TWI753677B - Polishing equipment with direct-coupled reduction transmission mechanism and direct-coupled reduction transmission mechanism thereof - Google Patents
Polishing equipment with direct-coupled reduction transmission mechanism and direct-coupled reduction transmission mechanism thereof Download PDFInfo
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本發明係關於一種研磨設備及直結式減速傳動機構,尤其是指一種利用雙減速行星齒輪組件來直接傳遞馬達輸出動力之研磨設備及其直結式減速傳動機構。The present invention relates to a grinding equipment and a direct-type reduction transmission mechanism, in particular to a grinding equipment and a direct-type reduction transmission mechanism that utilizes a double reduction planetary gear assembly to directly transmit the output power of a motor.
一般來說,在研磨設備的領域中,通常是利用馬達作為動力來源來帶動研磨機構轉動,進而使待磨件可以持續的與磨料接觸,進而達到研磨的功效。然而,由於馬達的轉速通常較高,但研磨物品時,太快的速度並不會增加研磨的效率,反而有可能會將磨料撞擊出,因此通常研磨設備會利用減速機構來將馬達的高轉速輸出轉為高扭力輸出,藉以使待磨件與磨料之間的接觸力道增強。Generally speaking, in the field of grinding equipment, a motor is usually used as a power source to drive the grinding mechanism to rotate, so that the workpiece to be ground can be in continuous contact with the abrasive, thereby achieving the effect of grinding. However, since the speed of the motor is usually high, when grinding objects, too fast speed will not increase the grinding efficiency, but may knock out the abrasive, so the grinding equipment usually uses a deceleration mechanism to reduce the high speed of the motor. The output is turned into a high torque output, thereby enhancing the contact force between the workpiece to be ground and the abrasive.
承上所述,常見的變速機構主要是透過行星齒輪的機構設計來達到變速的作用,且一般的減速機構通常是只利用一組行星齒輪組件之來傳動連結馬達,當需要設置兩組以上的行星齒輪組件時,往往需要透過傳動件來進行傳動連結,且兩組以上的行星齒輪組件還需要分開,進而需要較大的設置空間,非常的不便利。此外,由於行星齒輪組件都是將一中心齒輪傳動連結於馬達,然後再由中心齒輪帶動多個周圍的行星齒輪轉動,因此連結於馬達的中心齒輪往往承受的應力較大,導致中心齒輪與其承接機構都很容易損壞。As mentioned above, the common speed change mechanism mainly achieves speed change through the mechanism design of planetary gears, and the general speed reduction mechanism usually only uses one set of planetary gear assemblies to drive and connect the motor. When a planetary gear assembly is used, it is often necessary to perform transmission connection through a transmission member, and more than two sets of planetary gear assemblies need to be separated, which requires a large installation space, which is very inconvenient. In addition, because the planetary gear assembly is connected to a sun gear to the motor, and then the sun gear drives a plurality of surrounding planetary gears to rotate, the sun gear connected to the motor often bears a large stress, causing the sun gear to bear it. Mechanisms are easily damaged.
有鑒於在先前技術中,現有的研磨設備為了可以有效的將馬達之高轉速低扭力的輸出方式改為低轉速高扭力的輸出方式,通常需要使用到行星齒輪組件,而當使用者需要裝設多個行星齒輪組件時,由於多個行星齒輪組件之間是透過傳動件來進行傳動連結,導致需要較大的設置空間才能設置多個行星齒輪組件,非常的不便利;緣此,本發明的主要目的在於提供一種具有直結式減速傳動機構之研磨設備及其直結式減速傳動機構,藉以透過將多個行星齒輪組件透過直接連結的方式來減少所佔據空間。In view of the prior art, in order to effectively change the output mode of the motor's high speed and low torque to the output mode of low speed and high torque, the existing grinding equipment usually needs to use a planetary gear assembly, and when the user needs to install When there are multiple planetary gear assemblies, the transmission connection between the multiple planetary gear assemblies is carried out through the transmission member, resulting in a large installation space to set up the multiple planetary gear assemblies, which is very inconvenient. The main purpose is to provide a grinding equipment with a direct-type reduction transmission mechanism and a direct-type reduction transmission mechanism, so as to reduce the space occupied by directly connecting a plurality of planetary gear assemblies.
本發明為解決先前技術之問題,所採用的必要技術手段是提供一種直結式減速傳動機構,係具有一與一馬達輸出軸共軸心之傳動中心軸,沿一平行於傳動中心軸之動力傳輸軸向傳輸動力,直結式減速傳動機構包含一第一減速行星齒輪組件、一固定式齒輪嚙合筒、一第二減速行星齒輪組件以及一減速輸出軸。In order to solve the problems of the prior art, the necessary technical means adopted by the present invention is to provide a direct-type reduction transmission mechanism, which has a transmission center shaft that is coaxial with a motor output shaft, and transmits power along a power transmission parallel to the transmission center shaft. Axially transmits power, and the direct-drive deceleration transmission mechanism includes a first deceleration planetary gear assembly, a fixed gear meshing cylinder, a second deceleration planetary gear assembly and a deceleration output shaft.
