TWI755429B - Adhesive for lithium ion battery and electrode and separator using the same - Google Patents

Adhesive for lithium ion battery and electrode and separator using the same Download PDF

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TWI755429B
TWI755429B TW106133975A TW106133975A TWI755429B TW I755429 B TWI755429 B TW I755429B TW 106133975 A TW106133975 A TW 106133975A TW 106133975 A TW106133975 A TW 106133975A TW I755429 B TWI755429 B TW I755429B
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electrode
binder
cellulose nanofibers
mass
separator
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TW201915079A (en
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向井孝志
池內勇太
坂本太地
山下直人
石黑亮
中村諭
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日商Attaccato合同公司
日商日本製鋼所股份有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本發明係提供高溫時之循環壽命特性優越之鋰離子電池中所使用的非水系之電極或分隔件用黏合劑。本發明之黏合劑係將纖維素奈米纖維與熱可塑性氟系樹脂複合化之鋰離子電池用之電極或分隔件中的非水系黏合劑,其特徵在於,上述纖維素奈米纖維係纖維徑(直徑)為0.002μm以上且1μm以下,纖維長為0.5μm以上且10mm以下,長寬比(纖維素奈米纖維之纖維長/纖維素奈米纖維之纖維徑)為2以上且100000以下的纖維素。 The present invention provides a non-aqueous electrode or a separator for use in a lithium ion battery having excellent cycle life characteristics at high temperature. The binder of the present invention is a non-aqueous binder used in electrodes or separators for lithium ion batteries in which cellulose nanofibers are composited with thermoplastic fluorine-based resins, wherein the cellulose nanofibers have a diameter of (diameter) of 0.002 μm or more and 1 μm or less, fiber length of 0.5 μm or more and 10 mm or less, and aspect ratio (fiber length of cellulose nanofibers/fiber diameter of cellulose nanofibers) of 2 or more and 100,000 or less cellulose.

Description

鋰離子電池用黏合劑及使用其之電極暨分隔件 Adhesive for lithium ion battery and electrode and separator using the same

本發明係關於鋰離子電池之電極或分隔件中所使用之黏合劑、使用其之電極及分隔件。 The present invention relates to binders used in electrodes or separators of lithium ion batteries, electrodes and separators using the same.

二次電池之利用領域已由電子機器擴展至汽車、大型蓄電系統等,預期其市場規模將成長至10兆日圓以上之產業。尤其是行動電話、智慧型手機、平板型終端等之資訊通信機器達到顯著普及,全世界普及率已超過3成。 The use of secondary batteries has expanded from electronic equipment to automobiles, large-scale power storage systems, etc., and its market size is expected to grow to an industry of more than 10 trillion yen. In particular, information communication devices such as mobile phones, smart phones, and tablet terminals have been widely used, and the penetration rate in the world has exceeded 30%.

此外,二次電池之應用範圍亦擴展至以電動汽車(EV)、插電式混合動力汽車(PHEV)、混合動力汽車(HEV)等為首的次世代汽車之電源。又,二次電池係以2011年東日本大震災為契機,而開始被使用於家庭用後備電源、自然能源之蓄電、負載平衡化等,而有二次電池之用途擴大的傾向。如此,在省能源技術或新能源技術的導入方面,二次電池可謂已成為不可或缺的存在。 In addition, the application scope of secondary batteries has also expanded to the power sources of next-generation vehicles such as electric vehicles (EV), plug-in hybrid electric vehicles (PHEV), and hybrid electric vehicles (HEV). In addition, secondary batteries have been used as a backup power source for households, storage of natural energy, load balancing, etc., as a result of the Great East Japan Earthquake in 2011, and the use of secondary batteries tends to expand. In this way, secondary batteries have become indispensable in the introduction of energy-saving technologies or new energy technologies.

習知,二次電池係以鎳-鎘(Ni-Cd)電池或鎳-氫(Ni-MH)電池等之鹼性二次電池為主流,但由於小型、輕量、高電壓、無記憶效果等特徵,屬於非水電解質二次電池之鋰離子電池的使用正增大中。鋰離子電池係由正極、負極、分隔件、電解液或電解質、電槽體(電池殼)所構成。 It is known that secondary batteries are mainly alkaline secondary batteries such as nickel-cadmium (Ni-Cd) batteries or nickel-hydrogen (Ni-MH) batteries, but due to their small size, light weight, high voltage, and no memory effect. Such characteristics, the use of lithium-ion batteries, which are non-aqueous electrolyte secondary batteries, is increasing. A lithium ion battery is composed of a positive electrode, a negative electrode, a separator, an electrolyte or electrolyte, and a cell body (battery case).

正極或負極等之電極,係由活性物質、導電助劑、黏合劑及集 電體所構成。一般而言,電極係與活性物質、導電助劑、黏合劑一起混合至有機溶媒或水等之溶媒中成為漿料狀,將其塗佈於集電體上(主要正極為鋁,負極為銅或鎳),乾燥後,藉由輥壓等進行壓延而製造。 Electrodes such as positive and negative electrodes are composed of active materials, conductive additives, binders and current collectors. Generally speaking, the electrodes are mixed with active materials, conductive additives, and binders into a solvent such as an organic solvent or water to form a slurry, which is then coated on the current collector (mainly, the positive electrode is aluminum, and the negative electrode is copper. or nickel), after drying, it is produced by rolling by rolling or the like.

正極活性物質主要為鈷酸鋰(LiCoO2)、三元系材料(Li(Ni,Co,Mn)O2)、鎳-鈷-鋁酸鋰(Li(Ni,Co,Al)O2)等已廣泛普及作為實用電池之正極材料。最近,鋰過剩固溶體系材料(Li2MnO3-LiMO2)或矽酸鋰系材料(Li2MSiO4)等之正極材料的研究開發亦活躍進行著。 The positive active materials are mainly lithium cobalt oxide (LiCoO 2 ), ternary materials (Li(Ni, Co, Mn)O 2 ), nickel-cobalt-lithium aluminate (Li(Ni, Co, Al)O 2 ), etc. It has been widely used as a positive electrode material for practical batteries. Recently, research and development of positive electrode materials such as lithium excess solid solution materials (Li 2 MnO 3 -LiMO 2 ) and lithium silicate materials (Li 2 MSiO 4 ) have also been actively conducted.

LiCoO2顯示3.7V(vs.Li/Li+)以上之放電電壓,實效之放電容量為約150mAh/g,可獲得穩定之循環壽命特性,故主要使用於行動機器用途。然而,於車載用(EV、PHEV、HEV)或電力貯存用等大型電池,由於有容易受到鈷(Co)市場價格變動之影響的問題,故採用減少Co量的三元系(Li(Ni,Co,Mn)O2),以下記載為NCM)正極或鎳-鈷-鋁酸鋰(Li(Ni,Co,Al)O2,以下記載為NCA)正極等。 LiCoO 2 shows a discharge voltage above 3.7V (vs. Li/Li + ), and the effective discharge capacity is about 150mAh/g. It can obtain stable cycle life characteristics, so it is mainly used in mobile devices. However, since large batteries such as those used in vehicles (EVs, PHEVs, HEVs) or power storage are susceptible to fluctuations in the market price of cobalt (Co), ternary systems (Li(Ni, Co,Mn)O 2 ), hereinafter referred to as NCM) positive electrode or nickel-cobalt-lithium aluminate (Li(Ni, Co, Al)O 2 , hereinafter referred to as NCA) positive electrode, or the like.

NCM可藉由改變包括鎳(Ni)、鈷(Co)、錳(Mn)之3種過渡金屬元素之莫耳比率而調整充放電特性。 The charge-discharge characteristics of NCM can be adjusted by changing the molar ratio of three transition metal elements including nickel (Ni), cobalt (Co), and manganese (Mn).

西元2015年之前的NCM正極,主流係過渡金屬之莫耳比為Ni:Co:Mn=1:1:1的材料(Li(Ni0.33Co0.33Mn0.33)O2,以下記載為NCM111);於西元2016年以後,減少Co量且增加Ni量、Ni:Co:Mn=5:2:3之材料(Li(Ni0.5Co0.2Mn0.3)O2,以下記載為NCM523)普及。近年來,Ni:Co:Mn=6:2:2之材料(Li(Ni0.6Co0.2Mn0.2)O2)或Ni:Co:Mn=8:1:1之材料(Li(Ni0.8Co0.1Mn0.1)O2)等之NCM正極的研究開發正活躍著。 For NCM positive electrodes before 2015, the molar ratio of the mainstream transition metal is Ni:Co:Mn=1:1:1 (Li(Ni 0.33 Co 0.33 Mn 0.33 )O 2 , hereinafter referred to as NCM111); Since 2016, a material (Li(Ni 0.5 Co 0.2 Mn 0.3 )O 2 , hereinafter referred to as NCM523) in which the amount of Co is decreased and the amount of Ni is increased, and Ni:Co:Mn=5:2:3, has become popular. In recent years, Ni:Co:Mn=6:2:2 material (Li(Ni 0.6 Co 0.2 Mn 0.2 )O 2 ) or Ni: Co: Mn=8:1: 1 material (Li(Ni 0.8 Co 0.1 ) Research and development of NCM positive electrodes such as Mn 0.1 )O 2 ) are being actively conducted.

NCA係於鎳酸鋰(LiNiO2)之Ni位,置換入Co、添加鋁(Al)的正極材料。一般之NCA中,Ni、Co、Al之莫耳比係Ni為0.65以上且0.95以下,Co為0.1以上且0.2以下,Al為0.01以上且0.20以下。設為此元素比之NCA係抑制Ni陽離子之移動,相較於LiNiO2,改善了熱穩定性與耐久性,且獲得較LiCoO2大的放電容量。 NCA is a positive electrode material in which Co is substituted into the Ni site of lithium nickelate (LiNiO 2 ) and aluminum (Al) is added. In general NCA, the molar ratio of Ni, Co, and Al is Ni is 0.65 or more and 0.95 or less, Co is 0.1 or more and 0.2 or less, and Al is 0.01 or more and 0.20 or less. The NCA with this element ratio suppresses the movement of Ni cations, improves thermal stability and durability compared to LiNiO 2 , and obtains a larger discharge capacity than LiCoO 2 .

相較於LiCoO2,此等鎳鋰之NMC正極或NCA正極係期待更高容量化與低成本化。 Compared with LiCoO 2 , these nickel-lithium NMC positive electrodes or NCA positive electrodes are expected to have higher capacity and lower cost.

負極活性物質主要為石墨(黑鉛)、硬碳(難黑鉛化性碳)、軟碳(易黑鉛化性碳)、鈦酸鋰(Li4Ti5O12)等已廣泛普及作為實用電池之負極材料。最近,將此等材料、與矽(Si)系材料或錫(Sn)系材料混合,達到負極之高容量化。 Negative active materials are mainly graphite (black lead), hard carbon (hard to black lead carbon), soft carbon (easy black lead carbon), lithium titanate (Li 4 Ti 5 O 12 ), etc., which have been widely used as practical materials. The negative electrode material of the battery. Recently, these materials have been mixed with silicon (Si)-based materials or tin (Sn)-based materials to increase the capacity of negative electrodes.

黑鉛係實效之放電容量為340~360mAh/g,顯示幾乎接近理論容量372mAh/g的值,顯示優越的循環壽命特性。 The effective discharge capacity of black lead series is 340~360mAh/g, showing a value almost close to the theoretical capacity of 372mAh/g, showing excellent cycle life characteristics.

硬碳與軟碳為非晶質碳材料,實效之放電容量為150~250mAh/g,放電容量較結晶性之石墨低,但輸出特性優越。 Hard carbon and soft carbon are amorphous carbon materials, the effective discharge capacity is 150~250mAh/g, the discharge capacity is lower than that of crystalline graphite, but the output characteristics are superior.

Li4Ti5O12係實效之電容量為160~180mAh/g,放電容量較石墨或非晶質碳材料低,但充電時之電位係距離鋰析出電位約1.5V,鋰之樹枝狀結晶的析出風險較少。 The effective capacity of Li 4 Ti 5 O 12 is 160~180mAh/g, and the discharge capacity is lower than that of graphite or amorphous carbon material, but the potential during charging is about 1.5V away from the lithium precipitation potential, and the dendrite of lithium There is less risk of precipitation.

Si系材料或Sn系材料係被分類為合金系材料,實效之電容量係Si顯示3000~3600mAh/g、Sn顯示700~900mAh/g之放電容量。 Si-based materials or Sn-based materials are classified as alloy-based materials, and the effective capacitance is 3000~3600mAh/g for Si and 700~900mAh/g for Sn.

將正極或負極等之電極乾燥後進行壓延,係用於藉由使電極之活性物質層、亦即由活性物質、導電助劑、黏合劑所構成之塗佈層的體積收縮,而使其與導電助劑或集電體間之接觸面積增大。藉 此,堅固地建構活性物質層之電子傳導網絡,使電子傳導性提升。 After drying the positive electrode or negative electrode, and then rolling, it is used to shrink the volume of the active material layer of the electrode, that is, the coating layer composed of the active material, the conductive agent, and the binder, so as to make it and the active material layer. The contact area between the conductive aid or the current collector increases. Thereby, the electron conduction network of the active material layer is firmly constructed, and the electron conductivity is improved.

黏合劑係用於將活性物質與活性物質、活性物質與導電助劑、活性物質與集電體、導電助劑與集電體等黏結。黏合劑可大致區分為:溶解於溶媒中,使用液體狀物的「溶液型」;將固形份分散於溶媒中而使用的「分散型(乳劑、乳膠型)」;與使黏合劑前驅物藉由熱或光進行反應而使用的「反應型」。 The binder is used to bond the active material with the active material, the active material with the conductive auxiliary, the active material with the current collector, and the conductive auxiliary with the current collector. Adhesives can be roughly divided into: "solution type", which is dissolved in a solvent and used in a liquid state; "dispersion type (emulsion, latex type)", which is used by dispersing solid content in a solvent; "Reactive type" used to react with heat or light.

又,黏合劑可視溶媒種類區分為水系與有機溶媒系。例如,屬於具代表性之可塑性氟系樹脂的聚二氟亞乙烯(PVdF)係溶解型之黏合劑,在製作電極漿料時,係使用N-甲基-2-吡咯啶酮(NMP)等有機溶媒。苯乙烯丁二烯橡膠(SBR)為分散型之黏合劑,將SBR微粒子分散於水中而使用。聚醯亞胺(PI)為反應型之黏合劑,將PI前驅物溶解或分散於NMP等溶媒中,進行加熱處理,藉此發生醯亞胺化(脫水反應與環化反應),同時進行交聯反應,而得到強靭的PI。 In addition, depending on the type of solvent, the binder can be classified into an aqueous system and an organic solvent system. For example, polyvinylidene fluoride (PVdF), which is a typical plastic fluorine-based resin, is a solvent-based binder, and N-methyl-2-pyrrolidone (NMP) is used in the production of electrode paste. organic solvent. Styrene butadiene rubber (SBR) is a dispersion-type adhesive, which is used by dispersing SBR fine particles in water. Polyimide (PI) is a reactive binder. The PI precursor is dissolved or dispersed in a solvent such as NMP, and then heat treated to generate imidization (dehydration reaction and cyclization reaction) and cross combined reaction to obtain strong PI.

雖視黏合劑之分子量或取代基等而異,但溶解型之黏合劑有如聚二氟亞乙烯(PVdF)、乙烯-醋酸乙烯酯(EVA)等。又,分散型之黏合劑有如苯乙烯丁二烯橡膠(SBR)、聚四氟乙烯(PTFE)、胺基甲酸乙酯橡膠、聚丙烯(PP)、聚乙烯(PE)、聚醋酸乙烯酯(PVAc)、硝基纖維素、纖維素奈米纖維等。反應型之黏合劑有如聚醯亞胺(PI)、聚醯胺(PA)、聚醯胺醯亞胺(PAI)、聚苯并咪唑(PBI)、聚苯并

Figure 106133975-A0101-12-0004-27
唑(PBO)等。 Although it depends on the molecular weight or substituent of the adhesive, there are dissolving adhesives such as polyvinylidene fluoride (PVdF), ethylene-vinyl acetate (EVA) and the like. In addition, dispersion-type adhesives include styrene butadiene rubber (SBR), polytetrafluoroethylene (PTFE), urethane rubber, polypropylene (PP), polyethylene (PE), polyvinyl acetate ( PVAc), nitrocellulose, cellulose nanofibers, etc. Reactive adhesives include polyimide (PI), polyamide (PA), polyamide imide (PAI), polybenzimidazole (PBI), polybenzyl
Figure 106133975-A0101-12-0004-27
azole (PBO) etc.

又,以NMP為首之有機溶媒系黏合劑,係於高溫之電解液中膨潤,電極電阻增大,故於高溫環境下難以使用。尤其是熱可塑性氟系樹脂有隨著溫度上升而膨潤率變大的性質。例如,根據專利文獻1,記載了PVdF係在50℃以上之高溫環境下因電解液 而膨潤,結合力變弱且電極電阻上升,而缺乏高溫耐久性。 In addition, organic solvent-based binders such as NMP swell in high-temperature electrolytes and increase electrode resistance, so it is difficult to use them in high-temperature environments. In particular, the thermoplastic fluorine-based resin has a property that the swelling ratio increases as the temperature rises. For example, according to Patent Document 1, it is described that PVdF is swelled by an electrolyte solution in a high temperature environment of 50°C or higher, the bonding force becomes weak, the electrode resistance increases, and the high temperature durability is poor.

水系之溶解型黏合劑係耐氧化特性或耐還原特性差,大多因重複充放電而逐漸分解,無法得到充分的壽命特性。又,由於離子傳導性低,故欠缺輸出特性。分散型黏合劑雖具有可於溶媒中使用水的優點,但視酸或鹼之程度(pH)、水分濃度或環境溫度而分散穩定性容易損失,於電極漿料混合中容易發生偏析、凝集、沉澱等。又,分散於水中之黏合劑微粒子係未滿1μm之粒徑,在因乾燥而水分氣化時則粒子彼此融合而薄膜化。此薄膜由於不具導電性(電傳導性)與離子傳導性,故僅依些微之使用量偏差即會對電池之輸出特性或壽命特性造成較大影響。 Water-based dissolving adhesives have poor oxidation resistance or reduction resistance, and are often gradually decomposed due to repeated charge and discharge, so that sufficient life characteristics cannot be obtained. In addition, since the ion conductivity is low, the output characteristics are lacking. Although the dispersion type binder has the advantage of using water in the solvent, it is easy to lose the dispersion stability depending on the degree of acid or alkali (pH), water concentration or ambient temperature, and segregation, agglomeration, Precipitation etc. In addition, the binder fine particles dispersed in water have a particle size of less than 1 μm, and when the water vaporizes due to drying, the particles fuse with each other to form a thin film. Since this film has no electrical conductivity (electrical conductivity) and ionic conductivity, only a slight deviation in the usage amount will have a great influence on the output characteristics or life characteristics of the battery.

在藉由溶媒種類為水系之黏合劑製作電極漿料時,若添加含有Li之活性物質,則漿料成為鹼性(pH值上升)。若漿料之pH值成為11以上,由於塗佈時與鋁集電體進行反應,而有難以獲得均勻電極的問題。 When an electrode slurry is produced with an aqueous binder as the solvent type, when an active material containing Li is added, the slurry becomes alkaline (pH value rises). When the pH value of the slurry is 11 or more, there is a problem that it is difficult to obtain a uniform electrode due to the reaction with the aluminum current collector at the time of coating.

因此,提案有藉由碳或陶瓷等被覆正極活性物質之粒子表面的方法。藉由以碳或陶瓷等被覆正極活性物質之粒子表面,即使使用水系黏合劑仍使溶媒與活性物質之直接接觸減少,可抑制漿料之pH值上升。 Therefore, there has been proposed a method of coating the surface of the particles of the positive electrode active material with carbon, ceramics, or the like. By coating the particle surface of the positive electrode active material with carbon or ceramics, even if an aqueous binder is used, the direct contact between the solvent and the active material is reduced, and the pH value of the slurry can be suppressed from rising.

例如,根據非專利文獻1,記載了屬於正極活性物質之磷酸鐵鋰(LiFePO4)等之多價陰離子系,由於粒子表面經碳塗佈,故即使使用水系黏合劑仍使溶媒與正極活性物質之直接接觸減少,可抑制pH值上升。又,於正極分別使用了丙烯酸系黏合劑與PVdF系黏合劑的電池,係顯示60℃環境下之循環壽命特性,於正極使用了PVdF系黏合劑的正極,係容量逐漸降低;相對地,使用 了丙烯酸系黏合劑的正極則顯示優越的高溫耐久性。 For example, according to Non-Patent Document 1, it is described that polyvalent anion systems such as lithium iron phosphate (LiFePO 4 ), which are positive electrode active materials, are coated with carbon on the particle surfaces, so even if an aqueous binder is used, the solvent and the positive electrode active material are still The direct contact is reduced, and the pH value can be suppressed. In addition, the battery using acrylic binder and PVdF binder in the positive electrode showed cycle life characteristics at 60°C, while the positive electrode using PVdF binder in the positive electrode gradually decreased the system capacity; The positive electrode with acrylic binder shows superior high temperature durability.

例如,專利文獻2中,作為正極難以如負極般使用水系黏合劑的理由,列舉了:(1)由於正極活性物質與水進行接觸、反應,而正極活性物質之鋰溶出,正極容量降低;(2)充電時,發生水系黏合劑之氧化分解;(3)難以使漿料分散;等,在電池特性方面,有正極容量與循環特性降低之虞。因此,根據專利文獻2,藉由使用於粒子表面具備由LiαMβOγ(式中,M為選自由Al、Ti、Cr、Mn、Fe、Co、Ni、Cu、zr、Nb、Mo、Ag、Ta、W、Ir所構成群之一種或二種以上之金屬元素,0≦α≦6,1≦β≦5,0<γ≦12)所示化合物的活性物質,即使使用水系黏合劑,仍不致有正極活性物質之鋰溶出而正極活性物質容量降低的情況,充電時可防止水系黏合劑之氧化分解發生,可作成高溫特性優越的鋰離子二次電池用正極。 For example, in Patent Document 2, as the reasons why it is difficult to use a water-based binder for the positive electrode like the negative electrode, there are listed: (1) Since the positive electrode active material contacts and reacts with water, the lithium of the positive electrode active material is eluted, and the positive electrode capacity decreases; ( 2) Oxidative decomposition of the water-based binder occurs during charging; (3) It is difficult to disperse the slurry; and so on, in terms of battery characteristics, there is a possibility that the positive electrode capacity and cycle characteristics may decrease. Therefore, according to Patent Document 2, by using Li α M β O γ (where M is selected from the group consisting of Al, Ti, Cr, Mn, Fe, Co, Ni, Cu, zr, Nb, Mo , Ag, Ta, W, Ir one or more metal elements of the group, 0≦α≦6, 1≦β≦5, 0<γ≦12) The active material of the compound shown in It can prevent the lithium of the positive electrode active material from dissolving and the capacity of the positive electrode active material is reduced. It can prevent the oxidative decomposition of the water-based binder during charging, and can be used as a positive electrode for lithium ion secondary batteries with excellent high temperature characteristics.

然而,市售之含鋰(Li)活性物質中,有含有氫氧化鋰(LiOH)作為雜質的情況。其理由雖未闡明,但可認為係用於合成含Li活性物質之起始材料殘留、或活性物質本身生成氫氧化鋰等所致。 However, commercially available lithium (Li)-containing active materials sometimes contain lithium hydroxide (LiOH) as an impurity. The reason for this has not been elucidated, but it is considered that the starting material used for synthesizing the Li-containing active material remains, or the active material itself generates lithium hydroxide, or the like.

尤其是含Li活性物質中,NCM、NCA、LiNiO2、Li2MnO3-LiMO2、Li2MSiO4等正極活性物質係氫氧化鋰含量較多,顯示強鹼性。因此,於漿料之製造步驟中,在使用了可塑性氟系樹脂黏合劑時,有使漿料凝膠化之情形。經凝膠化之漿料係難以製造電極,有充電時發生氣體的情形。 In particular, among the Li-containing active materials, positive active materials such as NCM, NCA, LiNiO 2 , Li 2 MnO 3 -LiMO 2 , and Li 2 MSiO 4 contain a large amount of lithium hydroxide and show strong alkalinity. Therefore, in the production step of the slurry, when a plastic fluororesin binder is used, the slurry may be gelled. It is difficult to manufacture electrodes from the gelled slurry, and gas may be generated during charging.

