TWI749298B - Flexible hose - Google Patents

Flexible hose Download PDF

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TWI749298B
TWI749298B TW108107040A TW108107040A TWI749298B TW I749298 B TWI749298 B TW I749298B TW 108107040 A TW108107040 A TW 108107040A TW 108107040 A TW108107040 A TW 108107040A TW I749298 B TWI749298 B TW I749298B
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Taiwan
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flexible hose
synthetic resin
hose
vacuum cleaner
convex portion
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TW108107040A
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Chinese (zh)
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TW202001138A (en
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加藤尚樹
田村寿之
鈴木竜路
板垣慶太
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日商日立環球生活方案股份有限公司
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/24Hoses or pipes; Hose or pipe couplings
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L5/00Structural features of suction cleaners
    • A47L5/12Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
    • A47L5/22Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
    • A47L5/36Suction cleaners with hose between nozzle and casing; Suction cleaners for fixing on staircases; Suction cleaners for carrying on the back

Abstract

[課題] 提供垃圾的搬運性良好,且,可撓性優異的軟管。 [技術內容] 在外表面上具備環狀或是螺旋狀的凹部及凸部的可撓性軟管中,前述可撓性軟管的內徑是30mm以下,前述凹部的部分的前述可撓性軟管的內徑,是比內含電線或是硬鋼線的前述凸部的部分的前述可撓性軟管的內徑更小。[Subject] Provide a hose with good garbage handling and excellent flexibility. [Technical content] In a flexible hose having annular or spiral concave portions and convex portions on the outer surface, the inner diameter of the flexible hose is 30 mm or less, and the inner diameter of the flexible hose in the portion of the concave portion , Is smaller than the inner diameter of the flexible hose containing the electric wire or the hard steel wire of the convex part.

Description

可撓性軟管Flexible hose

本發明,是有關於可撓性軟管。The present invention relates to flexible hoses.

可撓性軟管,其本身是單獨被直接使用,或被組入各式各樣的物品中使用。可撓性軟管被組入的物品的例,可舉例電動吸塵器。The flexible hose itself is directly used alone or combined into various items for use. As an example of the article in which the flexible hose is incorporated, an electric vacuum cleaner can be exemplified.

電動吸塵器,一般由:(1)具有電動送風部及集塵部及移動用的車輪之本體、及(2)吸口體、及(3)將本體及吸口體連結的由可撓性軟管所構成的軟管體所構成。在這種本體及吸口體是分離的吸塵器中,若從吸塵器的操作容易性和性能提高的觀點可撓性軟管的構造及材質也成為重要的要素。An electric vacuum cleaner is generally composed of: (1) a body with an electric blower, dust collecting part, and wheels for movement, and (2) a suction body, and (3) a flexible hose connecting the main body and the suction body Constituted by the hose body. In such a vacuum cleaner in which the main body and the suction body are separated, the structure and material of the flexible hose also become important elements from the viewpoint of the ease of operation and performance improvement of the vacuum cleaner.

其中,在電動吸塵器的使用方便性的一個例的為了操作容易性的提高並達成重要的角色而被組入軟管體的軟管,已知如專利文獻1所示,外表面的一部分或是全部是具有潤滑性的可撓性軟管。 [習知技術文獻] [專利文獻]Among them, as an example of the ease of use of an electric vacuum cleaner, a hose incorporated into a hose body in order to improve the ease of operation and achieve an important role is known as shown in Patent Document 1. It is known that a part of the outer surface or All are flexible hoses with lubricity. [Literature Technical Literature] [Patent Literature]

[專利文獻1]日本特開2013-244323號公報[Patent Document 1] JP 2013-244323 A

[本發明所欲解決的課題][Problem to be solved by the present invention]

如專利文獻1所示的可撓性軟管,是藉由具有潤滑性,與地面等的摩擦被減輕,使用容易性可提高。提高使用容易性的一個,是具有使可撓性軟管的可撓性進一步良好的方法。藉由可撓性軟管的可撓性提高而使追從性成為良好,掃除者將吸口體動作時、和較高的場所的掃除時,容易依照掃除者的意圖被操作。提高可撓性軟管的可撓性的方法的話,將可撓性軟管的直徑變細是有效果。但是,將可撓性軟管的直徑變細的話,因為內徑也變細,所以垃圾容易被鉤住而阻塞,垃圾的搬運性有可能下降。The flexible hose shown in Patent Document 1 has lubricity, so that friction with the ground etc. is reduced, and the ease of use can be improved. One way to improve the ease of use is to have a method to make the flexibility of the flexible hose more favorable. The improved flexibility of the flexible hose makes the followability good, and when the sweeper moves the mouthpiece, and when sweeping in a high place, it is easy to be operated according to the sweeper's intention. As a method of improving the flexibility of the flexible hose, it is effective to reduce the diameter of the flexible hose. However, if the diameter of the flexible hose is reduced, since the inner diameter is also reduced, the garbage is easily hooked and blocked, and the transportability of the garbage may be reduced.

本發明,是有鑑於此點,其課題提供一種可撓性軟管,可撓性軟管的內徑即使變細,垃圾的搬運性仍優異。 [用以解決課題的手段]In view of this point, the subject of the present invention is to provide a flexible hose which is excellent in transportability of garbage even if the inner diameter of the flexible hose is reduced. [Means to solve the problem]

本發明的可撓性軟管,是細到內徑是30mm以下,內面是平滑。The flexible hose of the present invention is as thin as an inner diameter of 30 mm or less, and the inner surface is smooth.

進一步,為了將內面平滑,軟管的環狀或是螺旋狀的凹部的內徑,是比在可撓性軟管的內周面具備電線和硬鋼線的部分的內徑更小。 [發明的效果]Furthermore, in order to smooth the inner surface, the inner diameter of the annular or spiral recessed portion of the hose is smaller than the inner diameter of the portion provided with the electric wire and the hard steel wire on the inner peripheral surface of the flexible hose. [Effects of the invention]

本發明,是提供一種軟管內徑為30mm以下且垃圾的搬運性優異的可撓性軟管及電動吸塵器等。The present invention provides a flexible hose, an electric vacuum cleaner, etc., which have a hose inner diameter of 30 mm or less and excellent trash transportability.

以下,參照圖面說明實施本發明用的形態。 [實施例1]Hereinafter, a mode for carrying out the present invention will be described with reference to the drawings. [Example 1]

以下,參照圖面說明本發明的實施例1。在第1圖顯示本發明的實施例1的電動吸塵器的外觀圖。電動吸塵器1,是由:吸塵器本體2、及設有軟管部3及連接手頭操作開關SW等的操作管4、及延長管5、及吸口體6所構成。Hereinafter, Embodiment 1 of the present invention will be described with reference to the drawings. Fig. 1 shows an external view of the electric vacuum cleaner according to the first embodiment of the present invention. The electric vacuum cleaner 1 is composed of a vacuum cleaner body 2, an operation tube 4 provided with a hose part 3 and a hand-operated switch SW, etc., an extension tube 5, and a suction mouth body 6.

吸塵器本體2,是具備:將吸引力發生的電動送風機2a、收容由此電動送風機2a的吸引力被集塵的塵埃的集塵部2b等。又,在本實施例中,雖以離心式的電動吸塵器為例舉例說明,但是適用在紙盒式的電動吸塵器也可以。The cleaner body 2 is provided with an electric blower 2a that generates suction, a dust collecting part 2b that receives dust collected by the suction of the electric blower 2a, and the like. In addition, in this embodiment, although a centrifugal electric vacuum cleaner is taken as an example, it may be applied to a carton type electric vacuum cleaner.

軟管部3的一端也就是軟管部連接部,是以與吸塵器本體2的集塵部2b連通的方式與吸塵器本體2的連接口2c連接。且,軟管部3的另一端,是與操作管4的一端連接。One end of the hose part 3, which is the hose part connection part, is connected to the connection port 2c of the cleaner body 2 so as to communicate with the dust collection part 2b of the cleaner body 2. In addition, the other end of the hose section 3 is connected to one end of the operation tube 4.

操作管4,是具備:具有手頭操作開關SW等的操作桿4a、從吸塵器本體2被供電的供電端子等。在此供電端子中,連接有設於延長管5的一端的通電端子。The operation tube 4 is provided with an operation lever 4a having a hand-operated switch SW and the like, a power supply terminal to be supplied with power from the cleaner body 2, and the like. In this power supply terminal, an energization terminal provided at one end of the extension pipe 5 is connected.

