TWI749733B - Cloth lifting method and cloth lifting wheel using the method - Google Patents
Cloth lifting method and cloth lifting wheel using the method Download PDFInfo
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- TWI749733B TWI749733B TW109129370A TW109129370A TWI749733B TW I749733 B TWI749733 B TW I749733B TW 109129370 A TW109129370 A TW 109129370A TW 109129370 A TW109129370 A TW 109129370A TW I749733 B TWI749733 B TW I749733B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
- D06B3/345—Means for controlling the tension in the textile material
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Abstract
Description
本發明涉及提布輪技術領域,特別涉及一種提布方法及使用到該方法的提布輪。The invention relates to the technical field of cloth lifting wheels, in particular to a cloth lifting method and a cloth lifting wheel using the method.
染色機提布輪的作用是輔助噴嘴作用力,具有降低織物張力的用途,織物在提布輪具有一定速度控制下進行提升,再由噴嘴進入導布管,形成循環的過程;常見的提布輪根據有無動力裝置分為主動輪和被動輪;The function of the cloth lifting wheel of the dyeing machine is to assist the force of the nozzle, which has the purpose of reducing the tension of the fabric. The fabric is lifted under a certain speed control of the cloth lifting wheel, and then enters the cloth guide tube from the nozzle to form a cyclic process; common cloth lifting The wheels are divided into active wheels and passive wheels according to whether there is a power device;
被動輪的使用原理是,繞於其上的布料在後端噴嘴噴出液體流場的帶動下向前行進,從而帶動提布輪轉動;主動輪的原理是利用動力裝置如電機主動驅動帶布輪盤旋轉,從而帶動繞於其上的布料傳輸;The working principle of the passive wheel is that the cloth around it travels forward under the driving of the liquid flow field sprayed from the rear nozzle, thereby driving the cloth lifting wheel to rotate; the principle of the driving wheel is to use a power device such as a motor to actively drive the cloth wheel The disc rotates, thereby driving the cloth around it to transmit;
無論是主動輪或者被動輪,在對於布料的傳輸時,其首要的問題就是保證布料與帶布輪輥之間沒有相對滑動。Regardless of whether it is a driving wheel or a driven wheel, the primary problem for the transmission of cloth is to ensure that there is no relative sliding between the cloth and the cloth roller.
以上僅從染色機內的提布輪進行的分析,在布匹加工中,還有其他設備也廣泛採用提布輪,如較為常見的,連續性退漿水洗機、連續式精煉漂白機、連續性除油水洗機等,在這些設備上也有可能出現上述的問題。The above analysis is only carried out from the cloth lifting wheel in the dyeing machine. In the cloth processing, there are other equipment that also widely uses cloth lifting wheels, such as the more common ones, continuous desizing washing machine, continuous refining and bleaching machine, continuous Degreasing water washing machines, etc., may also have the above-mentioned problems on these equipment.
本發明的目的在於,提供主動加雙被動的提布輪來解決背景技術中的問題。The purpose of the present invention is to provide an active and double passive cloth lifting wheel to solve the problems in the background art.
本發明的技術方案,一種提布方法:主根據布料特性利用提布輪選擇如下的運行模式:The technical scheme of the present invention is a cloth lifting method: the following operating modes are selected by using the cloth lifting wheel according to the characteristics of the cloth:
主動模式:提布輪中的帶布輪盤與轉軸固定連接、帶布輪輥與帶布輪盤固定連接,轉軸採用電機驅動;Active mode: The cloth wheel in the cloth lifting wheel is fixedly connected with the rotating shaft, and the cloth wheel roller is fixedly connected with the cloth wheel, and the rotating shaft is driven by a motor;
單被動模式:提布輪中的布輪盤與轉軸轉動連接、帶布輪輥與帶布輪盤固定連接;Single passive mode: the cloth wheel in the cloth lifting wheel is connected to the rotating shaft in rotation, and the cloth wheel roller is fixedly connected to the cloth wheel;
雙被動模式:提布輪中的帶布輪盤與轉軸轉動連接、帶布輪輥與帶布輪盤轉動連接;Dual-passive mode: the cloth wheel in the cloth lifting wheel is connected to the rotating shaft in rotation, and the cloth wheel roller is connected to the cloth wheel in rotation;
在提布過程中,布料與帶布輪輥之間通過靜摩擦驅動。In the process of lifting the cloth, the cloth and the cloth roller are driven by static friction.