第一減速行星齒輪組件包含一第一軸齒輪、複數個第一行星齒輪以及一第一旋轉架。第一軸齒輪係軸接於馬達輸出軸,並受馬達輸出軸驅動而以傳動中心軸為中心而自轉。The first reduction planetary gear assembly includes a first shaft gear, a plurality of first planetary gears and a first rotating frame. The first shaft gear train is connected to the motor output shaft, and is driven by the motor output shaft to rotate around the transmission center shaft.
複數個第一行星齒輪係圍繞傳動中心軸設置,嚙合於第一軸齒輪,藉以受第一軸齒輪帶動而自轉,並圍繞傳動中心軸而公轉。第一旋轉架係供第一行星齒輪樞接,藉以在第一行星齒輪圍繞傳動中心軸公轉時,以傳動中心軸為中心而自轉。A plurality of first planetary gear trains are arranged around the transmission center shaft and meshed with the first shaft gear, so as to be driven by the first shaft gear to rotate and revolve around the transmission center shaft. The first rotating frame is pivotally connected to the first planetary gear, so that when the first planetary gear revolves around the transmission central axis, the first planetary gear rotates around the transmission central axis.
固定式齒輪嚙合筒包含一第一內齒輪壁以及一第二內齒輪壁。第一內齒輪壁係嚙合於第一行星齒輪。第二內齒輪壁係在動力傳輸軸向與第一內齒輪壁相間隔。The fixed gear meshing cylinder includes a first inner gear wall and a second inner gear wall. The first inner gear wall is meshed with the first planetary gear. The second inner gear wall is spaced from the first inner gear wall in the power transmission axis.
第二減速行星齒輪組件包含一第二軸齒輪、複數個第二行星齒輪以及一第二旋轉架。第二軸齒輪係固接於第一旋轉架,具有一沿動力傳輸軸向延伸之第二支撐軸與一位於第二支撐軸之末端之第二圓角型支撐端,並用以在第一旋轉架以傳動中心軸為中心而自轉時,伴隨著以傳動中心軸為中心而自轉。The second reduction planetary gear assembly includes a second shaft gear, a plurality of second planetary gears and a second rotating frame. The second shaft gear train is fixedly connected to the first rotating frame, and has a second support shaft extending along the power transmission axis and a second rounded support end located at the end of the second support shaft, and is used for the first rotation When the frame rotates around the transmission center axis, it rotates around the transmission center axis.
複數個第二行星齒輪係圍繞傳動中心軸設置,嚙合於第二軸齒輪與第二內齒輪壁,並受第二軸齒輪帶動而自轉,並圍繞傳動中心軸而公轉。第二旋轉架係供第二行星齒輪樞接,藉以在第二行星齒輪圍繞傳動中心軸公轉時,以傳動中心軸為中心而自轉。A plurality of second planetary gear trains are arranged around the transmission center shaft, mesh with the second shaft gear and the second inner gear wall, are driven by the second shaft gear to rotate, and revolve around the transmission center shaft. The second rotating frame is pivotally connected to the second planetary gear, so that when the second planetary gear revolves around the transmission central axis, it rotates around the transmission central axis.
減速輸出軸係連結於第二旋轉架,用以在第二旋轉架以傳動中心軸為中心而自轉時,伴隨著第二旋轉架以傳動中心軸為中心而自轉。The deceleration output shaft is connected to the second rotating frame, for when the second rotating frame rotates with the transmission center shaft as the center, the second rotating frame rotates along the transmission center axis as the center.
在上述必要技術手段所衍生之一附屬技術手段中,第一旋轉架包含一第一旋轉架底座以及一第一旋轉架蓋板。第一旋轉架底座係固接於第二軸齒輪。第一旋轉架蓋板係與第一旋轉架底座間隔設置,且第一行星齒輪係分別可轉動地設置於第一旋轉架底座與第一旋轉架蓋板之間。In an auxiliary technical means derived from the above-mentioned necessary technical means, the first rotating frame includes a first rotating frame base and a first rotating frame cover. The first rotating frame base is fastened to the second shaft gear. The first revolving frame cover plate is spaced apart from the first revolving frame base, and the first planetary gear trains are respectively rotatably arranged between the first revolving frame base and the first revolving frame cover.