藉由將操作管4的手頭操作開關SW操作,來進行電動送風機2a的運轉及停止和強中弱的切換,使設於吸口體6的電動機的運轉及停止成為可能。By operating the hand-operated switch SW of the operating tube 4, the operation and stop of the electric blower 2a and the switching between strong and weak are performed, and the operation and stop of the electric motor provided in the suction port body 6 is made possible.

<對於軟管部3> 軟管部3,是樹脂製的構件,具有可撓性。內徑是30mm以下(製造界限的下限值是25mm以上),外徑是39mm以下的近似圓筒形狀的構件。藉由軟質樹脂及硬質樹脂的組合,就可達成柔順滑動容易,家具和衣類不易鉤住的效果。具有3種類的電線。吸塵器本體2的連接口2c的開口的徑是比軟管部的外徑Y更大徑。軟管部連接部20的本體側開口V的徑是與吸塵器本體2的連接口2c的開口的徑大致相同。軟管部連接部P,是具備從軟管部側開口T,至本體側開口為止內徑變大的傾斜(錐面)S。如附電線的電動吸塵器吸入工作率是300W以上者,是將軟管部的外徑Z及內徑A的差也就是厚度W,作成0.6mm以上的話,可以達成抑制電動吸塵器的動作時軟管被壓壞的可能的效果。如充電式的電動吸塵器吸入工作率是100W程度者,即使厚度W是0.4mm,被壓壞的可能也少。對於後述的凸部8,相鄰接的凸部8之間的間距是8mm以下的話,可達成強度增加的效果。<For hose part 3> The hose part 3 is a member made of resin and has flexibility. An approximately cylindrical member with an inner diameter of 30 mm or less (the lower limit of the manufacturing limit is 25 mm or more) and an outer diameter of 39 mm or less. With the combination of soft resin and hard resin, it can achieve the effect of smooth sliding and easy sliding, and the furniture and clothing are not easy to hook. There are 3 types of wires. The diameter of the opening of the connection port 2c of the cleaner body 2 is larger than the outer diameter Y of the hose part. The diameter of the main body side opening V of the hose connection part 20 is substantially the same as the diameter of the opening of the connection port 2c of the cleaner main body 2. The hose part connection part P is provided with the inclination (taper surface) S whose inner diameter increases from the hose part side opening T to the main body side opening. If the suction operation rate of the electric vacuum cleaner with a cable is 300W or more, the difference between the outer diameter Z and the inner diameter A of the hose, that is, the thickness W, is made 0.6mm or more, and the operation of the electric vacuum cleaner can be suppressed. The possible effect of being crushed. For example, if the suction work rate of a rechargeable electric vacuum cleaner is about 100W, even if the thickness W is 0.4mm, it is less likely to be crushed. Regarding the protrusions 8 described later, if the pitch between adjacent protrusions 8 is 8 mm or less, the effect of increasing the strength can be achieved.

在此,習知的軟管,內徑為36mm者是主流。如本實施例,藉由作成內徑30mm以下,成為細徑。又,軟管內側是以使垃圾易滑的方式成為平滑。Here, conventional hoses with an inner diameter of 36 mm are the mainstream. As in this embodiment, by making the inner diameter 30 mm or less, it becomes a narrow diameter. In addition, the inside of the hose is smoothed so that garbage is slippery.

電動吸塵器1的吸氣阻力因為是起因於內徑最細處,所以延長管5及吸口體6,也配合軟管將內徑成為30mm以下地細徑化較佳。如此,電動吸塵器1也可以輕量化。Since the suction resistance of the electric vacuum cleaner 1 is caused by the smallest inner diameter, it is better to reduce the inner diameter of the extension tube 5 and the mouthpiece body 6 to 30 mm or less in conjunction with a hose. In this way, the electric vacuum cleaner 1 can also be reduced in weight.

接著,對於本發明的可撓性軟管H,適宜參照圖面詳細說明。Next, the flexible hose H of the present invention will be described in detail with reference to the drawings as appropriate.

[第1實施例] 在第4圖中,顯示本實施例的可撓性軟管H的示意圖。如第2圖所示,本實施例的可撓性軟管H,是凹部7及凸部8被一體成形的管狀的合成樹脂製軟管。此可撓性軟管H,是將凹部7及凸部8交互地連續形成,並且可曲折自如。且,此可撓性軟管H,是藉由將規定的合成樹脂壓出成形而被製作。進一步,凹部7及凸部8是藉由彼此不同的材料或是材質的合成樹脂被製作也可以。[First Embodiment] In Figure 4, a schematic diagram of the flexible hose H of this embodiment is shown. As shown in FIG. 2, the flexible hose H of this embodiment is a tubular synthetic resin hose in which the concave portion 7 and the convex portion 8 are integrally molded. In this flexible hose H, the concave portion 7 and the convex portion 8 are alternately and continuously formed, and can be bent freely. In addition, this flexible hose H is produced by extrusion molding of a predetermined synthetic resin. Furthermore, the concave portion 7 and the convex portion 8 may be made of different materials or synthetic resins of different materials.

以下,說明各構成要素。Hereinafter, each component is explained.

(合成樹脂) 在本實施例中,凹部7所使用的合成樹脂,可舉例例如,烯烴系樹脂(聚丙烯樹脂、聚乙烯樹脂等)、尿烷系樹脂、軟質氯乙烯樹脂、熱可塑性彈性體(烯烴系熱可塑性彈性體、苯乙烯系熱可塑性彈性體、變性苯乙烯系熱可塑性彈性體、熱可塑性尿烷系彈性體(TPU)、氫添加苯乙烯丁二烯橡膠(HSBR)等)、及這些的混合物等的軟質系樹脂。又,前述混合物的例,可舉例由聚乙烯樹脂及乙烯醋酸乙烯酯樹脂(EVA樹脂)所構成的共聚物樹脂。(Synthetic resin) In this embodiment, the synthetic resin used in the recessed portion 7 may, for example, be olefin resin (polypropylene resin, polyethylene resin, etc.), urethane resin, soft vinyl chloride resin, thermoplastic elastomer (olefin thermal Plastic elastomers, styrene-based thermoplastic elastomers, modified styrene-based thermoplastic elastomers, thermoplastic urethane-based elastomers (TPU), hydrogen-added styrene butadiene rubber (HSBR), etc.), and mixtures of these Such as soft resin. In addition, as an example of the aforementioned mixture, a copolymer resin composed of a polyethylene resin and an ethylene vinyl acetate resin (EVA resin) can be exemplified.

其中,成形後的蕭氏硬度(HS硬度)(JIS K 6253)是50~70度的合成樹脂較佳。由此,成為可將可撓性軟管H的可撓性適度地保持。Among them, a synthetic resin having a Shore hardness (HS hardness) (JIS K 6253) of 50 to 70 degrees after molding is preferable. As a result, the flexibility of the flexible hose H can be appropriately maintained.

又,在本實施例中,凹部7所使用的合成樹脂,不限定於前述合成樹脂,可被壓出成形的合成樹脂的話可使用任意者。In addition, in this embodiment, the synthetic resin used for the recess 7 is not limited to the aforementioned synthetic resin, and any synthetic resin can be used as long as it can be extruded and molded.

在本實施例中,構成凸部8時所使用的合成樹脂,可舉例例如,烯烴系樹脂(聚丙烯樹脂、聚乙烯樹脂等)、尿烷系樹脂、軟質氯乙烯樹脂、熱可塑性彈性體(烯烴系熱可塑性彈性體、苯乙烯系熱可塑性彈性體、變性苯乙烯系熱可塑性彈性體、尿烷系熱可塑性彈性體(TPU)、氫添加苯乙烯丁二烯橡膠(HSBR)等)、及這些的混合物等的軟質系樹脂。又,前述混合物的例,可舉例由聚乙烯樹脂及乙烯醋酸乙烯酯樹脂(EVA樹脂)所構成的共聚物樹脂。In this embodiment, the synthetic resin used when forming the convex portion 8 may, for example, be olefin resin (polypropylene resin, polyethylene resin, etc.), urethane resin, soft vinyl chloride resin, thermoplastic elastomer ( Olefin-based thermoplastic elastomers, styrene-based thermoplastic elastomers, modified styrene-based thermoplastic elastomers, urethane-based thermoplastic elastomers (TPU), hydrogen-added styrene butadiene rubber (HSBR), etc.), and Soft resins such as mixtures of these. In addition, as an example of the aforementioned mixture, a copolymer resin composed of a polyethylene resin and an ethylene vinyl acetate resin (EVA resin) can be exemplified.

