TWI750508B - Automatic tool length and tool diameter measurement method of working mother machine - Google Patents
Automatic tool length and tool diameter measurement method of working mother machine Download PDFInfo
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Abstract
一種工作母機自動刀長、刀徑量測之方法,透過將工作母機的工作模式切換後,再設定帶量測刀號的區間,接著一鍵按壓啟動鈕,即可全程自動化量測刀具的長度及刀徑,藉此能省去繁雜步驟、降低人為疏失可能、節省人力並提升作業效率。 A method for automatic tool length and tool diameter measurement of the mother machine. After switching the working mode of the mother machine, the interval with the measuring tool number is set, and then the start button can be pressed with one button to automatically measure the length of the tool throughout the process. and tool diameter, which can save complicated steps, reduce the possibility of human error, save manpower and improve work efficiency.
Description
本發明為一種工作母機刀長、刀徑量測之方法,尤指一種工作母機自動刀長、刀徑量測之方法,透過按壓啟動鈕,全程交由控制器自動化量測刀長及刀徑,除了降低人為失誤之外,亦能提升作業效率。 The present invention is a method for measuring the tool length and tool radius of a mother machine, especially a method for automatically measuring the tool length and tool diameter of a mother machine. By pressing the start button, the whole process is handed over to the controller to automatically measure the tool length and tool diameter. , In addition to reducing human error, it can also improve operational efficiency.
刀長的準確性是加工前最重要的一個環節,每把刀的刀長及刀徑量測,是操作者在加工前必須執行的工作之一,而操作者必須接受完整的教育訓練才能進行操作,即使如此,也可能因為人為疏忽的操作錯誤而造成刀具及設備損壞;同時,操作刀具量測時,操作人員需長時間待在機台前編寫程式及執行量測,除了重複單一工作容易恍神之外,更是造成工時成本的浪費。 The accuracy of the tool length is the most important link before processing. The measurement of the tool length and tool diameter of each tool is one of the tasks that the operator must perform before processing, and the operator must receive complete education and training to carry out Even so, the tool and equipment may be damaged due to negligent operation errors; at the same time, when operating the tool measurement, the operator needs to stay in front of the machine for a long time to write programs and perform measurement, in addition to repeating a single job is easy In addition to being distracted, it is a waste of labor costs.
因此發明人憑藉在相關的實務經驗,積極經過長期思考,原型試驗及不斷改善,終於研發出簡易又實用的替代性方法。 Therefore, the inventors have finally developed a simple and practical alternative method by virtue of relevant practical experience, active long-term thinking, prototype testing and continuous improvement.
本發明揭露一種工作母機自動刀長、刀徑量測之方法,步驟包括:A、操作工作母機的一控制器切換至手控(handle)模式;B、在手控模式下使用編輯(mdi)模式於一區間設定模組中設定待量測刀號的區間範圍; C、按壓一啟動鈕,該啟動鈕電連接一自動量測模組,該自動量測模組括一自動換刀單元、一自動感測單元及一自動補入數值單元,且依序啟動;D、首先由該自動換刀單元根據待量測刀號的區間範圍設定,啟動取刀工具從刀庫的複數刀具中自動選擇各該刀具,並替換各該刀具至一主軸;E、接著驅動該自動感測單元,該自動感測單元啟動一光學感應器,該主軸帶動各該刀具移動鄰近該光學感應器,使該光學感應器能量測各該刀具的長度及刀徑;F、最後由該自動補入數值單元將該光學感應器所量測出的各該刀具長度及刀徑數值自動填入至該控制器,使各該刀具的長度及刀徑數值能顯示於該控制器的一顯示裝置上;G、由該自動量測模組判斷是否為最後一把需要量測的該刀具,若非最後一該刀具,則重複步驟D至步驟F;若為最後一該刀具,則結束該等刀具的量測。 The invention discloses a method for automatic tool length and tool diameter measurement of a master machine. The steps include: A. operating a controller of the master machine to switch to a manual control (handle) mode; B. using an editing (mdi) mode in the manual control mode The mode sets the interval range of the tool number to be measured in an interval setting module; C. Press a start button, the start button is electrically connected to an automatic measuring module, and the automatic measuring module includes an automatic tool changing unit, an automatic sensing unit and an automatic filling value unit, and starts in sequence; D. First, the automatic tool changing unit is set according to the interval range of the tool number to be measured, and the tool fetching tool is started to automatically select each tool from the multiple tools in the tool magazine, and replace each tool to a spindle; E. Then drive The automatic sensing unit, the automatic sensing unit activates an optical sensor, and the spindle drives each of the tools to move adjacent to the optical sensor, so that the optical sensor can measure the length and diameter of each of the tools; F. Finally The value of each tool length and tool radius measured by the optical sensor is automatically filled into the controller by the automatic filling value unit, so that the length and tool radius values of each tool can be displayed on the controller. On a display device; G. It is judged by the automatic measuring module whether it is the last tool to be measured, if it is not the last tool, repeat steps D to F; if it is the last tool, end measurement of such tools.
