些實施例中,抗高溫氧化塗料包含黏結劑及複數個微米級金屬片。在一些具體例中,微米級金屬片之材質可包含但不限於鋅、鉍或鋁的金屬。較佳地,抗高溫氧化塗料可為根據中華民國專利公告第I488925號專利及中華民國專利申請第202043380號專利所載之抗高溫氧化塗料配方進行配製之抗高溫氧化塗料。In some embodiments, the high temperature oxidation resistant coating includes a binder and a plurality of micron-sized metal flakes. In some embodiments, the material of the micron-sized metal sheet may include, but not limited to, zinc, bismuth, or aluminum. Preferably, the high temperature oxidation resistant coating can be a high temperature oxidation resistant coating formulated according to the high temperature oxidation resistant coating formulations set forth in Patent Publication No. I488925 of the Republic of China and Patent Application No. 202043380 of the Republic of China.

潤滑添加劑之添加量與抗高溫氧化塗料之質量比為0.2至0.6,且較佳為0.2至0.3。當二者之質量比小於0.2時,無法明顯改善熱衝壓成型工件的刮傷程度,而降低塗膜鋼板之熱衝壓成型性。當二者之質量比大於0.6時,雖可改善熱衝壓成型工件的刮傷程度,但降低塗料組成物的穩定性,且降低所形成之塗膜的成形性及附著性,故降低塗膜鋼板之熱衝壓成型性。The mass ratio of the added amount of the lubricating additive to the high temperature oxidation resistant coating is 0.2 to 0.6, and preferably 0.2 to 0.3. When the mass ratio of the two is less than 0.2, the scratch degree of the hot stamping workpiece cannot be significantly improved, and the hot stamping formability of the coated steel sheet is reduced. When the mass ratio of the two is greater than 0.6, although the degree of scratching of the hot stamping workpiece can be improved, the stability of the coating composition is reduced, and the formability and adhesion of the formed coating film are reduced, so the coated steel sheet is reduced. The hot stamping formability.

在一些實施例中,此使用方法可排除於工件衝壓前將抗高溫氧化塗料組成物噴灑至模具表面之步驟。申言之,相較於傳統之潤滑添加劑,此潤滑添加劑可直接添加於抗高溫氧化塗料中,而不需於工件衝壓前噴灑至模具表面,故不會於衝壓時產生額外的汙染。In some embodiments, this method of use may eliminate the step of spraying the high temperature oxidation resistant coating composition onto the mold surface prior to stamping the workpiece. In other words, compared with the traditional lubricant additives, this lubricant additive can be directly added to the high temperature oxidation resistant coating without spraying on the surface of the mold before the workpiece is stamped, so it will not cause additional pollution during stamping.

據此,本發明之抗高溫氧化塗料用潤滑添加劑之使用方法可降低鋼板與膜具間界面的摩擦係數,並提升塗膜鋼板之熱衝壓成型性。此外,由於減少清理模具之程序,以及潤滑添加劑的噴灑設備之裝置時間與費用,故此使用方法更可大幅提升熱衝壓工件的生產效率。Accordingly, the method of using the lubricating additive for high temperature oxidation resistant paint of the present invention can reduce the friction coefficient of the interface between the steel sheet and the film, and improve the hot stamping formability of the coated steel sheet. In addition, since the procedure of cleaning the mold and the installation time and cost of the lubricating additive spraying equipment are reduced, the use method can greatly improve the production efficiency of the hot stamping workpiece.

在一些實施例中,在添加潤滑添加劑於塗料前,此使用方法可選擇性包含預攪拌步驟,以使潤滑添加劑與塗料均勻混合。預攪拌步驟可藉由本發明所屬技術領域中具有通常知識者所慣用之設備及方法進行。舉例而言,可使用機械式攪拌器,且攪拌時間可為約30分鐘。In some embodiments, before adding the lubricating additive to the coating, the method of use may optionally include a pre-stirring step to uniformly mix the lubricating additive with the coating. The pre-stirring step can be performed by means of equipment and methods commonly used by those skilled in the art to which the present invention pertains. For example, a mechanical stirrer can be used and the stirring time can be about 30 minutes.

