TWI763320B - Male connetcor oiling unit and male connector oiling device - Google Patents
Male connetcor oiling unit and male connector oiling device Download PDFInfo
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Abstract
Description
本發明是有關於一種抹液單元及抹液裝置,且特別是有關於一種公頭連接器抹液單元及公頭連接器抹液裝置。 The present invention relates to a liquid wiping unit and a liquid wiping device, and in particular, to a male connector liquid wiping unit and a male connector liquid wiping device.
目前連接器的組裝方式通常設計為緊配,所以組裝人員在將公、母頭連接器對應嵌合時,往往因為尺寸精確配合而讓組裝人員需要耗費很大的力氣進行插拔。如此,容易造成公傷意外。 At present, the connector assembly method is usually designed to be a tight fit, so when the assembler mates the male and female connectors, the assembler often needs to spend a lot of effort to insert and pull out because of the precise size fit. In this way, it is easy to cause public injury accidents.
其中一種解決方式就是在公頭連接器的內側塗抹潤滑油,以減少公、母頭連接器插拔時的摩擦力。 One of the solutions is to apply lubricating oil on the inside of the male connector to reduce the friction when the male and female connectors are inserted and unplugged.
在公頭連接器的內側塗抹潤滑油傳統的一般作法為使用CNC加工製成的抹液單元。組裝人員先將此抹液單元從蓋合面處沾附潤滑油後,再以類似蓋印章的方式將抹液單元按壓插入公頭連接器內,以將沾附在蓋合面上的潤滑油可以塗覆在公頭連接器內側的針銷(pin)及肋條(rib)上。 The traditional general practice for applying lubricating oil to the inside of the male connector is to use a CNC machined wiper unit. The assembler first attaches the lubricating oil to the wiping surface from the cover, and then presses the wiping unit into the male connector in a manner similar to a seal, so as to remove the lubricating oil on the sealing surface. It can be coated on the pins and ribs on the inside of the male connector.
上述作法需花費相當的人力,且抹液單元每一次插入公頭連接器內以將潤滑油塗覆於針銷之後,需要對抹液單元重覆上 油。 The above method requires considerable manpower, and every time the wiper unit is inserted into the male connector to apply the lubricating oil to the pin, the wiper unit needs to be repeated. Oil.
此外,用這種方式對公頭連接器內側的針銷塗油,塗布在公頭連接器內側的潤滑油範圍不均勻,且無法控制潤滑油的用量,進而造成不必要的損耗。 In addition, by applying oil to the pins on the inner side of the male connector in this way, the range of lubricating oil applied to the inner side of the male connector is uneven, and the amount of lubricating oil cannot be controlled, thereby causing unnecessary loss.
本發明提供一種公頭連接器抹液單元,其可以對公頭連接器的多個針銷均勻地塗抹液體。 The present invention provides a liquid wiping unit for a male connector, which can evenly apply liquid to a plurality of pins of the male connector.
本發明提供一種公頭連接器抹液裝置,其可以自動化地對公頭連接器的針銷塗抹液體。 The invention provides a liquid wiping device for a male connector, which can automatically apply liquid to a pin of the male connector.
本發明的一種公頭連接器抹液單元適於對一公頭連接器的多個針銷塗抹液體。公頭連接器抹液單元包括一儲液槽、一蓋體以及一密封件。儲液槽用以儲存一液體,儲液槽的底部具有多個第一出液口,其中第一出液口用以供針銷進入,且針銷能夠浸入液體。蓋體蓋合於儲液槽的頂面,蓋體具有一開口。密封件環繞儲液槽與蓋體的接合處。 A male connector liquid wiping unit of the present invention is suitable for applying liquid to a plurality of pin pins of a male connector. The liquid wiping unit of the male connector includes a liquid storage tank, a cover and a seal. The liquid storage tank is used for storing a liquid, and the bottom of the liquid storage tank has a plurality of first liquid outlets, wherein the first liquid outlets are used for the needle pins to enter, and the needle pins can be immersed in the liquid. The cover body is closed on the top surface of the liquid storage tank, and the cover body has an opening. A seal surrounds the junction of the reservoir and the cover.