其中,在本實施例中構成凸部8的合成樹脂,是可與構成凹部7的合成樹脂融接的合成樹脂較佳。由此,成為可將構成凹部7及凸部8的合成樹脂融接,可以將製造過程簡略化。可融接的合成樹脂的較佳組合,可舉例例如,軟質氯乙烯樹脂彼此。Among them, the synthetic resin constituting the convex portion 8 in this embodiment is preferably a synthetic resin that can be fused with the synthetic resin constituting the concave portion 7. Thereby, it becomes possible to melt|fuse the synthetic resin which comprises the recessed part 7 and the convex part 8, and a manufacturing process can be simplified. A preferable combination of fusible synthetic resins can be, for example, soft vinyl chloride resins.

又,在這些合成樹脂中使用在可撓性軟管H成形後的合成樹脂的蕭氏硬度(HS硬度)(JIS K 6253)是80~100度的合成樹脂構成凸部8更佳。由此,因為可以將可撓性軟管H的接觸面積減少,所以可撓性軟管H的滑動性可提高。In addition, among these synthetic resins, it is more preferable to use a synthetic resin having a Shore hardness (HS hardness) (JIS K 6253) of 80 to 100 degrees after the flexible hose H is molded to form the convex portion 8. Thereby, since the contact area of the flexible hose H can be reduced, the slidability of the flexible hose H can be improved.

(潤滑劑) 在本實施例中使用的潤滑劑,只要可混合在前述合成樹脂,可使用任意者。例如,可舉例碳酸鈣和矽。(Lubricant) As long as the lubricant used in this embodiment can be mixed with the aforementioned synthetic resin, any lubricant can be used. For example, calcium carbonate and silicon can be cited.

又,在本實施例中,可混合在構成凸部8的頂部9的合成樹脂的潤滑劑,可舉例例如,碳酸鈣和矽。In addition, in this embodiment, a lubricant that can be mixed with a synthetic resin constituting the top portion 9 of the convex portion 8 may be, for example, calcium carbonate and silicon.

藉由在凹部7及凸部8的原材料也就是合成樹脂含有潤滑劑,使潤滑劑在被成形的可撓性軟管H的表面滲出。此結果,可撓性軟管H的滑動性可提高。同時,藉由在前述合成樹脂含有潤滑劑,使被成形的可撓性軟管H的表面變粗,接觸面積減少。接觸面積減少的結果,接觸阻力減少就可提高可撓性軟管H的滑動性。The synthetic resin, which is the raw material of the concave portion 7 and the convex portion 8, contains a lubricant, so that the lubricant oozes out on the surface of the flexible hose H to be formed. As a result, the slidability of the flexible hose H can be improved. At the same time, by containing a lubricant in the aforementioned synthetic resin, the surface of the formed flexible hose H is thickened and the contact area is reduced. As a result of the reduced contact area, the reduced contact resistance can improve the slidability of the flexible hose H.

又,在本實施例中,在可撓性軟管H的使用時與地面、壁面、家具的表面等接觸可能性較高的凸部8的頂部9含有潤滑劑較佳。由此,成為可在頂部9有效率地將潤滑劑滲出、及將頂部9的表面變粗。In addition, in the present embodiment, it is preferable that the top 9 of the convex portion 8 which is likely to come into contact with the floor, wall surface, furniture surface, etc., when the flexible hose H is used, contains a lubricant. Thereby, it becomes possible to efficiently ooze the lubricant at the top 9 and to make the surface of the top 9 thick.

且在本實施例中,將構成凸部8的頂部9的合成樹脂的硬度比構成凹部7的軟質性合成樹脂的硬度更大,並且將凹部7及凸部8交互地配置較佳。由此,成為可有效率地具備:在可撓性軟管H所要求的可撓性、及使用可撓性軟管H時所要求的滑動性的雙方。In this embodiment, the hardness of the synthetic resin constituting the top portion 9 of the convex portion 8 is greater than the hardness of the soft synthetic resin constituting the concave portion 7, and it is better to arrange the concave portions 7 and the convex portions 8 alternately. This makes it possible to efficiently provide both the flexibility required for the flexible hose H and the slidability required when the flexible hose H is used.

此例可舉例,構成凹部7的合成樹脂,是蕭氏硬度(HS硬度)(JIS K 6253)為50~70度的軟質氯乙烯樹脂,構成凸部8的頂部9的合成樹脂,是蕭氏硬度(HS硬度)為80~100度的軟質氯乙烯樹脂的組合。For this example, the synthetic resin constituting the concave portion 7 is a soft vinyl chloride resin with a Shore hardness (HS hardness) (JIS K 6253) of 50 to 70 degrees, and the synthetic resin constituting the top 9 of the convex portion 8 is Shore A combination of soft vinyl chloride resins with a hardness (HS hardness) of 80 to 100 degrees.

尤其是,在本實施例中,將構成凸部8的頂部9的合成樹脂的硬度比構成凹部7的合成樹脂的硬度更大,並且在構成凸部8的頂部9的合成樹脂含有潤滑劑,將凹部7及凸部8交互地配置較佳。由此,成為可容易地兼具:在可撓性軟管H所要求的可撓性、及使用可撓性軟管H時所要求的滑動性的雙方。進一步,藉由加大凸部8的頂部9的硬度,可撓性軟管H的耐磨耗性也提高。且,藉由將這些合成樹脂的使用部位限定來抑制使用量就可削減製造成本。In particular, in this embodiment, the hardness of the synthetic resin constituting the top portion 9 of the convex portion 8 is greater than the hardness of the synthetic resin constituting the concave portion 7, and the synthetic resin constituting the top portion 9 of the convex portion 8 contains a lubricant, It is preferable to arrange the recesses 7 and the protrusions 8 alternately. Thereby, it becomes possible to easily have both the flexibility required for the flexible hose H and the slidability required when the flexible hose H is used. Furthermore, by increasing the hardness of the top part 9 of the convex part 8, the abrasion resistance of the flexible hose H also improves. In addition, by limiting the use locations of these synthetic resins to suppress the use amount, manufacturing costs can be reduced.

此例可舉例,構成凹部7的合成樹脂,是蕭氏硬度(HS硬度)(JIS K 6253)為50~70度的軟質氯乙烯樹脂,構成凸部8的頂部9的合成樹脂,是含有作為潤滑劑的碳酸鈣和矽的蕭氏硬度(HS硬度)為80~100度的高滑動聚乙烯樹脂的組合。In this example, the synthetic resin constituting the concave portion 7 is a soft vinyl chloride resin with a Shore hardness (HS hardness) (JIS K 6253) of 50 to 70 degrees, and the synthetic resin constituting the top 9 of the convex portion 8 contains as The combination of calcium carbonate and silicon as a lubricant with the Shore hardness (HS hardness) of 80 to 100 degrees of high sliding polyethylene resin.

此組合,可活用:具有撓曲性且便宜的軟質氯乙烯樹脂的特徵,以及,具有滑動性但是高價的高滑動聚乙烯樹脂的特徵的雙方的長處,可進一步謀求製造成本的削減者。This combination can be utilized: the advantages of both flexible and inexpensive soft vinyl chloride resin, and slippery but expensive high-slip polyethylene resin characteristics, can further reduce manufacturing costs.