例如,專利文獻3中記載了一般氫氧化鋰係於正極合劑漿料製造步驟中,成為與黏合劑反應而使漿料黏度急遽上升、或使漿料凝膠化之原因。因此,根據專利文獻3,提案了於鎳系鋰- 鎳複合氧化物粒子之表面,藉由使高分子進行三維交聯而具有對溶液之高溶出抑制能力,且藉由被覆兼具離子導電性之非電子傳導性高分子與兼具電子傳導性及離子傳導性之電子傳導性高分子而提升大氣穩定性,且對電池特性不造成不良影響的被覆鎳系鋰-鎳複合氧化物粒子。 For example, in Patent Document 3, it is described that in general, lithium hydroxide is a cause of reacting with a binder to rapidly increase the viscosity of the slurry or to gel the slurry in the production process of the positive electrode mixture slurry. Therefore, according to Patent Document 3, it is proposed that the surface of the nickel-based lithium-nickel composite oxide particles has high elution-suppressing ability to the solution by three-dimensionally cross-linking the polymer, and also has ionic conductivity by coating. Coated nickel-based lithium-nickel composite oxide particles with non-electron-conductive polymer and electron-conductive polymer with both electron conductivity and ion conductivity improve atmospheric stability without adversely affecting battery characteristics.

根據專利文獻4,揭示有於正極與負極使用了PI的LiFePO4/SiO系鋰離子二次電池,係即使在120℃之高溫下仍可穩定充放電。 According to Patent Document 4, it is disclosed that a LiFePO 4 /SiO-based lithium ion secondary battery using PI for the positive electrode and the negative electrode can stably charge and discharge even at a high temperature of 120°C.

反應型黏合劑係耐熱性、黏結性、耐藥品性均優越。其中,PI系黏合劑係顯示高耐熱性與黏結性,即使是體積變化大之活性物質,仍可獲得穩定之壽命特性,而有即使在高溫之電解液中黏合劑仍不易膨潤的特徵。 Reactive adhesives are excellent in heat resistance, adhesion, and chemical resistance. Among them, PI-based adhesives show high heat resistance and adhesiveness. Even active materials with large volume changes can still obtain stable life characteristics, and the adhesives are not easy to swell even in high-temperature electrolytes.

作為黏合劑之補強材,專利文獻5中揭示一種蓄電裝置用電極構造體,其包括以對含有水溶性高分子之黏合劑使纖維素奈米纖維複合化為特徵、並以Si為主成分的活性物質,與導電輔助材、黏合劑、集電體。 As a reinforcing material for the binder, Patent Document 5 discloses an electrode structure for an electric storage device, which is characterized by compounding cellulose nanofibers with a binder containing a water-soluble polymer, and has Si as its main component. Active materials, and conductive auxiliary materials, binders, current collectors.

纖維素奈米纖維係親水性,在大多情況下呈分散於水之狀態,但根據專利文獻6,揭示了分散於在分散媒中不含水之NMP的纖維素奈米纖維。藉由於樹脂中混合纖維素分散體,可期待利用了纖維素之輕量、高強度、高彈性率、低線熱膨脹係數、高耐熱性的樹脂的高機能化。 Cellulose nanofibers are hydrophilic and are often dispersed in water. However, Patent Document 6 discloses cellulose nanofibers dispersed in NMP that does not contain water in a dispersion medium. By mixing the cellulose dispersion with the resin, it can be expected to increase the functionality of the resin utilizing the light weight, high strength, high elastic modulus, low coefficient of linear thermal expansion, and high heat resistance of cellulose.

除了上述黏合劑之外,在鋰離子電池領域中雖然幾乎無報告例,但專利文獻7及非專利文獻2、3中揭示了於二次電池電極中使用了無機黏合劑的技術。 In addition to the above-mentioned binders, there are almost no reported examples in the field of lithium ion batteries, but Patent Document 7 and Non-Patent Documents 2 and 3 disclose technologies using inorganic binders for secondary battery electrodes.

此種鋰離子電池係依圓筒型、方型、層合(袋)型等各種形狀之電池廣泛普及著。而且,較小容量之電池中,係由耐壓性或封口容易度而言採用圓筒型,較大容量之電池則由於操作容易性而採用方型。 Such lithium-ion batteries are widely used in various shapes such as cylindrical, square, and laminated (pouch) types. In addition, in the battery with a small capacity, the cylindrical type is used in terms of pressure resistance or sealing easiness, and the battery with a large capacity is in a square type because of the ease of handling.

又,若著眼於鋰離子電池之電極構造,大致而言係使用積層型與捲繞型之2種型式。亦即,積層型之電池係將使正極與負極經由分隔件交替積層之電極群收納於電池殼中。積層型之電池大多具有方型之電池殼。另一方面,捲繞型之電池係依以正極與負極挾持分隔件並捲取為渦旋狀的狀態收納於電槽體(電池殼)中。捲繞型之電池殼有如圓筒型或方型者。 In addition, when focusing on the electrode structure of a lithium ion battery, two types of the laminated type and the wound type are generally used. That is, in a laminated type battery, an electrode group in which positive electrodes and negative electrodes are alternately laminated via separators is accommodated in a battery case. Most of the multilayer batteries have a square battery case. On the other hand, the wound-type battery is accommodated in the battery cell (battery case) in a state in which the positive electrode and the negative electrode sandwich the separator and are wound into a spiral shape. The winding type battery case is like a cylindrical type or a square type.

[先前技術文獻] [Prior Art Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利再表2014/057627號公報 Patent Document 1: Japanese Patent Re-List No. 2014/057627

專利文獻2:日本專利第5999683號公報 Patent Document 2: Japanese Patent No. 5999683

專利文獻3:日本專利第6102837號公報 Patent Document 3: Japanese Patent No. 6102837

專利文獻4:日本專利特開2013-084521號公報 Patent Document 4: Japanese Patent Laid-Open No. 2013-084521

專利文獻5:日本專利特開2016-021332號公報 Patent Document 5: Japanese Patent Laid-Open No. 2016-021332

專利文獻6:日本專利特開2015-101694號公報 Patent Document 6: Japanese Patent Laid-Open No. 2015-101694

專利文獻7:日本專利第6149147號公報 Patent Document 7: Japanese Patent No. 6149147

[非專利文獻] [Non-patent literature]

非專利文獻1:向井孝志等人:工業材料,vol. 63, No.12, pp.18-23(2015) Non-Patent Document 1: Mukai Takashi et al.: Industrial Materials, vol. 63, No. 12, pp. 18-23 (2015)

非專利文獻2:向井孝志等人:Material Stage, vol.17, No.5, pp.29-33(2017) Non-Patent Document 2: Mukai Takashi et al.: Material Stage, vol.17, No.5, pp.29-33 (2017)

非專利文獻3:向井孝志等人:「鋰離子二次電池~適合高容量化‧特性改善之構件設計方法與評價手法~」,第4章第2節,情報機構股份有限公司,pp.210-220(2017) Non-Patent Document 3: Mukai Takashi et al.: "Lithium-ion secondary battery ~Component design method and evaluation method suitable for high capacity and characteristic improvement~", Chapter 4, Section 2, Intelligence Agency Co., Ltd., pp.210 -220 (2017)

如上述,將熱可塑性氟系樹脂使用作為黏合劑的電極係高溫耐久性惡化。另一方面,如專利文獻1~5或非專利文獻1~3般,若使用水系黏合劑或PI系黏合劑作為電極黏合劑,可改善高溫耐久性。然而,含有較多Li之活性物質若接觸水或水分,則電極容量降低、循環壽命特性亦惡化。若藉由碳或陶瓷等被覆含Li之活性物質之粒子表面,抑制水與活性物質之直接接觸,雖可抑制漿料之pH值上升,但在漿料之混合(混練)步驟中,若形成於活性物質粒子表面之被覆物剝離則漿料之pH值一口氣上升。又,即使溶媒種類為有機溶媒系之黏合劑,在藉由加熱處理引發脫水反應之PI系黏合劑中,於電極乾燥時所發生之水分係與含Li之活性物質接觸。 As described above, the high-temperature durability of the electrode system using the thermoplastic fluorine-based resin as a binder deteriorates. On the other hand, as in Patent Documents 1 to 5 or Non-Patent Documents 1 to 3, if a water-based binder or a PI-based binder is used as the electrode binder, the high-temperature durability can be improved. However, when an active material containing a large amount of Li comes into contact with water or moisture, the electrode capacity decreases and the cycle life characteristics also deteriorate. If the surface of the particles of the active material containing Li is covered with carbon or ceramics, the direct contact between water and the active material is suppressed, and the pH value of the slurry can be suppressed from rising. However, during the mixing (kneading) step of the slurry, if the When the coating on the surface of the active material particles is peeled off, the pH of the slurry rises in one go. Furthermore, even if the solvent type is an organic solvent-based binder, in a PI-based binder in which a dehydration reaction is induced by heat treatment, the moisture generated when the electrode is dried comes into contact with the Li-containing active material.

又,PI系黏合劑由於耐藥品性相當優越,故對幾乎所有有機溶媒均呈不溶。從而,在電極漿料之製作時,係將屬於PI前驅物之聚醯胺酸(polyamic acid)等溶解於NMP而使用,依200℃以上進行加熱處理,進行醯亞胺化反應(脫水環化反應)而得到PI。然後,在醯亞胺化反應後,依更高溫度進行熱處理而引起交聯反應,得到機械強度高之PI。由電極壽命之觀點而言,熱處理溫度較 佳係依PI不致碳化之高溫度進行熱處理。然而,若將PI前驅物與強鹼性之含Li活性物質混合,則PI前驅物偏析,不易製造均勻分散之漿料,漿料之黏度調整亦困難。又,200℃以上之熱處理亦導致電極製造時之消耗電力上升。 In addition, PI-based adhesives are insoluble in almost all organic solvents due to their excellent chemical resistance. Therefore, in the preparation of the electrode slurry, polyamic acid, which is a PI precursor, is dissolved in NMP and used, and it is heated at 200° C. or higher to carry out imidization reaction (dehydration cyclization). reaction) to obtain PI. Then, after the imidization reaction, heat treatment is performed at a higher temperature to cause a crosslinking reaction, and PI with high mechanical strength is obtained. From the viewpoint of electrode life, the heat treatment temperature is preferably such a high temperature that PI does not carbonize. However, if the PI precursor is mixed with a strong alkaline Li-containing active material, the PI precursor will segregate, making it difficult to produce a uniformly dispersed slurry, and it is also difficult to adjust the viscosity of the slurry. Furthermore, the heat treatment at 200° C. or higher also leads to an increase in power consumption at the time of electrode production.

專利文獻5中揭示了作為電極之補強材,藉由對黏合劑混合纖維素奈米纖維並複合化,可獲得能耐受在鋰插入釋出反應時之體積膨脹收縮時所發生之應力的機械強度。可認為藉由將纖維素奈米纖維複合化至水溶性黏合劑中,則電極之機械強度提升,即使使用體積變化激烈的活性物質,仍抑制因充放電所造成之導電網絡的破壞。 Patent Document 5 discloses that, as a reinforcing material for an electrode, by mixing cellulose nanofibers with a binder and compounding, a machine can be obtained that can withstand the stress that occurs during volume expansion and contraction during lithium insertion and extraction reactions. strength. It can be considered that by compounding cellulose nanofibers into a water-soluble binder, the mechanical strength of the electrode is improved, and even if an active material with a drastic volume change is used, the damage of the conductive network caused by charge and discharge can be suppressed.

然而,含Li之活性物質係因充放電所造成之體積變化少。從而,幾乎不發生因體積變化所造成之導電網絡的破壞。又,電極之機械強度係與高溫時之電解液間之膨潤性無關。因此,即使改善黏合劑之機械強度,仍無法期待高溫時之循環壽命特性改善。 However, the Li-containing active material has little volume change due to charge and discharge. Thus, the destruction of the conductive network due to the volume change hardly occurs. In addition, the mechanical strength of the electrode is independent of the swellability between the electrolytes at high temperature. Therefore, even if the mechanical strength of the adhesive is improved, the improvement of the cycle life characteristics at high temperature cannot be expected.

又,黏合劑為水溶性高分子,並不適合屬於不宜與水分接觸之材料的含Li之活性物質。水系黏合劑(以水作為溶媒之溶解型、分散型、反應型)大多係於充電時發生氧化分解,故即使提升水系黏合劑之強度,電極之高溫時之特性(耐久性或循環壽命特性、輸出特性等)仍未大幅改善。又,水溶性黏合劑若與強鹼性之含Li活性物質接觸,則不僅漿料之pH值上升,黏合劑之鹽析或漿料之黏度顯著變化。 In addition, the binder is a water-soluble polymer, and is not suitable for Li-containing active substances that are materials that are not suitable for contact with moisture. Most of the water-based adhesives (dissolving, dispersing, and reactive types using water as a solvent) are oxidized and decomposed during charging. Therefore, even if the strength of the water-based adhesive is improved, the properties of the electrode at high temperatures (durability or cycle life characteristics, output characteristics, etc.) have not been significantly improved. In addition, if the water-soluble binder is in contact with the strong alkaline Li-containing active material, not only the pH value of the slurry will rise, but also the salting out of the binder or the viscosity of the slurry will change significantly.

專利文獻6揭示了分散於在分散媒中不含水之NMP的纖維素奈米纖維。然而,在僅使用分散於NMP之纖維素奈米纖維作為黏合劑的情況,若將加入了活性物質之漿料藉由自公轉式混 合器等進行混合,則有發生凝集之問題。 Patent Document 6 discloses cellulose nanofibers dispersed in NMP without water in a dispersion medium. However, in the case of using only the cellulose nanofibers dispersed in NMP as a binder, if the slurry to which the active material is added is mixed by a self-revolving mixer or the like, there is a problem of aggregation.

又,若分散於NMP之纖維素奈米纖維的固形份超過10質量%,由於纖維素奈米纖維容易凝集,故無法提高固形份。電極漿料係若使用固形份低之纖維素奈米纖維,則當然成為固形份低之漿料。若將此漿料塗佈於集電體,則於電極乾燥時纖維素奈米纖維發生凝集,不易得到均勻電極,乾燥時間亦增長。又,由於漿料之密度低,故若不增大每單位面積之漿料塗附量,則無法得到實用之電極容量。 In addition, when the solid content of the cellulose nanofibers dispersed in NMP exceeds 10 mass %, the solid content cannot be increased because the cellulose nanofibers tend to aggregate. The electrode slurry is a slurry with low solid content if cellulose nanofibers with low solid content are used. If the slurry is applied to the current collector, the cellulose nanofibers aggregate when the electrode is dried, it is difficult to obtain a uniform electrode, and the drying time increases. In addition, since the density of the slurry is low, a practical electrode capacity cannot be obtained without increasing the coating amount of the slurry per unit area.

然而,發明人等針對使用纖維素奈米纖維作為黏合劑之電極進行檢討後,結果得知,雖然有上述問題,但即使在80℃之高溫環境下,其未有吸收電解液而膨潤之情形,可作為顯示高溫下之優越循環壽命特性之電極而發揮機能。又,僅依習知之熱可塑性氟系樹脂黏合時,若添加氫氧化鋰則變化為黑色,容易發生凝膠化,但分散於NMP之纖維素奈米纖維係即使添加氫氧化鋰仍未確認到凝膠化現象。惟,作為黏合劑,在僅由纖維素奈米纖維構成之電極中,係除了上述問題之外,相較於使用熱可塑性氟系樹脂作為黏合劑的電極,已知其輸出特性劣化。亦即,顯示了習知大多之纖維素奈米纖維並不適合作為電極用黏合劑。 However, the inventors have reviewed the electrodes using cellulose nanofibers as binders and found that, despite the above problems, even in a high temperature environment of 80°C, they did not absorb the electrolyte and swell , which can function as an electrode that exhibits superior cycle life characteristics at high temperatures. In addition, when the conventional thermoplastic fluorine-based resin is only used for adhesion, the color changes to black when lithium hydroxide is added, and gelation occurs easily, but the cellulose nanofibers dispersed in NMP are not confirmed to gel even if lithium hydroxide is added. gelling phenomenon. However, in addition to the above-mentioned problems, it is known that electrodes composed of only cellulose nanofibers as binders have poor output characteristics compared with electrodes using thermoplastic fluorine-based resins as binders. That is, it was shown that most of the conventional cellulose nanofibers are not suitable as binders for electrodes.

專利文獻7中揭示了使用了矽酸鹽系或磷酸鹽系之無機系黏合劑的電極,係即使與高溫電解液接觸其活性物質層之膨潤仍較少。惟,無機系黏合劑係相較於習知之黏合劑(樹脂系黏合劑),其比重較大,故有每單位重量之電極能量密度變低的傾向。 Patent Document 7 discloses that an electrode using a silicate-based or phosphate-based inorganic binder has less swelling of the active material layer even when it comes into contact with a high-temperature electrolyte. However, the inorganic binder has a larger specific gravity than the conventional binder (resin binder), so the electrode energy density per unit weight tends to be lower.

然而,電極漿料所含之活性物質或導電助劑等例如即使均勻分散,若靜置,則隨著時間經過仍發生凝集或沉降。尤其是活性物質 之比重越大、活性物質因重力而越沉降至底部,故於電極製作之步驟中容易成為喪失均一性的電極。因此,要求即使長期間靜置保存仍不易凝集或沉降的電極漿料。 However, even if the active material or conductive aid contained in the electrode slurry is uniformly dispersed, for example, if it is left to stand, aggregation or sedimentation occurs over time. In particular, the larger the specific gravity of the active material, the more the active material settles to the bottom due to gravity, so it is easy to become an electrode that loses uniformity in the electrode fabrication process. Therefore, an electrode slurry that does not easily aggregate or settle even if it is left to stand for a long period of time is required.

如上述,本案發明人等當初針對使用了纖維素奈米纖維之黏合劑的適用重複檢討,得知僅使用纖維素奈米纖維作為電極黏合劑時,目前仍存在許多問題,無法成立具實用性之電極。因此,本案發明人等重複研究組合纖維素奈米纖維與黏合劑之溶媒種類分類為非水系(有機溶媒系)之熱可塑性氟系樹脂之黏合劑,遂達成本發明。本發明可解決上述習知問題、或本案發明人等重新發現之問題點。 As mentioned above, the inventors of the present application have repeatedly reviewed the application of the binder using cellulose nanofibers, and found that there are still many problems when only using cellulose nanofibers as the electrode binder, and the practicality cannot be established. the electrode. Therefore, the inventors of the present invention and others have repeatedly studied the binders of thermoplastic fluorine-based resins that combine cellulose nanofibers and binders. The present invention can solve the above-mentioned conventional problems or problems newly discovered by the inventors of the present application.

本發明之黏合劑係將纖維素奈米纖維與熱可塑性氟系樹脂複合化之鋰離子電池用之電極中的非水系黏合劑,其特徵在於,上述纖維素奈米纖維係纖維徑(直徑)為0.002μm以上且1μm以下,纖維長為0.5μm以上且10mm以下,長寬比(纖維素奈米纖維之纖維長/纖維素奈米纖維之纖維徑)為2以上且100000以下的纖維素。根據此構成,可獲得抑制於60℃以上之電解液中電極活性物質層之膨潤、於高溫時循環壽命特性與輸出特性提升的電極用黏合劑。又,藉由於熱可塑性氟系樹脂中含有纖維素奈米纖維,即使使用含有Li之正極材料,仍不易發生漿料之凝膠化。 The binder of the present invention is a non-aqueous binder in an electrode for a lithium ion battery in which cellulose nanofibers and a thermoplastic fluororesin are composited, and characterized in that the diameter (diameter) of the cellulose nanofibers Cellulose having a fiber length of 0.002 μm or more and 1 μm or less, a fiber length of 0.5 μm or more and 10 mm or less, and an aspect ratio (fiber length of cellulose nanofibers/fiber diameter of cellulose nanofibers) of 2 to 100,000. According to this configuration, a binder for electrodes can be obtained that suppresses swelling of the electrode active material layer in the electrolyte solution at 60° C. or higher, and improves cycle life characteristics and output characteristics at high temperatures. In addition, since the thermoplastic fluorine-based resin contains cellulose nanofibers, even if a positive electrode material containing Li is used, gelation of the slurry does not easily occur.

纖維素奈米纖維係將屬於木材等之構成物質的纖維素依物理性或化學性地仔細分解至最大纖維徑1μm以下的纖維素纖維群。又,亦可為由動物、藻類、或細菌所得的纖維素奈米纖維。 Cellulose nanofibers are a group of cellulose fibers in which cellulose, which is a constituent material such as wood, is physically or chemically decomposed to a maximum fiber diameter of 1 μm or less. In addition, cellulose nanofibers obtained from animals, algae, or bacteria may also be used.

尚且,本發明中,纖維長係藉由纖維長測定機(KAJAANI AUTOMATION公司製,FS-200)所測定的值。又,纖維徑可藉由與此相同之裝置進行測定。 In addition, in the present invention, the fiber length is a value measured by a fiber length measuring machine (manufactured by KAJAANI AUTOMATION, FS-200). In addition, the fiber diameter can be measured by the same apparatus.

更具體而言,較佳係纖維徑(直徑)為0.002μm以上且1μm以下,纖維素奈米纖維之纖維長為0.05μm以上且1μm以下,長寬比(纖維素奈米纖維之纖維長/纖維素奈米纖維之纖維徑)為10以上且100000以下的纖維素奈米纖維;更佳係纖維素奈米纖維之纖維長為0.2μm以上,長寬比(纖維素纖維長/纖維素纖維之纖維徑)為20以上且50000以下的纖維素奈米纖維。 More specifically, the fiber diameter (diameter) is preferably 0.002 μm or more and 1 μm or less, the fiber length of the cellulose nanofibers is 0.05 μm or more and 1 μm or less, and the aspect ratio (fiber length of cellulose nanofibers/ The fiber diameter of cellulose nanofibers) is 10 or more and 100,000 or less cellulose nanofibers; more preferably, the fiber length of cellulose nanofibers is 0.2 μm or more, and the aspect ratio (cellulose fiber length / cellulose fiber The fiber diameter) is 20 or more and 50,000 or less cellulose nanofibers.

通常,纖維素奈米纖維係使用纖維素材料(纖維素奈米纖維前驅物)、亦即牛皮紙漿、亞硫酸鹽紙漿等木材之化學處理紙漿、棉絨或皮棉般之棉系紙漿、稻草紙漿或蔗渣紙漿等非木材系紙漿、由廢紙所再生之再生紙漿、由海草單離出之纖維素、人造纖維素纖維、由醋酸菌所造成之細菌纖維素纖維、來自海鞘等動物之纖維素纖維等作為起始材料而製造。 In general, cellulose nanofibers are made of cellulose materials (precursors of cellulose nanofibers), that is, chemically treated pulp of wood such as kraft pulp and sulfite pulp, cotton pulp such as cotton linter or lint, and straw pulp. Or non-wood pulp such as bagasse pulp, recycled pulp from waste paper, cellulose isolated from seaweed, man-made cellulose fibers, bacterial cellulose fibers caused by acetic acid bacteria, cellulose from animals such as sea squirts Fibers and the like are produced as starting materials.

本發明中,纖維素奈米纖維若符合上述纖維徑、纖維長、長寬比,則無特別限定。此纖維素奈米纖維係將上述纖維素材料(纖維素奈米纖維前驅物)經由纖維素膨潤步驟,藉由均質混合機、均質機、超音波分散處理、打漿機、精製機、螺旋型混合機、槳式混合機、分散型混合機、渦輪混合機、球磨、珠磨及研磨機等裝置進行細微纖維化而可製造。 In the present invention, the cellulose nanofibers are not particularly limited as long as they satisfy the aforementioned fiber diameter, fiber length, and aspect ratio. In this cellulose nanofiber, the above-mentioned cellulose material (cellulose nanofiber precursor) is subjected to a cellulose swelling step, and is mixed by a homomixer, a homogenizer, an ultrasonic dispersion treatment, a pulper, a refiner, and a spiral mixer. Machines, paddle mixers, dispersing mixers, turbo mixers, ball mills, bead mills and mills can be produced by fine fibrillation.