本發明的一種公頭連接器抹液裝置適於自動化地對一公頭連接器的多個針銷塗抹液體。公頭連接器抹液裝置包括一治具平台、一框架、一氣壓式出液閥、一控制器、上述的公頭連接器抹液單元以及一入液管。待處理的公頭連接器固定於治具平台。框架設置於治具平台上。氣壓式出液閥可相對框架移動地設置在框架上。控制器電連接於氣壓式出液閥及治具平台。公頭連接器 抹液單元的入液管與氣壓式出液閥連接,以使欲塗抹於針銷的液體自入液管進入儲液槽。入液管設置於開口,且欲塗抹於針銷的液體自入液管進入儲液槽。 A male connector liquid wiping device of the present invention is suitable for automatically applying liquid to a plurality of pin pins of a male connector. The male connector liquid wiping device includes a fixture platform, a frame, a pneumatic liquid outlet valve, a controller, the above-mentioned male connector liquid wiping unit and a liquid inlet pipe. The male connector to be processed is fixed on the fixture platform. The frame is set on the fixture platform. The pneumatic liquid outlet valve is movably arranged on the frame relative to the frame. The controller is electrically connected to the pneumatic liquid outlet valve and the fixture platform. male connector The liquid inlet pipe of the liquid wiping unit is connected with the pneumatic liquid outlet valve, so that the liquid to be applied to the needle pin enters the liquid storage tank from the liquid inlet pipe. The liquid inlet pipe is arranged at the opening, and the liquid to be applied to the needle pin enters the liquid storage tank from the liquid inlet pipe.
在本發明的一實施例中,上述的第一出液口的形狀及數量對應公頭連接器的針銷的形狀及數量。 In an embodiment of the present invention, the shape and number of the first liquid outlet are corresponding to the shape and number of pins of the male connector.
在本發明的一實施例中,上述的儲液槽的頂面具有一第一凹型環槽,而蓋體的底面具有一第二凹型環槽,且第一凹型環槽及第二凹型環槽的設置位置相對應,且密封件嵌入在第一凹型環槽及第二凹型環槽內。 In an embodiment of the present invention, the top surface of the liquid storage tank has a first concave ring groove, and the bottom surface of the cover body has a second concave ring groove, and the first concave ring groove and the second concave ring groove The setting positions of the seals correspond to each other, and the seal is embedded in the first concave ring groove and the second concave ring groove.
在本發明的一實施例中,上述的密封件為橡膠圈。 In an embodiment of the present invention, the above-mentioned sealing member is a rubber ring.
在本發明的一實施例中,上述的儲液槽的深度大於針銷的長度。 In an embodiment of the present invention, the depth of the above-mentioned liquid storage tank is greater than the length of the pin.
在本發明的一實施例中,上述的儲液槽具有多個側壁,且至少其中一個側壁具有一第二出液口。 In an embodiment of the present invention, the above-mentioned liquid storage tank has a plurality of side walls, and at least one of the side walls has a second liquid outlet.
在本發明的一實施例中,上述的儲液槽具有多個側壁,公頭連接器還包括多個肋條,儲液槽對應肋條的一側壁具有多個導引槽,且導引槽的形狀及數量對應公頭連接器的肋條的形狀及數量。 In an embodiment of the present invention, the above-mentioned liquid storage tank has a plurality of side walls, the male connector further includes a plurality of ribs, one side wall of the liquid storage tank corresponding to the ribs has a plurality of guide grooves, and the shape of the guide grooves And the number corresponds to the shape and number of ribs of the male connector.
在本發明的一實施例中,上述的公頭連接器還包括多個肋條,且部分的第一出液口的形狀及數量對應公頭連接器的肋條的形狀及數量。 In an embodiment of the present invention, the male connector further includes a plurality of ribs, and the shape and number of some of the first liquid outlets correspond to the shape and number of the ribs of the male connector.
基於上述,本發明的公頭連接器抹液單元是從儲液槽的 上方入液,因此在使公頭連接器的針銷從儲液槽的底部插入於儲液槽中以進行抹液的時候,可以確保針銷均勻地塗抹到液體。 Based on the above, the liquid wiping unit of the male connector of the present invention is obtained from the liquid storage tank. The liquid enters from above, so when inserting the pin of the male connector into the reservoir from the bottom of the reservoir for wiping, it can ensure that the pin is evenly applied to the liquid.
此外,公頭連接器抹液單元可以應用在公頭連接器抹液裝置,以自動化地對公頭連接器的針銷塗抹液體。 In addition, the male connector wiping unit can be applied to the male connector wiping device to automatically apply liquid to the pins of the male connector.