(製造方法) 接著,說明本實施例的可撓性軟管H的製造方法。可撓性軟管H可以藉由公知的壓出成形法,例如,螺線成形法製造。 即,將形成構成軟管(管狀體)壁的凹部7的帶狀體等的規定形狀的合成樹脂,由剖面形狀近似板狀形狀從壓出機在半熔融狀態下被壓出而作成帶狀體。又,將形成構成軟管(管狀體)壁的外周面的凸部8的小帶狀體等的規定形狀的合成樹脂,由剖面形狀近似板狀形狀從壓出機在半熔融狀態下被壓出而作成小帶狀體。(Production method) Next, the manufacturing method of the flexible hose H of this embodiment is demonstrated. The flexible hose H can be manufactured by a well-known extrusion molding method, for example, a spiral molding method. That is, a synthetic resin of a predetermined shape, such as a band-shaped body forming the recess 7 of the wall of the hose (tubular body), is extruded from an extruder in a semi-molten state with a cross-sectional shape approximate to a plate shape to form a band shape. body. In addition, a synthetic resin of a predetermined shape, such as a small strip-shaped body forming the convex portion 8 of the outer peripheral surface of the wall of the hose (tubular body), is pressed from an extruder in a semi-molten state with a cross-sectional shape approximate to a plate shape. Out and made into a small ribbon.

且將被壓出的帶狀體及小帶狀體捲繞在公知的成形軸而作成軟管(管狀體)壁。即,在被捲繞的狀態中使彼此相鄰接的側緣部彼此重疊,將添附了小帶狀體的帶狀體捲繞在同心軸上,或是呈螺旋狀地捲繞。進一步,將重疊的部分融接,或是由黏著材(較佳是熱可塑性黏著材)黏著一體化。最後,藉由將軟管(管狀體)冷卻,將帶狀體的剖面形狀固定並且完成帶狀體側緣部的黏著處理,形成凹部及凸部連續的形狀的軟管(管狀體)壁,使軟管不定長地被製造。And the extruded band-shaped body and the small band-shaped body are wound around a well-known forming shaft to form a tube (tubular body) wall. That is, the side edge portions adjacent to each other are overlapped with each other in the wound state, and the strip-shaped body to which the small strip-shaped body is attached is wound on a concentric shaft or spirally wound. Further, the overlapped parts are fused or integrated by an adhesive material (preferably a thermoplastic adhesive material). Finally, by cooling the hose (tubular body), the cross-sectional shape of the band-shaped body is fixed and the side edges of the band-shaped body are adhered to form a hose (tubular body) wall with continuous concave and convex portions. The hose is manufactured in an indefinite length.

合成樹脂是藉由呈螺旋狀地捲繞,製造速度(生產性)可提高,製造成本的下降成為可能。因此,合成樹脂是呈螺旋狀地捲繞較佳。又,前述帶狀體的寬度、前述小帶狀體的寬度、及添附在前述帶狀體的前述小帶狀體的數量可適宜地選擇。進一步,將前述小帶狀體的一部分也就是寬度方向的大致中央部等的樹脂的材料或是材質的其中任一方或是雙方變更也可以。By spirally winding synthetic resin, the manufacturing speed (productivity) can be increased, and the manufacturing cost can be reduced. Therefore, the synthetic resin is preferably wound in a spiral shape. In addition, the width of the band-shaped body, the width of the small band-shaped body, and the number of the small band-shaped bodies attached to the band-shaped body can be appropriately selected. Furthermore, one or both of the resin material such as a part of the aforementioned small band-shaped body, that is, approximately the center portion in the width direction, or the like may be changed.

在本實施例的可撓性軟管H的內周面具備電線17和硬鋼線18等的情況時,將電線17和硬鋼線18等捲繞在公知的成形軸之後保持規定的間隔,且在電線17和硬鋼線18等上配置凸部8地將合成樹脂捲繞在前述公知的成形軸而構成軟管(管狀體)壁較佳。又,合成樹脂是呈螺旋狀地捲繞在前述公知的成形軸較佳。此時,將黏著劑塗抹在電線17等的上面而黏著在前述合成樹脂也可以。When the inner peripheral surface of the flexible hose H of this embodiment is provided with the electric wire 17 and the hard steel wire 18, etc., the electric wire 17 and the hard steel wire 18 are wound around a well-known forming shaft and kept at a predetermined interval. Moreover, it is preferable to arrange the convex part 8 on the electric wire 17 and the hard steel wire 18 etc., and it is preferable to wind a synthetic resin on the said well-known shaping|molding shaft, and to form the wall of a hose (tubular body). In addition, it is preferable that the synthetic resin is spirally wound around the aforementioned well-known molding shaft. At this time, the adhesive may be applied to the upper surface of the electric wire 17 etc. and adhered to the aforementioned synthetic resin.

由此,成為可將可撓性軟管H的內周面平滑。又,成為可靈活地調整凸部8、電線17及硬鋼線18等的配置。As a result, the inner peripheral surface of the flexible hose H can be smoothed. In addition, the arrangement of the convex portion 8, the electric wire 17, the hard steel wire 18, etc., can be flexibly adjusted.

又,對於本實施例的可撓性軟管H(具有凹部及凸部的軟管、波紋管軟管)的製造方法,雖例示了將帶狀的合成樹脂構件呈螺旋狀地捲繞的方法,但是此方法以外,對於沒有凹部及凸部的軟管,藉由將壓模推壓,事後在軟管形成環狀或是螺旋狀的凹部及凸部也可以。In addition, regarding the manufacturing method of the flexible hose H (a hose having recesses and protrusions, or a bellows hose) of this embodiment, a method of spirally winding a band-shaped synthetic resin member is exemplified However, in addition to this method, for hoses without recesses and protrusions, it is also possible to form ring-shaped or spiral-shaped recesses and protrusions in the hose afterwards by pressing the die.

(構造) 進一步,本實施例的可撓性軟管H的構造,在第3圖A中,顯示在第2圖被一點鎖線包圍的部分的可撓性軟管H的放大剖面圖。又,在第4圖中,顯示本實施例的可撓性軟管H的(a)側面圖、及(b)剖面圖。在第5圖中,顯示本實施例的可撓性軟管H的變形例的(a)側面圖、及(b)剖面圖。(structure) Furthermore, the structure of the flexible hose H of this embodiment is shown in FIG. 3A as an enlarged cross-sectional view of the portion of the flexible hose H surrounded by a one-point lock line in FIG. 2. In addition, in Fig. 4, (a) a side view and (b) a cross-sectional view of the flexible hose H of the present embodiment are shown. Fig. 5 shows (a) a side view and (b) a cross-sectional view of a modification of the flexible hose H of this embodiment.

使用前述合成樹脂藉由前述製造方法被製造,本實施例的可撓性軟管H,是如第2圖至第5圖所示,由:將帶狀體等的規定形狀的合成樹脂成形的凹部7、及將添附在此帶狀體等的規定形狀的合成樹脂的小帶狀體等的規定形狀的合成樹脂成形的凸部8所構成。It is manufactured by the aforementioned manufacturing method using the aforementioned synthetic resin. The flexible hose H of this embodiment is as shown in Figs. 2 to 5, and is made of a synthetic resin having a predetermined shape such as a strip body. The recessed portion 7 and the convex portion 8 formed by molding a predetermined shape of synthetic resin such as a small strip of synthetic resin of a predetermined shape attached to this band-like body or the like.

凸部8,是由含有潤滑劑的合成樹脂所構成較佳。由此,成為可提高可撓性軟管H的滑動性。又,如第3圖A所示,凸部8的頂部9是含有潤滑劑的合成樹脂更佳。在此凸部8的頂部9,在本實施例中例如,是指以可撓性軟管H的最外徑部為中心的凸部8的最大幅度的20~80%的範圍。由此,含有潤滑劑的合成樹脂的使用量可減少,且可提高可撓性軟管H的滑動性。The convex portion 8 is preferably composed of a synthetic resin containing a lubricant. As a result, the slidability of the flexible hose H can be improved. Furthermore, as shown in Fig. 3A, the top 9 of the convex portion 8 is preferably a synthetic resin containing a lubricant. Here, the top 9 of the convex portion 8 refers to the range of 20 to 80% of the maximum width of the convex portion 8 centered on the outermost diameter portion of the flexible hose H in this embodiment, for example. As a result, the amount of synthetic resin containing a lubricant can be reduced, and the slidability of the flexible hose H can be improved.

凸部8的配置是如第4圖所示為螺旋狀也可以,又,如第5圖所示與可撓性軟管H的中心軸(未圖示)大致同心的環狀也可以。The arrangement of the convex portion 8 may be a spiral shape as shown in Fig. 4, or a ring shape substantially concentric with the central axis (not shown) of the flexible hose H as shown in Fig. 5.

