TWI746323B - Pneumatic percussion device and its actuation method - Google Patents
Pneumatic percussion device and its actuation method Download PDFInfo
- Publication number
- TWI746323B TWI746323B TW109145264A TW109145264A TWI746323B TW I746323 B TWI746323 B TW I746323B TW 109145264 A TW109145264 A TW 109145264A TW 109145264 A TW109145264 A TW 109145264A TW I746323 B TWI746323 B TW I746323B
- Authority
- TW
- Taiwan
- Prior art keywords
- air inlet
- air
- percussion
- cavity
- plug body
- Prior art date
Links
Images
Abstract
一種氣動敲擊裝置,其包含儲氣腔體,具有第一進氣孔及導引通道,第一進氣孔位於儲氣腔體的壁體上且連接導引通道;作動腔體,具有貫孔,儲氣腔體及作動腔體之間以第二進氣孔連通;活動塞體,具有塞體及環形彈性側緣,環形彈性側緣活動抵頂導引通道的壁面,塞體設置於第一進氣孔及第二進氣孔之間,環形彈性側緣由第一進氣孔朝第二進氣孔漸擴;活動敲擊體,具有敲擊體及敲擊頭,敲擊體沿作動腔體的內壁面活動,敲擊頭往復活動於作動腔體內及貫孔外;復歸元件,設於作動腔體內,復歸元件推動活動敲擊體使敲擊頭復歸至作動腔體內。A pneumatic percussion device comprising an air storage cavity with a first air inlet and a guide channel, the first air inlet is located on the wall of the air storage cavity and connected to the guide channel; the actuation cavity has a through Hole, the air storage cavity and the actuating cavity are communicated with a second air inlet; the movable plug body has a plug body and an annular elastic side edge, the annular elastic side edge movably abuts the wall surface of the guide channel, and the plug body is arranged at Between the first air inlet and the second air inlet, the annular elastic side edge gradually expands from the first air inlet to the second air inlet; the movable percussion body has a percussion body and a percussion head. The inner wall surface of the actuating cavity moves, and the percussion head reciprocates in the actuating cavity and outside the through hole; the return element is arranged in the actuating cavity, and the returning element pushes the movable percussion body to return the percussion head to the actuating cavity.
Description
本發明係提供一種氣動敲擊裝置及其作動方法,尤指一種不需磁性體而可具有穩定的敲擊力者。The present invention provides a pneumatic percussion device and an actuation method thereof, especially one that does not require a magnetic body but can have a stable percussion force.
傳統氣動敲擊裝置(如中華民國新型專利第549202號的空氣鎚)在氣壓源開啟時,氣壓源因為壓差使加壓空氣經由管線傳送到空氣鎚原本一大氣壓的儲氣腔,而磁片與敲擊腔內充磁鎚頭之間的磁吸力可讓氣壓壓力在壓力極低之時,不使磁鎚頭僅因氣壓壓力大於敲擊腔內復歸彈簧的彈力就移動,其導致敲擊力無法達到預期的衝擊力度。磁吸力可提高在儲氣腔內的氣壓壓力,直到瞬間加壓空氣經由管線傳送到儲氣腔內的氣壓壓力大於復歸彈簧的彈力及磁吸力的總和時,加壓空氣的力量就足以推動敲擊腔內的充磁鎚頭,使充磁鎚頭瞬間移動壓縮復歸彈簧並撞擊被敲擊物而達到敲擊的效果。以力學公式來表示,最低驅動敲擊力可表示為 Fiknock = Fispring + Fimagnic,其中復歸彈簧的形變量在充磁鎚頭未移動前最小,同時磁力最大,因此最低驅動敲擊力主要是克服磁力,一旦氣體壓力大於最低驅動敲擊力,充磁鎚頭與磁片分離並移動,由於磁力與距離平方成反比,後續的瞬間敲擊力可表示為 ΔFknock = Fiknock - (ΔFspring + ΔFmagnic)。當充磁鎚頭敲擊後,而加壓空氣氣壓源並未切斷前,因儲氣腔及敲擊腔內仍為加壓空氣,加壓空氣所施加的力必定大於復歸彈簧的初始彈力,因此復歸彈簧並無法將充磁鎚頭復歸,直到儲氣腔的壓力小於彈簧的彈力為止,此時空氣源仍持續提供加壓空氣,加壓空氣會沿著無氣密的充磁槌頭與腔壁之間的縫隙洩出,此持續的加壓會造成空氣損耗,直至加壓空氣氣壓源切斷為止;此外,儲氣腔與敲擊腔之間的空氣通道孔洞大小及孔洞數量亦會影響敲擊力,在同樣最低驅動敲擊力的情況下,孔洞越大或孔洞越多代表可接受加壓空氣壓力的單位面積越大,越容易突破最低驅動敲擊力而敲擊,也就代表加壓空氣的壓力可以在較低的情況下就可以使充磁槌頭敲擊,然而加壓空氣壓力低代表的是敲擊力的強度減弱;相反的,若孔洞越小則代表加壓空氣壓力必須要越高才能達到最低驅動敲擊力,敲擊力因加壓空氣壓力提高,理論上可以提高敲擊力,然而孔洞小卻限縮了後續的加壓空氣補充,大大降低了實際上的敲擊力。在切換作動方面,連接到儲氣腔的管線可使用三口兩位的方向閥將儲氣腔內的空氣壓力與大氣壓或加壓空氣氣壓源兩者之間做切換,當切斷加壓空氣氣壓源與儲氣腔兩者的通道,並轉為儲氣腔連接大氣壓時,則儲氣腔壓力降到一大氣壓,復歸彈簧將充磁鎚頭復歸,如此為一完整敲擊週期,直至切換三口兩位的方向閥將儲氣腔再與氣壓源管道相通進行敲擊。如果要提高敲擊力,則需依靠提高氣壓源的壓力來達成,然而由於施加氣壓壓力跟敲擊這兩個動作是同時作動,但同前所述,最低驅動敲擊力是一定值,要影響敲擊力的大小僅能透過當超過最低驅動敲擊力後的持續施加的氣壓壓力來改變,如此傳送加壓空氣的管線其管徑會影響單位時間傳送的空氣量,管徑小或是管線長會造成加壓空氣的傳送速度變慢,只要儲氣腔內的氣壓壓力大於最低敲擊力,就會推動充磁鎚頭移動敲擊,如要加大敲擊力則只能將氣壓源的壓力升高,然而更高的氣壓壓力無法在充磁鎚頭移動之前就充滿到儲氣腔,且管線限制了空氣傳送的速度,儲氣腔內的升壓速度不夠快也降低了升壓的效益,在此條件下,管線內徑就必須加大,且氣源路徑也不宜過長以免降低增壓的傳送速度。