TWI754826B - Cutting device and method - Google Patents
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- TWI754826B TWI754826B TW108123331A TW108123331A TWI754826B TW I754826 B TWI754826 B TW I754826B TW 108123331 A TW108123331 A TW 108123331A TW 108123331 A TW108123331 A TW 108123331A TW I754826 B TWI754826 B TW I754826B
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Abstract
Description
本發明涉及線纜加工設備技術領域,尤其涉及一種切割裝置及方法。 The present invention relates to the technical field of cable processing equipment, and in particular, to a cutting device and method.
線纜為光纜、電纜的統稱,主要用於控制安裝、連接設備、輸送電力等多重作用。線纜由外及內包括外皮、保護層及導線,其中保護層具體為編織絲或防彈絲等,當線纜需要通訊連接設備時,將線纜一端的外皮剪切,露出編織絲和導線,通常需要對編織絲進行剪切,便於導線連接。 Cable is a general term for optical cables and cables, which are mainly used for multiple functions such as control installation, connection equipment, and power transmission. The cable includes a sheath, a protective layer and a wire from the outside to the inside, and the protective layer is specifically braided wire or bulletproof wire. The braided wire usually needs to be cut to facilitate wire connection.
現有編織絲或防彈絲的處理方式通常具有人工和衝壓兩種,前者人工方式為操作人員用剪刀清除編織絲,對操作人員的要求較高,生產效率較低,且具有清理不徹底、剪傷導線的風險,難以保證成品品質;後者衝壓方式,需要針對不同的線纜,配備與之相匹配的衝壓設備,對設備的要求較高,具有較強的局限性,通用性較差。 The existing processing methods of braided wire or bulletproof wire usually have two types: manual and punching. The former manual method is that the operator uses scissors to remove the braided wire, which has higher requirements on the operator, low production efficiency, and has the advantages of incomplete cleaning and shearing. The risk of wires makes it difficult to ensure the quality of the finished product; the latter stamping method needs to be equipped with matching stamping equipment for different cables, which has higher requirements on the equipment, has strong limitations, and is less versatile.
本發明的目的在於提供一種切割裝置及方法,穩定性好,通用性強,能夠提高成品品質和生產效率。 The purpose of the present invention is to provide a cutting device and method, which has good stability and strong versatility, and can improve the quality of the finished product and the production efficiency.
為達此目的,本發明採用以下技術方案:一種切割裝置,包括: 定位機構,所述定位機構包括定位件,所述定位件被配置為穿設於所述線纜的一端,對外翻的保護層進行抵壓,使得所述保護層與所述線纜的外皮相貼合,所述線纜電連接於工件時,所述定位件連接於所述工件;鐳射切割機構,其位於所述定位機構的一側,所述鐳射切割機構能切割位於所述定位件一側的所述保護層。 For this purpose, the present invention adopts the following technical solutions: a cutting device, comprising: A positioning mechanism, the positioning mechanism includes a positioning member, the positioning member is configured to be penetrated at one end of the cable, and presses the outwardly turned protective layer, so that the protective layer is in contact with the outer skin of the cable Fitting, when the cable is electrically connected to the workpiece, the positioning member is connected to the workpiece; a laser cutting mechanism is located on one side of the positioning mechanism, and the laser cutting mechanism can cut a position located on a side of the positioning member. the protective layer on the side.
較佳地,所述定位件包括連接部,所述連接部上設置有用於所述線纜穿設的通孔。 Preferably, the positioning member includes a connecting portion, and the connecting portion is provided with a through hole for passing the cable.
較佳地,所述定位件還包括第一延伸臂,所述第一延伸臂的一端連接於所述連接部一側,另一端連接於所述工件的電路板。 Preferably, the positioning member further includes a first extension arm, one end of the first extension arm is connected to one side of the connecting portion, and the other end is connected to the circuit board of the workpiece.
較佳地,所述定位件還包括第二延伸臂,所述第二延伸臂的一端連接於所述連接部的另一側,另一端抵接於所述工件的外殼。 Preferably, the positioning member further includes a second extension arm, one end of the second extension arm is connected to the other side of the connecting portion, and the other end is abutted against the shell of the workpiece.
較佳地,還包括隔離層,所述隔離層設置於所述外皮和所述保護層之間。 Preferably, an isolation layer is further included, and the isolation layer is arranged between the outer skin and the protective layer.