凸部8的寬度及凸部8相互的間隔是可配合可撓性軟管H的作成所必要的可撓性、強度、及內包的電線的條數等適宜地選擇。對於凸部8的可撓性軟管H的中心軸的角度也可配合所必要的可撓性及強度適宜地選擇。進一步,可撓性軟管H的每單位長度的凸部8的條數也可配合可撓性軟管H的成形速度及內包的電線的條數適宜地選擇。The width of the convex portion 8 and the interval between the convex portions 8 can be appropriately selected in accordance with the flexibility, strength, and the number of wires to be contained in the flexible hose H necessary for the production of the flexible hose H. The angle of the central axis of the flexible hose H of the convex portion 8 can also be appropriately selected according to the required flexibility and strength. Furthermore, the number of convex portions 8 per unit length of the flexible hose H can also be appropriately selected in accordance with the molding speed of the flexible hose H and the number of electric wires contained therein.

進一步,在可撓性軟管H的內周面中硬鋼線18、將硬鋼線18由披覆材19披覆的電線17、銅捻線、或是線狀的硬質合成樹脂是存在1條以上也可以,其位置是如第2圖所示螺旋狀的凸部8的內周面側較佳。將電線17等內包在凸部8的內周面側,藉由將凹部7的部分的可撓性軟管的內徑B,比電線17的部分的可撓性軟管的內徑A更短,就成為可將可撓性軟管H的內周面平滑。其結果,例如,將可撓性軟管H使用在電動吸塵器的吸引軟管的情況時吸氣阻力變小,使用在真空吸塵器的吸引軟管的情況時,吸氣阻力及吸水阻力變小。如第3圖A所示,在內包有電線17的凸部8的內周面沿著電線17形成有深度到達電線17且寬度比電線17的直徑更小的溝。且,如第3圖B凹部7的內徑B是比電線17的內徑A更長的話,因為電線17是朝軟管內側突出,所以牙籤等的細長的垃圾可能會鉤到。如此,可撓性軟管H是有助於使用其的物品的性能提高。 Furthermore, in the inner peripheral surface of the flexible hose H, there are hard steel wires 18, electric wires 17 coated with a coating material 19, copper twisted wires, or linear hard synthetic resins 1 More than one strip may be used, and the position is preferably on the inner peripheral surface side of the spiral convex portion 8 as shown in FIG. 2. Wrap the electric wires 17 and the like on the inner peripheral surface side of the convex portion 8, and by making the inner diameter B of the flexible hose of the concave portion 7 larger than the inner diameter A of the flexible hose of the electric wire 17 When it is short, the inner peripheral surface of the flexible hose H can be smoothed. As a result, for example, when the flexible hose H is used for the suction hose of an electric vacuum cleaner, the suction resistance becomes small, and when the flexible hose H is used for the suction hose of a vacuum cleaner, the suction resistance and water absorption resistance become small. As shown in FIG. 3A, the inner peripheral surface of the convex portion 8 encapsulating the electric wire 17 is formed along the electric wire 17 with a groove having a depth that reaches the electric wire 17 and a width smaller than the diameter of the electric wire 17. Moreover, if the inner diameter B of the recess 7 in Fig. 3B is longer than the inner diameter A of the electric wire 17, the electric wire 17 protrudes toward the inside of the hose, so elongated garbage such as toothpicks may be caught. In this way, the flexible hose H contributes to the improvement of the performance of the article using it.

在可撓性軟管H的內周面藉由具備硬鋼線18等,可撓性軟管H就成為壓壞困難。取代硬鋼線18而使用不銹鋼線等其他的鋼硬質的金屬線材也可以。又,在硬鋼線18的表面施加銅鍍金或是青銅鍍金也可以。由此,可以達成硬鋼線18的通電性能的提高,並且端子等的焊接成為容易。 By providing the hard steel wire 18 etc. on the inner peripheral surface of the flexible hose H, it becomes difficult for the flexible hose H to be crushed. Instead of the hard steel wire 18, other steel hard metal wires such as a stainless steel wire may be used. In addition, copper plating or bronze plating may be applied to the surface of the hard steel wire 18. As a result, it is possible to achieve an improvement in the conduction performance of the hard steel wire 18, and welding of terminals and the like becomes easy.

且可取代硬鋼線18而具備電線17也可以。如第1圖所示,藉由具備電線17的可撓性軟管H是被使用在電動吸塵器1的軟管體3,可撓性軟管H就成為壓壞困難。同時,成為可在電動吸塵器本體2及操作管4之間構成控制用電路及驅動用電路。由此,電動吸塵器1的電源操作等的控制成為可藉由使用者的手邊的操作管4所具備的開關進行。 In addition, instead of the hard steel wire 18, an electric wire 17 may be provided. As shown in FIG. 1, since the flexible hose H provided with the electric wire 17 is used for the hose body 3 of the electric vacuum cleaner 1, the flexible hose H becomes difficult to crush. At the same time, it becomes possible to form a control circuit and a drive circuit between the electric vacuum cleaner main body 2 and the operating tube 4. Thereby, the control of the power supply operation of the electric vacuum cleaner 1, etc. can be performed by the switch provided with the operation tube 4 at the user's hand.

電線17的條數,是例如,只有控制用電路的 情況時為5V及接地的2條,具有控制用電路及驅動用電路雙方的情況時為100V至240V、5V及接地1條或是2條的合計3條或是4條。進一步,可追加別的驅動用電路作成合計4條至6條,但是不限定於這些條數。又,電線17,不限定這些電壓可適宜使用可耐必要的電壓及電流的電線。 The number of wires 17 is, for example, only the control circuit In the case of 2 lines of 5V and ground, if there are both control circuits and drive circuits, it is a total of 3 or 4 lines of 100V to 240V, 1 or 2 lines of 5V and ground. Furthermore, other driving circuits can be added to make a total of 4 to 6, but it is not limited to these numbers. In addition, the electric wire 17 is not limited to these voltages, and electric wires that can withstand the necessary voltage and current can be suitably used.

(效果) (Effect)

將本實施例的可撓性軟管H的效果發揮的使用例可顯示,在第1圖具備本實施例的可撓性軟管H的電動吸塵器1,設置在第6圖具備本實施例的可撓性軟管H的軟管體3。又,將使用本實施例的可撓性軟管H的電動吸塵器1的使用狀態的示意圖如第7圖至第11圖所示。又,電動吸塵器1的整體是參照第1圖。 An example of the use of the effect of the flexible hose H of this embodiment can be shown. The electric vacuum cleaner 1 equipped with the flexible hose H of this embodiment in FIG. 1 is installed in FIG. The hose body 3 of the flexible hose H. Moreover, the schematic diagram of the use state of the electric vacuum cleaner 1 using the flexible hose H of this embodiment is shown in FIGS. 7-11. In addition, the entire electric vacuum cleaner 1 refers to Fig. 1.

本實施例的可撓性軟管H,是如第1圖所示可以使用在電動吸塵器1的吸引軟管。具體而言,可撓性軟管H,是如第6圖所示,可使用於:在一端具備操作管4,在另一端具備連接部20的軟管體3的主要部分吸引軟管。在連接部20及操作管4中具備與構成控制用電路及驅動用電路的電線17連接的連接端子也可以。又,操作管4是與吸口體6或是延長管5連接。連接部20是與電動吸塵器本體2連接。 The flexible hose H of this embodiment is a suction hose which can be used in the electric vacuum cleaner 1 as shown in FIG. Specifically, as shown in FIG. 6, the flexible hose H can be used to suck the hose in the main part of the hose body 3 provided with the operation tube 4 at one end and the connection part 20 at the other end. The connection portion 20 and the operation tube 4 may be provided with connection terminals connected to the electric wires 17 constituting the control circuit and the drive circuit. In addition, the operation tube 4 is connected to the mouthpiece body 6 or the extension tube 5. The connection part 20 is connected to the electric vacuum cleaner main body 2.

此電動吸塵器1,是具備提高滑動性來減輕由接觸和摩擦所產生的阻力的本實施例的可撓性軟管H。因此,如第7圖所示,即使將家具或是柱P的周圍由電動吸塵器1(第1圖參照,以下同樣)掃除而使軟管體3(第1圖參照,以下同樣)與這些接觸的情況,也可藉由可撓性軟管H所具備的滑動性使接觸阻力比以往更少。因此,成為可輕快地操作電動吸塵器1。This electric vacuum cleaner 1 is provided with the flexible hose H of the present embodiment that improves the sliding properties and reduces the resistance caused by contact and friction. Therefore, as shown in Figure 7, even if the furniture or the surroundings of the pole P are cleaned by the electric vacuum cleaner 1 (refer to Figure 1, the same applies below), the hose body 3 (refer to Figure 1, the same below) is brought into contact with these In the case of this, the slidability of the flexible hose H can also make the contact resistance less than before. Therefore, the electric vacuum cleaner 1 can be operated lightly.