在一些實施例中,在添加潤滑添加劑於塗料前,此使用方法可選擇性地對塗料組成物進行黏度量測步驟,以確保塗料組成物之黏度在預定範圍內,而可確保塗料組成物的成形性。在一些具體例中,於預攪拌步驟與添加步驟間進行量測塗料組成物黏度步驟。In some embodiments, before adding the lubricating additive to the coating, the method of use can selectively perform a viscosity measurement step on the coating composition to ensure that the viscosity of the coating composition is within a predetermined range, so as to ensure the viscosity of the coating composition. formability. In some embodiments, the step of measuring the viscosity of the coating composition is performed between the pre-stirring step and the adding step.

塗料組成物黏度的量測方式沒有特定的限制。在一些具體例中,可使用4號福特杯量測塗料組成物黏度,其量測值為10秒至50秒,且較佳可為10秒至40秒。當塗料組成物黏度的量測值在前述之範圍內時,有利於塗料塗佈於鋼板上,而提升塗膜的成形性,從而提升塗膜鋼板之熱衝壓成型性。There are no specific limitations on the way in which the viscosity of the coating composition can be measured. In some specific examples, the viscosity of the coating composition can be measured using a No. 4 Ford cup, and the measured value is 10 seconds to 50 seconds, and preferably 10 seconds to 40 seconds. When the measured value of the viscosity of the coating composition is within the aforementioned range, it is favorable for the coating to be coated on the steel sheet, thereby improving the formability of the coating film, thereby improving the hot stamping formability of the coated steel sheet.

在一些具體例中,抗高溫氧化塗料組成物所形成之塗膜的厚度為不大於10μm,且較佳可為0.5μm至5μm。當塗膜的厚度不大於10μm時,塗膜具有適當厚度,而可抵抗模具所產生的剪切力,故提升塗膜的潤滑性。In some specific examples, the thickness of the coating film formed by the high temperature oxidation resistant coating composition is not more than 10 μm, and preferably can be 0.5 μm to 5 μm. When the thickness of the coating film is not more than 10 μm, the coating film has an appropriate thickness and can resist the shear force generated by the mold, so the lubricity of the coating film is improved.

以下利用實施例以說明本發明之應用,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。The following examples are used to illustrate the application of the present invention, but it is not intended to limit the present invention. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention.

潤滑添加劑(F)之製備Preparation of Lubricant Additives (F)

實施例1Example 1

實施例1的潤滑添加劑(F)係依照表1所示之組成物配方,將耐高溫潤滑劑(A)及溶劑(E)加入至設有攪拌機及溫度計之燒瓶中。於室溫下,攪拌30分鐘,以均勻混合,再逐步加入金屬氧化物(B)、自潤滑化合物(C)及分散劑(D)於前述混合物中,並在小於40℃的溫度下,持續攪拌1小時,以製得實施例1之潤滑添加劑(F),再根據後述之評價方式量測其黏度,其評價結果如表1所示。The lubricant additive (F) of Example 1 is in accordance with the composition formula shown in Table 1, and the high temperature resistant lubricant (A) and the solvent (E) are added into a flask equipped with a stirrer and a thermometer. At room temperature, stir for 30 minutes to uniformly mix, and then gradually add metal oxide (B), self-lubricating compound (C) and dispersant (D) to the aforementioned mixture, and continue at a temperature of less than 40 ° C. After stirring for 1 hour, the lubricant additive (F) of Example 1 was obtained, and the viscosity was measured according to the evaluation method described later. The evaluation results are shown in Table 1.

實施例2至8Examples 2 to 8

實施例2至8皆以與實施例1相同的方法進行製備潤滑添加劑。不同的是,實施例2至8係改變組成物的種類及含量,其具體條件及評價結果如表1所示。Examples 2 to 8 were all prepared in the same manner as in Example 1 to prepare lubricant additives. The difference is that Examples 2 to 8 change the types and contents of the compositions, and the specific conditions and evaluation results are shown in Table 1.