較佳地,所述定位機構還包括載具,所述載具上設置有用於容納所述線纜的容納腔。 Preferably, the positioning mechanism further includes a carrier, and the carrier is provided with an accommodating cavity for accommodating the cable.
較佳地,所述定位機構還包括設置在所述載具上的固定組件,所述固定組件用於所述線纜穿設並對其固定。 Preferably, the positioning mechanism further includes a fixing component disposed on the carrier, and the fixing component is used for threading and fixing the cable.
較佳地,所述固定組件包括:基座,所述基座沿其長度方向開設有貫通槽,所述貫通槽用於所述線纜貫穿;蓋板,所述蓋板的一端通過轉軸與所述基座轉動連接,另一 端卡接於所述基座。 Preferably, the fixing assembly includes: a base, which is provided with a through groove along its length direction, and the through groove is used for the cable to pass through; The base is rotatably connected, the other The end is clamped on the base.
較佳地,還包括驅動機構,所述驅動機構包括:旋轉驅動源;轉盤,其一側連接於所述旋轉驅動源的輸出端,另一側用於安裝所述定位機構。 Preferably, it also includes a driving mechanism, the driving mechanism includes: a rotary driving source; a turntable, one side of which is connected to the output end of the rotary driving source, and the other side is used for installing the positioning mechanism.
較佳地,所述定位機構的數量為多個,多個所述定位機構沿所述轉盤的周向間隔均勻設置。 Preferably, the number of the positioning mechanisms is multiple, and the multiple positioning mechanisms are evenly arranged at intervals along the circumferential direction of the turntable.
為達上述目的,本發明還提供了一種切割方法,採用上述的切割裝置,包括以下步驟:將隔離層包裹於線纜的外皮靠近保護層的一端的外部;將保護層外翻之後,將定位件設於線纜的一端進行抵壓,使隔離層的兩側分別與保護層和外皮相貼合;將線纜放置於載具上並通過固定組件進行固定;旋轉驅動源驅動轉盤並帶動裝配體旋轉至鐳射切割機構位置處,鐳射切割機構切割位於所述定位件一側的所述保護層。 In order to achieve the above purpose, the present invention also provides a cutting method, using the above cutting device, comprising the following steps: wrapping the isolation layer on the outer skin of the cable close to one end of the protective layer; The cable is placed on one end of the cable for pressing, so that the two sides of the isolation layer are in contact with the protective layer and the outer skin respectively; the cable is placed on the carrier and fixed by the fixing component; the rotary drive source drives the turntable and drives the assembly The body rotates to the position of the laser cutting mechanism, and the laser cutting mechanism cuts the protective layer on one side of the positioning member.
本發明的有益效果: Beneficial effects of the present invention:
本發明提供的切割裝置,通過設置鐳射切割機構切割位於定位件一側的保護層,採用鐳射的方式對保護層進行切割,與現有技術人工剪切的方式相比,減輕了操作人員的勞動強度,生產效率較高,且清理徹底,不會出現剪傷導線的情況,保證了成品品質;與現有技術衝壓方式相比,只需要配置相應的定位機構對線纜進行固定,鐳射切割機構能切割保護層,節省了設備成本,通用性較強。同時,通過設置定位件被配置為穿 設於線纜的一端,對外翻的保護層進行抵壓,使得保護層貼合於線纜的外皮相貼合,定位件限定了鐳射切割的位置,保證了線纜定位的穩定性,從而保證鐳射切割機構切割的精準性,且定位件起到了對線纜的保護作用,使得鐳射切割機構不會傷及線纜,有效地提升成品品質。另外,當完成切割的線纜與工件相連接時,通過定位件連接於工件,定位件用於將線纜固定在工件上,以確保線纜和工件之間的結構穩定性。 The cutting device provided by the present invention cuts the protective layer on one side of the positioning member by setting a laser cutting mechanism, and uses a laser method to cut the protective layer. Compared with the manual cutting method in the prior art, the labor intensity of the operator is reduced. , the production efficiency is high, and the cleaning is thorough, and the wire will not be cut, which ensures the quality of the finished product; compared with the existing punching method, only the corresponding positioning mechanism needs to be configured to fix the cable, and the laser cutting mechanism can cut The protective layer saves equipment costs and has strong versatility. At the same time, by setting the positioning member is configured to wear It is set at one end of the cable and presses the outwardly turned protective layer, so that the protective layer is attached to the outer skin of the cable. The cutting accuracy of the laser cutting mechanism, and the positioning parts play a protective role on the cable, so that the laser cutting mechanism will not damage the cable and effectively improve the quality of the finished product. In addition, when the cable that has been cut is connected to the workpiece, it is connected to the workpiece through a positioning member, and the positioning member is used to fix the cable on the workpiece to ensure structural stability between the cable and the workpiece.