100:公頭連接器抹液裝置/抹液裝置 100: Male Connector Wiping Device/Wiping Device
110:治具平台 110: Jig Platform
120:框架 120: Frame
122:垂直部 122: Vertical part
124:水平部 124: Horizontal part
130:氣壓式出液閥 130: Pneumatic outlet valve
140:控制器 140: Controller
150:公頭連接器抹液單元/抹液單元 150: Male connector wiper unit/wipe unit
152:儲液槽 152: Reservoir
152a:底部 152a: Bottom
152b:第一出液口 152b: The first liquid outlet
152c:導引槽 152c: Guide groove
152d:頂面 152d: top surface
152e:第一凹型環槽 152e: The first concave ring groove
152f、152h:側壁 152f, 152h: Sidewall
152g:第二出液口 152g: The second liquid outlet
154:蓋體 154: Cover
154a:開口 154a: Opening
154b:第二凹型環槽 154b: Second concave ring groove
156:密封件 156: Seals
158:入液管 158: Inlet tube
160:移動單元 160: Mobile Unit
200:公頭連接器 200: Male Connector
210:針銷 210: pin
220:肋條 220: Ribs
L1:深度 L1: depth
L2:長度 L2: length
圖1為用於對公頭連接器的針銷及/或肋條塗抹液體的公頭連接器抹液裝置的示意圖。 FIG. 1 is a schematic diagram of a male connector wiping device for applying liquid to the pins and/or ribs of the male connector.
圖2為應用在圖1的公頭連接器抹液裝置的公頭連接器抹液單元的示意圖。 FIG. 2 is a schematic diagram of a male connector wiping unit applied to the male connector wiping device of FIG. 1 .
圖3為圖2的公頭連接器抹液單元的另一視角示意圖。 FIG. 3 is a schematic diagram of another perspective view of the liquid-wiping unit of the male connector of FIG. 2 .
圖4為圖2的公頭連接器抹液單元的分解示意圖。 FIG. 4 is an exploded schematic view of the liquid-wiping unit of the male connector of FIG. 2 .
圖5A~圖5D為利用前述的公頭連接器抹液裝置對待處理的公頭連接器進行抹液程序的流程圖。 5A to 5D are flowcharts of a process of wiping the male connector to be processed by using the aforementioned male connector wiping device.
圖6A為公頭連接器以習知的方式進行抹液程序後的照片。 FIG. 6A is a photograph of the male connector after the wiping procedure is performed in a conventional manner.
圖6B為公頭連接器以本發明的抹液裝置進行抹液程序後的照片。 FIG. 6B is a photograph of the male connector after the wiping procedure is performed by the wiping device of the present invention.
有關本發明的前述及其他技術內容、特點與功效,在以下配合參考圖式的一較佳實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:上、下、左、右、 前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明並非用來限制本發明。 The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of a preferred embodiment with reference to the drawings. Directional terms mentioned in the following examples, such as: up, down, left, right, Front or rear, etc., are only directions with reference to the attached drawings. Accordingly, the directional terms used are illustrative and not limiting of the present invention.
圖1為用於對公頭連接器的針銷及/或肋條塗抹液體的公頭連接器抹液裝置的示意圖、圖2為應用在圖1的公頭連接器抹液裝置的公頭連接器抹液單元的示意圖,而圖3為圖2的公頭連接器抹液單元的另一視角示意圖。 FIG. 1 is a schematic diagram of a male connector wiping device for applying liquid to pins and/or ribs of the male connector, and FIG. 2 is a male connector applied to the male connector wiping device of FIG. 1 A schematic diagram of the wiping unit, and FIG. 3 is a schematic diagram of another perspective view of the wiping unit of the male connector of FIG. 2 .
