TWI758847B - Packaging container processing method - Google Patents
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Abstract
一種包裝容器加工方法,包括有送料步驟、成形步驟、裁切斷裂線步驟以及裁切外輪廓步驟,先由吸塑模具成形出上盒體與下盒體以及相連於上盒體與下盒體之間相連部位,再由斷裂線模具移動非旋轉刀片朝向相連部位一次裁切成形出間隔排列的斷裂線,以外輪廓裁切模具的裁刀朝向上盒體與下盒體的外輪廓裁切並保留該相連部位,最後製得具有斷裂線之包裝容器,避免以往使用滾壓式的虛線刀所產生的缺陷。A packaging container processing method, comprising a feeding step, a forming step, a cutting breaking line step and a cutting outer contour step, firstly forming an upper box body and a lower box body by a plastic suction mold and connecting the upper box body and the lower box body. The connecting parts are then cut by the breaking line die to move the non-rotating blade toward the connecting part at one time to form the breaking lines arranged at intervals. And keep the connected part, and finally make a packaging container with a broken line, which avoids the defects caused by the rolling-type dotted line knife in the past.
Description
本發明關於包裝容器的加工製作方法,特別是指製作具有易撕裂方便開啟的包裝容器者。 The present invention relates to the processing and manufacturing method of the packaging container, and particularly refers to the manufacturing of the packaging container which is easy to tear and easy to open.
利用可吸塑材料所製作的包裝容器裝設物品,有容易生產以及成本低廉功效,並提供商品收納時兼具運送與展示等功能。 The packaging containers made of blisterable materials are used to install articles, which are easy to produce and low in cost, and provide functions such as transportation and display when the goods are stored.
為了方便使用者開啟前述可吸塑材料的包裝容器,有一種易於撕取的包裝容器,並於下列概略說明前述可吸塑材的包裝容器的成形加工方法,並請配合參閱圖式第十、十一圖所示,包裝容器所使用的原料係以可吸塑材料經由兩側的鍊條71持續輸送至模具,並初步吸塑成形包裝容器的上盒體、下盒體外貌後,輸送至呈圓片狀的虛線刀72下方位置,直接由兩個虛線刀72沿著上盒體與下盒體彼此相連的部位選轉/滾壓出兩條斷裂線,並貫穿相連的部位,再依照上盒體與下盒體的外輪廓裁斷,最後獲得具有斷裂線的包裝容器。當上盒體與下盒體呈蓋合完成內容物的封裝時,使用者只需沿斷裂線撕除上盒體與下盒體連接處,即可方便開啟包裝容器,如此得以將包裝容器分離為上盒體與下盒體彼此各別單一構件。
In order to facilitate the user to open the packaging container of the blister material, there is a packaging container that is easy to tear off, and the following outlines the forming and processing method of the packaging container of the blister material, and please refer to Figure 10, Fig. As shown in Figure 11, the raw materials used in the packaging container are continuously transported to the mold through the
前述包裝容器的成形加工過程中,由於可吸塑材料的材料韌性以及虛線刀72的滾動方向與可吸塑材料的進料方向同一方向,虛線刀72施壓於可吸
塑材料進行斷裂線加工時會發生可吸塑材料偶發性偏擺,導致斷裂線歪斜而影響撕除動作不順暢。前述斷裂線加工所發生的缺陷狀況,特別是在已吸塑成形的片材尺寸寬度尺寸小於兩側鍊條之間的寬度尺寸,因已吸塑成形的片材經由鍊條輸送時發生橫向偏擺狀況,而當已吸塑成形的片材的寬度尺寸符合鍊條的寬度尺寸,則是發生輸送已吸塑成形的片材形卡住不順暢現象。
During the forming process of the aforementioned packaging container, due to the material toughness of the blisterable material and the rolling direction of the
本發明主要目的係提供一種包裝容器成形時,以非旋轉刀片進行包裝容器的斷裂線加工,避免以往使用滾壓式的虛線刀所產生的缺陷,藉以製得撕除動作容易且順暢的包裝容器。 The main purpose of the present invention is to provide a non-rotating blade for the breaking line processing of the packaging container during the forming of the packaging container, so as to avoid the defects caused by the rolling-type dashed line knife in the past, so as to obtain the packaging container with easy and smooth tearing action. .