本發明還提供了一種切割方法,採用鐳射切割機構對保護層進行切割,穩定性好,通用性強,能夠提高成品品質和生產效率。 The invention also provides a cutting method, which adopts a laser cutting mechanism to cut the protective layer, has good stability and strong versatility, and can improve the quality of the finished product and the production efficiency.
1:定位機構 1: Positioning mechanism
20:線纜 20: Cable
200:外皮 200: skin
201:保護層 201: Protective Layer
202:導線 202: Wire
30:工件 30: Workpiece
300:電路板 300: circuit board
301:外殼 301: Shell
11:定位件 11: Positioning pieces
12:載具 12: Vehicle
13:固定組件 13: Fixed components
111:連接部 111: Connection part
112:第一延伸臂 112: The first extension arm
113:第二延伸臂 113: Second extension arm
121:容納腔 121: accommodating cavity
131:基座 131: Pedestal
132:轉軸 132: Spindle
133:蓋板 133: Cover
圖1是本發明切割裝置中定位機構的結構示意圖;圖2是本發明切割裝置中定位件穿設線纜的結構示意圖;圖3是本發明切割裝置中定位件的結構示意圖;圖4是本發明切割裝置中定位件和線纜共同連接工件的結構示意圖;以及圖5是圖4在I處的結構示意圖。 1 is a schematic structural diagram of a positioning mechanism in the cutting device of the present invention; FIG. 2 is a structural schematic diagram of a positioning member passing through a cable in the cutting device of the present invention; FIG. 3 is a structural schematic diagram of the positioning member in the cutting device of the present invention; The structural schematic diagram of the positioning member and the cable connecting the workpiece together in the cutting device of the invention; and FIG. 5 is the structural schematic diagram of FIG. 4 at I.
為使本發明解決的技術問題、採用的技術方案和達到的技術效果更加清楚,下面將結合圖式對本發明實施例的技術方案作進一步的詳細描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域技術人員在沒有作出創造性勞動前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。 In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present invention will be described in further detail below in conjunction with the drawings. Obviously, the described embodiments are only the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
在本發明的描述中,除非另有明確的規定和限定,術語“相連”、“連接”、“固定”應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或成一體;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個元件內部的連通或兩個元件的相互作用關係。對於本領域的普通技術人員而言,可以具體情況理解上述術語在本發明中的具體含義。 In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本發明中,除非另有明確的規定和限定,第一特徵在第二特徵之“上”或之“下”可以包括第一和第二特徵直接接觸,也可以包括第一和第二特徵不是直接接觸而是通過它們之間的另外的特徵接觸。而且,第一特徵在第二特徵“之上”、“上方”和“上面”包括第一特徵在第二特徵正上方和斜上方,或僅僅表示第一特徵水準高度高於第二特徵。第一特徵在第二特徵“之下”、“下方”和“下面”包括第一特徵在第二特徵正下方和斜下方,或僅僅表示第一特徵水準高度小於第二特徵。 In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature level is higher than the second feature. The first feature being "below", "below" and "below" the second feature includes that the first feature is directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
下面結合圖式並通過具體實施方式來進一步說明本發明的技術方案。 The technical solutions of the present invention will be further described below with reference to the drawings and specific embodiments.