上述的提布方法,所述的運行模式還包括:In the above-mentioned cloth lifting method, the operation mode further includes:
主動加單被動模式:提布輪中的帶布輪盤與轉軸固定連接、帶布輪輥與帶布輪盤轉動連接,轉軸採用電機驅動;Active plus single passive mode: The cloth wheel in the cloth lifting wheel is fixedly connected to the rotating shaft, and the cloth wheel roller is connected to the cloth wheel in rotation, and the rotating shaft is driven by a motor;
主動加雙被動模式:提布輪中的帶布輪盤與轉軸轉動連接、帶布輪輥與帶布輪盤轉動連接;轉軸採用電機驅動。Active plus double passive mode: the cloth wheel in the cloth lifting wheel is connected to the rotating shaft, and the cloth wheel roller is connected to the cloth wheel in rotation; the rotating shaft is driven by a motor.
提布輪,包括帶布輪盤、設於帶布輪盤中部的轉軸以及設在帶布輪盤上的帶布輪輥;The cloth lifting wheel includes a cloth belt wheel, a rotating shaft arranged in the middle of the belt cloth wheel and a cloth wheel roller arranged on the belt cloth wheel;
所述帶布輪盤上設置有供轉軸穿插的安裝孔;所述安裝孔與轉軸之間安裝有第一自潤滑軸承;The cloth wheel is provided with an installation hole for the rotation shaft to penetrate; a first self-lubricating bearing is installed between the installation hole and the rotation shaft;
所述轉軸與帶布輪盤之間還安裝有用於兩者從轉動連接狀態到固定連接狀態相互切換的第一可拆件;A first detachable piece for switching between the rotating shaft and the cloth wheel is also used for switching between the rotating connection state and the fixed connection state;
所述帶布輪輥與帶布輪盤之間安裝有第二自潤滑軸承;A second self-lubricating bearing is installed between the cloth belt roller and the cloth belt wheel;
所述帶布輪輥與帶布輪盤之間還安裝有用於兩者從轉動連接狀態到固定連接狀態相互切換的第二可拆件。A second detachable piece for mutual switching between the cloth belt wheel roller and the cloth belt wheel disk is used for the two to switch from a rotating connection state to a fixed connection state.
前述的提布輪中,所述帶布輪盤與轉軸之間的安裝結構包括與帶布輪盤固定連接的第一自潤滑軸承座,第一自潤滑軸承與第一自潤滑軸承座固定連接,所述轉軸與第一自潤滑軸承轉動連接。In the aforementioned cloth lifting wheel, the mounting structure between the cloth reel and the rotating shaft includes a first self-lubricating bearing seat fixedly connected to the cloth reel, and the first self-lubricating bearing is fixedly connected to the first self-lubricating bearing seat , The rotating shaft is rotatably connected with the first self-lubricating bearing.
前述的提布輪中,所述第一自潤滑軸承遠離第一自潤滑軸承座的一側安裝有用於限位第一自潤滑軸承軸向運動的限位環,所述限位環固定安裝於轉軸上。In the aforementioned cloth lifting wheel, a limit ring for limiting the axial movement of the first self-lubricating bearing is installed on the side of the first self-lubricating bearing away from the first self-lubricating bearing seat, and the limit ring is fixedly installed at On the shaft.
