TWI747203B - Fan wheel structure of exercise bicycle - Google Patents

Fan wheel structure of exercise bicycle Download PDF

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TWI747203B
TWI747203B TW109109140A TW109109140A TWI747203B TW I747203 B TWI747203 B TW I747203B TW 109109140 A TW109109140 A TW 109109140A TW 109109140 A TW109109140 A TW 109109140A TW I747203 B TWI747203 B TW I747203B
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fan
fan wheel
interface
notches
exercise bike
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TW109109140A
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TW202135900A (en
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王清柳
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肯尼實業有限公司
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Abstract

A fan wheel structure of exercise bicycle, which includes a fan wheel and a plurality of fan blades, the fan wheel is equidistantly defined with locking notches concave from the circumferential surface thereof and a plurality of fixing holes surrounding the fan wheel and adjacent the locking notches, each locking notch and the corresponding fixing hole are arranged along the radial direction of the fan wheel, each fan blade has an interface and a fixing convex in the interface, each fan blades is fixed in the locking notch through the interface, and the fixing convex can be locked in the fixing hole, so that the fan blades are more firmly fixed on the fan wheel.

Description

健身車的風扇輪組結構及風扇輪組的製造方法Fan wheel group structure of exercise bike and manufacturing method of fan wheel group

本發明係關於健身器材的技術領域,特別係指一種健身車的風扇輪組結構。 The present invention relates to the technical field of fitness equipment, in particular to a fan wheel structure of an exercise bike.

本發明另關於前述風扇輪組的製造方法。 The present invention also relates to the manufacturing method of the aforementioned fan wheel set.

現代社會對於身體外型的維持逐漸重視,因此,許多人會在下班、課後、假日等閒暇時間到健身房進行有氧運動或重訓。健身房內有許多不同種類的健身器材,健身器材通常藉由滑輪、拉桿、搖臂…等元件組配合,形成各類不同款式的健身器材,讓使用者可以針對所欲訓練的肌群挑選合適的健身器材。 Modern society pays more and more attention to the maintenance of physical appearance. Therefore, many people will go to the gym for aerobic exercise or heavy training during leisure time such as after get off work, after class, and holidays. There are many different types of fitness equipment in the gym. Fitness equipment usually uses pulleys, rods, rockers... and other components to form various types of fitness equipment, so that users can choose the right one for the muscle group they want to train. Fitness Equipment.

以健身車為例,為讓使用者模擬室外騎乘腳踏車感受到的阻力,通常會在健身車內增設阻力系統,由以風阻阻力系統最為普遍,如中國專利授權公告號CN2428163Y所揭示的健身車阻力輪,當踩踏健身車驅動阻力輪轉動時,阻力輪上的扇葉即會產生風阻,進而提供使用者踩踏時的阻力。 Taking exercise bikes as an example, in order to allow users to simulate the resistance experienced by riding a bicycle outdoors, a resistance system is usually added to the exercise bike. The wind resistance system is the most common one, such as the exercise bike disclosed in the Chinese Patent Authorization Announcement No. CN2428163Y The resistance wheel, when the pedaling exercise bike drives the resistance wheel to rotate, the fan blades on the resistance wheel will generate wind resistance, thereby providing resistance when the user is stepping on it.

一般風阻健身車的阻力輪上設有複數個風扇葉片,風扇葉片通常藉由焊接方式固定於阻力輪上,然而,風扇葉片的邊緣僅藉由焊接固定在阻力 輪的邊緣並不穩固,有鑑於此,確有必要提供一種技術手段,以解決健身車阻力輪的風扇葉片以焊接方式固定較不穩固的問題。 Generally, the resistance wheel of a wind resistance exercise bike is equipped with multiple fan blades. The fan blades are usually fixed to the resistance wheel by welding. However, the edges of the fan blades are only fixed to the resistance by welding. The edges of the wheels are not stable. In view of this, it is indeed necessary to provide a technical means to solve the problem that the fan blades of the resistance wheels of exercise bikes are relatively unstable by welding.