一種包裝容器加工方法,包括下列步驟:送料步驟,輸送一可吸塑成形片材至一吸塑模具;成形步驟,由前述吸塑模具對前述可吸塑成形片材成形出一上盒體與一下盒體,且前述上盒體與前述下盒體彼此之間有一相連部位;裁切斷裂線步驟,經由前述吸塑模具成形該上盒體、該下盒體以及該相連部位後輸送往一斷裂線模具,並由前述斷裂線模具移動二非旋轉刀片朝向該相連部位一次裁切成形出間隔排列的二斷裂線;前述斷裂線模具包括有可呈合模與合模後分離之一上模具與一下模具,該二非旋轉刀片以一固定部分間隔固定於一刀座,並以該刀座固定於該上模具;該下模具設有一砧板,前述相連部位係位於該砧板上,並於該上模具與該下模具合模時該二非旋轉刀片的一刀刃部分係朝向該砧板位置移動;而於該上模具與該下模具合模後分離時該二非旋轉刀片的刀刃部分為離開該砧板位置;前述刀刃部分與前述固定部分分別位於該二非旋轉刀片的兩側位置;前述斷裂線包括有撕複數撕裂槽、複數連接段以及 複數撕裂孔彼此交錯排列,且撕裂槽未貫穿相連部位,而撕裂孔貫穿相連部位;以及裁切外輪廓步驟,經由前述斷裂線模具對相連部位裁切該二斷裂線後送往一外輪廓裁切模具,並以前述外輪廓裁切模具的裁刀朝向該上盒體與該下盒體的外輪廓裁切並保留該相連部位,最後製得具有該二斷裂線之包裝容器。 A packaging container processing method, comprising the following steps: a feeding step, conveying a blister forming sheet to a blister mold; forming step, forming an upper box body and A lower box body, and the upper box body and the lower box body have a connecting part with each other; in the step of cutting the breaking line, the upper box body, the lower box body and the connecting part are formed and transported to a A fracture line mold, and the two non-rotating blades are moved by the aforementioned fracture line mold to form two fracture lines arranged at intervals at one time toward the connecting part; the aforementioned fracture line mold includes an upper part that can be closed and separated after the mold is closed. A mold and a lower mold, the two non-rotating blades are fixed to a knife seat with a fixed part interval, and are fixed to the upper mold with the knife seat; the lower mold is provided with a cutting board, the aforementioned connecting part is located on the cutting board, and is on the cutting board. When the upper mold and the lower mold are closed, a blade portion of the two non-rotating blades is moved toward the position of the chopping block; and when the upper mold and the lower mold are separated, the blade portion of the two non-rotating blades is separated from the The position of the cutting board; the aforementioned cutting edge portion and the aforementioned fixed portion are respectively located on both sides of the two non-rotating blades; the aforementioned breaking line includes multiple tearing grooves, multiple connecting sections and The plurality of tearing holes are staggered with each other, and the tearing groove does not penetrate through the connecting part, but the tearing hole penetrates the connecting part; and in the step of cutting the outer contour, the two breaking lines are cut to the connecting part by the aforementioned breaking line die and then sent to a The outer contour cutting mold is used to cut the outer contour of the upper box body and the lower box body with the cutting knife of the outer contour cutting mold and the connecting part is retained, and finally the packaging container with the two breaking lines is obtained.
1:可吸塑成形片材 1: Plastic forming sheet
11:上盒體 11: Upper box body
12:下盒體 12: Lower box
13:相連部位 13: Connected parts
131:斷裂線 131: Breakline
132:撕裂槽 132: Tear Groove
133:連接段 133: Connection segment
134:撕裂孔 134: tear hole
15:包裝容器 15: Packaging Containers
2:吸塑模具 2: Blister mold
3:斷裂線模具 3: Fracture Line Die
31:非旋轉刀片 31: Non-rotating blade
311:固定部分 311: Fixed part
312:刀刃部分 312: Blade part
32:上模具 32: Upper mold
321:上盒凸塊 321: Upper box bump
322:下盒凸塊 322: Lower box bump
33:下模具 33: Lower mold
331:溝槽 331: Groove
332:上盒凹穴 332: Upper Box Recess
333:下盒凹槽 333: Lower box groove
34:刀座 34: Knife holder
35:砧板 35: Cutting Board
4:外輪廓裁切模具 4: Outer contour cutting die
41:裁刀 41: Cutter
71:鍊條 71: Chain
72:虛線刀 72: Dotted Knife
第一圖為本發明流程圖。 The first figure is a flow chart of the present invention.