前述的提布輪中,所述染布機機頭與轉軸之間的安裝結構包括與染布機機頭固定連接的軸承座以及固定卡接進軸承座的滾動軸承,所述轉軸與滾動軸承轉動連接。In the aforementioned cloth lifting wheel, the mounting structure between the cloth dyeing machine head and the rotating shaft includes a bearing seat fixedly connected to the cloth dyeing machine head and a rolling bearing fixedly clipped into the bearing seat, and the rotating shaft is rotatably connected to the rolling bearing .
前述的提布輪中,所述帶布輪盤與帶布輪輥之間的軸承安裝結構包括與帶布輪盤固定連接的第二自潤滑軸承座,第二自潤滑軸承與第二自潤滑軸承座固定連接,所述帶布輪輥與第二自潤滑軸承轉動連接。In the aforementioned cloth lifting wheel, the bearing mounting structure between the cloth reel and the cloth reel includes a second self-lubricating bearing seat fixedly connected to the cloth reel, the second self-lubricating bearing and the second self-lubricating The bearing seat is fixedly connected, and the cloth wheel roller is rotatably connected with the second self-lubricating bearing.
前述的提布輪中,所述第一可拆件包括固定連接於位於兩側的第一自潤滑軸承座上的延伸部,且第一可拆件和第一自潤滑軸承座在繞轉軸旋轉方向相互限位;還包括用於將延伸部固定連接/釋放轉軸的定位螺栓。In the aforementioned cloth lifting wheel, the first detachable part includes an extension part fixedly connected to the first self-lubricating bearing seat on both sides, and the first detachable part and the first self-lubricating bearing seat are rotating around the rotating shaft. The directions are mutually restricted; it also includes a locating bolt for fixing the extension part to connect/release the rotating shaft.
前述的提布輪中,所述延伸部由分設於位於兩側的第一自潤滑軸承座(231)上,且由兩個所述的第一自潤滑軸承座相向延伸而得,所述定位螺栓垂直於延伸部設置。In the aforementioned cloth lifting wheel, the extension part is formed by separately provided on the first self-lubricating bearing seats (231) located on both sides, and is obtained by extending the two first self-lubricating bearing seats opposite to each other. The positioning bolt is arranged perpendicular to the extension part.
前述的提布輪中,所述第二可拆件與帶布輪盤固定連接,還包括用於將第一可拆件連接/釋放帶布輪輥的限位螺栓,根據權利要求9所述的提布輪,其特徵在於:所述第二可拆件固定於第二自潤滑軸承座上,所述第二可拆件與第二自潤滑軸承抵接。In the aforementioned cloth lifting wheel, the second detachable part is fixedly connected to the cloth wheel disc, and further includes a limit bolt for connecting/releasing the first detachable part to the cloth wheel roller, according to claim 9 The cloth lifting wheel is characterized in that: the second detachable part is fixed on the second self-lubricating bearing seat, and the second detachable part abuts against the second self-lubricating bearing.
前述的提布輪中,所述第一可拆件/第二可拆件的結構包括端蓋板,所述端蓋板的中部開設有用於轉軸或者帶布輪輥安裝的孔,所述孔的周向上開設有與之連通的螺紋孔,所述螺紋孔內螺紋連接固定螺栓。In the aforementioned cloth lifting wheel, the structure of the first detachable part/the second detachable part includes an end cover plate, and the middle of the end cover plate is provided with a hole for installing a rotating shaft or a cloth roller roller. A threaded hole communicating with the threaded hole is opened in the circumferential direction of the threaded hole, and the threaded hole is threaded with the fixing bolt.
前述的提布輪中,所述轉軸設置有相互獨立的兩根,兩根所述的轉軸上各獨立安裝有至少一個帶布輪盤。In the aforementioned cloth lifting wheel, the rotating shafts are provided with two mutually independent rotating shafts, and at least one cloth wheel disc is independently installed on each of the two rotating shafts.