本發明之目的在於,解決阻力輪的風扇葉片以焊接固定較不穩固的問題。 The purpose of the present invention is to solve the problem that the fan blades of the resistance wheel are relatively unstable by welding.

為達成前述目的,本發明為一種健身車的風扇輪組結構,包含:一風扇輪,具有環狀的一周面、自該周面等間隔凹設的複數個卡制缺口、以及對應各該卡制缺口的複數個固定孔,每一個該卡制缺口及對應的該固定孔沿著該風扇輪的徑向排列;以及複數個風扇葉片,各該風扇葉片分別具有一接口,各該接口將風扇葉片區分為一上部及一下部,該下部具有朝向該接口的一內面,各該風扇葉片的內面分別凸設一固定凸,而各該風扇葉片的接口分別卡制於其中一個該卡制缺口,而各該固定凸則分別卡制於對應的該固定孔。 In order to achieve the foregoing objective, the present invention is a fan wheel structure for an exercise bike, comprising: a fan wheel having an annular peripheral surface, a plurality of clamping notches recessed at equal intervals from the peripheral surface, and corresponding cards A plurality of fixing holes with a notch, each of the clamping notch and the corresponding fixing hole are arranged along the radial direction of the fan wheel; and a plurality of fan blades, each of the fan blades has an interface, and each interface connects the fan The blades are divided into an upper part and a lower part. The lower part has an inner surface facing the interface. The inner surface of each fan blade is protruded with a fixing protrusion, and the interface of each fan blade is clamped to one of the clamping systems. Notches, and the fixing protrusions are respectively clamped to the corresponding fixing holes.

在一較佳實施例中,各該卡制缺口及各該固定孔是放射狀地排列於該風扇輪上。 In a preferred embodiment, each of the locking notches and each of the fixing holes are radially arranged on the fan wheel.

在一較佳實施例中,該接口自風扇葉片的其中一邊緣凹設。 In a preferred embodiment, the interface is recessed from one edge of the fan blade.

在一較佳實施例中,該風扇輪的周面等間隔地凹設複數個間隙。 In a preferred embodiment, the circumferential surface of the fan wheel is recessed with a plurality of gaps at equal intervals.

在一較佳實施例中,每二個該卡制缺口之間具有一個該間隙,各該卡制缺口與各該間隙呈交錯並環繞該風扇輪排列。 In a preferred embodiment, there is a gap between every two of the locking notches, and each of the locking notches is staggered with each of the gaps and arranged around the fan wheel.

在一較佳實施例中,各該接口的開口寬度從該邊緣朝向該固定凸漸縮。 In a preferred embodiment, the opening width of each interface tapers from the edge toward the fixing protrusion.

為達成前述目的,本發明另有一種健身車的風扇輪組結構的製造方法,包含:一開口步驟,提供一基盤,自該基盤環狀的周面等間隔凹設該複數個卡制缺口,環繞該基盤並於對應各該卡制缺口的位置開設該複數個固定孔,以成形為該風扇輪;一組合步驟,提供該複數個風扇葉片,每一個該風扇葉片的接口分別與其中一個卡制缺口組合,而各該風扇葉片的固定凸則分別對應各該固定孔;一沖壓步驟,沖壓該風扇葉片的下部,使各該風扇葉片的固定凸卡制於對應的該固定孔內。 In order to achieve the foregoing objective, the present invention has another method for manufacturing a fan wheel structure of an exercise bike, which includes: an opening step of providing a base plate, and the plurality of clamping notches are recessed at equal intervals from the annular peripheral surface of the base plate, and Surround the base plate and open the plurality of fixing holes at positions corresponding to each of the clamping notches to form the fan wheel; a combination step is to provide the plurality of fan blades, and each interface of the fan blade is connected to one of the cards. The notch combination is made, and the fixing protrusions of the fan blades correspond to the fixing holes respectively; a punching step is to punch the lower part of the fan blade so that the fixing protrusions of the fan blades are clamped in the corresponding fixing holes.