本實施例提供了一種切割裝置,用於切割線纜20的保護層201,保護層201具體指編織絲或防彈絲,如圖1-4所示,該切割裝置包括定位機構1和鐳射切割機構,定位機構1用於工件30的定位和限位,定位機構1包括定位件11,定位件11用於對線纜20的固定,以保證鐳射切割機構在切割的精準性。當線纜20的保護層201需要切割時,人工先將保護層201進行外翻,然後定位件11被配置為穿設於線纜20的一端,對外翻的保護層201進行抵壓,使得保護層201與線纜20的外皮200相貼合,起到固定保護
層201的作用。鐳射切割機構位於定位機構1的一側,鐳射切割機構能切割位於定位件11一側的保護層201。在完成保護層201的切割之後,將線纜20電連接於工件30,定位件11連接於工件30,以將線纜20固定在工件30上。
This embodiment provides a cutting device for cutting the
本實施例提供的切割裝置,通過設置鐳射切割機構切割位於定位件11一側的保護層201,採用鐳射的方式對保護層201進行切割,與現有技術人工剪切的方式相比,減輕了操作人員的勞動強度,生產效率較高,且清理徹底,不會出現剪傷線纜20的情況,保證了成品品質;與現有技術衝壓方式相比,只需要配置相應的定位機構1對線纜20進行固定,鐳射切割機構能切割保護層201,節省了設備成本,通用性較強。同時,通過設置定位件11被配置為穿設於線纜20的一端,對外翻的保護層201進行抵壓,使得保護層201貼合於線纜20的外皮200相貼合,定位件11限定了鐳射切割的位置,保證了線纜20定位的穩定性,從而保證鐳射切割機構切割的精準性,且定位件11件起到了對線纜20的保護作用,使得鐳射切割機構不會傷及線纜20,有效地提升成品品質。另外,當完成切割的線纜20與工件30相連接時,通過定位件11連接於工件30,定位件11用於將線纜20固定在工件30上,以確保線纜20和工件30之間的結構穩定性。
In the cutting device provided in this embodiment, the
為了提高生產效率,該切割裝置還包括驅動機構(圖中未示出),其中驅動機構包括旋轉驅動源和轉盤,旋轉驅動源具體為旋轉電機,轉盤的一側連接於旋轉驅動源的輸出端,另一側用於固定定位機構1。同時,定位機構1的數量為多個,多個定位機構1沿轉盤的周向間隔均勻設置,轉盤具體為分度盤,使得轉盤每次旋轉的角度與定位機構1的數量相
匹配。旋轉驅動源驅動轉盤旋轉至其中一個定位機構1位於鐳射切割機構的正下方,在鐳射切割機構切割完成之後,旋轉驅動源再次驅動轉盤旋轉至下一個定位機構1與鐳射切割機構正對。
In order to improve production efficiency, the cutting device also includes a drive mechanism (not shown in the figure), wherein the drive mechanism includes a rotary drive source and a turntable, the rotary drive source is specifically a rotary motor, and one side of the turntable is connected to the output end of the rotary drive source , and the other side is used to fix the
為了進一步保證線纜20的定位效果,如圖1所示,定位機構1還包括載具12和設置在載具12上的固定組件13,載具12上設置有用於容納線纜20的容納腔121,固定組件13用於線纜20穿設並對其固定。具體地,固定組件13包括基座131和蓋板133,基座131沿其長度方向開設有貫通槽,貫通槽用於線纜20貫穿,蓋板133的一端通過轉軸132與基座131轉動連接,另一端卡接於基座131。當線纜20需要切割保護層201時,解除蓋板133和基座131之間的卡接,並將蓋板133通過轉軸132向遠離基座131的方向轉動,以打開基座131便於線纜20放入貫通槽內,然後再反方向轉動蓋板133,並將蓋板133和基座131相卡接,起到固定線纜20的目的。通過設置固定組件13,確定在載具12上需鐳射的區域,保證了鐳射的穩定性和可靠性。
In order to further ensure the positioning effect of the
如圖2所示,定位件11包括連接部111,在連接部111上延伸有圓環,連接部111和圓環形成用於線纜20穿設的通孔(如圖3所示),通孔用於將外翻的保護層201與線纜20的外皮200相貼合,起到了抵壓固定的作用,保證了結構的穩定性,且連接部111限定了鐳射切割機構切割的位置,達到了保護線纜20的目的,且保證了切割的準確性和保護層201切口的整齊性。
As shown in FIG. 2 , the positioning
為了進一步保護線纜20,該切割裝置還包括隔離層(圖中未示出),隔離層具體為綿紙,隔離層包裹於外皮200的外部並靠近定位件
11的一側,當保護層201外翻之後,隔離層設置於外皮200和保護層201之間,隔離層起到了隔離的作用,以達到保護外皮200的效果,減少鐳射切割機構對外皮200的損傷。
In order to further protect the
如圖2-5所示,為了便於將完成切割的線纜20與工件30進行固定,定位件11還包括第一延伸臂112和第二延伸臂113,第一延伸臂112和第二延伸臂113結構相同,且分別對稱設置於連接部111兩側。如圖3-4所示,工件30具體包括外殼301和設置在外殼301內部的電路板300,外殼301為圓形結構,線纜20中的導線202與電路板300電連接之後,將第二延伸臂113的一端連接於連接部111的另一側,另一端能夠抵接於工件30的外殼301的內壁上,第二延伸臂113起到了固定線纜20的作用;第一延伸臂112的一端連接於連接部111一側,另一端能夠焊接於工件30的電路板300,以提供線纜20和外殼301的接地功能,減少觸電的風險。可選地,第一延伸臂112和第二延伸臂113均與電路板300和外殼301相抵接。