纖維素膨潤步驟係使用膨潤劑及具有作為分散溶媒機能之具羥基(-OH)的液體介質使其混合即可,但由於在後述步驟(B)中容易與NMP混合,且纖維素奈米纖維不易發生凝集或沉降,於後述步驟(C)中有效提高NMP濃度,具有-OH之液體介質較佳為 水及/或醇類。醇類可舉例如甲醇、乙醇、丙醇、丁醇等。於此,在將纖維素與具-OH之液體介質設為100質量%的情況,纖維素較佳設為0.1質量%以上且20質量%以下,更佳為1質量%以上且15質量%以下。 In the cellulose swelling step, a swelling agent and a liquid medium with a hydroxyl group (-OH) having a function as a dispersing solvent can be used to mix it. Coagulation or sedimentation is not easy to occur, and the NMP concentration can be effectively increased in the following step (C), and the liquid medium with -OH is preferably water and/or alcohols. Examples of alcohols include methanol, ethanol, propanol, butanol and the like. Here, when the liquid medium containing cellulose and -OH is 100% by mass, the cellulose is preferably 0.1% by mass or more and 20% by mass or less, more preferably 1% by mass or more and 15% by mass or less .

如此所得之纖維素奈米纖維係多量地含有水及或醇類等具有-OH的液體介質。因此,若將其與溶解於NMP之熱可塑性氟系樹脂混合,則熱可塑性氟系樹脂因水或醇類而發生鹽析,無法有效發揮作為電極用黏合劑的機能。 The cellulose nanofibers thus obtained contain a large amount of water and a liquid medium having -OH such as alcohols. Therefore, when it is mixed with the thermoplastic fluororesin dissolved in NMP, the thermoplastic fluororesin is salted out by water or alcohols, and the function as a binder for electrodes cannot be effectively exhibited.

在使用分散於水及/或醇類等具有-OH之液體介質中的熱可塑性氟系樹脂的情況,係於熱可塑性氟系樹脂內部不含纖維素奈米纖維,為熱可塑性氟系樹脂與纖維素奈米纖維之單純混合體,故對於高溫之電解液中,難以有效抑制電極活性物質層的膨潤。 In the case of using a thermoplastic fluororesin dispersed in a liquid medium having -OH such as water and/or alcohols, cellulose nanofibers are not contained in the thermoplastic fluororesin, and the thermoplastic fluororesin and It is a simple mixture of cellulose nanofibers, so it is difficult to effectively suppress the swelling of the electrode active material layer in a high temperature electrolyte.

亦即,纖維素奈米纖維較佳係與熱可塑性氟系樹脂經複合化。 That is, the cellulose nanofibers are preferably composited with a thermoplastic fluorine-based resin.

於此,所謂「複合」與「混合」係相異概念,混合黏合劑為將纖維素奈米纖維與熱可塑性氟系樹脂的單純集合,相對於此,複合黏合劑則於構成該黏合劑之熱可塑性氟系樹脂基質中使纖維素奈米纖維依分散狀態存在的黏合劑。例如,於熱可塑性樹脂內部含有纖維素奈米纖維的黏合劑屬於複合黏合劑。 Here, the so-called "composite" and "mixed" are different concepts. The mixed adhesive is a simple collection of cellulose nanofibers and thermoplastic fluorine-based resins. In contrast, the composite adhesive is in the composition of the adhesive. A binder that allows cellulose nanofibers to exist in a dispersed state in a thermoplastic fluororesin matrix. For example, an adhesive containing cellulose nanofibers inside a thermoplastic resin is a composite adhesive.

亦即,為了獲得複合黏合劑,於NMP中分散有纖維素奈米纖維的液體為必要材料。 That is, in order to obtain a composite adhesive, a liquid in which cellulose nanofibers are dispersed in NMP is an essential material.

然而,纖維素奈米纖維由於呈分散於水及/或醇類等具有-OH之液體介質中的液體狀態,故必須製作將纖維素奈米纖維分散於NMP的液體。分散有纖維素奈米纖維之液體,即使僅藉由 一次的加熱處理或過濾等以去除水及/或醇類,纖維素奈米纖維將不可逆地發生凝集,而無法再恢復到原本的分散狀態。因此,即使在完全去除了溶媒之纖維素奈米纖維中,加入NMP並混合,仍無法得到將纖維素奈米纖維分散於NMP的液體。 However, since the cellulose nanofibers are in a liquid state dispersed in a liquid medium having -OH such as water and/or alcohols, it is necessary to prepare a liquid in which the cellulose nanofibers are dispersed in NMP. In the liquid in which the cellulose nanofibers are dispersed, even if the water and/or alcohol is removed by heating or filtration only once, the cellulose nanofibers will aggregate irreversibly and cannot be restored to the original dispersed state. . Therefore, even if NMP is added and mixed to the cellulose nanofibers from which the solvent has been completely removed, a liquid in which the cellulose nanofibers are dispersed in NMP cannot be obtained.

因此,必須在將分散於水及/或醇類等具有-OH之液體介質中之纖維素奈米纖維,於維持經分散之液體狀態之下,將上述液體介質置換為NMP。 Therefore, it is necessary to replace the cellulose nanofibers dispersed in a liquid medium having -OH such as water and/or alcohols with NMP while maintaining the dispersed liquid state.

將纖維素奈米纖維分散於NMP的液體,可藉由經過以下步驟(B)與步驟(C)而製造。 The liquid in which the cellulose nanofibers are dispersed in NMP can be produced by going through the following steps (B) and (C).

亦即,可藉由含有下述步驟之方法製造:於NMP中分散有纖維素奈米纖維的液體,係在將纖維素奈米纖維與具有-OH之液體介質與NMP的合計設為100質量%的情況,以纖維素奈米纖維之固形份成為0.1質量%以上且20質量%以下之方式,將分散有纖維素奈米纖維之上述液體介質與NMP混合,而獲得含有纖維素奈米纖維與上述液體介質與NMP之液體的步驟(B);以及一邊對含有纖維素奈米纖維與上述液體介質與NMP之上述液體進行攪拌,一邊使上述液體介質蒸發,而提高NMP濃度的步驟(C)。 That is, it can be produced by a method comprising the following steps: a liquid in which cellulose nanofibers are dispersed in NMP, and the sum of the cellulose nanofibers, the liquid medium having -OH, and NMP is set to 100 mass. In the case of %, the liquid medium in which the cellulose nanofibers are dispersed is mixed with NMP so that the solid content of the cellulose nanofibers is 0.1% by mass or more and 20% by mass or less, to obtain cellulose nanofibers containing With the step (B) of the liquid of above-mentioned liquid medium and NMP; And while stirring the above-mentioned liquid of containing cellulose nanofibers and above-mentioned liquid medium and NMP, make above-mentioned liquid medium evaporate, and improve the step (C of NMP concentration) ).

上述步驟(C)較佳係藉由減壓加熱而去除水。具體而言,上述步驟(C)較佳係於10hPa以上且900hPa以下之壓力中,加熱至25℃以上且150℃以下,使上述液體介質蒸發以提高NMP濃度的步驟。根據此方法,可效率佳地去除上述液體介質,得到於高純度之NMP中分散有纖維素奈米纖維的液體。在壓力超過900hPa的情況,若未提高加熱溫度,則難以去除上述液體介質,且NMP亦容易與上述液體介質同時發生氣化。若未滿10hPa,則即使在室 溫(例25℃)下NMP亦容易氣化,減壓所需的裝置亦規模增大。壓力更佳為50hPa以上且800hPa以下,最好為100hPa以上且700hPa以下。若為此壓力範圍內,藉由將溫度設為25℃以上且150℃以下,即可有效地去除上述液體介質。於此,將溫度設為150℃以下的理由不僅為了抑制NMP氣化,亦為了抑制纖維素奈米纖維之泛黃(色變化),防止纖維素奈米纖維之可撓性或機械強度降低。設為25℃以上的理由在於提高上述液體介質之去除速度。 The above-mentioned step (C) preferably removes water by heating under reduced pressure. Specifically, the above step (C) is preferably a step of heating to 25°C or more and 150°C or less under a pressure of 10 hPa or more and 900 hPa or less, and evaporating the liquid medium to increase the NMP concentration. According to this method, the above-mentioned liquid medium can be efficiently removed, and a liquid in which cellulose nanofibers are dispersed in high-purity NMP can be obtained. When the pressure exceeds 900 hPa, unless the heating temperature is raised, it is difficult to remove the above-mentioned liquid medium, and NMP is also likely to be vaporized simultaneously with the above-mentioned liquid medium. If it is less than 10 hPa, NMP is easily vaporized even at room temperature (for example, 25°C), and the scale of the apparatus required for depressurization increases. The pressure is more preferably 50 hPa or more and 800 hPa or less, and more preferably 100 hPa or more and 700 hPa or less. Within this pressure range, the above-mentioned liquid medium can be effectively removed by setting the temperature to 25° C. or higher and 150° C. or lower. Here, the reason for setting the temperature to 150° C. or lower is not only to suppress the vaporization of NMP, but also to suppress the yellowing (color change) of the cellulose nanofibers and prevent the flexibility and mechanical strength of the cellulose nanofibers from decreasing. The reason for making it 25 degreeC or more is to improve the removal rate of the said liquid medium.

步驟(C)後,較佳係包含對在NMP中分散有纖維素奈米纖維的液體,照射振盪頻率10kHz以上且200kHz以下、振幅1μm以上且200μm以下之超音波的步驟(D)。所照射之超音波更佳係振動頻率15kHz以上且100kHz以下、振輻10μm以上且100μm下。 After the step (C), it is preferable to include the step (D) of irradiating the liquid in which the cellulose nanofibers are dispersed in the NMP with ultrasonic waves having an oscillation frequency of 10 kHz or more and 200 kHz or less and an amplitude of 1 μm or more and 200 μm or less. More preferably, the irradiated ultrasonic wave has a vibration frequency of 15 kHz or more and 100 kHz or less, and a vibration amplitude of 10 μm or more and 100 μm or less.

此係由於根據此種條件,藉由以超音波照射所產生之空穴之衝擊波,使纖維素奈米纖維均勻解纖,而提升分散性與保存穩定性所致。 This is because, under such conditions, the cellulose nanofibers are uniformly defibrated by the shock wave of the cavity generated by the ultrasonic irradiation, thereby improving the dispersibility and storage stability.

超音波之照射時間並無特別限定,較佳為1分鐘以上、更佳為3分鐘以上且60分鐘以下。 The irradiation time of ultrasonic waves is not particularly limited, but is preferably 1 minute or more, more preferably 3 minutes or more and 60 minutes or less.

上述黏合劑係在將纖維素奈米纖維與熱可塑性氟系樹脂之固形份之合計設為100質量%時,含有纖維素奈米纖維5質量%以上且80質量%以下,含有熱可塑性氟系樹脂20質量%以上且95質量%以下。根據此構成,可發揮作為輸出特性更優越之電極用黏合劑的機能。又,於漿料之製造步驟中不易發生凝集或沉降等,改善電極製造時之產率。 The above-mentioned binder contains 5 to 80% by mass of cellulose nanofibers, when the total solid content of the cellulose nanofibers and the thermoplastic fluorine-based resin is 100% by mass, and contains a thermoplastic fluorine-based resin. Resin is 20 mass % or more and 95 mass % or less. According to this structure, the function as a binder for electrodes with more excellent output characteristics can be exhibited. In addition, aggregation or sedimentation is unlikely to occur in the slurry production process, thereby improving the yield in electrode production.

在將纖維素奈米纖維與熱可塑性氟系樹脂之固形份之合計設為100質量%時,藉由調整成纖維素奈米纖維為5質量% 以上、熱可塑性氟系樹脂為95質量%以下,將提升耐電解液膨潤性,提升高溫時之循環壽命特性與輸出特性。其理由可認為,由於黏合劑係在熱可塑性氟系樹脂之基質中分散著纖維素奈米纖維,故纖維素奈米纖維會抑制因電解液而熱可塑性氟系樹脂發生膨潤的情形所致。藉由調整成纖維素奈米纖維為80質量%以下、熱可塑性氟系樹脂為20質量%以上,雖然於高溫時電極黏合劑中之熱可塑性氟系樹脂吸收電解液,但由於纖維素奈米纖維抑制電極活性物質層之膨潤,故活性物質層之導電網絡不易被破壞,且可對黏合劑賦予離子傳導性,可獲得輸出特性提升之電極用黏合劑。從而,於僅有熱可塑性氟系樹脂時,雖然高溫時吸收電解液而對黏合劑賦予離子導電性,但無法抑制電極活性物質層之膨潤,電極活性物質層之導電性網絡受到破壞。因此,藉由含有纖維素奈米纖維5質量%以上,可抑制此情形。僅有纖維素奈米纖維時,雖然高溫時可抑制電極活性物質層之膨潤,但缺乏離子傳導性。因此,藉由含有吸收電解液之熱可塑性氟系樹脂20質量%以上,可改善此情形。更佳係含有纖維素奈米纖維10質量%以上且75質量%以下,熱可塑性氟系樹脂為25質量%以上且90質量%以下,又更佳係含有纖維素奈米纖維20質量%以上且70質量%以下,熱可塑性氟系樹脂為30質量%以上且80質量%以下。 When the total solid content of the cellulose nanofibers and the thermoplastic fluororesin is 100% by mass, the cellulose nanofibers are adjusted to be 5% by mass or more and the thermoplastic fluororesin to be 95% by mass or less. , will improve the resistance to electrolyte swelling, improve the cycle life characteristics and output characteristics at high temperature. The reason for this is presumably because the cellulose nanofibers are dispersed in the matrix of the thermoplastic fluororesin, and the cellulose nanofibers suppress the swelling of the thermoplastic fluororesin by the electrolyte. By adjusting the content of cellulose nanofibers to 80% by mass or less and the thermoplastic fluororesin to be 20% by mass or more, the thermoplastic fluororesin in the electrode binder absorbs the electrolyte at high temperature, but the cellulose nanofibers absorb the electrolyte. The fiber inhibits the swelling of the electrode active material layer, so the conductive network of the active material layer is not easily damaged, and can impart ionic conductivity to the adhesive, thereby obtaining an electrode adhesive with improved output characteristics. Therefore, in the case of only thermoplastic fluorine-based resin, although the electrolyte is absorbed at high temperature and ionic conductivity is imparted to the binder, swelling of the electrode active material layer cannot be suppressed, and the conductive network of the electrode active material layer is destroyed. Therefore, this situation can be suppressed by containing 5 mass % or more of cellulose nanofibers. The cellulose nanofibers alone can suppress the swelling of the electrode active material layer at high temperatures, but lack ionic conductivity. Therefore, this situation can be improved by containing 20 mass % or more of the thermoplastic fluorine-based resin that absorbs the electrolyte. More preferably, it contains 10 mass % or more and 75 mass % or less of cellulose nanofibers, and the thermoplastic fluorine-based resin contains 25 mass % or more and 90 mass % or less, and more preferably contains 20 mass % or more of cellulose nanofibers and 70 mass % or less, and the thermoplastic fluorine-based resin is 30 mass % or more and 80 mass % or less.

上述纖維素奈米纖維較佳係含有經多元酸半酯(SA)化處理、羥基之一部分被取代為羧基的纖維素奈米纖維。藉由於纖維素奈米纖維表面存在羧(-COOH)基,可於纖維素奈米纖維彼此間引發斥力。根據此構成,可作成於80℃以上之電解液中抑制電極活性物質層之膨潤,提升於高溫時之循環壽命特性與輸出特性的電極 用黏合劑。又,黏合劑中,即使減少熱可塑性氟系樹脂之比例,於漿料之製造步驟中仍不易發生凝集或沉降等,進一步改善電極製造時之產率。 The above-mentioned cellulose nanofibers preferably contain cellulose nanofibers in which a part of the hydroxyl group is substituted with a carboxyl group by a polyacid half-ester (SA) treatment. The presence of carboxyl (-COOH) groups on the surface of the cellulose nanofibers can induce repulsion between the cellulose nanofibers. According to this configuration, it is possible to make a binder for electrodes that can suppress swelling of the electrode active material layer in an electrolyte solution of 80°C or higher, and improve cycle life characteristics and output characteristics at high temperatures. In addition, even if the proportion of thermoplastic fluorine-based resin in the binder is reduced, aggregation or sedimentation is unlikely to occur in the slurry manufacturing process, which further improves the yield of electrode manufacturing.

所謂多元酸半酯化處理,係指對纖維素之羥基之一部分使多元酸酐進行半酯化而對纖維素表面導入羧基的處理。 The polybasic acid half-esterification treatment refers to a treatment in which a carboxyl group is introduced into the cellulose surface by half-esterifying a polybasic acid anhydride with respect to a part of the hydroxyl group of cellulose.

多元酸半酯化處理之步驟(A)較佳係於步驟(B)前進行。亦即,多元酸半酯化纖維素奈米纖維較佳係事先對纖維素材料進行多元酸半酯化處理。具體而言,較佳係將屬於起始材料之纖維素材料(纖維素奈米纖維前驅物)與多元酸酐,藉由加壓捏合機或單軸以上之擠出混練機,依80℃以上且150以下之溫度混合,對存在於纖維素表面之一部分羥基使多元酸酐進行半酯化而導入羧基後,藉由上述纖維素之細微纖維化方法進行製造。於步驟(B)前,藉由步驟(A)對纖維素進行多元酸半酯化處理,可得到保存穩定性優越的纖維素奈米纖維。 The step (A) of the polyacid half-esterification treatment is preferably performed before the step (B). That is, it is preferable that the polybasic acid half-esterified cellulose nanofibers are subjected to the polybasic acid half-esterification treatment of the cellulose material in advance. Specifically, it is preferable to mix the cellulose material (cellulose nanofiber precursor) and the polybasic acid anhydride, which are the starting materials, with a pressure kneader or a single-shaft or above extrusion kneader at a temperature of 80°C or higher and After mixing at a temperature of 150 or lower, the polybasic acid anhydride is half-esterified to a part of the hydroxyl groups present on the surface of cellulose, and the carboxyl group is introduced, and then it is produced by the above-mentioned cellulose microfibrillation method. Before the step (B), the cellulose nanofibers with excellent storage stability can be obtained by performing the polybasic acid half-esterification treatment on the cellulose in the step (A).

尚且,亦可為在多元酸半酯化處理後,進行環氧乙烷加成處理或環氧丙烷加成處理作為二次處理的纖維素奈米纖維。 Furthermore, after the polybasic acid half-esterification treatment, ethylene oxide addition treatment or propylene oxide addition treatment may be performed as a secondary treatment of cellulose nanofibers.

複合黏合劑係於在NMP中分散有纖維素奈米纖維的液體中,使熱可塑性氟系樹脂溶解,藉此獲得於NMP中溶解了熱可塑性氟系樹脂、且分散有纖維素奈米纖維的液體。或者亦可將在NMP中分散有纖維素奈米纖維的液體、與溶解於NMP中之熱可塑性氟系樹脂混合。 The composite binder is prepared by dissolving a thermoplastic fluororesin in a liquid in which cellulose nanofibers are dispersed in NMP, thereby obtaining a thermoplastic fluororesin in NMP and dispersing cellulose nanofibers. liquid. Alternatively, a liquid in which cellulose nanofibers are dispersed in NMP may be mixed with a thermoplastic fluororesin dissolved in NMP.

於NMP中溶解了熱可塑性氟系樹脂、且分散有纖維素奈米纖維的液體,係藉由在將纖維素奈米纖維與熱可塑性氟系樹脂之固形份之合計設為100質量%時,依纖維素奈米纖維為5質量%以上且 80質量%以下、熱可塑性氟系樹脂為20質量%以上且95質量%以下之方式混合,而使熱可塑性氟系樹脂溶解於NMP的步驟(E),可製造鋰離子電池用黏合劑。 The liquid in which the thermoplastic fluororesin is dissolved in NMP and the cellulose nanofibers are dispersed is obtained when the total solid content of the cellulose nanofibers and the thermoplastic fluororesin is 100% by mass. Step (E) of dissolving the thermoplastic fluororesin in NMP by mixing the cellulose nanofibers at 5% by mass to 80% by mass and the thermoplastic fluororesin at 20% by mass and 95% by mass or less. ), can manufacture adhesives for lithium-ion batteries.

上述熱可塑性氟系樹脂可舉例如聚二氟亞乙烯(PVdF)、二氟亞乙烯共聚合體、聚四氟乙烯(PTFE)、聚氟乙烯、聚三氟化乙烯、聚三氟化氯乙烯、二氟亞乙烯‧三氟化氯乙烯共聚合體、二氟亞乙烯‧四氟化乙烯共聚合體、四氟化乙烯‧六氟化丙烯共聚合體等,此等可使用一種或二種以上。又,此等亦可為均聚物、共聚物、三元共聚物。其中,由電極之離子傳導性高、耐氧化特性與耐還原特性優越的觀點而言,較佳係含有聚二氟亞乙烯(PVdF)。 Examples of the thermoplastic fluorine-based resin include polyvinylidene fluoride (PVdF), vinylidene fluoride copolymer, polytetrafluoroethylene (PTFE), polyvinyl fluoride, polytrifluoride, polychlorotrifluoride, A difluoroethylene-chloroethylene trifluoride copolymer, a difluoroethylene-tetrafluoroethylene copolymer, a tetrafluoroethylene-hexafluoropropylene copolymer, etc., can be used by one type or two or more types. Moreover, these may be a homopolymer, a copolymer, and a terpolymer. Among them, it is preferable to contain polyvinylidene fluoride (PVdF) from the viewpoint of high ion conductivity of the electrode, and excellent oxidation resistance and reduction resistance.

PVdF係由電解液容易保液、與集電體間之黏著性優越的觀點而言,較佳係平均分子量(數量平均分子量:Mn)為10萬以上且500萬以下。若平均分子量未滿10萬,則與集電體間之黏著性不足、或黏合劑之黏度變低,故每單位面積之塗佈量增多而難以獲得高基重容量的電極。在超過500萬的情況,不易溶解於NMP、或黏合劑之黏度上升,故漿料混合時激烈發熱,若漿料之冷卻無法應對(無法保持為80℃以下)則電極漿料容易凝膠化。PVdF之更佳平均分子量為11萬以上且300萬以下,又更佳為12萬以上且150萬以下。 The PVdF is preferably an average molecular weight (number average molecular weight: Mn) of 100,000 or more and 5,000,000 or less from the viewpoint of easy electrolyte retention and excellent adhesion to the current collector. If the average molecular weight is less than 100,000, the adhesiveness with the current collector is insufficient, or the viscosity of the adhesive becomes low, so that the coating amount per unit area increases, and it is difficult to obtain an electrode with a high basis weight capacity. When the temperature exceeds 5 million, it is not easy to dissolve in NMP, or the viscosity of the binder increases, so the slurry generates intense heat during mixing. If the slurry cannot be cooled (can not be kept below 80°C), the electrode slurry is easy to gel. . More preferably, the average molecular weight of PVdF is 110,000 or more and 3,000,000 or less, and more preferably 120,000 or more and 1,500,000 or less.

PVdF通常將1,1-二氟乙烯與聚合起始劑、懸濁劑、或乳化劑等添加劑一起於適當的反應介質中,進行懸濁聚合、或乳化聚合而獲得。此PVdF之分子量可使用公知之聚合度調整劑或鏈轉移劑等進行調整。 PVdF is usually obtained by suspension polymerization or emulsion polymerization of vinylidene fluoride together with additives such as a polymerization initiator, suspending agent, or emulsifier in a suitable reaction medium. The molecular weight of this PVdF can be adjusted using a known polymerization degree adjuster, chain transfer agent, or the like.