The traditional pneumatic percussion device (such as the air hammer of the Republic of China Patent No. 549202) when the air pressure source is turned on, the air pressure source transmits the pressurized air through the pipeline to the air storage cavity of the air hammer at atmospheric pressure due to the pressure difference, and the magnetic sheet The magnetic attraction force between the magnetizing hammer head and the percussion cavity allows the air pressure to be extremely low without causing the magnetic hammer head to move just because the air pressure is greater than the elastic force of the return spring in the percussion cavity, which leads to percussion The force cannot reach the expected impact strength. Magnetic attraction can increase the air pressure in the air storage chamber until the instantaneous pressure of the pressurized air sent to the air storage chamber via the pipeline is greater than the sum of the elastic force of the return spring and the magnetic attraction, the force of the pressurized air is enough to push the knock Hit the magnetizing hammer head in the cavity to make the magnetizing hammer head move instantaneously to compress the return spring and hit the object to be struck to achieve the effect of percussion. Expressed by the mechanical formula, the lowest driving percussion force can be expressed as Fiknock = Fispring + Fimagnic, where the deformation of the return spring is the smallest before the magnetizing hammer head is moved, and the magnetic force is the largest at the same time, so the lowest driving percussion force is mainly to overcome the magnetic force Once the gas pressure is greater than the minimum driving percussion force, the magnetizing hammer head separates from the magnet and moves. Since the magnetic force is inversely proportional to the square of the distance, the subsequent instantaneous percussion force can be expressed as ΔFknock = Fiknock-(ΔFspring + ΔFmagnic). After the magnetizing hammer is struck, but the pressure source of the pressurized air is not cut off, because the air storage cavity and the percussion cavity are still pressurized, the force exerted by the pressurized air must be greater than the initial elastic force of the return spring Therefore, the reset spring cannot reset the magnetizing hammer head until the pressure of the air storage cavity is less than the elastic force of the spring. At this time, the air source continues to provide pressurized air, and the pressurized air will follow the non-airtight magnetizing hammer head. The gap between the cavity and the cavity wall leaks out. This continuous pressurization will cause air loss until the pressurized air pressure source is cut off; in addition, the size and number of holes in the air passage between the air storage cavity and the percussion cavity are also It will affect the percussion force. Under the same minimum drive percussion force, the larger the hole or the more holes, the larger the unit area that can accept the pressurized air pressure, and the easier it is to break through the minimum drive percussion force and strike. It means that the pressure of the pressurized air can make the magnetizing hammer