藉由上述步驟,僅需設定量測該等刀具區間,以及一鍵按壓該啟動鈕後,該刀具的長度及刀徑係全程自動化量測,省去複雜的操作步驟,提供使用者在不需要接受專業訓練下,也能完成對該等刀具的長度及刀徑量測,同時避免操作錯誤造成的該等刀具及設備的損壞。由於該等刀具的換刀及量測均自動執行,操作者不需要在機台前編輯換刀程序,因此可以節省人力,讓操作者更有彈性地安排工作,提升作業效率。 Through the above steps, it is only necessary to set and measure the tool intervals, and after pressing the start button with one key, the length and tool diameter of the tool are automatically measured throughout the entire process, eliminating complicated operation steps and providing users with no need to With professional training, the length and diameter measurement of these tools can also be completed, and at the same time, damage to these tools and equipment caused by operation errors can be avoided. Since the tool change and measurement of these tools are performed automatically, the operator does not need to edit the tool change program in front of the machine, thus saving manpower, allowing the operator to arrange work more flexibly and improving work efficiency.
S1‧‧‧方塊一 S1‧‧‧Block One
S2‧‧‧方塊二 S2‧‧‧Block Two
S3‧‧‧方塊三 S3‧‧‧Cube Three
S4‧‧‧方塊四 S4‧‧‧Cube Four
S5‧‧‧方塊五 S5‧‧‧Cube Five
S6‧‧‧方塊六 S6‧‧‧Cube Six
S7‧‧‧方塊七 S7‧‧‧Cube Seven
S8‧‧‧方塊八 S8‧‧‧Square Eight
10‧‧‧控制器 10‧‧‧Controller
12‧‧‧顯示裝置 12‧‧‧Display device
14‧‧‧區間設定模組 14‧‧‧Interval setting module
16‧‧‧自動量測模組 16‧‧‧Automatic measurement module
161‧‧‧自動換刀單元 161‧‧‧Automatic tool changer
162‧‧‧自動感測單元 162‧‧‧Automatic Sensing Unit
163‧‧‧自動補入數值單元 163‧‧‧Auto fill in numerical unit
18‧‧‧啟動鈕 18‧‧‧Start button
20‧‧‧主軸 20‧‧‧Spindle
22‧‧‧刀具 22‧‧‧Tools
24‧‧‧光學感應器 24‧‧‧Optical sensor
圖1為本發明量測之方法的方塊流程示意圖 1 is a schematic block flow diagram of the measurement method of the present invention
圖2為本發明的自動刀長、刀徑量測裝置的方塊示意圖 Fig. 2 is the block schematic diagram of the automatic tool length and tool diameter measuring device of the present invention
參閱圖1及圖2,本發明揭露一種工作母機自動刀長、刀徑量測之方法以及其對應的裝置,步驟如下: Referring to FIG. 1 and FIG. 2 , the present invention discloses a method for automatic tool length and tool diameter measurement of a machine tool and its corresponding device. The steps are as follows:
方塊一S1:操作工作母機的一控制器10切換至手控(handle)模式。
Block 1 S1 : operating a
方塊二S2:在手控模式下使用編輯(mdi)模式於一區間設定模組14中設定待量測刀號的區間範圍。
Block 2 S2: use the edit (mdi) mode in the manual control mode to set the interval range of the tool number to be measured in an