各該風扇葉片藉由接口以卡固的方式固定於風扇輪的卡制缺口上,又藉由固定凸卡固於固定孔內,以解決風扇葉片以焊接方式固定於風扇輪上不穩定的問題。 Each fan blade is fixed on the clamping notch of the fan wheel in a clamping manner by the interface, and fixed in the fixing hole by the fixing protrusion, so as to solve the problem of the instability of the fan blade being fixed on the fan wheel by welding. .

更佳的是,另藉由開設於風扇輪上的複數個膨脹縫隙,使風扇輪及風扇葉片在成形的過程中,能防止風扇輪組在加工過程中變形,進而維持風扇輪周面平順,確保其在轉動過程中平穩且不會晃動。 What’s better is that by opening a plurality of expansion gaps on the fan wheel, the fan wheel and fan blades can be prevented from being deformed during the machining process during the forming process of the fan wheel and fan blades, thereby maintaining the smooth surface of the fan wheel. Make sure it is stable and does not shake during rotation.

10:風扇輪 10: Fan wheel

11:周面 11: Surrounding

12:卡制缺口 12: Card system gap

13:固定孔 13: Fixing hole

14:間隙 14: gap

15:基盤 15: base plate

20:風扇葉片 20: Fan blades

21:接口 21: Interface

22:上部 22: upper part

23:下部 23: lower part

231:內面 231: Inside

24:固定凸 24: fixed convex

30:開口步驟 30: Opening step

50:組合步驟 50: Combination steps

60:沖壓步驟 60: Stamping step

圖1為本發明於一較佳實施例中之立體圖;圖2為本發明於一較佳實施例中之分解圖;圖3為本發明於一較佳實施例中風扇葉片的側視圖; 圖4為本發明於一較佳實施例中風扇葉片組合於風扇輪上的剖視圖;圖5為本發明於一較佳實施例中將風扇葉片的下部進行沖壓,使固定凸卡固於固定孔內之剖視圖;圖6為本發明於一較佳實施例中健身車的風扇輪組結構的製造方法之流程圖。 Figure 1 is a perspective view of the present invention in a preferred embodiment; Figure 2 is an exploded view of the present invention in a preferred embodiment; Figure 3 is a side view of the fan blade in a preferred embodiment of the present invention; Figure 4 is a cross-sectional view of the fan blades assembled on the fan wheel in a preferred embodiment of the present invention; Figure 5 is a punching of the lower part of the fan blades in a preferred embodiment of the present invention, so that the fixing protrusions are clamped in the fixing holes A cross-sectional view inside; FIG. 6 is a flowchart of a method for manufacturing a fan wheel structure of an exercise bike in a preferred embodiment of the present invention.

請參閱圖1至圖5,本發明為一種健身車的風扇輪組結構,主要由一風扇輪10及複數個風扇葉片20組成,其中:該風扇輪10概呈圓餅狀並具有環狀的一周面11,該風扇輪10自該周面11等間隔地凹設複數個卡制缺口12,而該風扇輪10上又開設有複數個固定孔13,各該固定孔13分別對應其中一個該卡制缺口12,每一個該卡制缺口12及對應的該固定孔13沿著該風扇輪10的徑向排列,使各該卡制缺口12及各該固定孔13是放射狀地排列於該風扇輪10上。 1 to 5, the present invention is a fan wheel structure of an exercise bike, which is mainly composed of a fan wheel 10 and a plurality of fan blades 20, wherein: the fan wheel 10 is generally in the shape of a pie and has a ring shape A peripheral surface 11, the fan wheel 10 is recessed with a plurality of clamping notches 12 at equal intervals from the peripheral surface 11, and the fan wheel 10 is further provided with a plurality of fixing holes 13, each of the fixing holes 13 corresponds to one of the The locking notches 12, each of the locking notches 12 and the corresponding fixing holes 13 are arranged along the radial direction of the fan wheel 10, so that the locking notches 12 and the fixing holes 13 are arranged radially in the The fan wheel 10 is on.