在上述必要技術手段所衍生之一附屬技術手段中,第二旋轉架包含一第二旋轉架底座以及一第二旋轉架蓋板。第二旋轉架底座係一體成型地固接於減速輸出軸。第二旋轉架蓋板係與第二旋轉架底座間隔設置,且第二行星齒輪係分別可轉動地設置於第二旋轉架底座與第二旋轉架蓋板之間。In an auxiliary technical means derived from the above-mentioned necessary technical means, the second rotating frame includes a second rotating frame base and a second rotating frame cover. The second rotating frame base is integrally formed and fixed to the deceleration output shaft. The second rotating frame cover plate is spaced apart from the second rotating frame base, and the second planetary gear trains are respectively rotatably disposed between the second rotating frame base and the second rotating frame cover.
在上述必要技術手段所衍生之一附屬技術手段中,第二旋轉架更具有一供第二圓角型支撐端所抵頂之第二硬度強化部。In an auxiliary technical means derived from the above-mentioned necessary technical means, the second rotating frame further has a second hardness-enhancing part for the second rounded support end to abut against.
在上述必要技術手段所衍生之一附屬技術手段中,第二圓角型支撐端包含一第二圓錐本體與一第二滾珠,第二圓錐本體係固接於第二支撐軸,且第二圓錐本體之錐尖開設有一用以容置第二滾珠之第二滾珠容置槽。In an auxiliary technical means derived from the above-mentioned necessary technical means, the second rounded support end includes a second cone body and a second ball, the second cone body is fixed on the second support shaft, and the second cone A second ball accommodating groove for accommodating the second ball is defined on the tapered tip of the main body.
在上述必要技術手段所衍生之一附屬技術手段中,第一軸齒輪具有一沿動力傳輸軸向延伸之第一支撐軸與一位於第一支撐軸之末端之第一圓角型支撐端,第二軸齒輪具有一供第一圓角型支撐端所抵頂之第一硬度強化部。較佳者,第一軸齒輪更包含一第一軸齒輪本體與一第一止付螺絲,第一軸齒輪本體係開設有一沿動力傳輸軸向延伸之第一軸心螺孔,第一支撐軸係固設於第一軸心螺孔中,第一止付螺絲係固設於第一軸心螺孔中,並抵接於第一支撐軸之頂端。In an auxiliary technical means derived from the above-mentioned necessary technical means, the first shaft gear has a first support shaft extending along the power transmission axis and a first rounded support end located at the end of the first support shaft, The two-shaft gear has a first hardness-enhancing portion for the first rounded support end to abut against. Preferably, the first shaft gear further comprises a first shaft gear body and a first set screw, the first shaft gear body is provided with a first shaft screw hole extending along the power transmission axis, and the first support shaft The first stop screw is fastened in the first axial screw hole, and the first stop screw is fastened in the first axial screw hole and abuts against the top end of the first support shaft.
此外,第一圓角型支撐端還包含一第一圓錐本體與一第一滾珠,第一圓錐本體之錐尖開設有一用以容置第一滾珠之第一滾珠容置槽。較佳者,第一滾珠與第一硬度強化部之材質為一高碳鋼。In addition, the first rounded support end further includes a first conical body and a first ball, and a first ball accommodating groove for accommodating the first ball is defined on the tip of the first conical body. Preferably, the material of the first ball and the first hardness-enhancing portion is a high carbon steel.
本發明所採用之另一必要技術手段是提供一種具有直結式減速傳動機構之研磨設備,其包含上述之直結式減速傳動機構、一傳動組件以及一研磨筒組件。傳動組件係可傳動性地連結於直結式減速傳動機構之減速輸出軸。研磨筒組件包含一旋轉式基座以及一研磨筒本體。旋轉式基座係可傳動性地連結於傳動組件,用以受傳動組件帶動而以一相異於傳動中心軸之研磨旋轉中心軸為中心自轉。研磨筒本體係固接於旋轉式基座,並具有一用以容置一研磨原料之磨料容置空間。Another necessary technical means adopted by the present invention is to provide a grinding equipment with a direct-connected deceleration transmission mechanism, which includes the above-mentioned direct-connected deceleration transmission mechanism, a transmission component and a grinding drum component. The transmission assembly can be driveably connected to the deceleration output shaft of the direct-type deceleration transmission mechanism. The grinding cylinder assembly includes a rotary base and a grinding cylinder body. The rotary base can be driveably connected to the transmission component, and is driven by the transmission component to rotate around a grinding and rotating central axis different from the transmission central axis as the center. The main body of the grinding cylinder is fixed on the rotary base, and has an abrasive accommodating space for accommodating a grinding raw material.