與現有技術相比,本發明的思路在於提布輪無論是主動狀態還是被動狀態,造成布料與帶布輪輥之間相對滑動,其一重要原因是動能損耗造成的,即動力的一部分消耗在了提布輪運轉時克服的摩擦力上,使得沒有足夠的力確保布料與提布輪同步運動;Compared with the prior art, the idea of the present invention is that whether the cloth lifting wheel is in an active state or a passive state, it causes relative sliding between the cloth and the cloth wheel roller. An important reason is the loss of kinetic energy, that is, part of the power is consumed. The friction force overcome during the operation of the cloth lifting wheel is not enough to ensure the synchronous movement of the cloth and the cloth lifting wheel;
而摩擦力必然是由兩個有相對運動趨勢的結構造成的,所以在這些結構上加裝軸承進行連接,以解決機構內部摩擦損耗的問題,提供一個穩定的運轉環境,確保布料與提布輪同步運行,從而保障布料品質。The friction force is inevitably caused by two structures with relative movement tendency. Therefore, bearings are added to these structures for connection to solve the problem of internal friction loss of the mechanism, provide a stable operating environment, and ensure the cloth and the cloth lifting wheel. Synchronous operation to ensure the quality of the fabric.
下面結合附圖和實施例對本發明作進一步的說明,但並不作為對本發明限制的依據。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the present invention.
實施例1:主動加雙被動的提布輪的結構參照圖1所示,設置於染布機機頭1內,包括帶布輪盤23、設於帶布輪盤23中部的轉軸21以及設在帶布輪盤23上的帶布輪輥22。Embodiment 1: The structure of the active and double passive cloth lifting wheel is shown in FIG. The
在本實施例的另一個優選方案中,參照圖6所示,在染布機機頭1中,可獨立相對安裝兩組轉軸21,每根轉軸21上安裝一個帶布輪盤23,相當於兩個獨立的提布輪,兩者工作獨立,可進行雙通道的布料染布工作。In another preferred solution of this embodiment, referring to Fig. 6, in the cloth dyeing machine head 1, two sets of rotating
所述轉軸21與帶布輪盤23之間安裝有用於兩者從轉動連接狀態到固定連接狀態相互切換的第一可拆件212;A first
參照圖1所示,帶布輪盤23的中部固定焊接有第一自潤滑軸承座231,轉軸21插設入第一自潤滑軸承座231內,轉軸21與軸套231之間通過第一自潤滑軸承24過渡連接,第一自潤滑軸承24與第一自潤滑軸承座231固定卡接,第一自潤滑軸承24與轉軸21轉動連接。1 shows, the middle of the
因為轉軸21與帶布輪盤23具有兩個連接處,所以結構上為對稱的兩個第一自潤滑軸承座231和第一自潤滑軸承24;Because the rotating
本實施例中,第一可拆件212包括圖中位於轉軸周向上的板狀結構以及第一螺栓213;第一可拆件212的首尾兩端固定安裝在位於兩側的第一自潤滑軸承座231上,其中部插設的定位螺栓213,隨著定位螺栓213的行進,使得第一可拆件212與轉軸21實現固連或者過盈配合;定位螺栓213退出時,第一可拆件212與轉軸21分離,在此基礎上為了使螺栓與轉軸21之間連接更為配合,在轉軸21的對應位置上開設直槽211;In this embodiment, the first
在本實施例的另一個優選方案中,第一可拆件的結構如圖3所示,將上述的板狀結構設成獨立的兩段,並且固定分設於位於兩側的第一自潤滑軸承座231,在兩段板狀結構上安裝定位螺栓213,也能夠實現如上同樣的效果;In another preferred solution of this embodiment, the structure of the first detachable part is shown in FIG. For the
在第二個優選方案中,參照圖4以及圖5所示,本方案中,將一個端蓋板2222替換限位環232,具體結構為:所述端蓋板2222的中部開設有用於轉軸21安裝的孔,所述孔的周向上開設有與之連通的螺紋孔,所述螺紋孔內螺紋連接固定螺栓2221;處於鎖定狀態時,擰緊固定螺栓2221,抵緊轉軸21,釋放狀態時,只需將固定螺栓2221擰松即可。In the second preferred solution, referring to Figures 4 and 5, in this solution, an