本發明中,所謂數量平均分子量係意指藉由已廣泛使 用為聚合物分子量測定法的凝膠滲透層析法進行測定的結果。作為測定條件,可藉由於東曹公司製HLC8020裝置使用溶解了0.01mol/L溴化鋰之NMP,藉由紫外線檢測器進行測定的值。 In the present invention, the number-average molecular weight means the result of measurement by gel permeation chromatography, which has been widely used as a method for measuring the molecular weight of polymers. As measurement conditions, the value measured by an ultraviolet detector using NMP in which 0.01 mol/L of lithium bromide is dissolved can be used with an HLC8020 apparatus manufactured by Tosoh Corporation.

上述黏合劑係於NMP中溶解熱可塑性氟系樹脂、且於NMP中分散有纖維素奈米纖維的黏合劑,在將上述黏合劑中之纖維素奈米纖維與熱可塑性氟系樹脂與NMP之合計質量設為100質量%時,纖維素奈米纖維與熱可塑性氟系樹脂之固形份之合計較佳為3質量%以上且30質量%以下。於此,為了儘可能避免NMP以及含Li活性物質與水的接觸,較佳係水含量儘可能地少。具體而言,為1000ppm以下、較佳500ppm以下、更佳100ppm以下。 The above-mentioned adhesive is an adhesive in which thermoplastic fluorine-based resin is dissolved in NMP, and cellulose nanofibers are dispersed in NMP. When the total mass is 100 mass %, the total of the solid content of the cellulose nanofibers and the thermoplastic fluorine-based resin is preferably 3 mass % or more and 30 mass % or less. Here, in order to avoid the contact of NMP and the Li-containing active material with water as much as possible, the water content is preferably as small as possible. Specifically, it is 1000 ppm or less, preferably 500 ppm or less, more preferably 100 ppm or less.

根據此構成,在加入含Li活性物質製造漿料時不易發生凝膠化,或於漿料之製造步驟中不易發生凝集體或沉降等,電極之塗佈性亦優越,而改善電極製造時之產率。 According to this configuration, gelation does not easily occur when the Li-containing active material is added to manufacture the slurry, or aggregates or sedimentation does not easily occur during the manufacturing process of the slurry, the coating property of the electrode is also excellent, and the electrode manufacturing process is improved. Yield.

將如此製作之黏合劑使用作為鋰離子電池用之電極用黏合劑,於集電體上進行被覆形成,藉此可作為鋰離子電池用之正極或負極而良好地發揮機能。又,亦可使用作為參考電極之電極用黏合劑。又,亦可使用作為電雙層電容器或離子電容器、鈉離子電池、鎂離子電池、鈣離子電池、鹼性二次電池、一次電池等之蓄電裝置中所使用的電極用黏合劑。 The thus-produced binder is used as an electrode binder for a lithium ion battery, and the current collector is coated and formed, whereby it can function well as a positive electrode or a negative electrode for the lithium ion battery. In addition, an electrode binder can also be used as a reference electrode. Moreover, it can also be used as a binder for electrodes used in electric storage devices such as electric double layer capacitors, ion capacitors, sodium ion batteries, magnesium ion batteries, calcium ion batteries, alkaline secondary batteries, and primary batteries.

電極係由例如本發明之黏合劑之外,與活性物質、導電助劑所構成。 The electrode is composed of, for example, the binder of the present invention, an active material, and a conductive assistant.

電極係例如對含有活性物質、導電助劑及黏合劑等的混合物(電極合劑),加入NMP等作為漿料溶劑並充分混練而獲得電極合劑漿料,藉由將此漿料塗佈於集電體表面並乾燥,可於控制所需厚度 與密度之下形成電極。在製作搭載了該電極之鋰離子電池的情況,可使用公知之鋰二次電池之電池要件(對極、分隔件、電解液等),依常法組裝為積層型或捲繞型之鋰離子電池。 For the electrode system, for example, to a mixture (electrode mixture) containing an active material, a conductive assistant, a binder, etc., NMP, etc. are added as a slurry solvent and fully kneaded to obtain an electrode mixture slurry, and this slurry is applied to the current collector. The bulk surface is dried and the electrodes can be formed under control of the desired thickness and density. In the case of producing a lithium ion battery equipped with this electrode, the battery elements (counter electrode, separator, electrolyte, etc.) of a known lithium secondary battery can be used, and assembled into a laminated or wound lithium ion battery according to an ordinary method. Battery.

電極用導電助劑若具有導電性(電傳導性)則無特別限制,可使用金屬、碳材料、導電性高分子、導電性玻璃等。其中,基於依少量添加即可預期電極活性物質之導電性提升的理由,較佳為碳材料。具體可舉例如乙炔黑(AB)、科琴黑(KB)、爐黑(FB)、熱碳黑、燈黑、槽黑、輥筒黑、碟黑、碳黑(CB)、碳纖維(例如,註冊商標之VGCF之名稱的氣相成長碳纖維)、碳奈米管(CNT)、碳奈米角、石墨、石墨烯、玻璃碳、非晶碳等,可使用此等之一種或二種以上。 The conductive auxiliary agent for electrodes is not particularly limited as long as it has conductivity (electrical conductivity), and metals, carbon materials, conductive polymers, conductive glass, and the like can be used. Among them, a carbon material is preferable because the conductivity of the electrode active material can be expected to be improved by adding a small amount. Specifically, for example, acetylene black (AB), ketjen black (KB), furnace black (FB), thermal black, lamp black, groove black, roll black, disc black, carbon black (CB), carbon fiber (for example, Vapor-grown carbon fibers (VGCF), carbon nanotubes (CNTs), carbon nanohorns, graphite, graphene, glassy carbon, amorphous carbon, etc., can be used one or more of them.

在將電極中所含有之活性物質、黏合劑、導電助劑之合計設為100質量%時,較佳係含有導電助劑0~20質量%。亦即,視需要含有導電助劑。在超過20質量%時,由於作為電池之活性物質之比例少,故電極容量密度容易變低。 When the total of the active material, the binder, and the conductive aid contained in the electrode is 100% by mass, the conductive aid is preferably contained in 0 to 20% by mass. That is, a conductive auxiliary agent is contained as needed. When it exceeds 20 mass %, since the ratio of the active material as a battery is small, the electrode capacity density tends to become low.

電極用黏合劑若含有本發明之黏合劑則無特別限定。作為本發明之黏合劑以外尚可含有的黏合劑,可為通常使用作為電極用黏合劑者,例如聚醯亞胺(PI)、聚醯胺、聚醯胺醯亞胺、聚芳醯胺、乙烯-醋酸乙烯酯共聚合體(EVA)、苯乙烯-乙烯-丁烯-苯乙烯共聚合體(SEBS)、聚乙烯基丁醛(PVB)、乙烯乙烯醇、聚乙烯(PE)、聚丙烯(PP)、環氧樹脂、聚對苯二甲酸乙二酯(PET)、聚對苯二甲酸丁二酯(PBT)、尼龍、聚氯乙烯、聚矽氧橡膠、腈橡膠、氰基丙烯酸酯、脲樹脂、三聚氰胺樹脂、酚樹脂、聚乙烯吡咯啶酮、醋酸乙烯酯、聚苯乙烯、氯丙烯、間苯二酚樹脂、聚芳香族、改質 聚矽氧、聚丁烯、丁基橡膠、2-丙烯酸等之材料,此等可單獨使用1種,亦可併用含有2種以上。 The binder for electrodes is not particularly limited as long as it contains the binder of the present invention. As the binder that can be contained in addition to the binder of the present invention, it can be commonly used as a binder for electrodes, such as polyimide (PI), polyamide, polyamideimide, polyaramide, Ethylene-vinyl acetate copolymer (EVA), styrene-ethylene-butylene-styrene copolymer (SEBS), polyvinyl butyraldehyde (PVB), ethylene vinyl alcohol, polyethylene (PE), polypropylene (PP) ), epoxy resin, polyethylene terephthalate (PET), polybutylene terephthalate (PBT), nylon, polyvinyl chloride, polysiloxane, nitrile rubber, cyanoacrylate, urea Resin, melamine resin, phenol resin, polyvinylpyrrolidone, vinyl acetate, polystyrene, propylene chloride, resorcinol resin, polyaromatic, modified polysiloxane, polybutene, butyl rubber, 2 -Materials such as acrylic acid, these may be used individually by 1 type, and may contain 2 or more types together.

又,黏合劑中,亦可含有陶瓷或碳等無機粒子。此時,陶瓷或碳之粒徑較佳為0.01~20μm之範圍內,更佳為0.05~10μm之範圍內。又,本發明中,所謂粒徑意指雷射繞射‧散射式粒徑分佈測定法之體積基準的中徑(D50),下文中亦相同。 In addition, the binder may contain inorganic particles such as ceramics and carbon. In this case, the particle size of the ceramic or carbon is preferably in the range of 0.01 to 20 μm, more preferably in the range of 0.05 to 10 μm. In addition, in the present invention, the particle diameter means the volume-based median diameter (D50) of the laser diffraction-scattering particle size distribution measurement method, and the same applies hereinafter.

在將電極所含有之活性物質、黏合劑、導電助劑之合計設為100質量%時,黏合劑較佳含有0.1質量%以上且60質量%以下、更佳0.5質量%以上且30質量%以下、又更佳1質量%以上且15質量%以下。 When the total of the active material, the binder, and the conductive aid contained in the electrode is 100% by mass, the binder is preferably contained at 0.1% by mass or more and 60% by mass or less, more preferably 0.5% by mass or more and 30% by mass or less , and more preferably 1 mass % or more and 15 mass % or less.

若黏合劑未滿0.1質量%,則電極之機械強度低,故有活性物質容易脫落、電池之循環壽命特性惡化的情形。另一方面,超過60質量%時,離子傳導性低、或電阻變高,且作為電池之活性物質之比例少,故電極容量密度容易變低。 If the binder content is less than 0.1 mass %, the mechanical strength of the electrode is low, and the active material tends to fall off, and the cycle life characteristics of the battery may deteriorate. On the other hand, when it exceeds 60 mass %, the ion conductivity is low, or the resistance is high, and the ratio of the active material as a battery is small, so that the electrode capacity density tends to be low.

電極所使用之集電體若為具有導電性、可對所保持之活性物質進行通電的材料,則無特別限定。可使用例如C、Ti、Cr、Ni、Cu、Mo、Ru、Rh、Ta、W、Os、Ir、Pt、Al、Au等導電性物質,含有此等導電性物質之二種以上的合金(例如不銹鋼)。在使用上述導電性物質以外者的情況,可為例如對鐵被覆了Al或Ni、C般之異種金屬的多層構造體。 The current collector used for the electrode is not particularly limited as long as it has conductivity and can energize the held active material. For example, conductive substances such as C, Ti, Cr, Ni, Cu, Mo, Ru, Rh, Ta, W, Os, Ir, Pt, Al, and Au, and alloys containing two or more of these conductive substances can be used ( e.g. stainless steel). In the case of using a conductive material other than the above-mentioned conductive material, for example, it may be a multilayer structure in which iron is coated with a dissimilar metal such as Al, Ni, or C.

由導電性高、電解液中之穩定性良好的觀點而言,作為集電體較佳為C、Ti、Cr、Au、Fe、Cu、Ni、Al、不銹鋼等;進一步由材料成本的觀點而言,較佳為C、Cu、Ni、Al、不銹鋼等。又,在集電基材中使用鐵的情況,為了防止集電基材表面氧化,較 佳係藉由Ni或Cu、Al、C進行了被覆者。 From the viewpoint of high electrical conductivity and good stability in the electrolyte, the current collector is preferably C, Ti, Cr, Au, Fe, Cu, Ni, Al, stainless steel, or the like; further, from the viewpoint of material cost, In other words, C, Cu, Ni, Al, stainless steel, etc. are preferable. In addition, when iron is used as the current collector base material, it is preferable to cover the current collector base material with Ni, Cu, Al, and C in order to prevent oxidation of the surface of the current collector base material.

集電體之形狀並無特別限制,有如箔狀基材、三維基材等,進而此等亦可為具有貫通孔的集電體。此等之中,由於可提高活性物質之填充密度,故較佳為三維基材。三維基材可舉例如網、織布、不織布、壓花體、擴張物、或發泡體等,其中,由集電基材之形狀、輸出特性良好而言,較佳為壓花體或發泡體。 The shape of the current collector is not particularly limited, and there are foil-shaped substrates, three-dimensional substrates, and the like, and these may also be current collectors having through holes. Among these, a three-dimensional base material is preferable because the packing density of the active material can be increased. Examples of the three-dimensional base material include nets, woven fabrics, non-woven fabrics, embossed bodies, expanded bodies, or foamed bodies. Among them, in terms of the shape and output characteristics of the current collector base material, embossed bodies or foamed bodies are preferred. Bubbles.

又,此電極亦可如專利文獻(日本專利第6149147號)所記載般,藉由將無機骨架形成劑塗佈於活性物質層等,而使無機骨架形成劑滲透至活性物質層。藉此,即使使用充放電時活性物質之膨脹收縮遽烈的合金系活性物質,仍容許膨脹收縮,具有抑制電極之集電體之皺紋或龜裂等發生的效果。 In addition, as described in the patent document (Japanese Patent No. 6149147), in this electrode, the inorganic skeleton-forming agent may be applied to the active material layer or the like, so that the inorganic skeleton-forming agent may penetrate into the active material layer. Thereby, even if an alloy-based active material in which the active material expands and contracts rapidly during charge and discharge is used, the expansion and contraction are allowed, and there is an effect of suppressing the occurrence of wrinkles or cracks in the current collector of the electrode.

在將無機骨架形成劑塗佈於活性物質時,電極較佳係經單面塗佈之電極之每單位面積之上述骨架形成劑為0.001mg/cm2以上且10mg/cm2以下,更佳0.01mg/cm2以上且3mg/cm2以下。經雙面塗佈之電極或於三維基材填充了活性物質層的電極中,電極之每單位面積之上述骨架形成劑較佳為0.002mg/cm2以上且20mg/cm2以下,更佳為0.02mg/cm2以上且6mg/cm2以下。 When the inorganic skeleton-forming agent is applied to the active material, the electrode is preferably one-side-coated electrode with the skeleton-forming agent per unit area of 0.001 mg/cm 2 or more and 10 mg/cm 2 or less, more preferably 0.01 mg/cm 2 or more. mg/cm 2 or more and 3 mg/cm 2 or less. In an electrode coated on both sides or an electrode filled with an active material layer on a three-dimensional substrate, the skeleton-forming agent per unit area of the electrode is preferably 0.002 mg/cm 2 or more and 20 mg/cm 2 or less, more preferably 0.02 mg/cm 2 or more and 6 mg/cm 2 or less.

無機骨架形成劑可為矽酸鹽系、磷酸鹽系、溶膠(sol)系、水泥(cement)系等。例如鋰矽酸鹽、鈉矽酸鹽、鉀矽酸鹽、銫矽酸鹽、胍矽酸鹽、銨矽酸鹽、矽氟化鹽、硼鹽酸、鋰鋁酸鹽、鈉鋁酸鹽、鉀鋁酸鹽、鋁矽酸鹽、鋁酸鋰、鋁酸鈉、鋁酸鉀、聚氯化鋁、聚硫酸鋁、聚硫酸矽酸鋁、硫酸鋁、硝酸鋁、銨礬、鋰礬、鈉礬、鉀礬、鉻礬、鐵礬、錳礬、硫酸鎳銨、矽藻土、聚鋯氧烷、聚鉭氧烷、富鋁紅柱石、白碳、二氧化矽溶膠、膠體二氧化矽、發煙 二氧化矽、氧化鋁溶膠、膠體氧化鋁、發煙氧化鋁、氧化鋯溶膠、膠體氧化鋯、發煙氧化鋯、氧化鎂溶膠、膠體氧化鎂、發煙氧化鎂、氧化鈣溶膠、膠體氧化鈣、發煙氧化鈣、氧化鈦溶膠、膠體氧化鈦、發煙氧化鈦、沸石、磷酸矽鋁沸石、海泡石、蒙脫石、高嶺土、皂石、磷酸鋁鹽、磷酸鎂鹽、磷酸鈣鹽、磷酸鐵鹽、磷酸銅鹽、磷酸鋅鹽、磷酸鈦鹽、磷酸錳鹽、磷酸鋇鹽、磷酸錫鹽、低熔點玻璃、熟石膏、石膏、鎂水泥、氧化鉛水泥、波特蘭水泥、高爐水泥、飛灰水泥、氧化矽水泥、磷酸水泥、混凝土、固體電解質等之無機材料,此等可單獨使用1種,亦可併用2種以上。 The inorganic framework-forming agent may be silicate-based, phosphate-based, sol-based, cement-based, or the like. Such as lithium silicate, sodium silicate, potassium silicate, cesium silicate, guanidine silicate, ammonium silicate, silicon fluoride, boron hydrochloric acid, lithium aluminate, sodium aluminate, potassium Aluminate, aluminosilicate, lithium aluminate, sodium aluminate, potassium aluminate, polyaluminum chloride, polyaluminum sulfate, polyaluminum silicate sulfate, aluminum sulfate, aluminum nitrate, ammonium alum, lithium alum, sodium alum , potassium alum, chromium alum, iron alum, manganese alum, nickel ammonium sulfate, diatomaceous earth, polyzirconoxane, polytantaoxane, mullite, white carbon, silica sol, colloidal silica, hair Fumed silica, alumina sol, colloidal alumina, fumed alumina, zirconia sol, colloidal zirconia, fumed zirconia, magnesia sol, colloidal magnesia, fumed magnesia, calcium oxide sol, colloidal oxidation Calcium, fumed calcium oxide, titanium oxide sol, colloidal titanium oxide, fumed titanium oxide, zeolite, silicoaluminophosphate zeolite, sepiolite, montmorillonite, kaolin, saponite, aluminum phosphate, magnesium phosphate, calcium phosphate Salt, Iron Phosphate, Copper Phosphate, Zinc Phosphate, Titanium Phosphate, Manganese Phosphate, Barium Phosphate, Tin Phosphate, Low Melting Glass, Plaster of Paris, Gypsum, Magnesium Cement, Lead Oxide Cement, Portland Cement , Inorganic materials such as blast furnace cement, fly ash cement, silica cement, phosphoric acid cement, concrete, solid electrolyte, etc. These can be used alone or in combination of two or more.

又,此電極係在將活性物質、導電助劑、黏合劑及骨架形成劑之固形份合計設為100質量%時,骨架形成劑較佳為0.01質量%以上且50質量%以下,更佳0.1質量%以上且30質量%以下,更佳0.2質量%以上且20質量%以下。 In addition, in this electrode, when the total solid content of the active material, the conductive aid, the binder, and the skeleton-forming agent is 100% by mass, the skeleton-forming agent is preferably 0.01% by mass or more and 50% by mass or less, more preferably 0.1% by mass. % by mass or more and 30% by mass or less, more preferably 0.2% by mass or more and 20% by mass or less.

使用了本發明之黏合劑的電極漿料,係使用含Li之活性物質,仍不易發生漿料凝膠化,故電極中所使用之活性物質若為鋰離子電池中可使用之可吸藏、釋出鋰離子的活性物質,則無特別限定。 The electrode slurry using the binder of the present invention uses an active material containing Li, and the slurry is not easily gelled. Therefore, if the active material used in the electrode is a lithium-ion battery that can be used for storage, The active material that releases lithium ions is not particularly limited.

例如,若為正極活性物質,可使用含有鹼金屬過渡金屬氧化物系、釩系、硫系、固溶體系(鋰過剩系、鈉過剩系、鉀過剩系)、碳系、有機物系等的公知電極。例如,若為負極活性物質,可使用含有石墨、硬碳、軟碳、鈦酸鋰、合金系材料、轉化材料等之公知電極。 For example, as the positive electrode active material, well-known ones containing alkali metal transition metal oxides, vanadium-based, sulfur-based, solid solution systems (lithium-excess type, sodium-excess type, potassium-excess type), carbon-based, organic-based, etc. can be used. electrode. For example, as the negative electrode active material, known electrodes containing graphite, hard carbon, soft carbon, lithium titanate, alloy-based materials, conversion materials, and the like can be used.

合金系材料可舉例如Mg、Al、Si、Ca、Mn、Fe、Co、Zn、Ge、Ag、In、Sn、Sb、Pb等之外,尚有SiO、SnO、SnO2、SnSO4等氧化物,SnS、SnS2、SnSe等硫屬化物,SnF2、SnCl2、SnI2、 SnI4等鹵化物等。 Alloy-based materials include, for example, Mg, Al, Si, Ca, Mn, Fe, Co, Zn, Ge, Ag, In, Sn, Sb, Pb, etc., as well as oxides such as SiO, SnO, SnO 2 , SnSO 4 , etc. compounds, chalcogenides such as SnS, SnS 2 , and SnSe, halides such as SnF 2 , SnCl 2 , SnI 2 , and SnI 4 , etc.

於此,所謂含Li之活性物質,係至少由鋰(Li)與過渡金屬(M)與氧所構成的化合物,可舉例如LiCoO2、LiNiO2、LiMnO2、NCM、NCA、LiMn2O4、LiFePO4、Li4Ti5O12、Li2MnO3-LiMO2(M=Ni、Co、Mn、Ti)、Li2MSiO4(Fe、Ni、Co、Mn)等。 Here, the so-called Li-containing active material is a compound composed of at least lithium (Li), a transition metal (M), and oxygen, and examples thereof include LiCoO 2 , LiNiO 2 , LiMnO 2 , NCM, NCA, and LiMn 2 O 4 . , LiFePO 4 , Li 4 Ti 5 O 12 , Li 2 MnO 3 -LiMO 2 (M=Ni, Co, Mn, Ti), Li 2 MSiO 4 (Fe, Ni, Co, Mn), etc.

電極係將活性物質、黏合劑、視需要所添加之導電助劑混合並漿料化者,塗佈或填充於集電體,使其暫時乾燥,壓延後,依60℃以上且280℃以下進行熱處理,藉此獲得電極。暫時乾燥若為可將漿料內之溶媒揮發去除的方法則無特別限定,可舉例如於大氣中在50℃以上且200℃以下之溫度環境下進行熱處理的方法。 The electrode is made by mixing the active material, binder, and conductive auxiliary agent added as needed and making it into a slurry, coating or filling the current collector, drying it temporarily, and rolling it at a temperature of 60°C or higher and 280°C or lower. heat treatment, whereby electrodes are obtained. The temporary drying is not particularly limited as long as it is a method that can volatilize and remove the solvent in the slurry, and for example, a method of performing heat treatment in the atmosphere at a temperature of 50° C. or higher and 200° C. or lower is exemplified.

又,壓延後之熱處理係藉由設為60℃以上且280℃以下,而可儘可能地去除漿料內之溶媒與水分,且可防止黏合劑之碳化(尤其是纖維素奈米纖維之碳化)。較佳為100℃以上且250℃以下,更佳105℃以上且200℃以下,再更佳110℃以上且180℃以下。 In addition, by setting the heat treatment after calendering to 60°C or higher and 280°C or lower, the solvent and water in the slurry can be removed as much as possible, and the carbonization of the binder (especially the carbonization of cellulose nanofibers can be prevented) ). It is preferably 100°C or higher and 250°C or lower, more preferably 105°C or higher and 200°C or lower, still more preferably 110°C or higher and 180°C or lower.

又,熱處理時間可藉由保持0.5~100小時而進行。熱處理之環境可為大氣中,但為了防止集電體氧化,較佳係於非氧化環境下進行處理。所謂非氧化環境下,意指氧氣存在量少於空氣中的環境。例如可為減壓環境、真空環境、氫氣環境、氮氣環境、稀有氣體環境等。 In addition, the heat treatment time can be performed by holding for 0.5 to 100 hours. The heat treatment environment can be in the atmosphere, but in order to prevent the current collector from oxidizing, it is preferable to conduct the treatment in a non-oxidizing environment. The so-called non-oxidizing environment means an environment in which the amount of oxygen present is less than that in the air. For example, it can be a reduced pressure environment, a vacuum environment, a hydrogen environment, a nitrogen environment, a rare gas environment, or the like.

尚且,電極有負極與正極,負極與正極主要僅有集電體及活性物質相異,製造方法相同。 Furthermore, the electrodes include a negative electrode and a positive electrode, and the negative electrode and the positive electrode are mainly different from each other only in the current collector and the active material, and the manufacturing method is the same.