請同時參考圖1、圖2及圖3,本實施例的公頭連接器抹液裝置(以下簡稱抹液裝置)100用於對公頭連接器200進行自動化抹液程序,以將液體塗抹在公頭連接器200的內側的針銷210及/或肋條220,進而降低公頭連接器200在與母頭連接器(未繪示)在插拔時的摩擦力。塗抹在公頭連接器200的針銷210及/或肋條220的液體可為潤滑油。或者,也可視需求而改變塗抹在公頭連接器200的針銷210及/或肋條220的液體的種類。
Please refer to FIG. 1 , FIG. 2 and FIG. 3 at the same time, the male connector wiping device (hereinafter referred to as the wiping device) 100 of the present embodiment is used to perform an automatic wiping procedure on the
抹液裝置100包括一治具平台110、一框架120、一氣壓式出液閥130、一控制器140、公頭連接器抹液單元(或簡稱抹液單元)150以及一入液管158。
The
待處理的公頭連接器200適於固定在治具平台110以進行抹液處理。
The
框架120設置於治具平台110上。本實施例的框架120呈ㄇ型,且框架120的垂直部122連接在治具平台110,而框架120的水平部124水平地位於治具平台110的上方。
The
氣壓式出液閥130設置在框架120上。具體地說,氣壓
式出液閥130設置在框架120的水平部124,且通過移動單元160而可以沿著框架120的水平部124移動並且相對靠近或遠離治具平台110。
The pneumatic
控制器140電連接於氣壓式出液閥130及治具平台110,以控制治具平台110夾置或鬆開待處理的公頭連接器200(當治具平台110上裝設機械手臂以固定公頭連接器200時),或控制移動單元160帶動氣壓式出液閥130移動。控制器140還控制氣壓式出液閥130將液體注入連接於氣壓式出液閥130的公頭連接器抹液單元150。
The
液體經由入液管158進入公頭連接器抹液單元150中。
The liquid enters the male
圖4為圖2的公頭連接器抹液單元150的分解示意圖。請同時參考圖2、圖3及圖4,公頭連接器抹液單元150包括一儲液槽152、一蓋體154以及一密封件156。
FIG. 4 is an exploded schematic view of the
儲液槽152的底部152a具有多個第一出液口152b,其中第一出液口152b的形狀及數量對應公頭連接器200的針銷210的形狀及數量。蓋體154蓋合於儲液槽152的頂面152d,其中蓋體154具有一開口154a。
The bottom 152a of the
入液管158插置於蓋體154的開口154a,且入液管158與氣壓式出液閥130連接,而欲塗抹於針銷210及/或肋條220的液體經由入液管158進入儲液槽152。
The
密封件156環繞儲液槽152與蓋體154的接合處。本實施例的密封件156選用橡膠圈。為了達到更好的密封效果,可更
於儲液槽152以及蓋體154設置用於容納密封件156的結構,例如凹槽。
A
具體地說,儲液槽152的頂面152d具有一第一凹型環槽152e,而蓋體154的底面具有一第二凹型環槽154b,其中第一凹型環槽152e及第二凹型環槽154b的設置位置相對應。當蓋體154蓋合於儲液槽152時,密封件156嵌入在第一凹型環槽152e及第二凹型環槽154b內,以緊密地環繞儲液槽152與蓋體154的接合處,防止漏液。
Specifically, the
圖5A~圖5D為利用前述的公頭連接器抹液裝置100對待處理的公頭連接器200進行抹液程序的流程圖。
FIGS. 5A to 5D are flowcharts of the process of wiping the
請同時參考圖1及圖5A,首先固定住待處理的公頭連接器200,其中可利用結構緊配的方式或用機械手臂夾持的方式以將公頭連接器200固定在治具平台110。
Please refer to FIG. 1 and FIG. 5A at the same time. First, fix the
接著請同時參考圖1及圖5B,使氣壓式出液閥130沿著框架120的水平部124移動到抹液位置,然後使公頭連接器抹液單元150以類似於蓋印章的方式向下與待處理的公頭連接器200對應嵌合,其中公頭連接器200的針銷210及肋條220對應插入儲液槽152的底部152a的第一出液口152b、導引槽152c中。
Next, please refer to FIG. 1 and FIG. 5B at the same time, move the pneumatic
儲液槽152的深度L1大於針銷210的長度L2,因此液體可以塗抹到針銷210及肋條220的根部。
The depth L1 of the
接著請同時參考圖1及圖5C,可以經過程式設定以使氣壓式出液閥130定量地將液體通過入液管158注入儲液槽152中,
以控制塗抹在公頭連接器200內的針銷210及肋條220上的液體的量。
Next, please refer to FIG. 1 and FIG. 5C at the same time, the pneumatic
或者,也可以是在儲液槽152中設置感應器(未繪示)以感應儲液槽152中的剩餘液體量。當儲液槽152中的剩餘液體量低於預期的液體量時,感應器(未繪示)將訊號傳遞給控制器140,由控制器140控制氣壓式出液閥130將液體注入儲液槽152中。
Alternatively, a sensor (not shown) may also be provided in the
當然,在自動化抹液過程中,可更經過程式設定以使氣壓式出液閥130定時地將液體注入儲液槽152中,以使自動化抹液過程順暢。
Of course, during the automatic liquid wiping process, the pneumatic
附帶一提,儲液槽152具有多個側壁152f,且至少其中一個側壁152f具有一第二出液口152g。部分的液體經由第二出液口152g而進入公頭連接器200的內部,並且通過毛細現象及液體本身的黏滯性而黏附在公頭連接器200的內壁上。
Incidentally, the
另外,公頭連接器200還具有肋條220,而儲液槽152的其中一個側壁152h具有對應於肋條220的導引槽152c,其中導引槽152c的形狀及數量對應公頭連接器200的肋條220的形狀及數量。
In addition, the