潤滑添加劑之應用Application of Lubricant Additives

應用例1Application example 1

應用例1係將實施例1之潤滑添加劑(F)於室溫下攪拌30分鐘,再依據表2所示之潤滑添加劑(F)與抗高溫氧化塗料的質量比值混合二者。在室溫下,攪拌此混合物1小時,再以300目篩網過濾混合物,以製得應用例1之塗料組成物。塗佈此塗料組成物於鋼板上,並於300℃下烘乾,以製得3μm厚度的應用例1之塗膜,並獲得含有此塗膜的應用例1之塗膜鋼板,再以下述之評價方式對應用例1之塗料組成物、塗膜及塗膜鋼板進行試驗,且其結果詳列於表2。In Application Example 1, the lubricant additive (F) of Example 1 was stirred at room temperature for 30 minutes, and then mixed according to the mass ratio of the lubricant additive (F) and the high temperature oxidation resistant coating shown in Table 2. The mixture was stirred at room temperature for 1 hour, and then the mixture was filtered through a 300-mesh screen to obtain the coating composition of Application Example 1. Coat the coating composition on the steel plate, and dry it at 300°C to obtain the coating film of Application Example 1 with a thickness of 3 μm, and obtain the coated steel plate of Application Example 1 containing this coating film, and then use the following Evaluation method The coating composition, coating film and coated steel sheet of Application Example 1 were tested, and the results are listed in Table 2 in detail.

應用例2至12及比較應用例1至2Application Examples 2 to 12 and Comparative Application Examples 1 to 2

應用例2至12皆以與應用例1相同的方法進行製造塗料組成物。不同的是,應用例2至12係改變潤滑添加劑及抗高溫氧化塗料,其具體條件與評價結果如表2所示。Application Examples 2 to 12 were all produced in the same manner as Application Example 1 to manufacture coating compositions. The difference is that Application Examples 2 to 12 change the lubricating additives and high temperature oxidation resistant coatings, and the specific conditions and evaluation results are shown in Table 2.

評價方式Evaluation method

1.塗料組成物之黏度試驗1. Viscosity test of coating composition

塗料組成物之黏度試驗係以4號福特杯量測各實施例之潤滑添加劑的黏度,其量測值的單位為秒。The viscosity test of the coating composition is to measure the viscosity of the lubricating additives in each example with a No. 4 Ford cup, and the unit of the measured value is seconds.

2.塗料組成物及塗料之穩定性試驗2. Coating composition and coating stability test

塗料組成物及塗料之穩定性試驗係以4號福特杯量測各應用例之塗料組成物及各比較應用例之塗料的黏度,並於開杯狀態下攪拌(轉速為300rpm)24小時後,將此些塗料組成物及塗料放置於陰涼處儲存一個月。在攪拌2小時後,量測此些塗料組成物及塗料的黏度,以儲存前後之黏度差值進行穩定性之評價,其具體評價標準如下所示: ◎:黏度差值小於5秒。 ○:黏度差值為5秒至10秒。 ╳:黏度差值大於10秒。 The coating composition and the stability test of the coating were used to measure the viscosity of the coating composition of each application example and the coating of each comparative application example with a No. 4 Ford cup, and stirred (rotation speed: 300 rpm) for 24 hours in the open cup state. Store these paint compositions and paints in a cool place for one month. After stirring for 2 hours, measure the viscosity of these coating compositions and coatings, and evaluate the stability based on the difference in viscosity before and after storage. The specific evaluation criteria are as follows: ◎: The difference in viscosity is less than 5 seconds. ○: The viscosity difference is 5 seconds to 10 seconds. ╳: The viscosity difference is greater than 10 seconds.