同時,如第4圖所示,可撓性軟管H的凸部8是形成螺旋狀的情況時,如第7圖所示,電動吸塵器1難被家具和柱P的角部C1鉤住。At the same time, as shown in FIG. 4, when the convex portion 8 of the flexible hose H is formed in a spiral shape, as shown in FIG.

又,如第8圖所示,可將由複數彎曲部及管體所構成的吸口及連接部朝向大致同一方向的吸口體30連接在操作管4的先端將家具的頂板掃除的情況時,軟管體3的可撓性軟管H即使與頂板的角部C2接觸,也可藉由可撓性軟管H所具備的滑動性使可撓性軟管H的接觸阻力減少。因此,成為可輕快地操作吸口體30及電動吸塵器1。In addition, as shown in Figure 8, when the suction port formed by a plurality of bent portions and pipe bodies and the connection portion facing in substantially the same direction can be connected to the suction port body 30 to the tip of the operating pipe 4 to clean the ceiling of the furniture, the hose Even if the flexible hose H of the body 3 is in contact with the corner C2 of the top plate, the slidability of the flexible hose H can reduce the contact resistance of the flexible hose H. Therefore, the mouthpiece 30 and the electric vacuum cleaner 1 can be operated lightly.

進一步,如第9圖所示,將具有沿著旋轉軸旋轉的電刷B的吸口體31連接在操作管4的先端將桌上等掃除的情況時,軟管體3的可撓性軟管H即使與頂板的角部C3接觸,也可藉由可撓性軟管H所具備的滑動性使可撓性軟管H的接觸阻力減少。因此,成為可輕快地操作吸口體31及電動吸塵器1。Furthermore, as shown in Fig. 9, when the mouthpiece body 31 having the brush B rotating along the rotation axis is connected to the tip of the operating tube 4 to clean the desk, etc., the flexible hose of the hose body 3 Even if H is in contact with the corner C3 of the top plate, the slidability of the flexible hose H can reduce the contact resistance of the flexible hose H. Therefore, the mouthpiece 31 and the electric vacuum cleaner 1 can be operated lightly.

同樣地,如第10圖所示,將吸口的形狀細長的長方形等的間隙用吸口體32連接在操作管4的先端將桌的頂板等掃除的情況時,軟管體3的可撓性軟管H即使與頂板的角部C3接觸,也可藉由可撓性軟管H所具備的滑動性使可撓性軟管H的接觸阻力減少。因此,成為可輕快地操作吸口體32及電動吸塵器1。Similarly, as shown in Figure 10, when the suction port body 32 is connected to the tip of the operating tube 4 to clean the table top plate, etc., the flexibility of the hose body 3 is soft. Even if the tube H is in contact with the corner C3 of the top plate, the slidability of the flexible hose H can reduce the contact resistance of the flexible hose H. Therefore, the mouthpiece body 32 and the electric vacuum cleaner 1 can be operated lightly.

且如第11圖所示,將房間的四隅、和地板或是地毯F及家具的交界線等的地面等掃除的情況,是成為將軟管體3在地面和地毯上爬行。如此的電動吸塵器1的軟管體3是與地面、地毯F、及壁面等接觸的情況,可撓性軟管H的接觸面積也可比習知的軟管更小,滑動性更提高。因此,包含與軟管體3連接的吸口體等的電動吸塵器1的操作所必要的力可減輕,輕快且舒適的電動吸塵器1的操作成為可能。In addition, as shown in Fig. 11, when sweeping the four corners of the room, the floor or the boundary line between the carpet F and the furniture, etc., the hose body 3 is crawling on the floor and the carpet. The hose body 3 of such an electric vacuum cleaner 1 is in contact with the floor, carpet F, wall surface, etc., and the contact area of the flexible hose H can also be smaller than that of the conventional hose, and the slidability is improved. Therefore, the force necessary for the operation of the electric vacuum cleaner 1 including the mouthpiece connected to the hose body 3 can be reduced, and the operation of the electric vacuum cleaner 1 can be light and comfortable.

又,本實施例的可撓性軟管H,不限定於作為電動吸塵器的軟管體3的使用,可使用於:洗衣機的排水用軟管、庭園等的散水用軟管、各種容器的噴嘴、在配管及導管的折曲部等需要可撓性者。進一步,本實施例的可撓性軟管H,是呈同心圓狀雙重、三重等地重疊的構成,使用於需要可撓性者也可以。In addition, the flexible hose H of this embodiment is not limited to use as the hose body 3 of an electric vacuum cleaner, and can be used for: drainage hoses for washing machines, hoses for dispersing water in gardens, etc., nozzles for various containers , Those who need flexibility in piping and pipe bending parts. Furthermore, the flexible hose H of this embodiment has a concentric double, triple, etc. overlapping structure, and it may be used for those requiring flexibility.

[第2實施例] 第2實施例的可撓性軟管H是將使用在第1實施例的可撓性軟管H的合成樹脂的種類變更者。以下,以此點為中心說明。[Second embodiment] The flexible hose H of the second embodiment changes the type of synthetic resin used in the flexible hose H of the first embodiment. Hereinafter, the explanation will focus on this point.

又,對於與前述的第1實施例相同的要素,附加相同的符號省略重複的說明。In addition, for the same elements as those of the aforementioned first embodiment, the same symbols are assigned to omit the repeated description.

(合成樹脂) 在本實施例中,凹部7所使用的合成樹脂,可舉例例如,烯烴系樹脂(聚丙烯樹脂、聚乙烯樹脂等)、尿烷系樹脂、軟質氯乙烯樹脂、熱可塑性彈性體(烯烴系熱可塑性彈性體、苯乙烯系熱可塑性彈性體、變性苯乙烯系熱可塑性彈性體、尿烷系熱可塑性彈性體(TPU)、氫添加苯乙烯丁二烯橡膠(HSBR)等)、及這些的混合物等的軟質系樹脂。又,前述混合物的例,可舉例由聚乙烯樹脂及乙烯醋酸乙烯酯樹脂(EVA樹脂)所構成的共聚物樹脂。(Synthetic resin) In this embodiment, the synthetic resin used in the recess 7 may, for example, be olefin resin (polypropylene resin, polyethylene resin, etc.), urethane resin, soft vinyl chloride resin, thermoplastic elastomer (olefin thermal Plastic elastomers, styrene-based thermoplastic elastomers, modified styrene-based thermoplastic elastomers, urethane-based thermoplastic elastomers (TPU), hydrogen-added styrene butadiene rubber (HSBR), etc.), and mixtures of these Such as soft resin. In addition, as an example of the aforementioned mixture, a copolymer resin composed of a polyethylene resin and an ethylene vinyl acetate resin (EVA resin) can be exemplified.

在這些之中,將可撓性軟管H由單一種類的合成樹脂製造的情況時,凹部7所使用的合成樹脂,是成形後的摩擦係數(JIS K 7125)小的合成樹脂較佳。例如,摩擦係數μ是μ=0.3~0.1的合成樹脂較佳。由此,成為可提高可撓性軟管H的滑動性。Among these, when the flexible hose H is made of a single type of synthetic resin, the synthetic resin used in the recess 7 is preferably a synthetic resin with a small coefficient of friction (JIS K 7125) after molding. For example, a synthetic resin having a friction coefficient μ of μ=0.3 to 0.1 is preferable. As a result, the slidability of the flexible hose H can be improved.

又,在本實施例中,凹部7所使用的合成樹脂,不限定於前述合成樹脂,可被壓出成形的合成樹脂的話可使用任意者。In addition, in this embodiment, the synthetic resin used for the recess 7 is not limited to the aforementioned synthetic resin, and any synthetic resin can be used as long as it can be extruded and molded.