如上所述,本發明是利用固定式齒輪嚙合筒來嚙合第一減速行星齒輪組件與第二減速行星齒輪組件,藉此使第一減速行星齒輪組件與第二減速行星齒輪組件可以重疊的設置於固定式齒輪嚙合筒內,藉以有效的達到使用多個行星齒輪組件還能有效的所需空間的功效,進而使本發明之研磨設備與直結式減速傳動機構可以更方便的設置於研磨的作業空間內,非常的便利。As described above, the present invention utilizes a fixed gear meshing cylinder to engage the first reduction planetary gear assembly and the second reduction planetary gear assembly, so that the first reduction planetary gear assembly and the second reduction planetary gear assembly can be arranged in an overlapping manner. In the fixed gear meshing cylinder, the effect of using a plurality of planetary gear assemblies can effectively achieve the required space, so that the grinding equipment and the direct-type reduction transmission mechanism of the present invention can be more conveniently arranged in the grinding work space Inside, very convenient.
本發明所採用的具體實施例,將藉由以下之實施例及圖式作進一步之說明。The specific embodiments adopted by the present invention will be further described by the following embodiments and drawings.
請參閱第一圖至第三圖,第一圖係顯示本發明較佳實施例所提供之直結式減速傳動機構之立體示意圖;第二圖係為第一圖之A-A剖面示意圖;第二A圖係為第二圖之部分放大示意圖;第三圖係顯示本發明較佳實施例所提供之直結式減速傳動機構之立體分解剖面示意圖。Please refer to the first figure to the third figure, the first figure is a three-dimensional schematic diagram of a direct-connected reduction transmission mechanism provided by a preferred embodiment of the present invention; the second figure is a cross-sectional schematic view of the first figure AA; the second A figure It is a partially enlarged schematic view of the second figure; and the third figure is a perspective exploded cross-sectional schematic view of the direct-drive reduction transmission mechanism provided by the preferred embodiment of the present invention.
如第一圖至第三圖所示,一直結式減速傳動機構2包含一傳動機構本體21、一第一減速行星齒輪組件22、一固定式齒輪嚙合筒23、一第二減速行星齒輪組件24、一減速輸出軸25以及一傳動齒輪26。As shown in the first to third figures, the straight-through
傳動機構本體21是用來組接一馬達3,並且具有一設置空間S與二連通於設置空間S之傳動件連通口211(圖中僅標示一個)。馬達3包含一馬達本體31、一馬達框架32以及一輸出軸連接件33;其中,馬達本體31是固設馬達框架32,並透過馬達框架32固定於傳動機構本體21之頂端,且馬達本體31具有一馬達輸出軸311,而輸出軸連接件33是連結於馬達輸出軸311。此外,直結式減速傳動機構2具有一與一馬達輸出軸311共軸心之傳動中心軸X,藉以沿一平行於傳動中心軸X之動力傳輸軸向D1傳輸動力。The
第一減速行星齒輪組件22包含一第一軸齒輪221、三個第一行星齒輪222(圖中僅標示一個)以及一第一旋轉架223。The first reduction
第一軸齒輪221包含一第一軸齒輪本體2211、一第一支撐軸2212、一第一圓角型支撐端2213以及一第一止付螺絲2214。The
第一軸齒輪本體2211係開設有一沿動力傳輸軸向D1延伸之第一軸心螺孔(圖未標示)。第一支撐軸2212係沿動力傳輸軸向D1延伸,並螺接鎖固於第一軸心螺孔中。The first
第一圓角型支撐端2213包含一第一圓錐本體22131與一第一滾珠22132。第一圓錐本體22131是位於第一支撐軸2212之底部末端,並露出第一軸心螺孔,且第一圓錐本體22131之錐尖開設有一用以容置第一滾珠22132之第一滾珠容置槽(圖未標示)。在本實施例中,第一圓錐本體22131是一體成型地連結於第一支撐軸2212,但不限於此,在其他實施例中,第一圓錐本體22131亦可是透過組接的方式組接於第一支撐軸2212之底部末端。The first
第一止付螺絲2214係螺接鎖固於第一軸心螺孔中,並抵接於第一支撐軸2212之頂端。The
三個第一行星齒輪222係圍繞傳動中心軸X設置,並分別嚙合於第一軸齒輪本體2211,藉以受第一軸齒輪221之帶動而自轉。The three first
第一旋轉架223包含一第一旋轉架底座2231、一第一旋轉架蓋板2232以及三個第一定位柱2233(圖中僅標示一個)。The first rotating
第一旋轉架蓋板2232係與第一旋轉架底座2231間隔設置,且第一行星齒輪222是透過三個第一定位柱2233鎖固於第一旋轉架底座2231與第一旋轉架蓋板2232之間,藉以使三個第一行星齒輪222分別可轉動地設置於第一旋轉架底座2231與第一旋轉架蓋板2232之間。The first revolving