方塊三S3:按壓一啟動鈕18,該啟動鈕18電連接一自動量測模組16,該自動量測模組16括一自動換刀單元161、一自動感測單元162及一自動補入數值單元163,且依序啟動。
Block 3 S3: Press a
方塊四S4:首先由該自動換刀單元161根據待量測刀號的區間範圍設定,啟動取刀工具從刀庫的複數刀具中自動選擇各該刀具22,並替換各該刀具22至一主軸20。
Block 4 S4: First, the automatic
方塊五S5:接著驅動該自動感測單元162,該自動感測單元162啟動一光學感應器24,該主軸20帶動各該刀具22移動鄰近該光學感應器24,使該光學感應器24能量測各該刀具22的長度及刀徑。
Block 5 S5: then drive the
方塊六S6:最後由該自動補入數值單元163將該光學感應器24所量測出的各該刀具22長度及刀徑數值自動填入至該控制器1
0。
Block 6 S6: Finally, the automatic
方塊七S7:各該刀具22的長度及刀徑數值能顯示於該控制器10的一顯示裝置12上。
Block 7 S7 : the length and diameter of each
方塊八S8:由該自動量測模組16判斷是否為最後一把需要量測的該刀具22,若非最後一該刀具22,則重複方塊四S4至方塊七S7;若為最後一該刀具22,則結束該等刀具22的量測。
Block eight S8: The
因此透過上述步驟,僅需要設定量測的刀號區間範圍,再一鍵按壓該啟動鈕18,即可全程自動化量測各該刀具22的長度及刀徑,能降低人為疏失可能,以及節省人力和提升作業效率。
Therefore, through the above steps, it is only necessary to set the range of the tool number range for measurement, and then press the
需注意的是,上述實施例僅為例示性說明本發明之原理及其功效,而非用於限制本發明之範圍。任何熟於此項技術之人均可在不違背本發明之技術原理及精神下,對實施例作修改與變化。因此本發明之權利保護範圍應如後述之申請專利範圍所述。 It should be noted that the above-mentioned embodiments are only illustrative of the principles and effects of the present invention, and are not intended to limit the scope of the present invention. Anyone skilled in the art can modify and change the embodiments without departing from the technical principles and spirit of the present invention. Therefore, the protection scope of the present invention should be as described in the patent application scope described later.
S1‧‧‧方塊一 S1‧‧‧Block One
S2‧‧‧方塊二 S2‧‧‧Block Two
S3‧‧‧方塊三 S3‧‧‧Cube Three
S4‧‧‧方塊四 S4‧‧‧Cube Four
S5‧‧‧方塊五 S5‧‧‧Cube Five
S6‧‧‧方塊六 S6‧‧‧Cube Six
S7‧‧‧方塊七 S7‧‧‧Cube Seven
S8‧‧‧方塊八 S8‧‧‧Square Eight
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Patent Citations (8)
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TWM355780U (en) * | 2008-10-22 | 2009-05-01 | Yu Min Shou | Measurement device capable of measuring the length of cutter |
CN102744650A (en) * | 2012-07-19 | 2012-10-24 | 南京大量数控科技有限公司 | Cutter diameter detecting device |
CN203471482U (en) * | 2013-09-30 | 2014-03-12 | 黑龙江省计量检定测试院 | Measuring device for measuring length of cutter of numerically-controlled machine tool |
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