在本實施例中,構成凸部8時所使用的合成樹脂,可舉例例如,烯烴系樹脂(聚丙烯樹脂、聚乙烯樹脂等)、尿烷系樹脂、軟質氯乙烯樹脂、熱可塑性彈性體(烯烴系熱可塑性彈性體、苯乙烯系熱可塑性彈性體、變性苯乙烯系熱可塑性彈性體、尿烷系熱可塑性彈性體(TPU)、氫添加苯乙烯丁二烯橡膠(HSBR)等)、及這些的混合物等的軟質系樹脂。又,前述混合物的例,可舉例由聚乙烯樹脂及乙烯醋酸乙烯酯樹脂(EVA樹脂)所構成的共聚物樹脂。In this embodiment, the synthetic resin used when forming the convex portion 8 may, for example, be olefin resin (polypropylene resin, polyethylene resin, etc.), urethane resin, soft vinyl chloride resin, thermoplastic elastomer ( Olefin-based thermoplastic elastomers, styrene-based thermoplastic elastomers, modified styrene-based thermoplastic elastomers, urethane-based thermoplastic elastomers (TPU), hydrogen-added styrene butadiene rubber (HSBR), etc.), and Soft resins such as mixtures of these. In addition, as an example of the aforementioned mixture, a copolymer resin composed of a polyethylene resin and an ethylene vinyl acetate resin (EVA resin) can be exemplified.

在這些之中,構成凸部8的合成樹脂,是可與構成凹部7的合成樹脂融接的合成樹脂較佳。由此,成為可將構成凹部7及凸部8的合成樹脂融接,可以將製造過程簡略化。較佳的合成樹脂的組合,可舉例例如,軟質氯乙烯樹脂彼此。Among these, the synthetic resin constituting the convex portion 8 is preferably a synthetic resin that can be fused with the synthetic resin constituting the concave portion 7. Thereby, it becomes possible to melt|fuse the synthetic resin which comprises the recessed part 7 and the convex part 8, and a manufacturing process can be simplified. A preferable combination of synthetic resins can be, for example, soft vinyl chloride resins.

又,構成此凸部8所使用的合成樹脂的摩擦係數,是與構成凹部7的合成樹脂的摩擦係數大致同一也可以,但是與構成凹部7的合成樹脂的摩擦係數相異者,其成形後的摩擦係數是比構成凹部7的合成樹脂的成形後的表面更小(表面更粗)也較佳。由此,成為可將可撓性軟管H的可撓性維持,且可使用適切的合成樹脂將可撓性軟管H的滑動性更提高。In addition, the friction coefficient of the synthetic resin used to compose the convex portion 8 may be approximately the same as the friction coefficient of the synthetic resin composing the concave portion 7, but is different from the friction coefficient of the synthetic resin composing the concave portion 7. It is also preferable that the friction coefficient of is smaller than the molded surface of the synthetic resin constituting the recess 7 (the surface is thicker). As a result, the flexibility of the flexible hose H can be maintained, and the slidability of the flexible hose H can be further improved by using a suitable synthetic resin.

進一步,在本實施例中,成形後的凸部8的頂部9的表面,是與其他的表面部分相比較,更粗更佳。由此,可將可撓性軟管H的可撓性及滑動性維持,且將表面變粗的合成樹脂的使用範圍限定,藉由削減此合成樹脂的使用量,就可減少製造成本。在本實施例中,凸部8的頂部9,在本實施例中例如,是指以可撓性軟管H的最外徑部為中心的凸部8的最大幅度的20~80%的範圍。Furthermore, in this embodiment, the surface of the top portion 9 of the convex portion 8 after being formed is thicker and better than other surface portions. Thereby, the flexibility and slidability of the flexible hose H can be maintained, and the use range of the synthetic resin whose surface is thickened can be limited. By reducing the use amount of this synthetic resin, the manufacturing cost can be reduced. In this embodiment, the top portion 9 of the convex portion 8 in this embodiment, for example, refers to a range of 20 to 80% of the maximum width of the convex portion 8 centered on the outermost portion of the flexible hose H .

構成凹部7的合成樹脂及構成凸部8的頂部9的合成樹脂的更佳的合成樹脂的組合的例,可舉例以下的組合。Examples of more preferable combinations of synthetic resins of the synthetic resin constituting the concave portion 7 and the synthetic resin constituting the top portion 9 of the convex portion 8 include the following combinations.

例如,構成凹部7的合成樹脂,是蕭氏硬度(HS硬度)(JIS K 6253)為50~70度的軟質氯乙烯樹脂,構成凸部8的頂部9的合成樹脂,是蕭氏硬度(HS硬度)為80~100度的軟質氯乙烯樹脂的組合。此情況的摩擦係數,是例如,凹部7的摩擦係數μ是μ=0.9~0.4,凸部8的頂部9的摩擦係數μ是μ=0.3~0.1。For example, the synthetic resin constituting the concave portion 7 is a soft vinyl chloride resin having a Shore hardness (HS hardness) (JIS K 6253) of 50 to 70 degrees, and the synthetic resin constituting the top 9 of the convex portion 8 has a Shore hardness (HS hardness). Hardness) is a combination of soft vinyl chloride resins of 80 to 100 degrees. The friction coefficient in this case is, for example, the friction coefficient μ of the concave portion 7 is μ=0.9 to 0.4, and the friction coefficient μ of the top portion 9 of the convex portion 8 is μ=0.3 to 0.1.

在本實施例中,構成構成凹部7的軟質性合成樹脂及凸部8的合成樹脂的材料或是材質的其中任一方或是雙方即使是同一,藉由將凹部7及凸部8交互地配置,就可具備在可撓性軟管H所要求的可撓性。但是,將凹部7由軟質性合成樹脂所構成,並且將凸部8成形後的表面是由粗的合成樹脂構成,將凹部7及凸部8交互地配置較佳。由此,成為可具備在可撓性軟管H所要求的可撓性及使用可撓性軟管H時所要求的滑動性的雙方。In this embodiment, the soft synthetic resin constituting the concave portion 7 and the convex portion 8 are composed of the soft synthetic resin and the convex portion 8, even if either or both of the materials are the same, the concave portion 7 and the convex portion 8 are alternately arranged , It can have the flexibility required in the flexible hose H. However, if the concave portion 7 is made of soft synthetic resin, and the surface of the convex portion 8 is made of thick synthetic resin, it is preferable to arrange the concave portion 7 and the convex portion 8 alternately. As a result, it is possible to provide both the flexibility required for the flexible hose H and the slidability required when the flexible hose H is used.

尤其是,將凹部7由軟質性合成樹脂所構成,並且將凸部8的頂部9由與凹部7不同的材料及材質成形後的表面粗的合成樹脂構成,將凹部7及凸部8交互地配置較佳。由此,成為可適切且容易地兼具:在可撓性軟管H所要求的可撓性、及使用可撓性軟管H時所要求的滑動性的雙方。In particular, the concave portion 7 is made of a soft synthetic resin, and the top 9 of the convex portion 8 is made of a material different from the concave portion 7 and formed with a thick synthetic resin on the surface. The concave portion 7 and the convex portion 8 are alternately formed. The configuration is better. This makes it possible to appropriately and easily have both the flexibility required for the flexible hose H and the slidability required when the flexible hose H is used.

此例可舉例,構成凹部7的合成樹脂,是蕭氏硬度(HS硬度)(JIS K 6253)為50~70度的軟質氯乙烯樹脂,構成凸部8的頂部9的合成樹脂,是蕭氏硬度(HS硬度)為80~100度的高滑動聚乙烯樹脂的組合。此情況的摩擦係數,是例如,凹部7的摩擦係數μ是μ=0.9~0.4,凸部8的摩擦係數μ是μ=0.3~0.1。For this example, the synthetic resin constituting the concave portion 7 is a soft vinyl chloride resin with a Shore hardness (HS hardness) (JIS K 6253) of 50 to 70 degrees, and the synthetic resin constituting the top 9 of the convex portion 8 is Shore A combination of high-slip polyethylene resins with a hardness (HS hardness) of 80 to 100 degrees. The friction coefficient in this case is, for example, the friction coefficient μ of the concave portion 7 is μ=0.9 to 0.4, and the friction coefficient μ of the convex portion 8 is μ=0.3 to 0.1.