固定式齒輪嚙合筒23包含一第一內齒輪壁231以及一第二內齒輪壁232。第一內齒輪壁231係嚙合於三個第一行星齒輪222;其中,由於三個第一行星齒輪222分別同時嚙合於第一內齒輪壁231與第一軸齒輪本體2211,因此,當三個第一行星齒輪222受第一軸齒輪221之帶動而自轉時,更會因為同時嚙合於第一內齒輪壁231而產生公轉。第二內齒輪壁232係在動力傳輸軸向D1與第一內齒輪壁231相間隔,且在本實施例中,第二內齒輪壁232是相對地位於第一內齒輪壁231之下方。The fixed
第二減速行星齒輪組件24包含一第二軸齒輪241、四個第二行星齒輪242(圖中僅標示一個)以及一第二旋轉架243。The second reduction
第二軸齒輪241包含一第二軸齒輪本體2411、一第二支撐軸2412、一第二圓角型支撐端2413、一第二止付螺絲2414以及一第一硬度強化部2415。The
第二軸齒輪本體2411之頂端是穿設並卡固連接於第一旋轉架底座2231之中心處,且第二軸齒輪本體2411係開設有一沿動力傳輸軸向D1延伸之第二軸心螺孔(圖未標示)。第二支撐軸2412係沿動力傳輸軸向D1延伸,並螺接鎖固於第二軸心螺孔中。藉此,當第一旋轉架223以傳動中心軸X為中心而自轉時,第二軸齒輪本體2411會伴隨著第一旋轉架223以傳動中心軸X為中心而自轉。The top end of the second
第二圓角型支撐端2413包含一第二圓錐本體24131與一第二滾珠24132。第二圓錐本體24131是位於第二支撐軸2412之底部末端,並露出第二軸心螺孔,且第二圓錐本體24131之錐尖開設有一用以容置第二滾珠24132之第二滾珠容置槽(圖未標示)。在本實施例中,第二圓錐本體24131是一體成型地連結於第二支撐軸2412,但不限於此,在其他實施例中,第二圓錐本體24131亦可是透過組接的方式組接於第二支撐軸2412之底部末端。The second
第二止付螺絲2414係螺接鎖固於第二軸心螺孔中,並抵接於第二支撐軸2412之頂端。第一硬度強化部2415是設置於第二止付螺絲2414之內六角槽(圖未標示)中。The
四個第二行星齒輪242係圍繞傳動中心軸X設置,並分別嚙合於第二軸齒輪本體2411,藉以受第二軸齒輪241之帶動而自轉,且由於四個第二行星齒輪242更分別嚙合於第二內齒輪壁232,因此,當四個第二行星齒輪242受第二軸齒輪241之帶動而自轉時,更會因為同時嚙合於第二內齒輪壁232而產生公轉。The four second
第二旋轉架243包含一第二旋轉架底座2431、一第二旋轉架蓋板2432、四個第二定位柱2433(圖中僅標示一個)以及一第二硬度強化部2434。The second
第二旋轉架蓋板2432係與第二旋轉架底座2431間隔設置,且第二行星齒輪242是透過四個第二定位柱2433鎖固於第二旋轉架底座2431與第二旋轉架蓋板2432之間,藉以使四個第二行星齒輪242分別可轉動地設置於第二旋轉架底座2431與第二旋轉架蓋板2432之間,藉此,當第二行星齒輪242圍繞傳動中心軸X公轉時,第二旋轉架243會以傳動中心軸X為中心而自轉。The second revolving
第二硬度強化部2434是設置於第二旋轉架底座2431之中心槽(圖未標示),用以供第二圓角型支撐端2413所抵頂。The second hardness-enhancing
減速輸出軸25係連結於第二旋轉架243之第二旋轉架底座2431;其中,當第二旋轉架243以傳動中心軸X為中心而自轉時,減速輸出軸25會伴隨著第二旋轉架243以傳動中心軸X為中心而自轉。此外,在本實施例中,減速輸出軸25是一體成型地連結於第二旋轉架底座2431,但不限於此,在其他實施例中,減速輸出軸25亦可是螺接等方式鎖固連接於第二旋轉架底座2431,且若減速輸出軸25是以第二軸齒輪本體2411穿設並卡固連接於第一旋轉架底座2231的方式穿設固接於第二旋轉架底座2431之中心處時,則原本設置於第二旋轉架底座2431之第二硬度強化部2434便改為設置於減速輸出軸25之中心處。The
傳動齒輪26是固接於減速輸出軸25,並對應於二傳動件連通口211。在本實施例中,傳動齒輪26例如是以嚙合的方式固接於減速輸出軸25。The
如上所述,藉由第一減速行星齒輪組件22、固定式齒輪嚙合筒23與第二減速行星齒輪組件24之配合,當馬達3運作而使馬達輸出軸311轉動時,會先帶動連結於馬達輸出軸311之第一軸齒輪221轉動,然後第一軸齒輪221之轉動則會帶動相嚙合的三個第一行星齒輪222轉動,此時由於三個第一行星齒輪222是同時嚙合於第一軸齒輪221與第一內齒輪壁231,因此三個第一行星齒輪222會以傳動中心軸X為中心而公轉,進而帶動整個第一旋轉架223以傳動中心軸X為中心而自轉。As described above, through the cooperation of the first reduction
承上所述,當第一旋轉架223自轉時,則會帶動相連結之第二軸齒輪241以傳動中心軸X為中心而自轉,然後第二軸齒輪241又會帶動相嚙合之第二行星齒輪242轉動,此時由於四個第二行星齒輪242是同時嚙合於第二軸齒輪241與第二內齒輪壁232,因此四個第二行星齒輪242會以傳動中心軸X為中心而公轉,進而帶動整個第二旋轉架243以傳動中心軸X為中心而自轉,並進一步帶動相連結之減速輸出軸25轉動。As mentioned above, when the first
由以上敘述可知,透過第一減速行星齒輪組件22與第二減速行星齒輪組件24之配合,可以有效的將馬達輸出軸311之轉速進行兩段式變速;其中,在第一減速行星齒輪組件22的變速運作過程中,由於第一軸齒輪221之自轉速度與第一行星齒輪222之公轉速度會因為齒輪比的不同而產生速差,因此整個第一減速行星齒輪組件22的重量會集中在中心的第一軸齒輪221,而由於本發明是利用第二軸齒輪241支撐住第一軸齒輪221之第一圓角型支撐端2213,因此可以有效的達到點支撐的靜點支撐狀態,進而將第一軸齒輪221與第二軸齒輪241之間的轉動摩擦力減至趨近於零。As can be seen from the above description, through the cooperation of the first reduction
相似的,由於第二軸齒輪241之自轉速度與第二行星齒輪242之公轉速度也會因為齒輪比的不同而產生速差,因此整個第二減速行星齒輪組件24的重量會集中在中心的第二軸齒輪241,而由於本發明是利用第二旋轉架底座2431支撐住第二軸齒輪241之第二圓角型支撐端2413,因此可以有效的達到點支撐的靜點支撐狀態,進而將第二軸齒輪241與第二旋轉架底座2431之間的轉動摩擦力減至趨近於零。Similarly, since the rotation speed of the