各該風扇葉片20分別具有一接口21,該接口21自風扇葉片20的其中一邊緣凹設,並藉由該接口21將風扇葉片20區分為一上部22及一下部23,該下部23具有朝向該接口21的一內面231,各該風扇葉片的內面231分別凸設一固定凸24,各該風扇葉片20的接口21分別卡固於其中一個該卡制缺口12中,而各該固定凸24則分別卡固於對應的該固定孔13中。 Each fan blade 20 has an interface 21. The interface 21 is recessed from one of the edges of the fan blade 20. The fan blade 20 is divided into an upper part 22 and a lower part 23 by the interface 21. The lower part 23 has an orientation An inner surface 231 of the interface 21, an inner surface 231 of each fan blade is respectively provided with a fixing protrusion 24, the interface 21 of each fan blade 20 is respectively clamped in one of the clamping notches 12, and each of the fixing The protrusions 24 are respectively clamped in the corresponding fixing holes 13.

在本實施例中,該風扇輪10自周面11等間隔地凹設複數個間隙14,每二個該卡制缺口12之間具有一個該間隙14,使各該卡制缺口12與各該間隙14呈交錯並環繞該風扇輪10排列;風扇葉片20在組合於風扇輪10的過程中,若風扇輪10膨脹,則會先從各該間隙14處先膨脹變形,藉此能夠防止該風扇輪10的周面11變形,進而維持風扇輪10的周面11平順。 In this embodiment, the fan wheel 10 is recessed with a plurality of gaps 14 at equal intervals from the peripheral surface 11, and there is a gap 14 between every two of the clamping notches 12, so that each of the clamping notches 12 and each of the The gaps 14 are staggered and arranged around the fan wheel 10; when the fan blades 20 are assembled to the fan wheel 10, if the fan wheel 10 expands, it will expand and deform first from the gaps 14, thereby preventing the fan The circumferential surface 11 of the wheel 10 is deformed, thereby maintaining the circumferential surface 11 of the fan wheel 10 smooth.

特別的是,各該接口21的開口寬度開口處向內漸縮,使該接口21從該風扇葉片20的側面觀之概呈錐形。藉此,當風扇葉片20的接口21末端貼合至風扇輪10時,藉其錐形的型態,使風扇葉片20更緊密地卡固於風扇輪10上。 In particular, the opening width of each interface 21 is tapered inward, so that the interface 21 is generally tapered when viewed from the side of the fan blade 20. In this way, when the end of the interface 21 of the fan blade 20 is attached to the fan wheel 10, its tapered shape enables the fan blade 20 to be more tightly clamped on the fan wheel 10.

以上為本發明的結構組態及其連接關係,而本發明的成形方法如下所述:請參閱圖6,本發明健身車的風扇輪組結構的製造方法主要包含有一開口步驟30、一組合步驟50及一沖壓步驟60,其中:在該開口步驟30中提供一基盤15,並自環繞該基盤15的周面11等間隔地凹設該複數個卡制缺口12,環繞該基盤15並於對應各該卡制缺口12的位置開設該複數個固定孔13,每一個該卡制缺口12及對應的該固定孔13沿著該基盤15的徑向排列,以成形為該風扇輪10;該基盤15環繞周面11等間隔地凹設該複數個間隙14,在該組合步驟50及該沖壓步驟60時所造成的材料變形,都會先自各該間隙14的位置先變形,藉此能防止風扇輪10的邊緣變形,進而維持風扇輪10的周面11平順。 The above is the structure configuration and connection relationship of the present invention, and the forming method of the present invention is as follows: Please refer to FIG. 50 and a stamping step 60, wherein: in the opening step 30, a base 15 is provided, and the plurality of clamping notches 12 are recessed at equal intervals from the peripheral surface 11 surrounding the base 15 to surround the base 15 and correspond to The position of each clamping notch 12 is provided with the plurality of fixing holes 13, each of the clamping notches 12 and the corresponding fixing hole 13 are arranged along the radial direction of the base plate 15 to form the fan wheel 10; the base plate 15 The plurality of gaps 14 are recessed at equal intervals around the peripheral surface 11. The material deformation caused by the combination step 50 and the stamping step 60 will be deformed first from the position of each gap 14, thereby preventing the fan wheel The edge of the fan 10 is deformed to maintain the smoothness of the peripheral surface 11 of the fan wheel 10.