此組合,可活用:軟質氯乙烯樹脂的特徵的撓曲性且便宜的點,以及,高滑動聚乙烯樹脂的特徵的具有滑動性但是高價的點的雙方,且可進一步謀求製造成本的削減者。This combination can be utilized: both the flexibility and low cost characteristic of soft vinyl chloride resin, and the sliding but high price characteristic of high-slip polyethylene resin, and can further reduce the manufacturing cost. .

又,構成本實施例的凸部8所使用的合成樹脂,是可壓出成形的合成樹脂的話,不限定於前述合成樹脂,可以使用任意者。In addition, if the synthetic resin used to constitute the convex portion 8 of the present embodiment is a synthetic resin that can be extruded, it is not limited to the aforementioned synthetic resin, and any one can be used.

本實施例的可撓性軟管H,可將摩擦阻力減輕可提高滑動性。因此,如第1圖及第6圖所示,本實施例的可撓性軟管H是被利用在電動吸塵器1的軟管體3的情況時可獲得電動吸塵器1操作容易的效果。即,如第7圖至第11圖所示,由本實施例的可撓性軟管H所構成的電動吸塵器1的軟管體3即使與地面、地毯F、柱P的角部C1、及壁面等接觸的情況,在包含與軟管體3連接的吸口體等的電動吸塵器1的操作所必要的力也可減輕,電動吸塵器1操作容易。The flexible hose H of this embodiment can reduce frictional resistance and improve slidability. Therefore, as shown in FIGS. 1 and 6, when the flexible hose H of this embodiment is used in the hose body 3 of the electric vacuum cleaner 1, the effect of easy operation of the electric vacuum cleaner 1 can be obtained. That is, as shown in FIGS. 7 to 11, the hose body 3 of the electric vacuum cleaner 1 constituted by the flexible hose H of the present embodiment is even in contact with the floor, the carpet F, the corner C1 of the pillar P, and the wall surface. In the case of contact, the force necessary for the operation of the electric vacuum cleaner 1 including the mouthpiece connected to the hose body 3 can also be reduced, and the electric vacuum cleaner 1 is easy to operate.

1‧‧‧電動吸塵器 2‧‧‧吸塵器本體 2a‧‧‧電動送風機 2b‧‧‧集塵部 3‧‧‧軟管 4‧‧‧操作管 4a‧‧‧操作桿 6‧‧‧吸口體 7‧‧‧凹部 8‧‧‧凸部 9‧‧‧頂部 17‧‧‧電線 18‧‧‧硬鋼線 19‧‧‧披覆 20‧‧‧連接部 30‧‧‧吸口體 31‧‧‧吸口體 32‧‧‧吸口體 H‧‧‧可撓性軟管 P‧‧‧柱 C1‧‧‧角部 C2‧‧‧角部 C3‧‧‧角部1‧‧‧Electric vacuum cleaner 2‧‧‧Vacuum cleaner body 2a‧‧‧Electric blower 2b‧‧‧Dust collection part 3‧‧‧Hose 4‧‧‧Operation tube 4a‧‧‧Operating lever 6‧‧‧Suction body 7‧‧‧Concave 8‧‧‧Protrusion 9‧‧‧Top 17‧‧‧Wire 18‧‧‧Hard Steel Wire 19‧‧‧Coat 20‧‧‧Connecting part 30‧‧‧Suction body 31‧‧‧Suction body 32‧‧‧Suction body H‧‧‧Flexible hose P‧‧‧Column C1‧‧‧Corner C2‧‧‧Corner C3‧‧‧Corner

[第1圖]顯示本發明的電動吸塵器的整體的外觀立體圖。 [第2圖]本發明的可撓性軟管的示意圖。 [第3圖A]本發明的可撓性軟管的放大剖面圖(其1)。 [第3圖B]本發明的可撓性軟管的放大剖面圖(其2)。 [第4圖]本發明的可撓性軟管的(a)側面圖、及(b)剖面圖。 [第5圖]本發明的可撓性軟管的變形例的(a)側面圖、及(b)剖面圖。 [第6圖]使用本發明的可撓性軟管的電動吸塵器的軟管體的側面圖。 [第7圖]使用本發明的可撓性軟管的電動吸塵器的使用狀態的示意圖(其1)。 [第8圖]使用本發明的可撓性軟管的電動吸塵器的使用狀態的示意圖(其2)。 [第9圖]使用本發明的可撓性軟管的電動吸塵器的使用狀態的示意圖(其3)。 [第10圖]使用本發明的可撓性軟管的電動吸塵器的使用狀態的示意圖(其4)。 [第11圖]使用本發明的可撓性軟管的電動吸塵器的使用狀態的示意圖(其5)。[Figure 1] A perspective view showing the overall appearance of the electric vacuum cleaner of the present invention. [Figure 2] A schematic view of the flexible hose of the present invention. [Figure 3A] An enlarged cross-sectional view of the flexible hose of the present invention (Part 1). [Figure 3B] An enlarged cross-sectional view of the flexible hose of the present invention (Part 2). [Figure 4] (a) side view and (b) cross-sectional view of the flexible hose of the present invention. [Figure 5] (a) side view and (b) cross-sectional view of a modified example of the flexible hose of the present invention. [Figure 6] A side view of the hose body of the electric vacuum cleaner using the flexible hose of the present invention. [Figure 7] A schematic view of the state of use of the electric vacuum cleaner using the flexible hose of the present invention (Part 1). [Figure 8] A schematic view (Part 2) of the use state of the electric vacuum cleaner using the flexible hose of the present invention. [Figure 9] A schematic view (part 3) of the use state of the electric vacuum cleaner using the flexible hose of the present invention. [Figure 10] A schematic view (part 4) of the use state of the electric vacuum cleaner using the flexible hose of the present invention. [Figure 11] A schematic view of the use state of the electric vacuum cleaner using the flexible hose of the present invention (Part 5).

7‧‧‧凹部 7‧‧‧Concave

8‧‧‧凸部 8‧‧‧Protrusion

9‧‧‧頂部 9‧‧‧Top

17‧‧‧電線 17‧‧‧Wire

18‧‧‧硬鋼線 18‧‧‧Hard Steel Wire

19‧‧‧披覆 19‧‧‧Coat

Claims (3)

一種可撓性軟管,其特徵為:在外表面上具備螺旋狀的凹部及凸部,前述可撓性軟管的內徑(B)是30mm以下,在前述可撓性軟管的前述凸部的內周面側內包有電線,在內包有前述電線的前述凸部的內周面沿著前述電線形成有深度到達該當電線且寬度比該當電線的直徑更小的溝,前述電線的內徑(A),是比前述可撓性軟管的內徑(B)更大,前述可撓性軟管的前述凹部的外徑(Z)及內徑(B)之間的差也就是厚度,是0.6mm以上,前述凸部,藉由在其頂部含有潤滑劑而使前述頂部的表面變成比其他的表面更粗。 A flexible hose characterized by having spiral concave and convex portions on the outer surface, the inner diameter (B) of the flexible hose is 30mm or less, and the convex portion of the flexible hose The inner circumferential surface of the electric wire is covered with a wire, and the inner circumferential surface of the convex portion that contains the electric wire is formed along the electric wire with a groove having a depth that reaches the corresponding electric wire and a width smaller than the diameter of the corresponding electric wire. The diameter (A) is larger than the inner diameter (B) of the flexible hose, and the difference between the outer diameter (Z) and the inner diameter (B) of the concave portion of the flexible hose is the thickness , Is 0.6mm or more, and the convex part contains a lubricant on the top part of the convex part, so that the surface of the top part becomes thicker than the other surfaces. 如申請專利範圍第1項的可撓性軟管,其中,構成前述頂部的合成樹脂的硬度,是比構成前述凹部的合成樹脂的硬度更大,且前述凹部及前述凸部為交互地配置。 As for the flexible hose of the first item of the patent application, the hardness of the synthetic resin constituting the top portion is greater than the hardness of the synthetic resin constituting the concave portion, and the concave portions and the convex portions are alternately arranged. 一種電動吸塵器,具備如申請專利範圍第1或2項的可撓性軟管,延長管及吸口體的內徑是30mm以下。 An electric vacuum cleaner equipped with a flexible hose as in item 1 or 2 of the scope of patent application, and the inner diameter of the extension tube and the suction body is 30mm or less.
TW108107040A 2018-06-27 2019-03-04 Flexible hose TWI749298B (en)

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