導引槽152c與肋條220適形配設。此處的適形配設是指導引槽152c與肋條220為尺寸相同但結構相反的形狀。即,導引槽152c為凹形,而肋條220為凸形。通過導引槽152c與肋條220的對位嵌合,有助於抹液單元150與公頭連接器200對應嵌合時的彼此對位及導引。
The
由於液體經由第二出液口152g通過毛細現象及液體本身的黏滯性而滲透到導引槽152c中,並且更塗抹於肋條220上。
Because the liquid penetrates into the
接著如圖5C及圖5D所示,使公頭連接器抹液單元150與經過處理的公頭連接器200分離,液體均勻地塗抹在公頭連接器200的針銷210以及肋條220上。圖5D中僅在最前面一排的針銷210以及肋條220上繪上潤滑油以示意,而實際經過公頭連接器抹液單元150塗抹潤滑油的公頭連接器200的狀況將如下述的圖6B的狀態。
Next, as shown in FIGS. 5C and 5D , the male
圖6A為公頭連接器200以習知的方式進行抹液程序後的照片,而圖6B為公頭連接器200以本發明的抹液裝置100進行抹液程序後的照片。從圖6A及圖6B可以看出,相較於習知的方式是使抹液單元與公頭連接器嵌合的蓋合面進行液體吸附,而可能發生被吸附入抹液單元中的液體無法均勻分布於抹液單元中的狀況,由於本發明的公頭連接器抹液單元150是由上方進液並將液體儲存在儲液槽152中,所以可以儲液槽152中的液體是均勻地分布。
FIG. 6A is a photo of the
且因此,利用此抹液單元150的抹液裝置100可以進行方便且順暢的自動化的抹液程序,且能夠達到產品良率高的效用。
Therefore, the
綜上所述,本發明的公頭連接器抹液單元及使用此公頭連接器抹液單元的公頭連接器抹液裝置具有易於使用、便於應用在自動化抹液程序且能夠達成使加工後的公頭連接器具有良好產品良率的目的。 To sum up, the male connector wiping unit of the present invention and the male connector wiping device using the male connector wiping unit are easy to use, easy to apply in the automatic wiping procedure and can achieve the The male connector has the purpose of good product yield.
150:公頭連接器抹液單元/抹液單元 150: Male connector wiper unit/wipe unit
152:儲液槽 152: Reservoir
152c:導引槽 152c: Guide groove
152d:頂面 152d: top surface
152e:第一凹型環槽 152e: The first concave ring groove
152f:側壁 152f: Sidewall
152g:第二出液口 152g: The second liquid outlet
154:蓋體 154: Cover
154a:開口 154a: Opening
154b:第二凹型環槽 154b: Second concave ring groove
156:密封件 156: Seals
158:入液管 158: Inlet tube
Claims (14)
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TW110106208A TWI763320B (en) | 2021-02-23 | 2021-02-23 | Male connetcor oiling unit and male connector oiling device |
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TW110106208A TWI763320B (en) | 2021-02-23 | 2021-02-23 | Male connetcor oiling unit and male connector oiling device |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TWM429794U (en) * | 2012-01-06 | 2012-05-21 | Yao-Wei Yang | Electric lubricant pump |
CN206432545U (en) * | 2017-01-17 | 2017-08-22 | 嘉兴日昌汽车配件有限公司 | Air bag hairspring cable oiling mechanism |
JP2018192425A (en) * | 2017-05-17 | 2018-12-06 | 矢崎総業株式会社 | Grease application contact spring holding jig |
CN110474219A (en) * | 2018-06-29 | 2019-11-19 | 中航光电科技股份有限公司 | The oil-filled tooling of oil seal electric connector |
-
2021
- 2021-02-23 TW TW110106208A patent/TWI763320B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM429794U (en) * | 2012-01-06 | 2012-05-21 | Yao-Wei Yang | Electric lubricant pump |
CN206432545U (en) * | 2017-01-17 | 2017-08-22 | 嘉兴日昌汽车配件有限公司 | Air bag hairspring cable oiling mechanism |
JP2018192425A (en) * | 2017-05-17 | 2018-12-06 | 矢崎総業株式会社 | Grease application contact spring holding jig |
CN110474219A (en) * | 2018-06-29 | 2019-11-19 | 中航光电科技股份有限公司 | The oil-filled tooling of oil seal electric connector |
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