轉軸21的連接結構還包括與染布機機頭1之間的連接;具體也參照圖1,染布機機頭1的外側壁上固定軸承座13,軸承座13與轉軸21之間通過滾動軸承12過渡連接,具體的滾動軸承12與軸承座13固定卡接,滾動軸承12與轉軸21轉動連接;The connection structure of the rotating
此處值得一提的是,為了保證染布機機頭1與外界保持密封,所以在轉軸21上靠近染布機機頭1內壁的一端套接有機械軸封14;It is worth mentioning here that in order to ensure that the cloth dyeing machine head 1 is kept sealed from the outside, a
在該處的滾動軸承12主要是在主動狀態下起到作用,因為被動狀態下,由於機械軸封14的存在,轉軸21是靜止不動的,而且此處由於位於染布機機頭1外,所以只需要用普通的滾動軸承12即可。The rolling
以上為轉軸21的連接結構,轉軸21的安裝結構是決定提布輪主動運轉還是被動運轉的重要部件,而且不管是主動或者被動狀態。轉軸均是力傳遞的必要部件,所以在與帶布輪盤23的連接上安裝軸承進行過渡,減少摩擦,並且儘量穩定摩擦係數,從而保證整體機構在運轉時的傳輸的穩定;The above is the connection structure of the rotating
再看帶布輪輥22的連接結構,帶布輪輥22在主動狀態時,不需要旋轉的自由度,因為其直接與面料繞設接觸,若是提布輪自身主動轉動,布料與帶布輪輥22之間摩擦就會轉化成一部分驅動帶布輪輥22自身轉動的力,對布料的傳動效率,還很容易空轉;Look at the connection structure of the
在被動狀態時,可以給帶布輪輥22一個繞自身軸線旋轉的自由度,此時,動力會分攤到帶布輪輥22和帶布輪盤23兩個部件上,帶布輪輥22自身便可承擔導布的功能,並且帶布輪輥22自身相較於帶布輪盤23更加輕便,所以驅動其更加省力,所以當噴嘴的動力下降時,也不會對導布造成較大影響(導布輪輥22可獨立承擔導布);整體結構在使用時,容錯性更好,也更加靈活。In the passive state, the
按照總的發明思路,被動狀態的帶布輪輥22為可旋轉結構,那麼在此處也增加一個軸承用於減小摩擦,具體安裝方式如下:According to the general idea of the invention, the
在帶布輪盤23與帶布輪輥22的預安裝位,固定第二自潤滑軸承座222,在第二自潤滑軸承座222與帶布輪輥22之間嵌設第二自潤滑軸承221,第二自潤滑軸承221與第二自潤滑軸承座222固定卡接,第二自潤滑軸承221與帶布輪輥22轉動連接。The second self-lubricating
還包括第二可拆件224,參照圖2所示,本實施例中的第二可拆件224包括固定於第二自潤滑軸承座222軸向上的板狀結構,以及位於板狀結構中部的限位螺栓223,限位螺栓223擰入一定形成後可與帶布輪輥21螺紋連接,實現帶布輪盤23與帶布輪輥21之間的固定連接;擰出螺栓223後,兩者分離,可相互旋轉運動。It also includes a second
以下從主動狀態和被動狀態分別分析提布輪的正常運轉:The following analyzes the normal operation of the cloth-lifting wheel from the active state and the passive state:
主動狀態下,還需要一個提供動力的電機以及電機輸出結構,如圖1所示的驅動電機11,驅動電機11的輸出端利用皮帶連接至轉軸21的輸入端;In the active state, a power-providing motor and a motor output structure are also required, as shown in the
處於主動狀態下的提布輪,通過第一可拆件212將轉軸21和帶布輪盤固定,通過第二可拆件224將帶布輪輥22與帶布輪盤23固定連接,驅動電機11輸出動力時通過轉軸21的作用使整個帶布輪盤23一起旋轉,從而帶動繞設於上的布料循環行進;In the active state of the cloth lifting wheel, the
此處需要注意的是,整個提布輪機構的動力來源於兩個部分,一是電機,二是噴嘴的噴射動力,提布輪機構與外界的摩擦損耗僅僅是在於轉軸21和染布機機頭1的連接結構上,所以此時位於該連接處的滾動軸承12就起到了應有的作用,減小摩擦係數,並且保持該摩擦係數的穩定性,進而確保提布輪機構運轉的穩定性;當然,因為是主動驅動的模式,所以對於布料行進的調節可以直接控制電機輸出功率來實現。It should be noted here that the power of the entire cloth lifting mechanism comes from two parts, one is the motor, and the other is the jet power of the nozzle. The friction loss between the cloth lifting mechanism and the outside is only the
被動狀態,不需要額外的動力來源;電機不工作。In the passive state, no additional power source is needed; the motor does not work.