又,在使用了具不可逆容量之材料的電極的情況,較佳係藉由鋰摻雜而解除不可逆容量。作為鋰摻雜方法並無特別限定,可舉例如:(i)於電極集電體上之無活性物質層的部分貼附、注 液金屬鋰而形成局部電池,於電極活性物質層中摻雜鋰的方法;(ii)藉由於電極集電體上之活性物質層上貼附、注液金屬鋰使其強制短路,於電極活性物質層中摻雜鋰的方法;(iii)於活性物質上藉由蒸鍍或濺鍍形成金屬鋰膜,藉由固相反應於電極活性物質中摻雜鋰的方法;(iv)於電池構成前之電極,於電解液中電化學性地摻雜鋰的方法;(v)於活性物質粉末中加入金屬鋰並混合處理,而於活性物質中摻雜鋰的方法等。 In addition, in the case of using an electrode of a material having irreversible capacity, it is preferable to release the irreversible capacity by doping with lithium. The lithium doping method is not particularly limited, for example: (i) Partial attachment of the non-active material layer on the electrode current collector, injection of metallic lithium to form a local battery, doping in the electrode active material layer The method of lithium; (ii) the method of doping lithium in the electrode active material layer by attaching to the active material layer on the electrode current collector, injecting metal lithium to make it forcibly short-circuited, and doping lithium in the electrode active material layer; (iii) on the active material A method of forming a metal lithium film by evaporation or sputtering, and doping lithium in an electrode active material by solid-phase reaction; (iv) Electrochemically doping lithium in an electrolyte before the electrode is formed method; (v) a method of adding lithium metal to the active material powder and mixing it, and doping the active material with lithium, and the like.

又,本發明之黏合劑亦可塗佈於分隔件表面。根據此構成,成為高強度並耐熱性優越、與電極間之密黏性優良、循環壽命特性提升的分隔件。又,本發明之黏合劑可塗佈於分隔件基材(原材)之單面或雙面,或填充於分隔件基材中。於此,分隔件基材可使用鋰離子電池一般使用者。亦即,作為分隔件基材之厚度,若為1~50μm之範圍內則無特別限定。本發明中所謂厚度,係指使用測微器(Mitsutoyo製,高精度數位液晶式測微器MDH-25M,測定力7~9N,測定面尺寸

Figure 106133975-A0101-12-0026-28
3.2mm)所測定之值。其中,未滿1μm之厚度可為藉由橫裁割器切斷對象物,藉SEM觀察其剖面而測定的值。分隔件基材之空孔率(空隙率)若為20~90%之範圍內,則無特別限定。於此,空隙率係由分隔件之表觀密度與構成材料之固形份之真密度,藉下式算出的值。 In addition, the adhesive of the present invention can also be coated on the surface of the separator. According to this configuration, a separator having high strength and excellent heat resistance, excellent adhesion to electrodes, and improved cycle life characteristics can be obtained. In addition, the adhesive of the present invention can be coated on one side or both sides of the separator base material (raw material), or can be filled in the separator base material. Here, the separator base material can be used by ordinary users of lithium ion batteries. That is, as the thickness of a separator base material, if it exists in the range of 1-50 micrometers, it will not specifically limit. The so-called thickness in the present invention refers to the use of a micrometer (manufactured by Mitsutoyo, high-precision digital liquid crystal micrometer MDH-25M, measuring force of 7~9N, measuring surface size
Figure 106133975-A0101-12-0026-28
3.2mm) measured value. However, the thickness of less than 1 μm may be a value measured by cutting the object with a cross cutter and observing its cross section with SEM. The porosity (void ratio) of the separator base material is not particularly limited as long as it is in the range of 20 to 90%. Here, the void ratio is a value calculated by the following formula from the apparent density of the separator and the true density of the solid content of the constituent material.

空孔率(%)=100-(分隔件之表觀密度/材料固形份之真密度)×100 Porosity (%)=100-(apparent density of separator/true density of solid content of material)×100

分隔件基材之孔徑若為0.001~10μm之範圍內則無特別限定。 The pore diameter of the separator base material is not particularly limited as long as it is in the range of 0.001 to 10 μm.

於此,所謂孔徑係指藉由奈米細孔徑分佈測定裝置(西華產業股份有限公司製,Nano Perm Porometer),使用He氣體作為載體氣 體,測定己烷蒸氣透過性能,50%穿透流速徑。 Here, the pore size refers to the hexane vapor permeability measured by a nano-pore size distribution analyzer (Nano Perm Porometer, manufactured by Seiwa Industrial Co., Ltd.), using He gas as a carrier gas, and a 50% permeation flow diameter.

作為分隔件基材之材質,若為電解液之溶媒所不溶解的材質,且耐氧化性與耐還原性優越的材質,則無特別限定。可舉例如聚丙烯(PP)、聚乙烯(PE)、聚對苯二甲酸乙二酯(PET)、聚醯亞胺(PI)、聚芳醯胺、聚醯胺醯亞胺、聚碳酸酯、聚縮醛、聚苯醚、聚醚酮、聚碸、聚酯、聚丙烯腈(PAN)、聚四氟乙烯(PTFE)等樹脂材料,由分隔件之阻斷特性有無的觀點而言,較佳係含有PP或PE的樹脂材料。通常,PP或PE、PET等由於撥水性優越,故在以水作為溶媒的黏合劑(水系黏合劑)時,由於基材撥離塗佈層,故難以形成均勻的表面塗佈相。又,PP或PE等聚烯烴系樹脂幾乎不具有用於進行化學鍵結的極性基,表面之自由能量低,故即使是非水系之氟系樹脂仍接黏力弱、容易剝離。另一方面,本發明之黏合劑由於為非水系,故不發生上述水之撥離。又,雖然對於本發明之黏合劑所含之氟樹脂本身並不能期待其與聚烯烴系樹脂間之接黏性,但藉由含有纖維素奈米纖維,其進入至基材表面所存在之孔或細微凹凸中並硬化,故可使其物理性接黏。從而,本發明之黏合劑係不同於習知之水系黏合劑或單純的氟系樹脂,將改善與分隔件間之接黏強度。 The material of the separator base material is not particularly limited as long as it is a material that is insoluble in the solvent of the electrolyte solution and has excellent oxidation resistance and reduction resistance. For example, polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polyimide (PI), polyaramide, polyamide imide, polycarbonate , Resin materials such as polyacetal, polyphenylene ether, polyether ketone, polysaccharide, polyester, polyacrylonitrile (PAN), polytetrafluoroethylene (PTFE), etc., from the standpoint of whether the separator has blocking properties, Preferably, it is a resin material containing PP or PE. Generally, PP, PE, PET, etc. have excellent water repellency, so when using water as a solvent adhesive (aqueous adhesive), since the substrate is pulled away from the coating layer, it is difficult to form a uniform surface coating phase. In addition, polyolefin resins such as PP and PE hardly have polar groups for chemical bonding, and the surface free energy is low, so even non-aqueous fluorine-based resins have weak adhesion and are easy to peel off. On the other hand, since the adhesive of the present invention is non-aqueous, the above-mentioned water detachment does not occur. In addition, although the fluororesin itself contained in the adhesive of the present invention cannot be expected to adhere to the polyolefin-based resin itself, the inclusion of cellulose nanofibers allows them to penetrate into the pores existing on the surface of the substrate. Or micro-concave and convex and hardened, so it can be physically bonded. Therefore, the adhesive of the present invention is different from the conventional water-based adhesive or simple fluorine-based resin, and will improve the bonding strength with the separator.

黏合劑之表面塗佈層的厚度,係由耐熱性及與電極間之密黏性優良的觀點而言,較佳係單面為0.01μm以上且3μm以下。表面塗佈層之每單位面積的塗佈質量,較佳係單面為0.001~5g/m2之範圍內。在雙面塗佈或填充於不織布等的情況,以單面塗佈之雙倍為標準即可。 The thickness of the surface coating layer of the adhesive is preferably 0.01 μm or more and 3 μm or less on one side from the viewpoint of excellent heat resistance and adhesion to the electrodes. The coating quality per unit area of the surface coating layer is preferably within the range of 0.001 to 5 g/m 2 on one side. In the case of double-sided coating or filling on non-woven fabrics, the standard of double-sided coating can be used.

黏合劑之表面塗佈方法,有如:將分隔件基材含浸於貯存了本 發明之黏合劑之槽中的方法;對分隔件基材表面滴下或塗佈本發明之黏合劑的方法;藉由噴塗、網版印刷、淋幕法、旋塗、凹版塗佈、線棒塗佈、模塗等進行。經塗佈至分隔件基材表面的黏合劑,係滲透至分隔件之孔的內部,藉由錨固效果物理性接黏。然後,將分隔件本體藉由60℃~160℃之溫風、加熱等進行乾燥,使黏合劑之溶媒氣化。藉此黏合劑形成於分隔件基材表面。 The surface coating methods of the adhesive include: a method of immersing a spacer base material in a tank storing the adhesive of the present invention; a method of dropping or coating the surface of the spacer base material with the adhesive of the present invention; Spraying, screen printing, curtain coating, spin coating, gravure coating, wire bar coating, die coating, etc. The adhesive coated on the surface of the base material of the separator penetrates into the inside of the hole of the separator, and is physically bonded by the anchoring effect. Then, the separator body is dried by warm air at 60°C to 160°C, heating, etc., to vaporize the solvent of the binder. Thereby, the adhesive is formed on the surface of the separator substrate.

尚且,分隔件基材之形狀可舉例如微多孔膜、織布、不織布、壓粉體,並無特別限定。 In addition, the shape of the separator base material includes, for example, a microporous film, a woven fabric, a non-woven fabric, and a powder compact, and is not particularly limited.

為了不致因短路時之局部性發熱而熔化,分隔件亦可為於上述分隔件基材塗佈或填充了陶瓷(無機填充材)層的分隔件。此時,陶瓷層係至少由本發明之黏合劑與陶瓷粉末(無機填充材)所構成的多孔質的層,氣體或液體可通過。塗佈於分隔件基材表面之材質,即使不含陶瓷,仍使分隔件之耐熱性提升,且具有改善電解液之保液性的效果。再者,藉由含有陶瓷粉末,不僅進一步提升耐熱性與電解液之保液性,電池之輸出入特性亦提升。陶瓷粉末若為電解液之溶媒所不溶解的材質、耐氧化性與耐還原性優越的材質,則無特別限定。可舉例如二氧化矽(SiO2)、氧化鋁(Al2O3)、氧化鎂(MgO)、氧化鈣(CaO)、氧化鋯(ZrO)、氧化釔(Y2O3)、氧化鈦(TiO2)、氫氧化氧化鋁(AlOOH)、氧化鋁(Al(OH)3)、氫氧化鎂(Mg(OH)2)、鈦酸鋇(BaTiO3)、氮化鋁(AlN)、氮化矽(Si3N4)、碳酸鈣(CaCO3)、碳酸鎂(MgCO3)、氮化硼(BN)、碳化矽(SiC)、偏鈦酸鋰(Li2TiO3)、鈦酸鋰(Li2Ti5O12)、磷酸三鋰(Li3PO4)等氧化物或氫氧化物、氮化物、碳化物等。陶瓷粉末之粒徑若過小,則哥利(Gurley)值容易變大;若過大則有陶瓷層之強度容易降低的傾向。因此,陶瓷粉末之 粒徑較佳為0.001~3μm範圍內,更佳為0.01~1μm之範圍內。陶瓷粉末之形狀並無特別限定,可為球狀、楕圓狀、切角狀、帶狀、纖維狀、片狀、甜圈狀、中空狀。陶瓷層係在將本發明之黏合劑與陶瓷粉末設為100質量%時,本發明之黏合劑若含有0.1質量%以上則無特別限定,但由與分隔件基材間之接黏性的觀點而言,較佳為1質量%以上、更佳為2質量%以上。由電池之輸出入特性的觀點而言,本發明之黏合劑較佳為90質量%以下、更佳80質量%以下。陶瓷層之空孔率較佳為20~80%之範圍內、更佳50~70%之範圍內。藉由調整為此範圍內,即使發生電池之充放電時所伴隨的電極體積變化,分隔件仍容易追隨電極變化,故分隔件不易耗損,增加中長期之電池安全性。陶瓷層之厚度係由耐熱性及與電極間之密黏性優越的觀點而言,單面較佳為0.5μm以上。陶瓷層之每單位面積的塗佈質量係視使用材料而異,較佳為0.1~60g/m2範圍內。陶瓷層之塗佈或填充方法,可藉由與上述黏合劑之表面塗佈相同的方法形成。 In order not to be melted due to local heat generation during a short circuit, the separator can also be a separator coated or filled with a ceramic (inorganic filler) layer on the above-mentioned separator base material. At this time, the ceramic layer is a porous layer composed of at least the binder of the present invention and the ceramic powder (inorganic filler), and gas or liquid can pass therethrough. The material coated on the surface of the separator substrate, even if it does not contain ceramics, still improves the heat resistance of the separator and has the effect of improving the liquid retention of the electrolyte. Furthermore, by containing the ceramic powder, not only the heat resistance and the liquid retention of the electrolyte solution are further improved, but also the input and output characteristics of the battery are also improved. The ceramic powder is not particularly limited as long as it is a material that is insoluble in the solvent of the electrolyte solution, and has excellent oxidation resistance and reduction resistance. For example, silicon dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), magnesium oxide (MgO), calcium oxide (CaO), zirconium oxide (ZrO), yttrium oxide (Y 2 O 3 ), titanium oxide ( TiO 2 ), aluminum oxide hydroxide (AlOOH), aluminum oxide (Al(OH) 3 ), magnesium hydroxide (Mg(OH) 2 ), barium titanate (BaTiO 3 ), aluminum nitride (AlN), nitride Silicon (Si 3 N 4 ), calcium carbonate (CaCO 3 ), magnesium carbonate (MgCO 3 ), boron nitride (BN), silicon carbide (SiC), lithium metatitanate (Li 2 TiO 3 ), lithium titanate ( Li 2 Ti 5 O 12 ), trilithium phosphate (Li 3 PO 4 ) and other oxides or hydroxides, nitrides, carbides, and the like. If the particle size of the ceramic powder is too small, the Gurley value tends to increase, and if it is too large, the strength of the ceramic layer tends to decrease easily. Therefore, the particle size of the ceramic powder is preferably in the range of 0.001 to 3 μm, more preferably in the range of 0.01 to 1 μm. The shape of the ceramic powder is not particularly limited, and may be spherical, elliptical, chamfered, ribbon, fibrous, sheet, doughnut, or hollow. The ceramic layer is not particularly limited as long as the binder of the present invention contains 0.1 mass % or more when the binder of the present invention and the ceramic powder are taken as 100 mass %, but from the viewpoint of the adhesiveness with the separator base material Specifically, it is preferably 1 mass % or more, more preferably 2 mass % or more. The binder of the present invention is preferably 90% by mass or less, more preferably 80% by mass or less, from the viewpoint of the input-output characteristics of the battery. The porosity of the ceramic layer is preferably in the range of 20 to 80%, more preferably in the range of 50 to 70%. By adjusting within this range, even if the electrode volume changes accompanying the charging and discharging of the battery, the separator is still easy to follow the electrode change, so the separator is not easily worn out, and the safety of the battery in the medium and long term is increased. The thickness of the ceramic layer is preferably 0.5 μm or more on one side from the viewpoint of excellent heat resistance and adhesion to the electrodes. The coating quality per unit area of the ceramic layer varies depending on the materials used, and is preferably in the range of 0.1 to 60 g/m 2 . The coating or filling method of the ceramic layer can be formed by the same method as the above-mentioned surface coating of the adhesive.

黏合劑或陶瓷層之塗佈,係由分隔件之耐鋰樹枝狀結晶特性優良的觀點而言,分隔件之哥利值較佳控制為5000sec/100mL以下。經填充之分隔件亦相同。本發明中所謂哥利值,係指有關分隔件之穿透率的指標,根據JIS P8117規格所定。通常,哥利值可藉由增大分隔件基材之孔徑或增加孔數而減小。又,藉由將陶瓷層厚度減薄、或增加陶瓷粒徑亦可減小哥利值。藉由作成哥利值小的分隔件,可獲得優良的輸出入特性,但若哥利值超過5000sec/100mL,則因過充電而生成之鋰樹枝狀結晶所造成之短路的可能性上升。另一方面,由電池之輸出入特性優越的觀點而言,分隔件之哥利值較佳控制為50sec/100mL以上。從而,較佳之 分隔件之哥利值為50sec/100mL~5000sec/100mL範圍內,更佳70sec/100mL~2000sec/100mL範圍內。 For the application of the adhesive or the ceramic layer, from the viewpoint of excellent resistance to lithium dendritic crystals of the separator, the Gurley value of the separator is preferably controlled to be 5000sec/100mL or less. The same is true for filled dividers. The Gurley value in the present invention refers to an index related to the penetration rate of the separator, and is determined in accordance with the JIS P8117 standard. In general, the Gorie number can be reduced by increasing the pore size of the spacer substrate or by increasing the number of pores. In addition, the Goley value can also be reduced by reducing the thickness of the ceramic layer or increasing the particle size of the ceramic. By making the separator with a small Gore value, excellent I/O characteristics can be obtained, but if the Gore value exceeds 5000sec/100mL, the possibility of short circuit due to lithium dendrites generated by overcharge increases. On the other hand, it is preferable to control the Goliath value of a separator to 50 sec/100mL or more from a viewpoint of being excellent in the input-output characteristic of a battery. Therefore, the preferred Collier value of the separator is in the range of 50sec/100mL~5000sec/100mL, and more preferably in the range of 70sec/100mL~2000sec/100mL.

藉由於分隔件塗佈本發明之黏合劑,可期待抑制因短路時之局部發熱而分隔件基材熔化而電池短路的效果。又,在電池經充電時,藉由於正極側之分隔件面存在本發明之黏合劑,可防止分隔件基材與正極間之直接接觸,抑制分隔件基材氧化,故抑制電池之自放電。此外,由於分隔件之耐熱性提升,故改善釘刺或過充電的安全性。 By applying the adhesive of the present invention to the separator, the effect of suppressing the short circuit of the battery due to the melting of the separator base material due to local heat generation at the time of short circuit can be expected. In addition, when the battery is charged, the presence of the adhesive of the present invention on the surface of the separator on the positive electrode side can prevent direct contact between the separator substrate and the positive electrode, inhibit the oxidation of the separator substrate, and thus suppress the self-discharge of the battery. In addition, since the heat resistance of the separator is improved, the safety against nail penetration or overcharging is improved.

例如,若為使用了上述電極之電池,可考慮將正極與負極經由分隔件接合,依浸漬於電解液內之狀態使其密閉化的電池構造。又,電池構造並不侷限於此,亦可應用於積層式電池、捲繞式電池等既有的電池形態或構造等。 For example, in the case of a battery using the above-mentioned electrodes, a battery structure in which the positive electrode and the negative electrode are joined via a separator and sealed in a state of being immersed in an electrolyte solution can be considered. In addition, the battery structure is not limited to this, and can be applied to existing battery forms, structures, and the like, such as a laminated battery and a wound battery.

電池若為於至少正極與負極之任一者使用了具備在熱可塑性氟系樹脂中含有纖維素奈米纖維之黏合劑的電極的鋰離子電池即可。 The battery may be a lithium ion battery using an electrode including a binder containing cellulose nanofibers in a thermoplastic fluororesin for at least one of the positive electrode and the negative electrode.

此電池中所使用的電解質,若為可使鋰離子由正極移動至負極、或由負極移動至正極的液體或固體即可,可使用與公知鋰離子電池所使用之電解質相同者。可舉例如電解液、凝膠電解質、固體電解質、離子性液體、熔融鹽。於此,所謂電解液係指電解質溶解於溶媒之狀態者。 The electrolyte used in this battery may be a liquid or solid that can move lithium ions from the positive electrode to the negative electrode, or from the negative electrode to the positive electrode, and the same electrolyte used in a known lithium ion battery can be used. For example, electrolytic solutions, gel electrolytes, solid electrolytes, ionic liquids, and molten salts may be mentioned. Here, the term "electrolyte solution" refers to a state in which the electrolyte is dissolved in the solvent.

電解液由於必須含有鋰離子,故若為鋰離子電池可使用者則無特別限定,由電解質鹽與電解質溶媒構成。 Since the electrolyte solution must contain lithium ions, it is not particularly limited as long as it can be used by a lithium ion battery, and is composed of an electrolyte salt and an electrolyte solvent.

作為電解質鹽,由於必須含有鋰離子,作為此電解質鹽若為鋰離子電池可使用者則無特別限定,較佳為鋰鹽。作為此鋰 鹽,可使用選自由六氟磷酸鋰(LiPF6)、過氯酸鋰(LiClO4)、四氟硼酸鋰(LiBF4)、三氟甲磺酸鋰(LiCF3SO4)、雙三氟甲烷磺醯亞胺鋰(Li(SO2CF3)2)、雙五氟乙烷磺醯亞胺鋰(LiN(SO2C2F5)2)、雙草酸硼酸鋰(LiBC4O8)等所構成群之至少1種以上。上述鋰鹽中,LiPF6由於電陰性度高、容易離子化而為特佳。若為含有LiPF6之電解液,則充放電循環特性優越,可提升二次電池之充放電容量。 Since the electrolyte salt must contain lithium ions, the electrolyte salt is not particularly limited as long as the electrolyte salt can be used by a lithium ion battery, but a lithium salt is preferred. As this lithium salt, a lithium hexafluorophosphate (LiPF 6 ), lithium perchlorate (LiClO 4 ), lithium tetrafluoroborate (LiBF 4 ), lithium trifluoromethanesulfonate (LiCF 3 SO 4 ), bistrifluoromethane can be used Lithium sulfonimide (Li(SO 2 CF 3 ) 2 ), lithium bis-pentafluoroethane sulfonimide (LiN(SO 2 C 2 F 5 ) 2 ), lithium bis-oxalate borate (LiBC 4 O 8 ), etc. At least one or more of the constituted groups. Among the above-mentioned lithium salts, LiPF 6 is particularly preferred because of its high degree of electronegativity and easy ionization. If it is an electrolyte solution containing LiPF 6 , the charge-discharge cycle characteristics are excellent, and the charge-discharge capacity of the secondary battery can be improved.

作為上述電解質之溶媒,若為鋰離子電池可使用者則無特別限定,例如可使用選自由碳酸丙烯酯(PC)、碳酸乙烯酯(EC)、碳酸二甲酯(DMC)、碳酸二乙酯(DEC)、碳酸乙基甲酯(EMC)、碳酸二苯酯、γ-丁內酯(GBL)、γ-戊內酯、甲酸甲酯(MF)、2-甲基四氫呋喃、1,3-二氧環戊烷、4-甲基-1,3-二氧環戊烷、二甲氧基乙烷(DME)、1,2-二乙氧基乙烷、二乙基醚、環丁碸、四氫呋喃(THF)、甲基環丁碸、硝基甲烷、N,N-二甲基甲醯胺、二甲基亞碸、碳酸伸乙烯酯(VC)、碳酸乙烯基伸乙酯(EVC)、氟代碳酸乙烯酯(FEC)、亞硫酸亞乙酯(ES)所構成群之至少1種,其中,較佳係使用PC、EC、DMC、DEC、EMC等之至少1種。特佳為上述EC、PC等環狀碳酸酯、與DMC、DEC、EMC等鏈狀碳酸酯的混合物。環狀碳酸酯與鏈狀碳酸酯的混合比係可於環狀碳酸酯及鏈狀碳酸酯合計10~90體積%之範圍內任意調整。 The solvent for the above electrolyte is not particularly limited as long as it can be used in a lithium ion battery. For example, a solvent selected from the group consisting of propylene carbonate (PC), ethylene carbonate (EC), dimethyl carbonate (DMC), and diethyl carbonate can be used. (DEC), ethyl methyl carbonate (EMC), diphenyl carbonate, γ-butyrolactone (GBL), γ-valerolactone, methyl formate (MF), 2-methyltetrahydrofuran, 1,3- Dioxolane, 4-methyl-1,3-dioxolane, dimethoxyethane (DME), 1,2-diethoxyethane, diethyl ether, cyclobutane , tetrahydrofuran (THF), methylcyclobutane, nitromethane, N,N-dimethylformamide, dimethylsulfoxide, vinylene carbonate (VC), vinylethylene carbonate (EVC), At least one of the group consisting of fluoroethylene carbonate (FEC) and ethylene sulfite (ES), and among them, at least one of PC, EC, DMC, DEC, EMC, etc. is preferably used. Particularly preferred are mixtures of cyclic carbonates such as EC and PC, and chain carbonates such as DMC, DEC, and EMC. The mixing ratio of the cyclic carbonate and the chain carbonate can be arbitrarily adjusted within the range of 10 to 90% by volume of the total of the cyclic carbonate and the chain carbonate.