第二圖為本發明包裝容器加工前示意圖。 The second figure is a schematic diagram of the packaging container of the present invention before processing.
第三圖為本發明包裝容器加工示意圖。 The third figure is a schematic diagram of the processing of the packaging container of the present invention.
第四圖為本發明斷裂線模具部分分解立體示意圖。 The fourth figure is a partially exploded perspective view of the fracture line mold of the present invention.
第五圖為本發明斷裂線模具合模加工剖面示意圖。 The fifth figure is a schematic cross-sectional view of the fracture line mold clamping process of the present invention.
第六圖為第五圖加工後斷裂線模具合模後分離動作示意圖。 The sixth picture is a schematic diagram of the separation action of the fracture line mold after the processing of the fifth picture after the mold is closed.
第七圖為本發明包裝容器加工方法所製得包裝容器之立體示意圖。 Fig. 7 is a three-dimensional schematic view of the packaging container prepared by the packaging container processing method of the present invention.
第八圖為第七圖ⅧⅧ線段剖面示意圖。 The eighth figure is a schematic cross-sectional view of the line segment VIII of the seventh figure.
第九圖為另一種包裝容器剖面示意圖。 Figure 9 is a schematic cross-sectional view of another packaging container.
第十圖為習知技術成形包裝容器加工示意圖。 Figure 10 is a schematic diagram of the processing of the conventional shaped packaging container.
第十一圖為習知技術虛線刀對可吸塑材料材加工斷裂線示意圖。 Fig. 11 is a schematic diagram of a broken line of a conventional dashed-line knife for processing a blisterable material.
請參閱第一至三圖所示,圖中揭示一種包裝容器加工方法,包括下列步驟:送料步驟,輸送一可吸塑成形片材1至一吸塑模具2;
成形步驟,由前述吸塑模具2對前述可吸塑成形片材1成形出一上盒體11與一下盒體12,且前述上盒體11與前述下盒體12彼此之間有一相連部位13;裁切斷裂線步驟,經由前述吸塑模具2成形該上盒體11、該下盒體12以及該相連部位13後輸送往一斷裂線模具3,並由前述斷裂線模具3移動二非旋轉刀片31朝向該相連部位13一次裁切成形出間隔排列的二斷裂線131;以及裁切外輪廓步驟,經由前述斷裂線模具3對相連部位13裁切該二斷裂線131後送往一外輪廓裁切模具4,並以前述外輪廓裁切模具4的裁刀41朝向該上盒體11與該下盒體12的外輪廓裁切並保留該相連部位13,最後製得具有該二斷裂線131之包裝容器15。
Please refer to Figures 1 to 3, which discloses a packaging container processing method, which includes the following steps: a feeding step, conveying a
本發明於裁切斷裂線步驟時,斷裂線模具3係安裝非旋轉刀片31,且非旋轉刀片31係直接朝向相連部位13方向移動進行一次裁切作業,即能在上盒體11與該下盒體12彼此相連的相連部位13成形出間隔排列的斷裂線131,如此能夠避免習知技術中使用旋轉/滾壓式的虛線刀所產生的缺陷,因此能夠製作出撕除動作容易、方便且順暢的包裝容器15。
In the present invention, in the step of cutting the breaking line, the
斷裂線模具3安裝非旋轉刀片31,其裁切方向性並無限制,亦即非旋轉刀片31的刀刃可以與可吸塑成形片材1輸送方向同方向以及交錯方向皆可適用,因此使用性並不會受限於習知技術使用虛線刀的旋轉方向與材料的進料方向同一方向,同時又能克服上述習知技術中採用旋轉/滾壓式的虛線刀所產生的斷裂線131歪斜而影響撕除動作不順暢缺陷。
The
本發明於裁切斷裂線步驟後尚包括一收集步驟,前述裁刀41裁切出包裝容器15外輪廓後,包裝容器15由外輪廓裁切模具4下方中空處掉落,以利於收集推疊排列,如第三圖箭頭所示且包裝容器15呈推疊排列狀態。