此時的第一可拆件212與轉軸21分離(轉軸21與帶布輪盤23轉動連接),第二可拆件224與帶布輪輥22分離(帶布輪輥22與帶布輪盤23轉動連接);At this time, the first
噴嘴對布料噴射產生動力,進而帶動帶布輪盤23繞轉軸21旋轉運動,帶布輪輥22對布料起到導向,降低張力的作用。The nozzle sprays the cloth to generate power, and then drives the
此時的機構中,涉及到摩擦損耗的有三個連接處,帶布輪輥22與帶布輪盤23與轉軸21、轉軸21與帶布輪盤23;所以,位於連接處的第二自潤滑軸承221以及第一自潤滑軸承24就起到了應有的作用,減小額外的摩擦損耗,確保布料與提布輪整體能夠協同運動。另外,值得一體的是,兩個軸承採用自潤滑軸承的原因是,染布機機頭1內部環境具有腐蝕性,實際運行中發現自潤滑軸承應用於此的壽命更長,結構穩定性更佳。In the mechanism at this time, there are three joints that involve friction loss: the
工作原理:以上,介紹了主動狀態以及雙被動(即帶布輪輥與帶布輪盤均具有被動轉動的情況)狀態,在這基礎上,可以根據布料特性,“布料特性”包括布的材質,表面粗糙程度、厚薄、輕重等特性,靈活調整出多個運行模式(包括上述中的主動和雙被動模式),具體如下:Working principle: In the above, the active state and the dual passive state (that is, the situation in which both the cloth wheel roller and the cloth wheel disc have passive rotation) are introduced. On this basis, the "cloth characteristics" can include the material of the cloth according to the characteristics of the cloth. , Surface roughness, thickness, weight and other characteristics, flexible adjustment of multiple operating modes (including the above-mentioned active and dual passive modes), as follows:
單被動運行:通過第一可拆件使得帶布輪盤23與轉軸21轉動連接,通過第二可拆件224使得帶布輪輥22與帶布輪盤23固定連接;此時在布料的作用下,對帶布輪輥22施力,從而帶布輪盤23與布料一同運行。Single-passive operation: the first detachable part makes the
主動加單被動:通過第一可拆件使得帶布輪盤23與轉軸21固定連接,通過第二可拆件224使得帶布輪輥22與帶布輪盤23轉動連接。Active plus single passive: The
主動加雙被動:通過第一可拆件使得帶布輪盤23與轉軸21轉動連接,通過第二可拆件224使得帶布輪輥22與帶布輪盤23轉動連接,開啟驅動電機11帶動轉軸21旋轉,運行時,帶布輪盤23在轉動的轉軸21上旋轉,布料於帶布輪輥22旋轉中行進。Active plus dual passive: the first detachable part makes the
實施例2:Example 2:
參照圖6所示,該設備為連續式水洗機,本圖僅是展示其側面剖視示意圖,其內部結構可參照現有的水洗機,如聯科機械生產的系列吸水機;Refer to Figure 6, the equipment is a continuous water washing machine, this figure is only a schematic side sectional view, and its internal structure can refer to the existing water washing machine, such as the series of suction machines produced by Lianke Machinery;
參照圖中所示,主要包括五個模塊,分別是加藥桶T1、預濕槽T2、第一縮煉槽T3、第二縮煉槽T4以及洗淨槽T5。Referring to the figure, it mainly includes five modules, namely, the dosing barrel T1, the pre-wetting tank T2, the first shrinking tank T3, the second shrinking tank T4, and the washing tank T5.