其中,更佳係含有VC或、ECV、FEC、ES之電解質的溶媒。VC或ECV、FEC、ES係在將電解液(電解質、溶媒之總量)設為100質量%時,較佳含有0.1~20質量%、更佳係0.2~10質量%。 Among them, a solvent containing an electrolyte of VC, ECV, FEC, and ES is more preferable. VC, ECV, FEC, and ES are preferably contained in 0.1 to 20 mass %, more preferably 0.2 to 10 mass %, when the electrolytic solution (total amount of electrolyte and solvent) is 100 mass %.

作為此鋰鹽於電解液中之濃度,較佳設為0.5~2.5mol/L、更佳 設為0.8~1.6mol/L。 As the concentration of this lithium salt in the electrolyte, preferably 0.5 to 2.5 mol/L, more preferably 0.8 to 1.6 mol/L.

電解液特佳係至少含有LiPF6作為電解質鹽,電解質溶媒含有非質子性環狀碳酸酯與非質子性鏈狀碳酸酯的電解液。具備此組成之電解液、與使用了本發明黏合劑之電極的電池,係藉由加熱至溫度50℃以上,電極所使用之黏合劑之熱可塑性氟系樹脂吸收六氟磷酸鋰與非質子性碳酸酯,可形成離子傳導性優越的聚合物凝膠。 The electrolyte solution is particularly preferably an electrolyte solution containing at least LiPF 6 as an electrolyte salt, and an electrolyte solvent containing an aprotic cyclic carbonate and an aprotic chain carbonate. The battery with the electrolyte of this composition and the electrode using the binder of the present invention is heated to a temperature of 50°C or more, and the thermoplastic fluorine-based resin of the binder used in the electrode absorbs lithium hexafluorophosphate and aprotic carbonate. Polymer gels with excellent ionic conductivity can be formed.

又,藉由此聚合物凝膠,亦可使與電極呈物理性接觸之分隔件一體化。藉由一體化,電極與分隔件間之密黏強度增加,可有效防止因振動或衝擊等外在因素所造成的分隔件與電極的位置偏移,有助於提升電池之安全性。於此,在黏合劑中不含纖維素奈米纖維的情況,熱可塑性氟系樹脂藉由提升溫度而凝膠化,但同時電極活性物質層亦膨潤而導電性網絡被破壞,故電極之電阻增大。一旦於電解液中膨潤之熱可塑性氟系樹脂將無法恢復為原本狀態的電極。亦即,黏合劑中所含之纖維素奈米纖維係抑制電極膨潤,且熱可塑性氟系樹脂凝膠化,藉此可抑制電極電阻增大,同時經由黏合劑使電極與分隔件接黏接合,而可製作分隔件與電極一體化的電池。 Moreover, by this polymer gel, the separator which is in physical contact with the electrode can also be integrated. Through the integration, the adhesive strength between the electrode and the separator is increased, which can effectively prevent the positional deviation of the separator and the electrode caused by external factors such as vibration or impact, which helps to improve the safety of the battery. Here, in the case where the binder does not contain cellulose nanofibers, the thermoplastic fluorine-based resin gels by increasing the temperature, but at the same time the electrode active material layer swells and the conductive network is destroyed, so the resistance of the electrode is increase. Once the thermoplastic fluororesin swells in the electrolyte, the electrode cannot be restored to its original state. That is, the cellulose nanofibers contained in the binder suppress the swelling of the electrode, and the thermoplastic fluorine-based resin gels, thereby suppressing the increase in the resistance of the electrode, and at the same time, the electrode and the separator are adhered through the binder. , and a battery in which the separator and the electrode are integrated can be fabricated.

本發明中所謂一體化,係指原本電極與分隔件應為分離的電池構件,由於加熱處理,而電極與分隔件黏著,彼此固定,呈難以輕易剝離的狀態。更具體而言,在根據JISZ0237規格,將電極與分隔件依角度180度進行剝離試驗時,接黏力為0.01N/25mm以上者,且經剝離時,分隔件存在0.1mg/cm2以上之每單位面積之質量變動,或分隔件延伸而被切斷破壞的狀態。所謂分隔件之質量變動,係指經剝離之構件(電極活性物質層或分隔件基材、分隔件 塗佈層)附著於對向側,質量發生變化的現象。 The term "integration" in the present invention means that the electrodes and separators should be separate battery components originally, but due to the heat treatment, the electrodes and separators are adhered and fixed to each other and are in a state that is difficult to peel off easily. More specifically, according to the JISZ0237 standard, when the electrode and the separator are subjected to a peeling test at an angle of 180 degrees, the adhesive force is 0.01N/25mm or more, and when peeled, the separator has 0.1mg/ cm2 or more. A state in which the mass per unit area fluctuates, or the partition is extended and broken. The mass change of the separator refers to a phenomenon in which the peeled member (electrode active material layer, separator base material, separator coating layer) adheres to the opposite side, and the mass changes.

電池若為使用了在至少正極與負極之任一者具備於熱可塑性氟系樹脂含有纖維素奈米纖維之黏合劑之電極的鋰離子電池即可。 The battery may be a lithium ion battery using an electrode provided with a binder containing cellulose nanofibers in a thermoplastic fluorine-based resin on at least one of the positive electrode and the negative electrode.

電池可藉由將於正極與負極之間經由分隔件使其積層或捲繞的電極群,與含有六氟磷酸鋰與非質子性碳酸酯的電解液,一起封入至電槽體並密封後,加熱至電槽體之溫度成為50℃以上且120℃以下之狀態,由電槽體外側,對電極之延伸方向垂直施加壓力,將具備於熱可塑性氟系樹脂含有纖維素奈米纖維之黏合劑的電極與分隔件一體化的步驟(F)而製造。更佳係電槽體之溫度為55℃以上且95℃以下。 The battery can be filled with an electrode group that is laminated or wound through a separator between the positive electrode and the negative electrode, together with an electrolyte solution containing lithium hexafluorophosphate and aprotic carbonate, and sealed in the cell body. When the temperature of the cell body is above 50°C and below 120°C, pressure is applied perpendicularly to the extending direction of the electrode from the outside of the cell body, and the electrode provided with the binder of thermoplastic fluororesin containing cellulose nanofibers is attached to the electrode. It is manufactured by step (F) of integrating the spacer. More preferably, the temperature of the cell body is 55°C or higher and 95°C or lower.

藉由將電槽體之溫度設為50℃以上,電極所含之黏合劑將吸收電解液而凝膠化,使電極之離子傳導性提升。在超過120℃的情況,則電解液氣化、容易於電池內部含有氣體。又,在分隔件含有聚烯烴系樹脂的情況,聚烯烴系樹脂軟化、使電池短路的風險上升。 By setting the temperature of the cell body to 50°C or higher, the binder contained in the electrode will absorb the electrolyte and gel, thereby improving the ionic conductivity of the electrode. When the temperature exceeds 120° C., the electrolytic solution is vaporized and gas is likely to be contained inside the battery. In addition, when the separator contains a polyolefin-based resin, the polyolefin-based resin softens and there is an increased risk of short-circuiting the battery.

藉由由電槽體外側、對電極之延伸方向垂直施加壓力,則容易將電極與分隔件接黏接合。 By applying pressure perpendicular to the extending direction of the electrode from the outside of the cell body, the electrode and the separator can be easily adhered and bonded.

壓力係視電池尺寸或電極之積層數、或捲繞數而異,故無特別限制,例如將壓力0.1Pa以上維持10秒以上即可。 The pressure varies depending on the size of the battery, the number of layers of electrodes, or the number of windings, and is not particularly limited. For example, the pressure may be maintained at 0.1 Pa or more for 10 seconds or more.

上述步驟(F)亦可為將電池進行充電狀態或放電狀態。 The above-mentioned step (F) can also be used to charge or discharge the battery.

如此所得之鋰離子電池,係即使於60℃以上之溫度環境,仍可抑制因電解液所造成之電極活性物質層的膨潤,可作成於高溫時提升循環壽命特性與輸出特性的電池。又,電池之高溫貯 藏特性或生產性亦良好。因此,本發明之鋰離子電池係發揮此種特性,以行動電話、智慧型手機、平板型終端等資訊通信機器、電動汽車(EV)、插電式混合動力汽車(PHEV)、混合動力汽車(HEV)、怠速熄火汽車等之車載用電源、家庭用後備電源、自然能源之蓄電、負載平衡化等大型蓄電系統等用途為首,可廣泛應用至與過去已知之鋰離子電池所使用之各種用途相同的用途中。 The lithium ion battery thus obtained can suppress the swelling of the electrode active material layer caused by the electrolyte even in a temperature environment of 60°C or higher, and can be made into a battery with improved cycle life characteristics and output characteristics at high temperatures. In addition, the high-temperature storage characteristics and productivity of the battery were also good. Therefore, the lithium ion battery of the present invention takes advantage of such characteristics, and is used in information communication equipment such as mobile phones, smart phones, tablet terminals, electric vehicles (EV), plug-in hybrid electric vehicles (PHEV), and hybrid electric vehicles ( HEV), in-vehicle power supplies such as idling and stalling vehicles, home backup power supplies, natural energy storage, load balancing and other large-scale power storage systems, etc., can be widely used in the same applications as those used in lithium-ion batteries known in the past. in use.

本發明之黏合劑係藉由使用於鋰離子電池之電極,於高溫時仍不易吸收電解液而膨潤,離子傳導性亦優越。又,此黏合劑係即使使用含Li之活性物質仍不易發生漿料的凝膠化。 The adhesive of the present invention is not easy to absorb the electrolyte and swell at high temperature by being used in the electrode of the lithium ion battery, and the ion conductivity is also excellent. In addition, even if an active material containing Li is used in this binder, the gelation of the slurry does not easily occur.

圖1係表示對實施例之具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例1、實施例2、參考例1),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 1 shows the batteries of the examples (Example 1, Example 2, Reference Example 1) with electrodes containing the binder material A as the electrode binder, and electrodes with only the binder material G as the electrode binder. A graphical representation of the comparison of the battery (Comparative Example 1).

圖2係表示對實施例之具備含有黏合劑材料B作為電極黏合劑之電極的電池(實施例3~5、參考例2),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 2 shows the batteries of the examples (Examples 3 to 5, Reference Example 2) with electrodes containing the binder material B as the electrode binder, and batteries with electrodes using only the binder material G as the electrode binder. (Comparative Example 1) A diagram for comparison.

圖3係表示對實施例之具備含有黏合劑材料C作為電極黏合劑之電極的電池(實施例6~8、參考例3),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 3 shows the batteries of the examples (Examples 6 to 8, Reference Example 3) with electrodes containing the binder material C as the electrode binder, and batteries with electrodes using only the binder material G as the electrode binder. (Comparative Example 1) A diagram for comparison.

圖4係表示對實施例之具備含有黏合劑材料D作為電極黏合劑之電極的電池(實施例9~11),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 4 shows the batteries of the examples with electrodes containing the binder material D as the electrode binder (Examples 9 to 11), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative Example 1). ) for comparison.

圖5係表示對實施例之具備含有黏合劑材料E作為電極黏合劑之電極的電池(實施例12~14),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 5 shows the batteries of the examples with electrodes containing the binder material E as the electrode binder (Examples 12 to 14), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative Example 1). ) for comparison.

圖6係表示對實施例之具備含有黏合劑材料F作為電極黏合劑之電極的電池(參考例4~6),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 6 shows a battery with electrodes containing the binder material F as an electrode binder (Reference Examples 4 to 6) and a battery with electrodes using only the binder material G as the electrode binder (Comparative Example 1). ) for comparison.

圖7係表示對實施例之具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例1、實施例2、參考例1),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 7 shows the batteries of the examples (Example 1, Example 2, Reference Example 1) with electrodes containing the binder material A as the electrode binder, and electrodes with only the binder material G as the electrode binder. A graphical representation of the comparison of the battery (Comparative Example 1).

圖8係表示對實施例之具備含有黏合劑材料B作為電極黏合劑之電極的電池(實施例3~5、參考例2),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 8 shows the batteries of the examples (Examples 3 to 5, Reference Example 2) with electrodes containing the binder material B as the electrode binder, and the batteries with electrodes using only the binder material G as the electrode binder. (Comparative Example 1) A diagram for comparison.

圖9係表示對實施例之具備含有黏合劑材料C作為電極黏合劑之電極的電池(實施例6~8、參考例3),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 9 shows the batteries of the examples (Examples 6 to 8, Reference Example 3) with electrodes containing the binder material C as the electrode binder, and the batteries with electrodes using only the binder material G as the electrode binder. (Comparative Example 1) A diagram for comparison.

圖10係表示對實施例之具備含有黏合劑材料D作為電極黏合劑之電極的電池(實施例9~11),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 10 shows the batteries of the examples with electrodes containing the binder material D as the electrode binder (Examples 9 to 11), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative Example 1). ) for comparison.

圖11係表示對實施例之具備含有黏合劑材料E作為電極黏合劑之電極的電池(實施例14),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 11 shows the battery of the example with the electrode containing the binder material E as the electrode binder (Example 14), and the battery with the electrode using only the binder material G as the electrode binder (Comparative Example 1). Graphics for comparison.

圖12係表示對實施例之具備含有黏合劑材料F作為電極黏合劑之電極的電池(參考例4~6),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 12 shows a battery with electrodes containing the binder material F as an electrode binder (Reference Examples 4 to 6) and a battery with electrodes using only the binder material G as the electrode binder (Comparative Example 1). ) for comparison.

圖13係表示對實施例之具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例15、實施例16、參考例7),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例2)進行比較的圖示。 FIG. 13 shows the batteries of the examples (Example 15, Example 16, Reference Example 7) with electrodes containing the binder material A as the electrode binder, and electrodes with only the binder material G as the electrode binder. A graphical representation of the comparison of the battery (Comparative Example 2).

圖14係表示對實施例之具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例15、實施例16、參考例7),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例2)進行比較的圖示。 FIG. 14 shows the batteries of the examples (Example 15, Example 16, Reference Example 7) with electrodes containing the binder material A as the electrode binder, and electrodes with only the binder material G as the electrode binder. A graphical representation of the comparison of the battery (Comparative Example 2).

圖15表示確認了實施例之黏合劑之凝膠化耐性(凝膠化耐性試驗1及2)的結果。 FIG. 15 shows the results of confirming the gelation resistance of the adhesives of the examples (gelation resistance tests 1 and 2).

圖16係表示對具備試驗分隔件1~4的電池(實施例17~20),及使用未塗佈之分隔件的電池(比較例3)進行比較的圖示。 FIG. 16 is a graph showing a comparison between batteries provided with test separators 1 to 4 (Examples 17 to 20) and batteries using an uncoated separator (Comparative Example 3).

[實施例] [Example]

以下根據實施例具體說明本發明,下述實施例並不限制本發明。 The present invention will be specifically described below based on the examples, but the following examples do not limit the present invention.

[1. 複合黏合劑之材料製作] [1. Material production of composite adhesive]

於表1表示用於製作複合黏合劑所使用的材料(黏合劑材料A~G)。 Table 1 shows the materials (adhesive materials A to G) used for making the composite adhesive.

黏合劑材料A係將未處理之纖維素奈米纖維分散於NMP的液體。黏合劑材料A之製造方法係對將未處理之纖維素奈米纖維分散於水的液體(固形比率5質量%),加入等體積量以上之NMP,使用旋轉蒸發器(200hPa、70~90℃、160rpm),一邊攪拌一邊使水蒸發後,照射超音波(頻率38kHz,1分鐘)而製作。黏合劑材料A若固 形比率超過7質量%,則由於容易發生凝集或沉降,故固形比率設為4.4質量%。又,將纖維素奈米纖維分散於水之液體,係使用市售之結晶纖維素粉末(旭化成化學股份有限公司製,註冊商標:CEOLUS FD-101,平均粒徑50μm,體積密度0.3g/cc),依相對於水分散液合計量纖維素成為4質量%的方式添加,投入至石臼式之解纖處理裝置內,進行使其通過石臼間10次的處理而調製。 Binder material A is a liquid in which untreated cellulose nanofibers are dispersed in NMP. The production method of the binder material A is to add an equal volume or more of NMP to a liquid (solid ratio of 5% by mass) in which untreated cellulose nanofibers are dispersed in water, and use a rotary evaporator (200hPa, 70~90°C). , 160 rpm), and after evaporating water while stirring, it was produced by irradiating ultrasonic waves (frequency 38 kHz, 1 minute). When the solid ratio of the binder material A exceeds 7% by mass, aggregation and sedimentation are likely to occur, so the solid ratio was set to 4.4% by mass. In addition, a liquid in which cellulose nanofibers were dispersed in water was a commercially available crystalline cellulose powder (manufactured by Asahi Kasei Chemical Co., Ltd., registered trademark: CEOLUS FD-101, average particle size 50 μm, bulk density 0.3 g/cc ), was added so that the cellulose would be 4 mass % with respect to the total amount of the aqueous dispersion, put into a stone mortar type defibrillation treatment device, and was prepared by passing through the stone mortars 10 times.

黏合劑材料B係將經半酯化處理之纖維素奈米纖維分散於NMP的液體。黏合劑材料B之製造方法係除了使用經半酯化處理之纖維素奈米纖維分散於水的液體(固形比率5質量%)之外,其餘與黏合劑材料A相同。黏合劑材料B若固形比率超過10質量%,則由於容易發生凝集或沉降,故固形比率設為4.1質量%。又,將經半酯化處理之纖維素奈米纖維分散於水之液體,係將未處理之市售之結晶纖維素粉末(旭化成化學股份有限公司製,註冊商標:CEOLUS FD-101,平均粒徑50μm,體積密度0.3g/cc)與琥珀酸酐依86.5:13.5之比率摻合後,於加熱至130℃之容器內進行反應處理,其後,依相對於水分散液合計量纖維素成為4wt%的方式添加,投入至石臼式之解纖處理裝置內,進行使其通過石臼間10次的處理而調製。 The binder material B is a liquid in which the half-esterified cellulose nanofibers are dispersed in NMP. The manufacturing method of the binder material B is the same as that of the binder material A except that a liquid (solid ratio of 5 mass %) in which the half-esterified cellulose nanofibers are dispersed in water is used. In the binder material B, when the solid ratio exceeds 10 mass %, aggregation and sedimentation tend to occur, so the solid ratio is set to 4.1 mass %. In addition, the liquid in which the half-esterified cellulose nanofibers were dispersed in water was obtained by dispersing untreated commercially available crystalline cellulose powder (manufactured by Asahi Kasei Chemical Co., Ltd., registered trademark: CEOLUS FD-101, average particle size). diameter 50μm, bulk density 0.3g/cc) and succinic anhydride in a ratio of 86.5:13.5, and then reacted in a vessel heated to 130°C, after which the total amount of cellulose relative to the aqueous dispersion was 4wt % was added, put into a stone mortar type defibrillation treatment device, and was prepared by passing through the stone mortar 10 times.

黏合劑材料C係將纖維素進行半酯化處理後,將二次性地加成了環氧丙烷之纖維素奈米纖維分散於NMP的液體。黏合劑材料C之製造方法係除了將纖維素進行半酯化處理後,使用二次性地加成了環氧丙烷之纖維素奈米纖維分散於水的液體(固形比率5質量%)以外,其餘與黏合劑材料B相同。黏合劑材料C若固形比率超過10質量%,則由於容易發生凝集或沉降,故固形比率設為 3.3質量%。又,將經環氧丙烷加成處理之纖維素奈米纖維分散於水之液體,係將未處理之市售之結晶纖維素粉末(旭化成化學股份有限公司製,註冊商標:CEOLUS FD-101,平均粒徑50μm,體積密度0.3g/cc)與琥珀酸酐依86.5:13.5之比率摻合後,於加熱至130℃之容器內進行反應處理,其後,進一步相對於纖維素重量添加環氧丙烯4.5wt%,依140℃進行反應處理,進而相對於水分散液之合計量,添加此纖維素4wt%,投入至石臼式之解纖處理裝置內,進行使其通過石臼間10次的處理而調製。 The binder material C is a liquid in which cellulose nanofibers with secondary propylene oxide added are dispersed in NMP after half-esterification of cellulose. The production method of the binder material C is to use a liquid (solid ratio of 5 mass %) in which the cellulose nanofibers to which propylene oxide is added secondary are dispersed in water after half-esterification of cellulose. The rest is the same as the adhesive material B. In the binder material C, when the solid ratio exceeds 10 mass %, aggregation and sedimentation are likely to occur, so the solid ratio is set to 3.3 mass %. In addition, the liquid in which the cellulose nanofibers subjected to the addition treatment of propylene oxide were dispersed in water was obtained by dispersing untreated commercially available crystalline cellulose powder (manufactured by Asahi Kasei Chemical Co., Ltd., registered trademark: CEOLUS FD-101, Average particle size 50μm, bulk density 0.3g/cc) and succinic anhydride were blended in a ratio of 86.5:13.5, and then reacted in a vessel heated to 130°C, after which propylene oxide was further added relative to the weight of cellulose 4.5 wt %, reacted at 140 ° C, and then added 4 wt % of this cellulose relative to the total amount of the aqueous dispersion, put it into a stone mortar type defibrillation treatment device, and made it pass through the stone mortar for 10 times. modulation.

黏合劑材料D係將含有由闊葉樹所得木質素之纖維素奈米纖維分散於NMP的液體。黏合劑材料D之製造方法係除了使用將含有由闊葉樹所得木質素之纖維素奈米纖維分散於水的液體之外,其餘與黏合劑材料A相同。黏合劑材料D若固形比率超過2質量%,則由於容易發生凝集或沉降,故固形比率設為1.5質量%。又,將含有由闊葉樹所得木質素之纖維素奈米纖維分散於水之液體,係相對於水分散液之合計量添加纖維素4wt%,投入至石臼式之解纖處理裝置內,進行使其通過石臼間10次的處理而調製。 The binder material D is a liquid in which cellulose nanofibers containing lignin obtained from hardwood are dispersed in NMP. The manufacturing method of the binder material D is the same as that of the binder material A except that a liquid obtained by dispersing cellulose nanofibers containing lignin obtained from hardwood trees in water is used. When the solid ratio of the binder material D exceeds 2 mass %, aggregation and sedimentation are likely to occur, so the solid ratio is set to 1.5 mass %. In addition, cellulose nanofibers containing lignin obtained from hardwood trees were dispersed in water, and 4 wt % of cellulose was added to the total amount of the aqueous dispersion, and put into a stone mortar-type defibrillation treatment device to make it. It is prepared by processing 10 times between stone mortars.

黏合劑材料E係將含有由針葉樹所得木質素之纖維素奈米纖維分散於NMP的液體。黏合劑材料E之製造方法係除了使用由針葉樹所生成之纖維素奈米纖維之外,其餘與黏合劑材料A相同。黏合劑材料E若固形比率超過2質量%,則由於容易發生凝集或沉降,故固形比率設為1.3質量%。又,將含有由針葉樹所得木質素之纖維素奈米纖維分散於水之液體,係相對於水分散液之合計量添加纖維素4wt%,投入至石臼式之解纖處理裝置內,進行使其通過石臼間10次的處理而調製。 The binder material E is a liquid in which cellulose nanofibers containing lignin obtained from conifers are dispersed in NMP. The manufacturing method of the binder material E is the same as that of the binder material A except that cellulose nanofibers produced from conifers are used. In the binder material E, when the solid ratio exceeds 2 mass %, aggregation and sedimentation are likely to occur, so the solid ratio is set to 1.3 mass %. In addition, the cellulose nanofibers containing lignin obtained from conifers were dispersed in water, and 4 wt % of cellulose was added to the total amount of the aqueous dispersion, and put into a stone mortar-type defibrillation treatment device to make it. It is prepared by processing 10 times between stone mortars.