head strike at a low level. However, the low pressure of the pressurized air means that the strength of the striking force is weakened; on the contrary, if the hole is smaller, it means that the hammer is increased. The compressed air pressure must be higher to achieve the lowest driving percussion force. The percussion force can be increased theoretically due to the increase in the pressurized air pressure. However, the small hole limits the subsequent pressurized air replenishment and greatly reduces Actual percussion power. In terms of switching operation, the pipeline connected to the air storage chamber can use a three-port two-position directional valve to switch between the air pressure in the air storage chamber and the atmospheric pressure or the pressurized air pressure source. When the pressurized air pressure is cut off When the channel between the source and the air storage cavity is converted to the air storage cavity and connected to the atmospheric pressure, the pressure in the air storage cavity drops to one atmospheric pressure, and the return spring returns the magnetizing hammer head. This is a complete percussion cycle until the three ports are switched The two-position directional valve connects the air storage chamber with the air pressure source pipeline for knocking. If you want to increase the percussion force, you need to increase the pressure of the air pressure source. However, since the two actions of applying air pressure and percussion are performed at the same time, as mentioned above, the minimum driving percussion force is a certain value. The impact of the percussion force can only be changed by the continuous applied air pressure when the minimum driving percussion force is exceeded. The pipe diameter of the pipeline that transmits pressurized air will affect the amount of air transmitted per unit time. The pipe diameter is small or The long pipeline will slow down the transmission speed of the pressurized air. As long as the air pressure in the air storage chamber is greater than the minimum percussion force, the magnetizing hammer will be pushed to move and percussion. The pressure of the source rises, but the higher air pressure cannot fill the air storage chamber before the magnetizing hammer moves, and the pipeline limits the speed of air transmission, and the pressure rise in the air storage chamber is not fast enough to reduce the rise. Under these conditions, the inner diameter of the pipeline must be enlarged, and the air source path should not be too long to avoid reducing the transfer speed of the pressurization.
因此,傳統氣動敲擊裝置具有諸如以下的缺點:氣源管徑因敲擊時需要後續的空氣補充,因此會影響衝擊力。配管無法過長,氣壓源開關無法過遠。氣源氣體的使用量大。壓力對衝擊力的強度影響遞減。磁鐵的磁吸力會降低衝擊力。磁鐵拉高最小作動壓力。敲擊時間點不確定。Therefore, the traditional pneumatic percussion device has disadvantages such as the following: the diameter of the air source pipe requires subsequent air supplementation during percussion, which affects the impact force. The piping cannot be too long, and the air pressure source switch cannot be too far. The amount of gas source gas used is large. The impact of pressure on the strength of the impact is diminishing. The magnetic attraction of the magnet will reduce the impact force. The minimum operating pressure of the magnet is pulled up. The time of tapping is uncertain.