布料從加藥桶T1輸入端輸入,經過預濕槽T2第一縮煉槽T3、第二縮煉槽T4以及洗淨槽T5的清洗後,從輸出端輸出,在第一縮煉槽T3、第二縮煉槽T4以及洗淨槽T5都安裝了滾動輪輥(圖中的A處),此處的提布輪作用是為了調節張力、導布走布,一般來說需要若干個主傳動滾筒驅動運行;The cloth is input from the input end of the dosing barrel T1, after being cleaned by the pre-wetting tank T2, the first shrinking tank T3, the second shrinking tank T4, and the washing tank T5, it is output from the output end, in the first shrinking tank T3, The second shrinking tank T4 and the washing tank T5 are equipped with rolling wheel rollers (place A in the figure). The function of the cloth lifting wheel here is to adjust the tension and guide the cloth. Generally speaking, several main drives are required. Roller drive operation;
此處的滾動輪輥便可使用實施例1中的提布輪替換,可靈活地調節每個滾動輪輥的主動從動關係,可以根據布料的輕薄程度,更加靈活地通過控制驅動補償調節張力。The rolling wheel and roller here can be replaced with the cloth lifting wheel in embodiment 1, which can flexibly adjust the active and driven relationship of each rolling wheel and roller, and can adjust the tension by controlling the driving compensation more flexibly according to the lightness of the cloth. .
本發明的描述中,需要理解的是,術語“中心”、“橫向”、“上”、“下”、“左”、“右”、“豎直”、“水平”、“頂”、“底”、“內”、“外”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個該特徵。在本發明的描述中,除非另有說明,“若干個”的含義是兩個或兩個以上。另外,術語“包括”及其任何變形,意圖在於覆蓋不排他的包含。In the description of the present invention, it should be understood that the terms "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", " The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the pointed device or The element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "several" means two or more. In addition, the term "including" and any variations thereof is intended to cover non-exclusive inclusion.
本發明按照實施例進行了說明,在不脫離本原理的前提下,本裝置還可以作出若干變形和改進。應當指出,凡採用等同替換或等效變換等方式所獲得的技術方案,均落在本發明的保護範圍內。The present invention has been described in accordance with the embodiments, and without departing from the principle, the device can also be modified and improved. It should be pointed out that all technical solutions obtained by equivalent substitutions or equivalent transformations fall within the protection scope of the present invention.