此外,由於第一軸齒輪221與第二軸齒輪241所承受的重量較重,因此本實施例更將以高碳鋼之材質作成的第一滾珠22132與第一硬度強化部2415分別設置於第一圓錐本體22131與第二軸齒輪本體2411之頂端,以及將以高碳鋼之材質作成的第二滾珠24132與第二硬度強化部2434分別設置於第二圓錐本體24131與第二旋轉架底座2431之中心處,藉此,可以有效的強化整體的耐用程度,且由於用來承受重量的第一滾珠22132、第一硬度強化部2415、第二滾珠24132與第二硬度強化部2434都是獨立的結構,因此若發生毀損的情況時,可以個別的進行替換來減少整體更換所耗費的成本。In addition, since the
請繼續參閱第四圖與第五圖,第四圖係顯示本發明較佳實施例所提供之研磨設備之立體示意圖;第五圖係顯示本發明較佳實施例所提供之研磨設備部分分解之立體示意圖。Please continue to refer to the fourth and fifth figures, the fourth figure is a three-dimensional schematic view of the grinding equipment provided by the preferred embodiment of the present invention; the fifth figure is a partial exploded view of the grinding equipment provided by the preferred embodiment of the present invention Stereoscopic diagram.
如第一圖至第五圖所示,本發明還提供了一種具有直結式減速傳動機構之研磨設備100,包含一研磨設備基座1、二直結式減速傳動機構2與2a、二馬達3與3a、二傳動組件4(圖中僅顯示一個)以及二研磨筒組件5與5a。As shown in Figures 1 to 5, the present invention also provides a grinding
二直結式減速傳動機構2與2a是分別固定於研磨設備基座1,且二馬達3與3a也是分別固定於二直結式減速傳動機構2與2a之頂部,而二研磨筒組件5與5a則是分別與二直結式減速傳動機構2與2a相間隔設置的固定於研磨設備基座1上,並分別透過二傳動組件4傳動連結於二直結式減速傳動機構2與2a。The two in-line
其中,由於直結式減速傳動機構2a與直結式減速傳動機構2之結構相同,馬達3a與馬達3之結構相同,且研磨筒組件5a與研磨筒組件5之結構相同,因此本實施例中僅以直結式減速傳動機構2、馬達3與研磨筒組件5進行說明。Among them, since the structure of the direct-type
在本實施例中,傳動組件4包含一傳動件41與一齒盤42,齒盤42是可轉動地設置於研磨設備基座1,而傳動件41是傳動連結於齒盤42與直結式減速傳動機構2之傳動齒輪26。此外,傳動件41可以是皮帶或鍊條。In the present embodiment, the
研磨筒組件5更包含一旋轉式基座51與一研磨筒本體52。旋轉式基座51包含二支撐盤體511與512以及三個支撐柱513(圖中僅標示一個),支撐盤體511是固接於齒盤42,而支撐盤體512是透過三個支撐柱513連結於支撐盤體511。研磨筒本體52是固接於支撐盤體512。藉此,當馬達3運作而轉動時,其馬達輸出軸311之轉動在透過直結式減速傳動機構2進行兩段式減速後,會將較大的轉動扭力透過傳動組件4來帶動研磨筒組件5轉動,藉此,設置於研磨筒本體52內的磨料便可受到帶動而對深入其中的待研磨件進行研磨加工。The grinding
綜上所述,相較於先前技術之研磨設備為了可以有效的將馬達之高轉速低扭力的輸出方式改為低轉速高扭力的輸出方式,通常需要使用到行星齒輪組件,而當使用者需要裝設多個行星齒輪組件時,由於多個行星齒輪組件之間是透過傳動件來進行傳動連結,導致需要較大的設置空間才能設置多個行星齒輪組件,非常的不便利;由於本發明是利用固定式齒輪嚙合筒來嚙合第一減速行星齒輪組件與第二減速行星齒輪組件,藉此使第一減速行星齒輪組件與第二減速行星齒輪組件可以重疊的設置於固定式齒輪嚙合筒內,藉以有效的達到使用多個行星齒輪組件還能有效的所需空間的功效,進而使本發明之研磨設備與直結式減速傳動機構可以更方便的設置於研磨的作業空間內,非常的便利。To sum up, compared with the grinding equipment of the prior art, in order to effectively change the output mode of the motor with high speed and low torque to the output mode of low speed and high torque, it is usually necessary to use a planetary gear assembly. When a plurality of planetary gear assemblies are installed, the transmission connection between the plurality of planetary gear assemblies is carried out through transmission parts, resulting in a need for a large installation space to install the plurality of planetary gear assemblies, which is very inconvenient; The fixed gear meshing cylinder is used to mesh the first reduction planetary gear assembly and the second reduction planetary gear assembly, so that the first reduction planetary gear assembly and the second reduction planetary gear assembly can be overlapped and arranged in the fixed gear meshing cylinder, In order to effectively achieve the effect of using a plurality of planetary gear assemblies, the required space can be effectively achieved, so that the grinding equipment and the direct-type reduction transmission mechanism of the present invention can be more conveniently arranged in the grinding working space, which is very convenient.