黏合劑材料F係於NMP分散有奈米黏土(SUMECTON SAN,KUNIMINE工業公司製,4%分散液黏度4000mPa‧s)的液體。黏合劑材料F若固形份比率超過4質量%,則由於起泡激烈,故固形比率設為1.9質量%。黏合劑材料F之製造方法係相對於在水中分散有奈米黏土的液體(固形比率4質量%),加入等體積量以上之NMP,使用旋轉蒸發器(200hPa、70~90℃、160rpm),一邊攪拌一邊使水蒸發後,照射超音波(頻率38kHz,1分鐘)而製作。 The binder material F is a liquid in which nanoclay (SUMECTON SAN, manufactured by KUNIMINE INDUSTRIAL CO., LTD., 4% dispersion viscosity 4000 mPa·s) is dispersed in NMP. In the binder material F, when the solid content ratio exceeds 4 mass %, since foaming is intense, the solid content ratio is set to 1.9 mass %. The manufacturing method of the binder material F is to add an equal volume or more of NMP to a liquid (solid ratio 4 mass %) in which nanoclay is dispersed in water, and use a rotary evaporator (200hPa, 70~90°C, 160rpm), After evaporating water while stirring, it was produced by irradiating ultrasonic waves (frequency: 38 kHz, 1 minute).

黏合劑材料G係於NMP溶解了PVdF的液體,藉由自公轉式混合器(THINKY製,2000rpm,30分鐘),將NMP與PVdF(質量平均分子量:28萬)混合而製造。黏合劑材料G係設為固形比率12質量%。 The binder material G is a liquid obtained by dissolving PVdF in NMP, and was produced by mixing NMP and PVdF (mass average molecular weight: 280,000) with a self-revolving mixer (manufactured by THINKY, 2000 rpm, 30 minutes). The binder material G was made into a solid ratio of 12 mass %.

Figure 106133975-A0101-12-0039-1
Figure 106133975-A0101-12-0039-1

Figure 106133975-A0101-12-0040-2
Figure 106133975-A0101-12-0040-2

[2. 黏合劑之製作] [2. Production of adhesive]

電極黏合劑係依成為下述表3所示既定固形組成的方式,使用黏合劑材料A~G,藉由自公轉式混合器(THINKY製,練太郎,2000rpm,30分鐘),製作以NMP作為溶媒的複合黏合劑。 The electrode binder is made into a fixed composition as shown in the following table 3, using the binder materials A to G, with a self-revolving mixer (Thinky, Lentaro, 2000 rpm, 30 minutes), making NMP as the Solvent-based composite adhesive.

Figure 106133975-A0101-12-0042-3
Figure 106133975-A0101-12-0042-3

[3. 漿料與電極之製作] [3. Production of paste and electrodes] <漿料之凝集性與沉降性等的相關檢討> <Relevant review of slurry coagulation and sedimentation properties, etc.>

確認與漿料之凝集性與沉降性等相關特性的試驗。 A test to confirm the properties related to the cohesion and settling properties of the slurry.

NCA電極漿料係將作為活性物質之NCA(LiNi0.8Co0.15Al0.05O2)、作為導電助劑之乙炔黑、表4所示既定之電極黏合劑,依固形比率94:2:4質量%調配,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘)進行混練而漿料化。 The NCA electrode paste is composed of NCA (LiNi 0.8 Co 0.15 Al 0.05 O 2 ) as an active material, acetylene black as a conductive assistant, and a predetermined electrode binder shown in Table 4, at a solid ratio of 94:2:4 mass % The mixture was prepared and kneaded using an auto-revolution mixer (manufactured by THINKY, Lentaro, 2000 rpm, 15 minutes) to form a slurry.

如表4所示,觀察漿料之凝集狀態與沉降狀態、發泡狀態後,對厚20μm之鋁集電體使用刮刀進行塗佈,觀察漿料的塗佈性。 As shown in Table 4, after observing the coagulation state, sedimentation state, and foaming state of the slurry, the aluminum current collector with a thickness of 20 μm was coated with a doctor blade, and the coating property of the slurry was observed.

由表4可得知,黏合劑所含有之纖維素奈米纖維中,相較於未處理者,使用了多元酸半酯(SA)化處理者、或進一步進行了環氧丙烷加成處理作為二次處理之纖維素奈米纖維的漿料為較佳。又,由整體傾向而言,有隨著PVdF之含量增加、而凝集性改善的傾向,關於塗佈性可得知接近僅有PVdF的漿料。 It can be seen from Table 4 that the cellulose nanofibers contained in the binder were treated with polybasic acid half-ester (SA) treatment or further treated with propylene oxide as compared with the untreated ones. The slurry of the secondary treated cellulose nanofibers is preferred. Moreover, from the overall tendency, as the content of PVdF increases, the cohesiveness tends to be improved, and it can be seen that the coating property is close to the slurry with only PVdF.

Figure 106133975-A0101-12-0044-4
Figure 106133975-A0101-12-0044-4

<NCA電極之製作> <Production of NCA Electrode>

試驗電極1~25係將表4所示各漿料(漿料1~25)使用塗抹器塗佈於厚20μm之鋁箔上,以80℃暫時乾燥後,藉輥壓進行壓延,減壓乾燥(160℃、12小時)而製作。各NCA正極之容量密度設為2.1mAh/cm2。其中,關於試驗電極13、試驗電極17、試驗電極21,由於漿料之固形份過低,故無法製作容量密度超過1mAh/cm2的電極。由此結果,可知黏合劑材料之固形比率較佳為2質量%以上。 The test electrodes 1 to 25 were coated with the slurries (slurry 1 to 25) shown in Table 4 on an aluminum foil with a thickness of 20 μm using an applicator, and after being temporarily dried at 80° C., rolled by rolling, and dried under reduced pressure ( 160°C, 12 hours) and produced. The capacity density of each NCA positive electrode was set to 2.1 mAh/cm 2 . Among them, with regard to the test electrode 13, the test electrode 17, and the test electrode 21, since the solid content of the slurry was too low, it was not possible to produce electrodes with a capacity density exceeding 1 mAh/cm 2 . From these results, it was found that the solid ratio of the binder material is preferably 2 mass % or more.

<NCM523電極之製作> <Production of NCM523 Electrode>

試驗電極26~29係將作為活性物質之NCM(LiNi0.5Co0.2Mn0.3O2)、作為導電助劑之乙炔黑、作為電極黏合劑之表5所示既定之電極黏合劑,依固形比率94:2:4質量%調配,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘)進行混練而漿料化,將此漿料使用塗抹器塗佈於厚20μm之鋁箔上,以80℃暫時乾燥後,藉輥壓進行壓延,減壓乾燥(160℃、12小時)而製作。各NCM523正極之容量密度設為2.5mAh/cm2The test electrodes 26 to 29 are composed of NCM (LiNi 0.5 Co 0.2 Mn 0.3 O 2 ) as the active material, acetylene black as the conductive assistant, and the predetermined electrode binder shown in Table 5 as the electrode binder, according to the solid ratio of 94 : 2:4 mass % blended, kneaded using a self-revolution mixer (manufactured by THINKY, Lentaro, 2000 rpm, 15 minutes) to form a slurry, and applied the slurry on an aluminum foil with a thickness of 20 μm using an applicator. After being temporarily dried at 80° C., it was rolled by roll pressing and dried under reduced pressure (160° C., 12 hours) to produce. The capacity density of each NCM523 positive electrode was set to 2.5 mAh/cm 2 .

Figure 106133975-A0101-12-0045-5
Figure 106133975-A0101-12-0045-5

[4. NCA/Si全電池之製作] [4. Fabrication of NCA/Si full cell]

實施例1~14、參考例1~6及比較例1之NCA/Si全電極係具備表6所示試驗電極的試驗電池。試驗電池係使用作為正極之NCA電極(試驗電極)、作為負極之Si電極、作為分隔件之玻璃不織布(GA-100)、作為電解液之1mol/L LiPF6(EC:DEC=50:50vol%,+VC1質量%),製作CR2032型硬幣型電池。 The NCA/Si all-electrodes of Examples 1 to 14, Reference Examples 1 to 6, and Comparative Example 1 were test cells provided with the test electrodes shown in Table 6. The test cells used NCA electrodes (test electrodes) as positive electrodes, Si electrodes as negative electrodes, glass nonwoven fabrics (GA-100) as separators, and 1 mol/L LiPF 6 (EC: DEC=50: 50 vol%) as electrolytes , +VC1 mass %) to make CR2032 coin cell batteries.

Si電極係將Si、PVdF(質量平均分子量:28萬)、乙炔黑依固形比率94:2:4質量%調配,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘)進行混練,將漿料化者塗佈於厚8μm之不銹鋼箔,以100℃暫時乾燥後,使用凹版塗佈器,塗佈鹼金屬矽酸鹽水溶液(A2O‧nSiO2;n=3.2,A=Li,Na,K),進行減壓乾燥(160℃,12小時)而製作。Si電極之容量密度設為4.5mAh/cm2。於此,對Si電極塗佈鹼金屬矽酸鹽水溶液的理由係如專利文獻7所記載般,為了Si電極之長壽命化,試驗電池係用於改善高溫耐久性而不被Si負極特性所限速。 For the Si electrode system, Si, PVdF (mass average molecular weight: 280,000), and acetylene black were prepared at a solid ratio of 94:2:4 mass %, and kneaded using a self-revolution mixer (manufactured by THINKY, Lentaro, 2000 rpm, 15 minutes). , apply the slurry to a stainless steel foil with a thickness of 8 μm, dry it temporarily at 100°C, and use a gravure coater to apply an alkali metal silicate aqueous solution (A 2 O·nSiO 2 ; n=3.2, A= Li, Na, K) and dried under reduced pressure (160° C., 12 hours) to prepare. The capacity density of the Si electrode was set at 4.5 mAh/cm 2 . Here, the reason why the alkali metal silicate aqueous solution is applied to the Si electrode is that, as described in Patent Document 7, in order to prolong the life of the Si electrode, the test cell is used to improve the high-temperature durability without being limited by the characteristics of the Si negative electrode. speed.

本發明中,所謂全電池係於對極不使用金屬鋰而進行評價的電池,所謂半電池係指於對極使用金屬鋰的電池。 In the present invention, the term "full cell" refers to a battery evaluated without using metallic lithium as a counter electrode, and the term "half cell" refers to a battery in which metallic lithium is used for the counter electrode.

Figure 106133975-A0101-12-0046-6
Figure 106133975-A0101-12-0046-6
Figure 106133975-A0101-12-0047-7
Figure 106133975-A0101-12-0047-7

<60℃環境下的循環壽命特性> <Cycle life characteristics at 60°C>

對實施例1~14、參考例1~6及比較例1之試驗電池評價60℃ 環境下之循環壽命特性的試驗。 A test for evaluating the cycle life characteristics in a 60° C. environment was conducted with respect to the test cells of Examples 1 to 14, Reference Examples 1 to 6, and Comparative Example 1.

充放電試驗係依環境溫度60℃、截止電位4.25~2.7V之條件,以0.1C-rate、0.2C-rate、0.5C-rate、1Crate之各速率進行1循環充放電後,依3C-rate重複充放電。 The charge-discharge test is based on the conditions of an ambient temperature of 60°C and a cut-off potential of 4.25~2.7V. Repeat charging and discharging.

又,所謂充放電速率,對具有公制容量值之容量的電池槽(cell)進行定電流放電,以將依1小時成為完全放電之電流值設為「1C-rate」作為基準的指標;例如,依5小時成為完全放電之電流值記為「0.2C-rate」,依10小時成為完全放電之電流值記為「0.1C-rate」。 In addition, the so-called charge-discharge rate refers to the constant current discharge of a battery cell with a metric capacity value, and the current value that becomes a complete discharge in 1 hour is set as an index of "1C-rate"; for example, The current value for complete discharge in 5 hours was recorded as "0.2C-rate", and the current value for complete discharge in 10 hours was recorded as "0.1C-rate".

圖1係表示對具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例1、實施例2、參考例1),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 Fig. 1 shows the comparison between the batteries with electrodes containing the binder material A as the electrode binder (Example 1, Example 2, and Reference Example 1), and the batteries with electrodes using only the binder material G as the electrode binder (Example 1, Example 2, Reference Example 1) Comparative Example 1) Illustration for comparison.

圖2係表示對具備含有黏合劑材料B作為電極黏合劑之電極的電池(實施例3~5、參考例2),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 2 shows the comparison between the batteries with electrodes containing the binder material B as the electrode binder (Examples 3 to 5, Reference Example 2), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative example). 1) Diagram for comparison.

圖3係表示對具備含有黏合劑材料C作為電極黏合劑之電極的電池(實施例6~8、參考例3),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 3 shows the comparison between the batteries with electrodes containing the binder material C as the electrode binder (Examples 6 to 8, Reference Example 3), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative example). 1) Diagram for comparison.

圖4係表示對具備含有黏合劑材料D作為電極黏合劑之電極的電池(實施例9~11),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 4 shows the comparison between the batteries with electrodes containing the binder material D as the electrode binder (Examples 9 to 11) and the batteries with electrodes using only the binder material G as the electrode binder (Comparative Example 1). 's icon.

圖5係表示對具備含有黏合劑材料E作為電極黏合劑之電極的電池(實施例12~14),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 5 shows a comparison between batteries with electrodes containing binder material E as an electrode binder (Examples 12 to 14) and a battery with electrodes using only binder material G as an electrode binder (Comparative Example 1). 's icon.

圖6係表示對具備含有黏合劑材料F作為電極黏合劑之電極的電池(參考例4~6),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 6 shows a comparison between the batteries with electrodes containing the binder material F as the electrode binder (Reference Examples 4 to 6), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative Example 1) 's icon.

由圖1~圖6可得知,於電極黏合劑中含有黏合劑材料A~E之任一者的電池(實施例1~14),係相較於僅由黏合劑材料G構成電極黏合劑的電池(比較例1),明顯改善了循環壽命特性。另一方面,即使為相同之奈米等級的粒子,於電極黏合劑中含有黏合劑材料F的電池(參考例4~6)係不具有壽命改善效果,反而為性能惡化的結果。由此等結果得知,藉由於電極黏合劑中含有纖維素奈米纖維,有改善電池高溫時之循環壽命特性的效果。 It can be seen from FIG. 1 to FIG. 6 that the battery containing any one of the binder materials A to E in the electrode binder (Examples 1 to 14) is compared with that only the binder material G constitutes the electrode binder. The battery (Comparative Example 1) has significantly improved cycle life characteristics. On the other hand, batteries containing the binder material F in the electrode binder (Reference Examples 4 to 6) did not have the effect of improving the lifespan, but deteriorated performance even with the same nanoscale particles. From these results, it is known that the inclusion of cellulose nanofibers in the electrode binder has the effect of improving the cycle life characteristics of the battery at high temperature.

<80℃環境下的循環壽命特性> <Cycle life characteristics at 80°C>

對實施例1~14、參考例1~6及比較例1之試驗電池評價80℃環境下之循環壽命特性的試驗。 A test for evaluating the cycle life characteristics in an environment of 80° C. for the test batteries of Examples 1 to 14, Reference Examples 1 to 6, and Comparative Example 1.

充放電試驗係依環境溫度80℃、截止電位4.25~2.7V之條件,以0.1C-rate、0.2C-rate、0.5C-rate、1Crate之各速率進行1循環充放電後,依3C-rate重複充放電。 The charge-discharge test is based on the conditions of an ambient temperature of 80°C and a cut-off potential of 4.25~2.7V. Repeat charging and discharging.

圖7係表示對具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例1、實施例2、參考例1),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 7 is a diagram showing the comparison between the batteries with electrodes containing the binder material A as the electrode binder (Example 1, Example 2, and Reference Example 1), and the batteries with electrodes using only the binder material G as the electrode binder (Example 1, Example 2, Reference Example 1) Comparative Example 1) Illustration for comparison.

圖8係表示對具備含有黏合劑材料B作為電極黏合劑之電極的電池(實施例3~5、參考例2),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 8 is a diagram showing the comparison between the batteries with electrodes containing the binder material B as the electrode binder (Examples 3 to 5, Reference Example 2), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative example). 1) Diagram for comparison.

圖9係表示對具備含有黏合劑材料C作為電極黏合劑之電極的 電池(實施例6~8、參考例3),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 9 is a diagram showing the comparison between the batteries with electrodes containing the binder material C as the electrode binder (Examples 6 to 8, Reference Example 3), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative example). 1) Diagram for comparison.

圖10係表示對具備含有黏合劑材料D作為電極黏合劑之電極的電池(實施例9~11),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 10 shows the comparison between the batteries with electrodes containing the binder material D as the electrode binder (Examples 9 to 11) and the batteries with electrodes using only the binder material G as the electrode binder (Comparative Example 1). 's icon.

圖11係表示對具備含有黏合劑材料E作為電極黏合劑之電極的電池(實施例14),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 11 is a diagram showing a comparison between a battery (Example 14) having an electrode containing a binder material E as an electrode binder, and a battery having an electrode using only the binder material G as an electrode binder (Comparative Example 1) Show.

圖12係表示對具備含有黏合劑材料F作為電極黏合劑之電極的電池(參考例4~6),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例1)進行比較的圖示。 FIG. 12 shows the comparison between the batteries with electrodes containing the binder material F as the electrode binder (Reference Examples 4 to 6), and the batteries with electrodes using only the binder material G as the electrode binder (Comparative Example 1) 's icon.

由圖7~圖12可得知,於電極黏合劑中含有黏合劑材料A~E之任一者的電池(實施例1~14),係相較於僅由黏合劑材料G構成電極黏合劑的電池(比較例1),明顯改善了循環壽命特性。另一方面,即使為相同之奈米等級的粒子,於電極黏合劑中含有黏合劑材料F的電池(參考例4~6)係不具有壽命改善效果。由此等結果得知,藉由於電極黏合劑中含有纖維素奈米纖維,有改善電池高溫時之循環壽命特性的效果。尤其是於電極黏合劑中含有黏合劑材料A~C之任一者的電池(實施例1~8、參考例1~3)顯示了特別明顯的差異。 It can be seen from FIG. 7 to FIG. 12 that the battery containing any one of the binder materials A to E in the electrode binder (Examples 1 to 14) is compared with that only the binder material G constitutes the electrode binder. The battery (Comparative Example 1) has significantly improved cycle life characteristics. On the other hand, batteries containing the binder material F in the electrode binder (Reference Examples 4 to 6) did not have the life-improving effect even with the same nanoscale particles. From these results, it is known that the inclusion of cellulose nanofibers in the electrode binder has the effect of improving the cycle life characteristics of the battery at high temperature. In particular, the batteries (Examples 1 to 8, Reference Examples 1 to 3) containing any one of the binder materials A to C in the electrode binder showed particularly significant differences.

於80℃環境下,隨著試驗電極之黏合劑中所含的纖維素奈米纖維變多,雖有高溫時之循環壽命特性改善的傾向,但有輸出特性降低的傾向。 At 80°C, as the amount of cellulose nanofibers contained in the binder of the test electrode increased, although the cycle life characteristics at high temperature tended to improve, the output characteristics tended to decrease.

[5. NCM523/SiO全電池之製作] [5. Fabrication of NCM523/SiO full cell]

實施例15、實施例16、參考例7及比較例2的NCM523電極,係具備表7所示電極黏合劑的試驗電池。試驗電池係使用作為正極之NCM523電極(試驗電極)、作為負極之SiO電極、作為分隔件之聚烯烴微多孔膜(PP/PE/PP)、作為電解液之1mol/L LiPF6(EC:DEC=50:50vol%)製作CR2032型硬幣型電池。 The NCM523 electrodes of Example 15, Example 16, Reference Example 7, and Comparative Example 2 were test cells provided with the electrode binders shown in Table 7. The test cell used NCM523 electrode (test electrode) as positive electrode, SiO electrode as negative electrode, polyolefin microporous membrane (PP/PE/PP) as separator, and 1 mol/L LiPF 6 (EC: DEC) as electrolyte =50:50vol%) to make CR2032 coin-type battery.

SiO電極係將SiO、PVA(聚合度2800)、乙炔黑、VGCF依固形比率94:10:4:1質量%調配,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘)混練,將漿料化者塗佈於厚40μm之銅箔,以80℃暫時乾燥後,減壓乾燥(160℃、12小時)而製作。SiO電極之容量密度設為3.2mAh/cm2。又,SiO電極係在組裝全電池前,事先製作使用金屬鋰作為對極的半電池,消除不可逆容量後,使用將半電池解體而獲得的SiO電極。 SiO electrode system: SiO, PVA (polymerization degree: 2800), acetylene black, and VGCF are prepared in a solid ratio of 94:10:4:1 mass %, and kneaded using a self-revolution mixer (manufactured by THINKY, Lentaro, 2000 rpm, 15 minutes). , the slurry was applied to a copper foil having a thickness of 40 μm, and was temporarily dried at 80° C., and then dried under reduced pressure (160° C., 12 hours). The capacity density of the SiO electrode was set to 3.2 mAh/cm 2 . In addition, the SiO electrode is a SiO electrode obtained by disassembling a half-cell after the irreversible capacity is eliminated by fabricating a half-cell using metallic lithium as a counter electrode in advance before assembling the full-cell.

Figure 106133975-A0101-12-0051-8
Figure 106133975-A0101-12-0051-8

<30℃環境下的循環壽命特性> <Cycle life characteristics at 30°C>

對實施例15、實施例16、參考例7及比較例2之試驗電池評價30℃環境下之循環壽命特性的試驗。 A test for evaluating the cycle life characteristics in a 30° C. environment was performed on the test cells of Example 15, Example 16, Reference Example 7, and Comparative Example 2.

充放電試驗係依環境溫度30℃、截止電位4.3~~2.5V之條件,依0.2C-rate重複充放電。 The charge-discharge test is based on the conditions of an ambient temperature of 30°C and a cut-off potential of 4.3~2.5V, and repeated charge-discharge at 0.2C-rate.

圖13係表示對具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例15、實施例16、參考例7),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例2)進行比較的圖示。 FIG. 13 shows the comparison between the batteries with electrodes containing the binder material A as the electrode binder (Example 15, Example 16, Reference Example 7), and the batteries with electrodes using only the binder material G as the electrode binder (Example 15, Example 16, Reference Example 7) Comparative Example 2) Illustration for comparison.

由圖13可得知,於30℃環境下,循環壽命特性並無太大差異。 It can be seen from FIG. 13 that under the environment of 30°C, the cycle life characteristics are not much different.

<60℃環境下的循環壽命特性> <Cycle life characteristics at 60°C>

對實施例15、實施例16、參考例7及比較例2之試驗電池評價60℃環境下之循環壽命特性的試驗。 A test for evaluating the cycle life characteristics in a 60° C. environment was carried out for the test batteries of Example 15, Example 16, Reference Example 7 and Comparative Example 2.

充放電試驗係依環境溫度60℃、截止電位4.3~2.5V之條件,依0.2C-rate重複充放電。 The charge-discharge test is based on the conditions of the ambient temperature of 60°C and the cut-off potential of 4.3~2.5V, and repeated charge and discharge at 0.2C-rate.

圖14係表示對具備含有黏合劑材料A作為電極黏合劑之電極的電池(實施例15、實施例16、參考例7),及具備僅使用黏合劑材料G作為電極黏合劑之電極的電池(比較例2)進行比較的圖示。 Fig. 14 shows the comparison between the batteries with electrodes containing the binder material A as the electrode binder (Example 15, Example 16, Reference Example 7), and the batteries with electrodes using only the binder material G as the electrode binder (Example 15, Example 16, Reference Example 7) Comparative Example 2) Illustration for comparison.