3.塗膜之附著性試驗3. Coating adhesion test

塗膜之附著性試驗係以百格試驗進行,其中使用百格刀對各應用例及各比較應用例之塗膜畫線,並以膠帶黏貼經切割後的塗膜,再撕除膠帶。基於塗膜原始完整面積為100%,計算出經膠帶脫落之塗膜的面積所佔之百分比,以此百分比表示塗膜脫落程度,並評價其附著性,其具體評價標準如下所示: ◎:塗膜完整無缺並無脫落,其脫落面積為0%。 ○:塗膜稍微脫落,其脫落面積小於5%。 Δ:塗膜中度脫落,其脫落面積為5%至10%。 ╳:塗膜嚴重脫落,其脫落面積大於10%。 The adhesion test of the coating film was carried out by a 100-grid test, in which a 100-grid knife was used to draw lines on the coating films of each application example and each comparative application example, and the cut coating films were pasted with tape, and then the tape was removed. Based on the original complete area of the coating film being 100%, calculate the percentage of the area of the coating film that has been peeled off by the tape, and use this percentage to indicate the degree of peeling of the coating film and evaluate its adhesion. The specific evaluation criteria are as follows: ⊚: The coating film was intact and did not fall off, and the peeling area was 0%. ○: The coating film is slightly peeled off, and the peeling area is less than 5%. Δ: The coating film is moderately peeled off, and its peeling area is 5% to 10%. ╳: The coating film is seriously peeled off, and the peeling area is more than 10%.

4.塗膜之抗高溫氧化性試驗4. High temperature oxidation resistance test of coating film

抗高溫氧化性試驗係將各應用例及各比較應用例之塗膜鋼板於930℃下加熱5分鐘後,對其進行熱衝壓成型,於膠帶黏貼成型後工件的表面後,再撕除膠帶。以塗膜脫落程度評價其抗高溫氧化性,其具體評價標準如下所示: ◎:塗膜完整無缺,且膠帶無殘留塗膜的剝離物。 ○:塗膜輕微脫落,且膠帶有微量塗膜的剝離物。 Δ:塗膜中度脫落,且膠帶有少量塗膜的剝離物。 ╳:塗膜嚴重脫落,膠帶有大量塗膜的剝離物,且塗膜鋼板產生肉眼可見的氧化鏽皮。 In the high temperature oxidation resistance test, the coated steel sheets of each application example and each comparative application example were heated at 930°C for 5 minutes, and then subjected to hot stamping. After the tape was attached to the surface of the formed workpiece, the tape was removed. The high temperature oxidation resistance is evaluated by the degree of coating film peeling off, and the specific evaluation criteria are as follows: ⊚: The coating film was intact, and there was no peeling of the coating film remaining on the tape. ○: The coating film is slightly peeled off, and the tape has a small amount of peeling of the coating film. Δ: The coating film is moderately peeled off, and the tape has a small amount of peeling of the coating film. ╳: The coating film is seriously peeled off, the tape has a lot of peeling off of the coating film, and the coated steel plate produces oxide scale visible to the naked eye.

5.塗膜鋼板之熱衝壓成型性試驗5. Hot stamping formability test of coated steel sheet

塗膜鋼板之熱衝壓成型性試驗係將各應用例及各比較應用例之塗膜鋼板於930℃下加熱5分鐘後,將其快速轉移至模具中,對其進行高速熱衝壓成型後,觀察成型後工件及塗膜的外觀,並以其刮痕道數評價塗膜鋼板之熱衝壓成型性,其具體評價標準如下所示: ◎:塗膜完整,且刮痕道數<2。 ○:塗膜輕微脫落,且2≦刮痕道數<5。 Δ:塗膜中度脫落,且5≦刮痕道數<10。 ╳:塗膜嚴重脫落,且10≦刮痕道數。 The hot stamping formability test of the coated steel sheet is to heat the coated steel sheet of each application example and each comparative application example at 930 ° C for 5 minutes, then quickly transfer it to the mold, and perform high-speed hot stamping on it. The appearance of the workpiece and the coating film after forming, and the hot stamping formability of the coated steel sheet is evaluated by the number of scratches. The specific evaluation criteria are as follows: ⊚: The coating film is complete, and the number of scratches is less than 2. ○: The coating film is slightly peeled off, and 2≦the number of scratches<5. Δ: The coating film is moderately peeled off, and 5≦the number of scratches<10. ╳: The coating film is seriously peeled off, and 10≦the number of scratches.