As shown in FIGS. 2-5 , in order to facilitate fixing the
本實施例還提供了一種切割方法,採用上述的切割裝置,包括以下步驟:將隔離層包裹於線纜20的外皮200靠近保護層201的一端的外部;將保護層201外翻之後,將定位件11設於線纜20的一端進行抵壓,使隔離層的兩側分別與保護層201和外皮200相貼合;將線纜20放置於載具12上並通過固定組件13進行固定;旋轉驅動源驅動轉盤並帶動裝配體旋轉至鐳射切割機構位置處,鐳射切割機構切割位於定位件11一側的保護層201。
This embodiment also provides a cutting method, using the above-mentioned cutting device, including the following steps: wrapping the isolation layer on the outer part of the
本實施例還提供的切割方法,採用鐳射切割機構對保護層201進行切割,穩定性好,通用性強,能夠提高成品品質和生產效率。
The cutting method also provided in this embodiment uses a laser cutting mechanism to cut the
於本文的描述中,需要理解的是,術語“上”、“下”、“右”、等方位或位置關係為基於圖式所示的方位或位置關係,僅是為了便於描述和簡化操作,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,術語“第一”、“第二”,僅僅用於在描述上加以區分,並沒有特殊的含義。 In the description herein, it should be understood that the terms “upper”, “lower”, “right”, etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplified operation. It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
在本說明書的描述中,參考術語“一實施例”、“示例”等的描述意指結合該實施例或示例描述的具體特徵、結構、材料或者特點包含於本發明的至少一個實施例或示例中。在本說明書中,對上述術語的示意性表述不一定指的是相同的實施例或示例。 In the description of this specification, reference to the description of the terms "an embodiment", "example", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention middle. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
此外,上述僅為本發明的較佳實施例及所運用技術原理。本領域技術人員會理解,本發明不限於這裡所述的特定實施例,對本領域技術人員來說能夠進行各種明顯的變化、重新調整和替代而不會脫離本發明的保護範圍。因此,雖然通過以上實施例對本發明進行了較為詳細的說明,但是本發明不僅僅限於以上實施例,在不脫離本發明構思的情況下,還可以包括更多其他等效實施例,而本發明的範圍由所附的申請專利範圍決定。 In addition, the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the attached patent application scope.
1:定位機構 1: Positioning mechanism
20:線纜 20: Cable
11:定位件 11: Positioning pieces
12:載具 12: Vehicle
13:固定組件 13: Fixed components
121:容納腔 121: accommodating cavity
131:基座 131: Pedestal
132:轉軸 132: Spindle
133:蓋板 133: Cover
Claims (9)
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CN201910112735.6A CN109822675B (en) | 2019-02-13 | 2019-02-13 | Cutting device and method |
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JP4352935B2 (en) * | 2004-03-03 | 2009-10-28 | 住友電気工業株式会社 | Shielded cable and terminal forming method thereof |
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JP4352935B2 (en) * | 2004-03-03 | 2009-10-28 | 住友電気工業株式会社 | Shielded cable and terminal forming method thereof |
CN101950910A (en) * | 2010-09-27 | 2011-01-19 | 深圳市大族激光科技股份有限公司 | Method for stripping wires by laser |
CN103490211A (en) * | 2012-06-13 | 2014-01-01 | 富士康(昆山)电脑接插件有限公司 | Cable connector assembly |
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CN109822675B (en) | 2021-04-23 |
CN109822675A (en) | 2019-05-31 |
TW202030043A (en) | 2020-08-16 |
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