The present invention further includes a collecting step after the step of cutting the breaking line. After the
進一步說明本發明各細部技術特徵,請參閱第四至六圖所示,其中前述斷裂線模具3包括有可呈合模與合模後分離之一上模具32與一下模具33,該二非旋轉刀片31以一固定部分311間隔固定於一刀座34,並以該刀座34固定於該上模具32(前述刀座34係可活動安裝固定於該上模具32的底部位置);該下模具33設有一砧板35,前述相連部位13係位於該砧板35上,並於該上模具32與該下模具33合模時該二非旋轉刀片31的一刀刃部分312係朝向該砧板35位置移動;而於該上模具32與該下模具33合模後分離時該二非旋轉刀片31的刀刃部分312為離開該砧板35位置;前述刀刃部分312與前述固定部分311分別位於該二非旋轉刀片31的兩側位置。因此斷裂線模具3合模時,非旋轉刀片31的刀刃部分312在相連部位13裁切成形出間隔排列的斷裂線131,並由該砧板35提供該刀刃部分312裁切斷裂線131時的支撐作用。前述刀刃部分31具有間隔排列之複數鋸齒。
To further illustrate the detailed technical features of the present invention, please refer to the fourth to sixth figures, wherein the aforementioned
另外,該下模具33設有一溝槽331,而該砧板35固定於該溝槽331,且該砧板35未超過該溝槽331的槽口外側,而圖示中砧板35的上表面係平齊於下模具33的上表面為例。
In addition, the
該上模具32係具有分別對應該上盒體11與該下盒體12之一上盒凸塊321與一下盒凸塊322,而該下模具33係具有分別對應該上盒體11與該下盒體12之一上盒凹穴332與一下盒凹槽333。當該上模具32與該下模具33合模時,該上盒體11由該上盒凸塊321與該上盒凹穴332兩個位置限制定位,而該下盒體12由該下盒凸塊322與該下盒凹槽333兩個位置限制定位。當該上模具32與該下模具33合模
後分離時,該上盒凸塊321與該上盒凹穴332脫離定位該上盒體11,而該下盒凸塊322與該下盒凹槽333脫離定位該下盒體12。如此,當該上模具32與該下模具33合模時,透過該上盒凸塊321與該上盒凹穴332兩個位置限制定位上盒體11,以及由該下盒凸塊322與該下盒凹槽333兩個位置限制定位該下盒體12,完成上盒體11與下盒體12於斷裂線模具3的加工定位,如此能提供裁切斷裂線步驟時將相連部位13穩定於凹溝331上方位置,得以平整裁切成形出間隔排列的該二斷裂線131。
The
關於前述斷裂線131實施型態,於下列舉兩種類型。
Regarding the above-mentioned implementation forms of the
第一種斷裂線131包括有撕複數撕裂槽132以及複數連接段133彼此交錯排列,且撕裂槽132未貫穿相連部位13,如第七、八圖所示。
The first type of breaking
第二種斷裂線131包括有撕複數撕裂槽132、複數連接段133以及複數撕裂孔134彼此交錯排列,且撕裂槽132未貫穿相連部位13,而撕裂孔134貫穿相連部位13,如第九圖所示。
The second type of breaking
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CN205989381U (en) * | 2016-06-25 | 2017-03-01 | 合肥远隆包装制品有限公司 | A kind of mould on guillotine |
CN106696358A (en) * | 2016-12-28 | 2017-05-24 | 宁波斯凯勒智能科技有限公司 | Novel packaging bag and robot for producing packaging bag |
CN108557210A (en) * | 2018-03-14 | 2018-09-21 | 浙江美联塑品科技有限公司 | A kind of food package box preventing encapsulation process secondary pollution |
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CN205989381U (en) * | 2016-06-25 | 2017-03-01 | 合肥远隆包装制品有限公司 | A kind of mould on guillotine |
CN106696358A (en) * | 2016-12-28 | 2017-05-24 | 宁波斯凯勒智能科技有限公司 | Novel packaging bag and robot for producing packaging bag |
CN108557210A (en) * | 2018-03-14 | 2018-09-21 | 浙江美联塑品科技有限公司 | A kind of food package box preventing encapsulation process secondary pollution |
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