6.塗膜鋼板之耐蝕性試驗6. Corrosion resistance test of coated steel sheet

塗膜鋼板之耐蝕性試驗係依照日本工業標準(Japanese industrial standards,JIS)第Z-2371號標準方法,對各應用例及各比較應用例之塗膜鋼板進行鹽水噴霧試驗,並以肉眼觀察5小時後此些塗膜鋼板的表面鏽蝕面積。基於塗膜鋼板之表面完整面積為100%,計算出被鏽蝕之面積所佔之百分比,以此百分比評價塗膜鋼板之耐蝕性,其具體評價標準如下所示: ◎:鏽蝕面積<10%。 ○:10%≦鏽蝕面積<30%。 Δ:30%≦鏽蝕面積<50%。 ╳:50%≦鏽蝕面積。 The corrosion resistance test of the coated steel sheet is in accordance with the Japanese industrial standards (JIS) No. Z-2371 standard method, and the coated steel sheet of each application example and each comparative application example is subjected to a salt spray test, and is observed with the naked eye. 5 The surface rusted area of these coated steel sheets after hours. Based on the complete surface area of the coated steel sheet being 100%, calculate the percentage of the rusted area, and use this percentage to evaluate the corrosion resistance of the coated steel sheet. The specific evaluation criteria are as follows: ◎: Corrosion area <10%. ○: 10%≦corrosion area<30%. Δ: 30%≦corrosion area<50%. ╳: 50%≦corrosion area.

表1   潤滑添加劑(F) 組成分(wt.%) (A)、(B)及(C)之比 性質 耐高溫潤滑劑(A) 金屬氧化物 (B) 自潤滑化合物 (C) 分散劑 (D) 溶劑 (E) 黏度(秒) A1 A2 B1 B2 C1 C2 D1 E1 實施例 1 30 0 10 0 15 0 3 40 2:0.7:1 30 2 30 0 0 10 0 15 3 40 2:0.7:1 30 3 0 30 10 0 15 0 3 40 2:0.7:1 40 4 0 30 10 0 0 15 3 40 2:0.7:1 40 5 30 0 10 2.5 15 0 4 40 2:0.8:1 33 6 10 10 5 13 15 0 5 40 2:1.2:1 18 7 0 10 0 10 0 5 0.5 20 2:2:1 10 8 15 10 10 0 15 0 4 30 1.7:0.7:1 25 A1為(片狀)鍗化鈦,且其厚度及長度之比為1:20。 A2為碳黑,且粒徑(D 50)為1μm。 B1為二氧化鈦顆粒,粒徑(D 50)為200nm,粒徑(D 90)為700nm,且表面具有胺基官能基。 B2為氧化鋁顆粒,粒徑(D 50)為100nm,粒徑(D 90)為500nm,且表面具有醇基官能基。 C1為聚丙烯,其熔點為150℃,密度為0.9g/cm 3,且裂解溫度為410℃。 C2為聚四氟乙烯,其熔點為327℃,密度為2.2g/cm 3,且裂解溫度為350℃。 D1為由畢克公司所製造之含酸性基團的共聚物溶液,其產品編號為BYK-110。 E1為乙二醇單丁醚,沸點為171℃。 Table 1 Lubricant Additives (F) Composition (wt.%) (A), (B) and (C) ratio nature High temperature lubricant (A) Metal oxide (B) Self-lubricating compound (C) Dispersant (D) Solvent (E) Viscosity (sec) A1 A2 B1 B2 C1 C2 D1 E1 Example 1 30 0 10 0 15 0 3 40 2:0.7:1 30 2 30 0 0 10 0 15 3 40 2:0.7:1 30 3 0 30 10 0 15 0 3 40 2:0.7:1 40 4 0 30 10 0 0 15 3 40 2:0.7:1 40 5 30 0 10 2.5 15 0 4 40 2:0.8:1 33 6 10 10 5 13 15 0 5 40 2:1.2:1 18 7 0 10 0 10 0 5 0.5 20 2:2:1 10 8 15 10 10 0 15 0 4 30 1.7:0.7:1 25 A1 is (flaky) titanium ionide, and the ratio of its thickness to its length is 1:20. A2 is carbon black, and the particle size (D 50 ) is 1 μm. B1 is a titanium dioxide particle, the particle size (D 50 ) is 200 nm, the particle size (D 90 ) is 700 nm, and the surface has an amine functional group. B2 is alumina particles, the particle size (D 50 ) is 100 nm, the particle size (D 90 ) is 500 nm, and the surface has an alcohol group functional group. C1 is polypropylene with a melting point of 150°C, a density of 0.9 g/cm 3 , and a cracking temperature of 410°C. C2 is polytetrafluoroethylene with a melting point of 327°C, a density of 2.2 g/cm 3 , and a cracking temperature of 350°C. D1 is an acid group-containing copolymer solution manufactured by BYK, and its product code is BYK-110. E1 is ethylene glycol monobutyl ether with a boiling point of 171°C.