1:染布機機頭 11:驅動電機 12:滾動軸承 13:軸承座 14:機械軸封 21:轉軸 211:直槽 212:第一可拆件 213:定位螺栓 22:帶布輪輥 221:第二自潤滑軸承 222:第二自潤滑軸承座 223:限位螺栓 2221:固定螺栓 2222:端蓋板 224:第二可拆件 23:帶布輪盤 231:第一自潤滑軸承座 232:限位環 24:潤滑軸承 1: The head of the dyeing machine 11: Drive motor 12: Rolling bearings 13: bearing seat 14: Mechanical shaft seal 21: shaft 211: Straight Groove 212: First Detachable Piece 213: positioning bolt 22: Roller with cloth wheel 221:Second self-lubricating bearing 222:Second self-lubricating bearing seat 223: Limit Bolt 2221: fixing bolt 2222: end cover plate 224: The second detachable part 23: Roulette with cloth 231: The first self-lubricating bearing seat 232: limit ring 24: Lubricate the bearings
圖1是本發明整體結構示意圖;Figure 1 is a schematic diagram of the overall structure of the present invention;
圖2是本發明中第二可拆件的結構示意圖;Figure 2 is a schematic view of the structure of the second detachable part of the present invention;
圖3是本發明第一可拆件的一個優選方案;Figure 3 is a preferred solution of the first detachable part of the present invention;
圖4是本發明第一可拆件的另一個優選方案;Figure 4 is another preferred solution of the first detachable part of the present invention;
圖5是圖4中第一可拆件的側視示意圖;Fig. 5 is a schematic side view of the first detachable part in Fig. 4;
圖6是本發明實施例中提出的雙獨立帶布輪盤的結構示意圖;Figure 6 is a schematic diagram of the structure of the dual independent cloth wheel disc proposed in the embodiment of the present invention;
圖7是本發明實施例2中水洗機的結構示意圖。Fig. 7 is a schematic diagram of the structure of the washing machine in embodiment 2 of the present invention.
1:染布機機頭 1: The head of the dyeing machine
11:驅動電機 11: Drive motor
12:滾動軸承 12: Rolling bearings
13:軸承座 13: bearing seat
14:機械軸封 14: Mechanical shaft seal
21:轉軸 21: shaft
211:直槽 211: Straight Groove
212:第一可拆件 212: First Detachable Piece
213:定位螺栓 213: positioning bolt
22:帶布輪輥 22: Roller with cloth wheel
221:第二自潤滑軸承 221:Second self-lubricating bearing
222:第二自潤滑軸承座 222:Second self-lubricating bearing seat
23:帶布輪盤 23: Roulette with cloth
231:第一自潤滑軸承座 231: The first self-lubricating bearing seat
232:限位環 232: limit ring
24:潤滑軸承 24: Lubricate the bearings
Claims (13)
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Citations (3)
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US4103521A (en) * | 1975-12-15 | 1978-08-01 | Toyo Boseki Kabushiki Kaisha | Apparatus for successively processing continuous textile fabric |
CN208533131U (en) * | 2018-06-25 | 2019-02-22 | 无锡佳富机械设备科技有限公司 | A kind of JF-QL type air flow dyeing machine proposes cloth shaft member |
CN210104287U (en) * | 2019-05-15 | 2020-02-21 | 海宁亚东机械有限公司 | Cloth guide wheel device with active and passive switching |
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DE3720038A1 (en) * | 1987-06-16 | 1988-12-29 | Hergeth Hubert | Mounting for a textile-machine roller |
US6315703B1 (en) * | 1999-05-07 | 2001-11-13 | Kleinewefers Textilmaschinen Gmbh | Pressure treatment roller |
CN201099757Y (en) * | 2007-10-11 | 2008-08-13 | 昆勇精机企业股份有限公司 | Cloth dyeing machine cloth-driving wheel mechanism |
CN204138920U (en) * | 2014-08-25 | 2015-02-04 | 河南中天胶辊制造有限公司 | Textile dyeing machinery is with drawing yarn roller arrangement |
CN209816473U (en) * | 2019-03-20 | 2019-12-20 | 杭州东霖染整机械有限公司 | Driving mechanism of dye vat main cloth wheel |
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2020
- 2020-08-06 CN CN202010785456.9A patent/CN112011935B/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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US4103521A (en) * | 1975-12-15 | 1978-08-01 | Toyo Boseki Kabushiki Kaisha | Apparatus for successively processing continuous textile fabric |
CN208533131U (en) * | 2018-06-25 | 2019-02-22 | 无锡佳富机械设备科技有限公司 | A kind of JF-QL type air flow dyeing machine proposes cloth shaft member |
CN210104287U (en) * | 2019-05-15 | 2020-02-21 | 海宁亚东机械有限公司 | Cloth guide wheel device with active and passive switching |
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