由圖14可得知,於60℃環境下,藉由含有黏合劑材料A,可改善循環壽命特性。尤其是黏合劑材料A與黏合劑材料G的比例,係黏合劑材料A越大則其效果越大。 As can be seen from FIG. 14 , in an environment of 60° C., by including the binder material A, the cycle life characteristics can be improved. In particular, the ratio of the binder material A to the binder material G, the larger the binder material A, the greater the effect.

[6. 凝膠化耐性的確認] [6. Confirmation of gelation resistance]

確認黏合劑是否因強鹼性而凝膠化的試驗。 A test to check whether the adhesive is gelled by strong alkali.

(凝膠化耐性試驗1) (Gelification resistance test 1)

凝膠化耐性試驗1係對黏合劑4添加氫氧化鋰(LiOH)2質量%,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘) 攪拌後,於25℃環境下放置12小時。 Gelation resistance test 1 series Lithium hydroxide (LiOH) 2 mass % was added to the binder 4, and after stirring using a self-revolving mixer (manufactured by THINKY, Lentaro, 2000 rpm, 15 minutes), it was left to stand at 25°C for 12 Hour.

(凝膠化耐性試驗2) (Gelification resistance test 2)

凝膠化耐性試驗2係對黏合劑25添加氫氧化鋰(LiOH)2質量%,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘)攪拌後,於25℃環境下放置12小時。 Gelation resistance test 2 series Lithium hydroxide (LiOH) 2 mass % was added to the binder 25, and after stirring using a self-revolving mixer (manufactured by THINKY, Lentaro, 2000 rpm, 15 minutes), it was left to stand at 25°C for 12 Hour.

圖15表示確認了黏合劑之凝膠化耐性的結果。由圖15可得知,於凝膠化耐性試驗2中在LiOH添加後,顏色立即發生變化;相對地,凝膠化耐性試驗1係即使放置12小時仍無顏色變化。又,凝膠化耐性試驗2係在放置12小時後,PVdF凝膠化而變化為樹膠狀物質;相對地,凝膠化耐性試驗1並未失去黏合劑的流動性。 FIG. 15 shows the results of confirming the gelation resistance of the adhesive. As can be seen from FIG. 15 , in the gelation resistance test 2, the color changed immediately after the addition of LiOH; in contrast, in the gelation resistance test 1, there was no color change even after being left for 12 hours. In addition, in the gelation resistance test 2, PVdF gelled and changed into a gum-like substance after being left to stand for 12 hours. In contrast, the gelation resistance test 1 did not lose the fluidity of the adhesive.

[7. 表面塗佈分隔件的製作] [7. Fabrication of surface-coated separators]

試驗分隔件1~4係如表8所示既定之固形組成,使用黏合劑5與氧化鋁(粒徑200nm),藉由自公轉式混合器(THINKY製,練太郎,2000rpm,30分鐘)混練,將漿料化者單面塗佈至厚16μm之聚丙烯(PP)微多孔膜,以70℃暫時乾燥後,減壓乾燥(80℃、24小時)而製作。試驗分隔件1~4之表面塗佈層的厚度分別設為4μm。又,作為比較例,係以未塗佈之PP微多孔膜作為試驗分隔件5使用。 The test separators 1 to 4 have a predetermined solid composition as shown in Table 8. Binder 5 and alumina (particle size: 200 nm) are used, and are kneaded by a self-revolving mixer (manufactured by THINKY, Lentaro, 2000 rpm, 30 minutes). , the slurry was coated on one side to a polypropylene (PP) microporous membrane with a thickness of 16 μm, and after being temporarily dried at 70° C., it was dried under reduced pressure (80° C., 24 hours) to prepare. The thicknesses of the surface coating layers of the test separators 1 to 4 were respectively 4 μm. In addition, as a comparative example, an uncoated PP microporous film was used as the test separator 5 .

實施例17、實施例18、實施例19、實施例20及比較例3之試驗電池,係具備表8所示分隔件1~5的試驗電池。試驗電池(NCM111/黑鉛全電池)係使用作為正極之NCM111電極、作為負極之石墨電極、作為分隔件之試驗分隔件1~5、作為電解液之1mol/L LiPF6(EC:DEC=50:50vol%),組裝CR2032型硬幣型電池,依80 ℃環境放置1小時而製作。又,分隔件之塗佈層係設於正極側。 The test cells of Example 17, Example 18, Example 19, Example 20, and Comparative Example 3 were test cells provided with separators 1 to 5 shown in Table 8. The test cell (NCM111/black lead full cell) used the NCM111 electrode as the positive electrode, the graphite electrode as the negative electrode, the test separators 1~5 as the separator, and 1 mol/L LiPF 6 as the electrolyte (EC: DEC=50 : 50vol%), assemble a CR2032 coin cell battery, and place it at 80 °C for 1 hour. In addition, the coating layer of the separator was provided on the positive electrode side.

NCM111電極係將NCM111、PVdF(質量平均分子量:28萬)、乙炔黑依固形比率91:5:4質量%調配,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘)混練,將漿料化者塗佈於厚15μm之鋁箔,以80℃暫時乾燥後,減壓乾燥(160℃、12小時)而製作。NCM111電極之單面之容量密度設為2.5mAh/cm2The NCM111 electrode is prepared by mixing NCM111, PVdF (mass average molecular weight: 280,000), and acetylene black at a solid ratio of 91:5:4 mass %, and kneading using a self-revolving mixer (manufactured by THINKY, Lentaro, 2000 rpm, 15 minutes), The slurry was applied to an aluminum foil having a thickness of 15 μm, and was temporarily dried at 80° C., and then dried under reduced pressure (160° C., 12 hours) to prepare. The capacity density of one side of the NCM111 electrode was set to 2.5mAh/cm 2 .

石墨電極係將石墨、SBR、羧甲基纖維素(CMC)、乙炔黑、VGCF依固形比率93.5:2.5:1.5:2:0.5質量%調配,使用自公轉式混合器(THINKY製,練太郎,2000rpm,15分鐘)混練,將漿料化者塗佈於厚10μm之銅箔,以80℃暫時乾燥後,減壓乾燥(160℃、12小時)而製作。石墨電極之單面之容量密度設為3.0mAh/cm2。又,本試驗中之黑鉛電極並未消除不可逆容量。 The graphite electrode system was prepared by mixing graphite, SBR, carboxymethyl cellulose (CMC), acetylene black, and VGCF in a solid ratio of 93.5:2.5:1.5:2:0.5 mass %, using a self-revolution mixer (Thinky, Lentaro, 2000 rpm, 15 minutes) kneading, apply|coat the slurry to the copper foil of thickness 10 micrometers, dry it temporarily at 80 degreeC, and then dry it under reduced pressure (160 degreeC, 12 hours), and manufacture. The capacity density of one side of the graphite electrode was set to 3.0 mAh/cm 2 . Also, the black lead electrode in this test did not eliminate the irreversible capacity.

Figure 106133975-A0101-12-0054-9
Figure 106133975-A0101-12-0054-9

<60℃環境下的循環壽命特性> <Cycle life characteristics at 60°C>

對實施例17~20及比較例3之試驗電池評價60℃環境下之循環壽命特性的試驗。 A test for evaluating the cycle life characteristics in the environment of 60° C. for the test cells of Examples 17 to 20 and Comparative Example 3.

充放電試驗係依環境溫度60℃、截止電位4.3~2.5V之條件,以0.1C-rate進行2循環充放電後,以0.2C-rate進行3循環充放電後,依1C-rate重複充放電。 The charge-discharge test is based on the conditions of an ambient temperature of 60°C and a cut-off potential of 4.3~2.5V. After 2 cycles of charge and discharge at 0.1C-rate, after 3 cycles of charge and discharge at 0.2C-rate, repeat the charge and discharge at 1C-rate. .

圖16係表示對具備試驗分隔件1~4的電池(實施例17~20),及使用未塗佈之分隔件的電池(比較例3)進行比較的圖示。 FIG. 16 is a graph showing a comparison between batteries provided with test separators 1 to 4 (Examples 17 to 20) and batteries using an uncoated separator (Comparative Example 3).

由圖16可得知,藉由於分隔件表面設置塗佈層,可改善循環壽命特性。尤其是含有Al2O3時其效果變大。 As can be seen from FIG. 16 , by providing the coating layer on the surface of the separator, the cycle life characteristics can be improved. In particular, when Al 2 O 3 is contained, the effect becomes large.

<釘刺安全性> <Sting Security>

針對使用經表面塗佈之分隔件的電池(實施例21)的安全性進行試驗。又,作為比較,係製作使用了未塗佈之分隔件的電池(比較例4)進行相同試驗。 A test was conducted for the safety of the battery (Example 21 ) using the surface-coated separator. In addition, as a comparison, a battery (Comparative Example 4) using an uncoated separator was produced and subjected to the same test.

試驗方法係對層合電池進行釘刺,進行對層合電池之發煙或發火的狀態進行檢討的釘刺試驗。試驗中,係除了使用於鋁層合外殼中,將黑鉛負極(雙面之容量密度為6mAh/cm2)、分隔件、NCM111正極(雙面之容量密度為5mAh/cm2)複數積層,並封入電解液的1.2Ah之層合電池之外,其餘與實施例21及實施例20相同。比較例4係與比較例3相同。 The test method is a nail penetration test in which the laminated battery is nailed and the state of smoke or ignition of the laminated battery is examined. In the test, in addition to being used in an aluminum laminate case, a black lead negative electrode (capacity density on both sides of 6mAh/cm 2 ), a separator, and an NCM111 positive electrode (capacity density on both sides of 5mAh/cm 2 ) were laminated in multiple layers. The same as Example 21 and Example 20 except for the 1.2 Ah laminate battery in which the electrolyte was sealed. Comparative Example 4 is the same as Comparative Example 3.

釘刺試驗係將此電池依0.1C-rate充電至4.2V後,於25℃環境下對電池之中央將鐵釘(

Figure 106133975-A0101-12-0055-29
3mm,圓型)依速度1mm/sec穿刺至貫通為止,測定電池電壓與釘溫度、外殼溫度。 The nail penetration test is performed by charging the battery to 4.2V at 0.1C-rate, then pierce the center of the battery with an iron nail (
Figure 106133975-A0101-12-0055-29
3mm, round type) puncture at a speed of 1mm/sec until it penetrates, and measure the battery voltage, nail temperature, and case temperature.

使用未塗佈之分隔件的電池(比較例4),係在進行了釘刺時,電池電壓降低至0V,發生大量煙。此係由於電池內部發生短路時的發熱,分隔件熔化而導致全面短路所致。 In the battery using the uncoated separator (Comparative Example 4), when nailing was performed, the battery voltage dropped to 0 V, and a large amount of smoke was generated. This is due to the heat generated when a short circuit occurs inside the battery, and the separator melts, resulting in an overall short circuit.

另一方面,使用於分隔件表面形成了由黏合劑5與Al2O3所組成之陶瓷層之分隔件的電池(實施例21),係即使進行了釘刺時,仍維持3V以上的電壓,不發生煙,外殼或釘之溫度亦為50℃以下,幾乎不發生因短路所造成的發熱。此係可認為由於即使於電池內部發生短路時而發熱,分隔件仍不熔化,不致全面短路所致。 On the other hand, the battery (Example 21) in which a ceramic layer consisting of the binder 5 and Al 2 O 3 was formed on the surface of the separator maintained a voltage of 3 V or more even when nailing was performed , No smoke, the temperature of the shell or nail is below 50 ℃, almost no heat caused by short circuit occurs. This is considered to be due to the fact that even when a short circuit occurs inside the battery, heat is generated, the separator is not melted, and a complete short circuit is prevented.

如以上,參照圖式說明了本發明之較佳實施例,但在不脫離本發明旨意之範圍內,可進行各種追加、變更或刪除。例如,纖維素奈米纖維與熱可塑性氟系樹脂之比例並不限定於上述實施形態之數值。又,上述實施例中,作為熱可塑性氟系樹脂之PVdF可為聚合物或共聚物、共聚合體,又質量平均分子量並不限定於28萬。又,纖維素奈米纖維係含有羧酸基、磺酸基、磷酸基、硫酸基等之陰離子性基者亦涵括於本發明範圍內。又,活性物質並不限定於NCA或NCM523,若為可將Li離子可逆性地進行吸藏及釋出的材料即可。從而,此種者亦涵括為本發明範圍內。 As above, the preferred embodiments of the present invention have been described with reference to the drawings, but various additions, changes, or deletions can be made without departing from the scope of the present invention. For example, the ratio of the cellulose nanofibers to the thermoplastic fluorine-based resin is not limited to the values of the above-mentioned embodiments. Furthermore, in the above-mentioned embodiments, PVdF as the thermoplastic fluororesin may be a polymer, a copolymer, or a copolymer, and the mass average molecular weight is not limited to 280,000. In addition, cellulose nanofibers containing anionic groups such as carboxylic acid groups, sulfonic acid groups, phosphoric acid groups, and sulfuric acid groups are also included in the scope of the present invention. In addition, the active material is not limited to NCA or NCM523, and may be any material capable of reversibly occluding and releasing Li ions. Accordingly, such ones are also included within the scope of the present invention.

Claims (20)

一種黏合劑,係將纖維素奈米纖維與熱可塑性氟系樹脂複合化之鋰離子電池用之電極或分隔件中的非水系黏合劑,其特徵在於,上述纖維素奈米纖維係纖維徑(直徑)為0.002μm以上且1μm以下,纖維長為0.5μm以上且10mm以下,長寬比(纖維素奈米纖維之纖維長/纖維素奈米纖維之纖維徑)為2以上且100000以下的纖維素;在將纖維素奈米纖維與熱可塑性氟系樹脂之固形份之合計設為100質量%時,含有纖維素奈米纖維5質量%以上且50質量%以下,含有熱可塑性氟系樹脂50質量%以上且95質量%以下;纖維素奈米纖維於熱可塑性氟系樹脂中依分散之狀態存在。 A binder, which is a non-aqueous binder in an electrode or a separator for a lithium ion battery composited with a cellulose nanofiber and a thermoplastic fluorine-based resin, wherein the above-mentioned cellulose nanofiber fiber diameter (( Fibers with a diameter) of 0.002 μm or more and 1 μm or less, a fiber length of 0.5 μm or more and 10 mm or less, and an aspect ratio (fiber length of cellulose nanofibers/fiber diameter of cellulose nanofibers) of 2 or more and 100,000 or less When the total solid content of the cellulose nanofibers and the thermoplastic fluorine-based resin is 100% by mass, the cellulose nanofibers are contained at 5% by mass to 50% by mass, and the thermoplastic fluorine-based resin 50 Mass % or more and 95 mass % or less; cellulose nanofibers exist in a dispersed state in the thermoplastic fluororesin. 如請求項1之黏合劑,其中,上述纖維素奈米纖維係包含經多元酸半酯化處理、羥基之一部分取代為羧基的纖維素奈米纖維。 The adhesive according to claim 1, wherein the cellulose nanofibers comprise cellulose nanofibers in which a part of the hydroxyl group is partially substituted with a carboxyl group after being half-esterified with a polybasic acid. 如請求項1之黏合劑,其中,上述纖維素奈米纖維係包含經環氧乙烷加成處理或環氧丙烷加成處理的纖維素奈米纖維。 The adhesive of claim 1, wherein the cellulose nanofibers comprise cellulose nanofibers subjected to ethylene oxide addition treatment or propylene oxide addition treatment. 如請求項2之黏合劑,其中,上述纖維素奈米纖維係包含經環氧乙烷加成處理或環氧丙烷加成處理的纖維素奈米纖維。 The adhesive of claim 2, wherein the cellulose nanofibers comprise cellulose nanofibers subjected to ethylene oxide addition treatment or propylene oxide addition treatment. 如請求項1之黏合劑,其中,上述熱可塑性氟系樹脂係含有聚二氟亞乙烯或二氟亞乙烯共聚合體。 The adhesive according to claim 1, wherein the thermoplastic fluorine-based resin contains polyvinylidene fluoride or a copolymer of vinylidene fluoride. 如請求項2之黏合劑,其中,上述熱可塑性氟系樹脂係含有聚二氟亞乙烯或二氟亞乙烯共聚合體。 The adhesive according to claim 2, wherein the thermoplastic fluorine-based resin contains polyvinylidene fluoride or a copolymer of vinylidene fluoride. 如請求項3之黏合劑,其中,上述熱可塑性氟系樹脂係含有聚二氟亞乙烯或二氟亞乙烯共聚合體。 The adhesive according to claim 3, wherein the thermoplastic fluorine-based resin contains polyvinylidene fluoride or a copolymer of vinylidene fluoride. 如請求項4之黏合劑,其中,上述熱可塑性氟系樹脂係含有聚 二氟亞乙烯或二氟亞乙烯共聚合體。 The adhesive according to claim 4, wherein the thermoplastic fluorine-based resin contains a polymer Difluorovinylidene or difluorovinylidene copolymer. 如請求項1至8中任一項之黏合劑,其係於N-甲基-2-吡咯啶酮中溶解熱可塑性氟系樹脂,且於N-甲基-2-吡咯啶酮中分散有纖維素奈米纖維的黏合劑;在將上述黏合劑中之纖維素奈米纖維與熱可塑性氟系樹脂與N-甲基-2-吡咯啶酮的合計質量設為100質量%時,纖維素奈米纖維與熱可塑性氟系樹脂之固形份之合計為3質量%以上且30質量%以下。 The adhesive according to any one of claims 1 to 8, wherein the thermoplastic fluorine-based resin is dissolved in N-methyl-2-pyrrolidone, and dispersed in N-methyl-2-pyrrolidone Binder for cellulose nanofibers; when the total mass of cellulose nanofibers, thermoplastic fluorine-based resin and N-methyl-2-pyrrolidone in the above-mentioned binder is 100% by mass, cellulose The total of the solid content of the nanofibers and the thermoplastic fluorine-based resin is 3% by mass or more and 30% by mass or less. 一種電極,係使用了請求項1至9中任一項之黏合劑。 An electrode using the adhesive of any one of claims 1 to 9. 如請求項10之電極,其係含有含六氟磷酸鋰與環狀碳酸酯與鏈狀碳酸酯的聚合物凝膠,上述聚合物凝膠為將纖維素奈米纖維複合化者。 The electrode of claim 10, comprising a polymer gel containing lithium hexafluorophosphate, cyclic carbonate and chain carbonate, wherein the polymer gel is a composite of cellulose nanofibers. 如請求項10或11之電極,其係使用含Li之活性物質。 The electrode of claim 10 or 11 uses an active material containing Li. 一種分隔件,係使用了請求項1至9中任一項之黏合劑。 A separator using the adhesive of any one of claims 1 to 9. 如請求項13之分隔件,其係含有含六氟磷酸鋰與環狀碳酸酯與鏈狀碳酸酯的聚合物凝膠,上述聚合物凝膠為將纖維素奈米纖維複合化者。 The separator according to claim 13, comprising a polymer gel containing lithium hexafluorophosphate, cyclic carbonate, and chain carbonate, wherein the polymer gel is a composite of cellulose nanofibers. 一種電池,係使用了請求項10至12中任一項之電極的鋰離子電池,其特徵為,上述電極係使用於電極與分隔件呈一體化的電池;經由上述電極所使用之黏合劑,將電極與分隔件接黏使其一體化。 A battery, a lithium ion battery using the electrode of any one of claims 10 to 12, characterized in that the electrode is a battery in which the electrode and the separator are integrated; The electrodes and separators are bonded to make them integrated. 一種電池,係使用了請求項13或14之分隔件的鋰離子電池,其特徵為, 上述分隔件係使用於電極與分隔件呈一體化的電池;經由上述分隔件所使用之黏合劑,將電極與分隔件接黏使其一體化。 A battery, a lithium ion battery using the separator of claim 13 or 14, characterized in that: The separator is used in a battery in which the electrode and the separator are integrated; the electrode and the separator are bonded and integrated through the adhesive used in the separator. 一種電氣機器,係具備請求項15之電池及請求項16之電池的至少任一者。 An electrical apparatus provided with at least one of the battery of claim 15 and the battery of claim 16. 一種鋰離子電池用黏合劑之製造方法,係屬於在N-甲基-2-吡咯啶酮中溶解熱可塑性氟系樹脂、且分散有纖維素奈米纖維之液體的鋰離子電池用黏合劑之製造方法,其含有:步驟(E),係在將纖維素奈米纖維與熱可塑性氟系樹脂之固形份的合計設為100質量%時,以纖維素奈米纖維為5質量%以上且50質量%以下、熱可塑性氟系樹脂為50質量%以上且95質量%以下的方式混合,使熱可塑性氟系樹脂溶解於N-甲基-2-吡咯啶酮;纖維素奈米纖維於熱可塑性氟系樹脂中依分散之狀態存在。 A manufacturing method of an adhesive for lithium ion batteries, belonging to the adhesive for lithium ion batteries in which a thermoplastic fluorine-based resin is dissolved in N-methyl-2-pyrrolidone, and a liquid in which cellulose nanofibers are dispersed A production method comprising: a step (E) of setting the total of the solid content of the cellulose nanofibers and the thermoplastic fluorine-based resin to 100% by mass, wherein the cellulose nanofibers are 5% by mass or more and 50% by mass. The thermoplastic fluorine-based resin is dissolved in N-methyl-2-pyrrolidone, and the thermoplastic fluorine-based resin is mixed so that the thermoplastic fluorine-based resin is 50 mass % or more and 95 mass % or less by mass % or less; cellulose nanofibers are used in thermoplastic It exists in a dispersed state in the fluorine-based resin. 一種鋰離子電池之製造方法,係於至少正極與負極之任一者使用了請求項10至12中任一項之電極的鋰離子電池之製造方法,其包含:步驟(F),將於正極與負極之間經由分隔件使其積層或捲繞的電極群,與含有六氟磷酸鋰與非質子性碳酸酯的電解液,一起封入電槽體並密封後,加熱至電槽體之溫度為50℃以上且120℃以下之狀態,由電槽體外側,對電極之延伸方向垂直施加壓力,將具備使熱可塑性氟系樹脂與纖維素奈米纖維複合化之黏合劑的電極與分隔件一體化。 A manufacturing method of a lithium ion battery, which is a manufacturing method of a lithium ion battery using the electrode of any one of claims 10 to 12 in at least one of the positive electrode and the negative electrode, comprising: step (F), adding the positive electrode to the positive electrode. The electrode group that is laminated or wound with a separator between the negative electrode and the electrolyte solution containing lithium hexafluorophosphate and aprotic carbonate is sealed and sealed in the cell body, and then heated to a temperature of 50°C or higher in the cell body. In the state below 120°C, from the outside of the cell body, pressure is applied perpendicularly to the extending direction of the electrode, and the electrode and the separator are integrated with the binder for compounding the thermoplastic fluorine-based resin and the cellulose nanofiber. 一種鋰離子電池之製造方法,係至少使用了請求項13或14 之分隔件的鋰離子電池之製造方法,其包含:步驟(F),將於正極與負極之間經由分隔件使其積層或捲繞的電極群,與含有六氟磷酸鋰與非質子性碳酸酯的電解液,一起封入電槽體並密封後,加熱至電槽體之溫度為50℃以上且120℃以下之狀態,由電槽體外側,對電極之延伸方向垂直施加壓力,將具備使熱可塑性氟系樹脂與纖維素奈米纖維複合化之黏合劑的電極與分隔件一體化。 A method of manufacturing a lithium ion battery using at least claim 13 or 14 The manufacturing method of the lithium ion battery of the separator, which comprises: step (F), between the positive electrode and the negative electrode through the separator to make the electrode group laminated or wound, and the electrolysis containing lithium hexafluorophosphate and aprotic carbonate After the battery is sealed and sealed, the temperature of the battery body is heated to a state where the temperature of the battery body is above 50°C and below 120°C. From the outside of the battery body, pressure is applied vertically to the extending direction of the electrode, which will have the ability to make thermoplastic fluorine The electrode and the separator are integrated as a binder of resin and cellulose nanofibers.
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CN105263998A (en) * 2013-06-04 2016-01-20 株式会社日本制钢所 Process for producing cellulose-nanofiber-filled microporous stretched polyolefin film, microporous cellulose-nanofiber composite film, and separator for non-aqueous secondary battery

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