表2   塗料組成物或塗料 塗膜 塗膜鋼板 組成分 性質 附著性 抗高溫氧化性 熱衝壓成型性 耐蝕性 潤滑添 加劑(F) 抗高溫氧化塗料 質量 比值 穩定性 應用例 1 實施例1 G1 0.3 2 實施例2 G1 0.3 3 實施例3 G1 0.2 4 實施例4 G1 0.2 5 實施例1 G2 0.3 6 實施例2 G2 0.2 7 實施例3 G2 0.2 8 實施例4 G2 0.3 9 實施例5 G1 0.4 10 實施例6 G1 0.5 11 實施例7 G1 0.6 12 實施例8 G2 0.5 比較應用例 1 G1 N/A Δ Δ 2 G2 N/A Δ 質量比值為潤滑添加劑與抗高溫氧化塗料之質量比值。N/A代表未使用潤滑添加劑,而無法計算出質量比值。 G1為依照中華民國專利公告第I488925號專利所載之抗高溫氧化塗料配方進行配製之抗高溫氧化塗料。 G2為依照中華民國專利申請第202043380號專利所載之抗高溫氧化塗料配方進行配製之抗高溫氧化塗料。 Table 2 paint composition or coating coating film Coated steel plate composition nature adhesion High temperature oxidation resistance Hot stamping formability Corrosion resistance Lubricant Additives (F) High temperature oxidation resistant coating mass ratio stability Application example 1 Example 1 G1 0.3 2 Example 2 G1 0.3 3 Example 3 G1 0.2 4 Example 4 G1 0.2 5 Example 1 G2 0.3 6 Example 2 G2 0.2 7 Example 3 G2 0.2 8 Example 4 G2 0.3 9 Example 5 G1 0.4 10 Example 6 G1 0.5 11 Example 7 G1 0.6 12 Example 8 G2 0.5 Comparative application example 1 none G1 N/A Δ Δ 2 none G2 N/A Δ The mass ratio is the mass ratio of the lubricating additive to the high temperature oxidation resistant coating. N/A means no lubricating additive is used, and the mass ratio cannot be calculated. G1 is a high temperature oxidation resistant coating formulated in accordance with the high temperature oxidation resistant coating formulation contained in Patent Publication No. I488925 of the Republic of China. G2 is a high temperature oxidation resistant coating formulated in accordance with the high temperature oxidation resistant coating formulation contained in Patent Application No. 202043380 of the Republic of China.

請參閱表1及2,根據黏度及穩定性的結果,各實施例之潤滑添加劑的黏度之量測值為10秒至40秒。各應用例之塗料組成物係藉由混合前述實施例之潤滑添加劑與抗高溫氧化塗料所製得,其二者之質量比值為0.2至0.6,故以前述之質量比值配製之塗料組成物,潤滑添加劑之添加不會降低抗高溫氧化塗料之穩定性,而仍可保有良好的穩定性。Please refer to Tables 1 and 2. According to the results of viscosity and stability, the measured viscosity of the lubricating additives of each embodiment is 10 seconds to 40 seconds. The coating composition of each application example is prepared by mixing the lubricating additive of the previous embodiment and the high temperature oxidation resistant coating, and the mass ratio of the two is 0.2 to 0.6. The addition of additives will not reduce the stability of high temperature oxidation resistant coatings, but can still maintain good stability.