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。Through the detailed description of the preferred embodiments above, it is hoped that the features and spirit of the present invention can be described more clearly, and the scope of the present invention is not limited by the preferred embodiments disclosed above. On the contrary, the intention is to cover various modifications and equivalent arrangements within the scope of the claimed scope of the present invention.
100:具有直結式減速傳動機構之研磨設備 1:研磨設備基座 2,2a:直結式減速傳動機構 21:傳動機構本體 211:傳動件連通口 22:第一減速行星齒輪組件 221:第一軸齒輪 2211:第一軸齒輪本體 2212:第一支撐軸 2213:第一圓角型支撐端 22131:第一圓錐本體 22132:第一滾珠 2214:第一止付螺絲 222:第一行星齒輪 223:第一旋轉架 2231:第一旋轉架底座 2232:第一旋轉架蓋板 2233:第一定位柱 23:固定式齒輪嚙合筒 231:第一內齒輪壁 232:第二內齒輪壁 24:第二減速行星齒輪組件 241:第二軸齒輪 2411:第二軸齒輪本體 2412:第二支撐軸 2413:第二圓角型支撐端 24131:第二圓錐本體 24132:第二滾珠 2414:第二止付螺絲 2415:第一硬度強化部 242:第二行星齒輪 243:第二旋轉架 2431:第二旋轉架底座 2432:第二旋轉架蓋板 2433:第二定位柱 2434:第二硬度強化部 25:減速輸出軸 26:傳動齒輪 3,3a:馬達 31:馬達本體 311:馬達輸出軸 32:馬達框架 33:輸出軸連接件 4:傳動組件 41:傳動件 42:齒盤 5,5a:研磨筒組件 51:旋轉式基座 52:研磨筒本體 511,512:支撐盤體 513:支撐柱 X:傳動中心軸 D1:動力傳輸軸向 S:設置空間 100: Grinding equipment with direct-type deceleration transmission mechanism 1: Grinding equipment base 2, 2a: Direct drive reduction gear 21: Transmission body 211: Transmission part communication port 22: The first reduction planetary gear assembly 221: First shaft gear 2211: First shaft gear body 2212: The first support shaft 2213: The first rounded support end 22131: First cone body 22132: The first ball 2214: First stop screw 222: The first planetary gear 223: First Rotary Frame 2231: The first revolving frame base 2232: First Rotary Frame Cover 2233: The first positioning column 23: Fixed gear meshing cylinder 231: First internal gear wall 232: Second internal gear wall 24: Second reduction planetary gear assembly 241: Second shaft gear 2411: Second shaft gear body 2412: Second support shaft 2413: Second rounded support end 24131: Second cone body 24132: Second Ball 2414: Second stop screw 2415: The first hardness strengthening part 242: Second planetary gear 243: Second Rotary Frame 2431: Second swivel base 2432: Second Rotary Frame Cover 2433: Second positioning column 2434: The second hardness strengthening part 25: Deceleration output shaft 26: Transmission gear 3,3a: Motor 31: Motor body 311: Motor output shaft 32: Motor frame 33: Output shaft connector 4: Transmission components 41: Transmission parts 42: chainring 5,5a: Grinding drum assembly 51: Swivel base 52: Grinding cylinder body 511, 512: Support plate body 513: Support column X: Transmission center shaft D1: Power Transmission Axial S: Setting space