在該組合步驟50中,提供該複數個風扇葉片20,並將每一個該風扇葉片20的接口21分別與其中一個卡制缺口12組合,組合的方法是將接口21與卡制缺口12對接,而各該風扇葉片20的固定凸24則分別對應各該固定孔13;在該沖壓步驟60中,藉由一沖壓機對該風扇葉片20的下部23進行沖壓,使該下部23朝向該風扇輪10形變,而讓固定凸24卡制於對應的該固定孔13內。 In the combination step 50, the plurality of fan blades 20 are provided, and the interface 21 of each fan blade 20 is combined with one of the clamping notches 12 respectively. The method of combination is to connect the interface 21 to the clamping notch 12. The fixing protrusions 24 of each fan blade 20 correspond to each of the fixing holes 13; in the punching step 60, the lower part 23 of the fan blade 20 is punched by a punching machine so that the lower part 23 faces the fan wheel 10 deforms, and the fixing protrusion 24 is clamped in the corresponding fixing hole 13.

風扇輪10 周面11 卡制缺口12 固定孔13 間隙14 風扇葉片20 Fan wheel 10 Circumference 11 Card system gap 12 Fixing hole 13 Gap 14 Fan blade 20

Claims (7)

一種健身車的風扇輪組結構,包含:一風扇輪,具有環狀的一周面、自該周面等間隔凹設的複數個卡制缺口、以及對應各該卡制缺口的複數個固定孔,每一個該卡制缺口及對應的該固定孔沿著該風扇輪的徑向排列;以及複數個風扇葉片,各該風扇葉片分別具有一接口,各該接口將風扇葉片區分為一上部及一下部,該下部具有朝向該接口的一內面,各該風扇葉片的內面分別凸設一固定凸,各該風扇葉片的接口分別卡制於其中一個該卡制缺口,而各該固定凸則分別卡制於對應的該固定孔。 A fan wheel structure of an exercise bike includes: a fan wheel with an annular peripheral surface, a plurality of locking notches recessed at equal intervals from the peripheral surface, and a plurality of fixing holes corresponding to each of the locking notches, Each of the clamping notches and the corresponding fixing holes are arranged along the radial direction of the fan wheel; and a plurality of fan blades, each of the fan blades has an interface, and each interface divides the fan blade into an upper part and a lower part , The lower part has an inner surface facing the interface, the inner surface of each fan blade is respectively provided with a fixing protrusion, the interface of each fan blade is respectively clamped in one of the clamping notches, and each of the fixing protrusions is respectively It is clamped to the corresponding fixing hole. 如請求項1所述之健身車的風扇輪組結構,其中,各該卡制缺口及各該固定孔放射狀地排列於該風扇輪上。 According to claim 1, the fan wheel structure of an exercise bike, wherein each of the clamping notches and each of the fixing holes are radially arranged on the fan wheel. 如請求項1所述之健身車的風扇輪組結構,其中,該接口自風扇葉片的其中一邊緣凹設。 The fan wheel structure of an exercise bike according to claim 1, wherein the interface is recessed from one edge of the fan blade. 如請求項1所述之健身車的風扇輪組結構,其中,該風扇輪的周面等間隔地凹設複數個間隙。 The fan wheel structure of an exercise bike according to claim 1, wherein the circumferential surface of the fan wheel is recessed with a plurality of gaps at equal intervals. 如請求項4所述之健身車的風扇輪組結構,其中,每二個該卡制缺口之間具有一個該間隙,各該卡制缺口與各該間隙呈交錯並環繞該風扇輪排列。 The fan wheel structure of an exercise bike according to claim 4, wherein there is a gap between every two of the locking notches, and each of the locking notches is staggered with each of the gaps and arranged around the fan wheel. 