其次,根據附著性及抗高溫氧化性之結果,相較於未添加潤滑添加劑之各比較應用例之塗膜,各應用例之塗膜可同時具有良好或較佳的附著性及抗高溫氧化性,故各應用例之塗膜鋼板具有較佳之熱衝壓成型性。換句話說,依照前述之質量比值添加潤滑添加劑於抗高溫氧化塗料中,將可提升塗膜鋼板之熱衝壓成型性。Secondly, according to the results of adhesion and high temperature oxidation resistance, the coating films of each application example can have good or better adhesion and high temperature oxidation resistance at the same time compared to the coating films of each comparative application example without adding lubricating additives Therefore, the coated steel sheet of each application example has better hot stamping formability. In other words, adding lubricating additives to the high-temperature oxidation resistant coating according to the aforementioned mass ratio will improve the hot stamping formability of the coated steel sheet.

相反地,相較於各應用例之塗膜,比較應用例1之塗膜的附著性較差,而降低其抗高溫氧化性及熱衝壓成型性。此外,相較於各應用例之塗膜,比較應用例2之塗膜的抗高溫氧化性較差,而降低其熱衝壓成型性。由此可知,潤滑添加劑可使塗膜兼具良好的或較佳的附著性及抗高溫氧化性,進而提升塗膜鋼板的熱衝壓成型性。On the contrary, compared with the coating films of each application example, the coating film of Comparative Application Example 1 had poor adhesion, and lowered its high temperature oxidation resistance and hot stamping formability. In addition, compared with the coating films of each application example, the coating film of Comparative Application Example 2 has poorer high temperature oxidation resistance, which reduces its hot stamping formability. It can be seen that the lubricating additive can make the coating film have both good or better adhesion and high temperature oxidation resistance, thereby improving the hot stamping formability of the coated steel sheet.

綜上所述,本發明之抗高溫氧化塗料用潤滑添加劑為液態添加劑,且控制其與抗高溫氧化塗料之質量比值,故含有其之抗高溫氧化塗料組成物具有良好之穩定性。進一步,含有片狀組成及/或球狀組成之耐高溫潤滑劑(A)能夠以重疊形式與抗高溫氧化塗料中的金屬填料排列,而提升塗膜的抗高溫氧化性。此外,耐高溫潤滑劑(A)不會於熱衝壓成型時融化,以阻止塗膜黏附至模具上,故提升塗膜之附著性及抗高溫氧化性,以及塗膜鋼板之熱衝壓成型性。To sum up, the lubricating additive for high temperature oxidation resistant paint of the present invention is a liquid additive, and the mass ratio of it to the high temperature oxidation resistant paint is controlled, so the high temperature oxidation resistant paint composition containing it has good stability. Further, the high temperature resistant lubricant (A) containing the flake composition and/or the spherical composition can be arranged in an overlapping form with the metal filler in the high temperature oxidation resistant coating to improve the high temperature oxidation resistance of the coating film. In addition, the high temperature resistant lubricant (A) will not melt during hot stamping to prevent the coating film from adhering to the mold, thereby improving the adhesion and high temperature oxidation resistance of the coating film, as well as the hot stamping formability of the coated steel sheet.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field to which the present invention pertains can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the appended patent application.

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Claims (10)