第一圖係顯示本發明較佳實施例所提供之直結式減速傳動機構之立體示意圖; 第二圖係為第一圖之A-A剖面示意圖; 第二A圖係為第二圖之部分放大示意圖; 第三圖係顯示本發明較佳實施例所提供之直結式減速傳動機構之立體分解剖面示意圖; 第四圖係顯示本發明較佳實施例所提供之研磨設備之立體示意圖;以及 第五圖係顯示本發明較佳實施例所提供之研磨設備部分分解之立體示意圖。 The first figure is a three-dimensional schematic diagram showing a direct-connected reduction transmission mechanism provided by a preferred embodiment of the present invention; The second figure is the A-A cross-sectional schematic diagram of the first figure; The second figure A is a partially enlarged schematic diagram of the second figure; Figure 3 is a schematic diagram showing a three-dimensional exploded cross-sectional view of the direct-drive reduction transmission mechanism provided by the preferred embodiment of the present invention; FIG. 4 is a three-dimensional schematic diagram showing the polishing apparatus provided by the preferred embodiment of the present invention; and FIG. 5 is a schematic perspective view showing a partial disassembly of the polishing apparatus provided by the preferred embodiment of the present invention.
21:傳動機構本體 21: Transmission body
211:傳動件連通口 211: Transmission part communication port
22:第一減速行星齒輪組件 22: The first reduction planetary gear assembly
221:第一軸齒輪 221: First shaft gear
2211:第一軸齒輪本體 2211: First shaft gear body
222:第一行星齒輪 222: The first planetary gear
223:第一旋轉架 223: First Rotary Frame
2231:第一旋轉架底座 2231: The first revolving frame base
2232:第一旋轉架蓋板 2232: First Rotary Frame Cover
2233:第一定位柱 2233: The first positioning column
23:固定式齒輪嚙合筒 23: Fixed gear meshing cylinder
24:第二減速行星齒輪組件 24: Second reduction planetary gear assembly
241:第二軸齒輪 241: Second shaft gear
2411:第二軸齒輪本體 2411: Second shaft gear body
242:第二行星齒輪 242: Second planetary gear
243:第二旋轉架 243: Second Rotary Frame
2431:第二旋轉架底座 2431: Second swivel base
2432:第二旋轉架蓋板 2432: Second Rotary Frame Cover
2433:第二定位柱 2433: Second positioning column
2434:第二硬度強化部 2434: The second hardness strengthening part
25:減速輸出軸 25: Deceleration output shaft
26:傳動齒輪 26: Transmission gear
3:馬達 3: Motor
31:馬達本體 31: Motor body
311:馬達輸出軸 311: Motor output shaft
32:馬達框架 32: Motor frame
33:輸出軸連接件 33: Output shaft connector
X:傳動中心軸 X: Transmission center shaft
D1:動力傳輸軸向 D1: Power Transmission Axial
S:設置空間 S: Setting space
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CN107002825A (en) * | 2014-12-25 | 2017-08-01 | 日本电产科宝株式会社 | Deceleration device, geared motor and electronic equipment |
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2020
- 2020-11-30 TW TW109142045A patent/TWI753677B/en active
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TW201544239A (en) * | 2014-04-07 | 2015-12-01 | Sintokogio Ltd | Barrel polishing medium, and production method therefor |
TWM500835U (en) * | 2014-10-23 | 2015-05-11 | Mei-Hua Lin | Power transmission mechanism of electric vehicle |
CN107002825A (en) * | 2014-12-25 | 2017-08-01 | 日本电产科宝株式会社 | Deceleration device, geared motor and electronic equipment |
TWM524409U (en) * | 2016-03-25 | 2016-06-21 | Sesame Motor Corp | Speed reducer having central supporting bearing division |
TWM543309U (en) * | 2017-01-04 | 2017-06-11 | Anjet Machinery Co Ltd | Shell moving type vertical planetary gear reducer |
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