如請求項1所述之健身車的風扇輪組結構,其中,各該接口的開口寬度從邊緣朝向該固定凸漸縮。 According to claim 1, the fan wheel structure of an exercise bike, wherein the opening width of each interface tapers from the edge toward the fixed protrusion. 一種如請求項1所述之健身車的風扇輪組結構的製造方法,包含: 一開口步驟,提供一基盤,自該基盤環狀的周面等間隔凹設該複數個卡制缺口,環繞該基盤的周面等間隔地凹設複數個間隙,環繞該基盤並於對應各該卡制缺口的位置開設該複數個固定孔,以成形為該風扇輪;一組合步驟,提供該複數個風扇葉片,每一個該風扇葉片的接口分別與其中一個卡制缺口組合,而各該風扇葉片的固定凸則分別對應各該固定孔;一沖壓步驟,沖壓該風扇葉片的下部,使各該風扇葉片的固定凸卡制於對應的該固定孔內。 A method for manufacturing a fan wheel structure of an exercise bike according to claim 1, comprising: An opening step is to provide a base plate. The plurality of clamping notches are recessed at equal intervals from the annular peripheral surface of the base plate, and a plurality of gaps are recessed at equal intervals around the peripheral surface of the base plate. The position of the clamping notch is provided with the plurality of fixing holes to form the fan wheel; a combination step is to provide the plurality of fan blades, and the interface of each fan blade is combined with one of the clamping notches, and each fan The fixing protrusions of the blades respectively correspond to the fixing holes; in a punching step, the lower part of the fan blade is punched so that the fixing protrusions of the fan blades are clamped in the corresponding fixing holes.
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5795270A (en) * 1996-03-21 1998-08-18 Jim Woods Semi-recumbent arm and leg press exercising apparatus
CN103115021A (en) * 2013-02-01 2013-05-22 华中科技大学 Vane wheel device
TW201400713A (en) * 2012-06-21 2014-01-01 Sunonwealth Electr Mach Ind Co Impeller
TWM540201U (en) * 2016-10-07 2017-04-21 Keen Neek Co Ltd Fan wheel
US20180030996A1 (en) * 2015-04-08 2018-02-01 Horton, Inc. Fan blade surface features
TW201914651A (en) * 2017-09-21 2019-04-16 肯尼實業有限公司 Magnetic resistance regulating device of wind resistance type exercise bicycle
CN209154993U (en) * 2018-08-20 2019-07-26 厦门康百福体育用品有限公司 A kind of body-building cycle flywheel structure
WO2019209383A1 (en) * 2018-04-26 2019-10-31 Coulter Ventures Llc Exercise bike

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5795270A (en) * 1996-03-21 1998-08-18 Jim Woods Semi-recumbent arm and leg press exercising apparatus
TW201400713A (en) * 2012-06-21 2014-01-01 Sunonwealth Electr Mach Ind Co Impeller
CN103115021A (en) * 2013-02-01 2013-05-22 华中科技大学 Vane wheel device
US20180030996A1 (en) * 2015-04-08 2018-02-01 Horton, Inc. Fan blade surface features
TWM540201U (en) * 2016-10-07 2017-04-21 Keen Neek Co Ltd Fan wheel
TW201914651A (en) * 2017-09-21 2019-04-16 肯尼實業有限公司 Magnetic resistance regulating device of wind resistance type exercise bicycle
WO2019209383A1 (en) * 2018-04-26 2019-10-31 Coulter Ventures Llc Exercise bike
CN209154993U (en) * 2018-08-20 2019-07-26 厦门康百福体育用品有限公司 A kind of body-building cycle flywheel structure

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