一種抗高溫氧化塗料用潤滑添加劑,包含: 一耐高溫潤滑劑(A),包含一片狀組成及/或一球狀組成; 一金屬氧化物(B); 一自潤滑化合物(C); 一分散劑(D);以及 一溶劑(E); 其中該抗高溫氧化塗料用潤滑添加劑為一液態潤滑劑,且基於該抗高溫氧化塗料用潤滑添加劑之一重量為100重量百分比,該耐高溫潤滑劑(A)之一含量為10重量百分比至35重量百分比,該金屬氧化物(B)之一含量為10重量百分比至25重量百分比,該自潤滑化合物(C)之一含量為5重量百分比至20重量百分比,該分散劑(D)之一含量為0.5重量百分比至10重量百分比,該溶劑(E)之一含量為20重量百分比至40重量百分比。 A lubricating additive for high temperature oxidation resistant coatings, comprising: A high temperature resistant lubricant (A), comprising a sheet-like composition and/or a spherical composition; a metal oxide (B); a self-lubricating compound (C); a dispersant (D); and a solvent (E); Wherein the lubricating additive for high temperature oxidation resistant paint is a liquid lubricant, and based on a weight of the lubricating additive for high temperature oxidation resistant paint is 100 weight percent, a content of the high temperature resistant lubricant (A) is 10 weight percent to 35 weight percent Weight percent, a content of the metal oxide (B) is 10 weight percent to 25 weight percent, a content of the self-lubricating compound (C) is 5 weight percent to 20 weight percent, a content of the dispersant (D) The content of one of the solvents (E) is 20 to 40 percent by weight. 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該片狀組成之一厚度及一長度之比為1:3至1:100。The lubricating additive for high temperature oxidation resistant coatings as claimed in claim 1, wherein a ratio of a thickness to a length of the sheet-like composition is 1:3 to 1:100. 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該球狀組成之一粒徑(D 50)為0.5μm至20μm。 The lubricating additive for high temperature oxidation resistant coatings according to claim 1, wherein one particle size (D 50 ) of the spherical composition is 0.5 μm to 20 μm. 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該金屬氧化物(B)之一粒徑(D 50)為10nm至5μm。 The lubricating additive for high temperature oxidation resistant coatings according to claim 1, wherein a particle size (D 50 ) of the metal oxide (B) is 10 nm to 5 μm. 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該自潤滑化合物(C)之一熔點為50℃至400℃。The lubricating additive for high temperature oxidation resistant coatings according to claim 1, wherein one of the melting points of the self-lubricating compound (C) is 50°C to 400°C. 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該自潤滑化合物(C)之一密度為0.5g/cm 3至3.0g/cm 3The lubricating additive for high temperature oxidation resistant coatings according to claim 1, wherein a density of the self-lubricating compound (C) is 0.5 g/cm 3 to 3.0 g/cm 3 . 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該自潤滑化合物(C)之一裂解溫度為不小於300℃。The lubricating additive for high temperature oxidation resistant coatings according to claim 1, wherein one of the cracking temperatures of the self-lubricating compound (C) is not less than 300°C. 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該耐高溫潤滑劑(A)、該金屬氧化物(B)及該自潤滑化合物(C)之一含量比為3:1:1至1:1:1。The lubricating additive for high temperature oxidation resistant coatings as claimed in claim 1, wherein a content ratio of the high temperature resistant lubricant (A), the metal oxide (B) and the self-lubricating compound (C) is 3:1:1 to 1:1:1. 如請求項1所述之抗高溫氧化塗料用潤滑添加劑,其中該溶劑(E)之一沸點大於100℃。The lubricating additive for high temperature oxidation resistant coatings according to claim 1, wherein one of the boiling points of the solvent (E) is greater than 100°C. 一種抗高溫氧化塗料用潤滑添加劑之使用方法,包含: 添加如請求項1至9之任一項所述之該抗高溫氧化塗料用潤滑添加劑至該抗高溫氧化塗料中,以獲得一抗高溫氧化塗料組成物, 其中該抗高溫氧化塗料用潤滑添加劑與該抗高溫氧化塗料之一質量比值為0.2至0.6。 A method for using a lubricating additive for high temperature oxidation resistant coatings, comprising: Add the lubricating additive for the high temperature oxidation resistant coating as described in any one of claims 1 to 9 to the high temperature oxidation resistant coating to obtain a high temperature oxidation resistant coating composition, Wherein a mass ratio of the lubricating additive for high temperature oxidation resistant paint to the high temperature oxidation resistant paint is 0.2 to 0.6.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110016277A (en) * 2019-05-07 2019-07-16 河南科技大学 It is used to prepare the composition, self-lubricating abrasion-resistant coating, self-lubricating wear-resistant coating, self-lubricating abrasion-proof material of self-lubricating abrasion-proof material
TW202043380A (en) * 2019-05-23 2020-12-01 中國鋼鐵股份有限公司 Coating with oxidation resistance at high temperature and method for coating surface of carbon steel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110016277A (en) * 2019-05-07 2019-07-16 河南科技大学 It is used to prepare the composition, self-lubricating abrasion-resistant coating, self-lubricating wear-resistant coating, self-lubricating abrasion-proof material of self-lubricating abrasion-proof material
TW202043380A (en) * 2019-05-23 2020-12-01 中國鋼鐵股份有限公司 Coating with oxidation resistance at high temperature and method for coating surface of carbon steel

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