發明人遂竭其心智悉心研究,進而研發出一種氣動敲擊裝置及其作動方法,以期達到不需磁性體而可具有穩定的敲擊力的目的。The inventor then exhausted his mind to study carefully, and then developed a pneumatic percussion device and its operating method, in order to achieve the purpose of having a stable percussion force without the need for a magnetic body.
本發明的第一態樣係提供一種氣動敲擊裝置,其包含一儲氣腔體,其具有一第一進氣孔及一導引通道,該第一進氣孔位於該儲氣腔體的壁體上且連接該導引通道;一作動腔體,其具有一貫孔,該儲氣腔體及該作動腔體之間以一第二進氣孔連通;一活動塞體,其具有一塞體及一環形彈性側緣,該環形彈性側緣連接該塞體的周緣以活動抵頂該導引通道的壁面,該塞體設置於該第一進氣孔及該第二進氣孔之間,該環形彈性側緣由該第一進氣孔朝該第二進氣孔漸擴;一活動敲擊體,其具有一敲擊體及一敲擊頭,該敲擊體連接該敲擊頭並沿該作動腔體的內壁面活動,該敲擊頭往復活動於該作動腔體內及該貫孔外;以及一復歸元件,其設置於該作動腔體內,該復歸元件推動該活動敲擊體使該敲擊頭復歸至該作動腔體內。The first aspect of the present invention provides a pneumatic percussion device, which includes an air storage cavity with a first air inlet and a guide channel, the first air inlet is located in the air storage cavity On the wall and connected with the guiding channel; an actuating cavity with a through hole; the air storage cavity and the actuating cavity are communicated with a second air inlet; a movable plug body having a plug Body and an annular elastic side edge, the annular elastic side edge is connected with the peripheral edge of the plug body to move against the wall surface of the guide channel, the plug body is arranged between the first air inlet hole and the second air inlet hole , The ring-shaped elastic side edge gradually expands from the first air inlet to the second air inlet; a movable percussive body, which has a percussive body and a percussive head, the percussive body is connected to the percussive head and Moving along the inner wall of the actuating cavity, the percussion head reciprocates in the actuating cavity and outside the through hole; and a reset element, which is arranged in the actuating cavity, and the reset element pushes the movable percussion body to make The percussion head returns to the actuation cavity.
在一實施例中,該導引通道位於該儲氣腔體的壁體內,該儲氣腔體內設置有一第二進氣管以連接該第二進氣孔,該活動塞體滑動於該第一進氣孔及該第二進氣管的自由端之間。In one embodiment, the guide channel is located in the wall of the air storage cavity, a second air inlet pipe is arranged in the air storage cavity to connect to the second air inlet, and the movable plug body slides on the first air inlet. Between the air inlet hole and the free end of the second air inlet pipe.
在一實施例中,該儲氣腔體內設置有一連接管及一第二進氣管,該第二進氣管的長度小於該連接管的長度,該連接管連接於該第一進氣孔及該第二進氣孔之間,該第二進氣管連接該第二進氣孔且位於該連接管內,該連接管的內壁為該導引通道,該活動塞體位於該導引通道內且滑動於該第一進氣孔及該第二進氣管的自由端之間,該連接管具有一連通孔以位於該活動塞體及該第二進氣孔之間。In one embodiment, a connecting pipe and a second air inlet pipe are provided in the air storage cavity, the length of the second air inlet pipe is less than the length of the connecting pipe, and the connecting pipe is connected to the first air inlet and Between the second air inlets, the second air inlet pipe is connected to the second air inlet and is located in the connecting pipe, the inner wall of the connecting pipe is the guide passage, and the movable plug body is located in the guide passage Inside and sliding between the first air inlet hole and the free end of the second air inlet pipe, the connecting pipe has a communicating hole to be located between the movable plug body and the second air inlet hole.
在一實施例中,該導引通道內設置有一第一進氣管,該第一進氣管連接該第一進氣孔,該活動塞體滑動於該第一進氣管的自由端及該第二進氣管的自由端之間的導引通道內。In one embodiment, a first air inlet pipe is provided in the guide channel, the first air inlet pipe is connected to the first air inlet hole, and the movable plug body slides on the free end of the first air inlet pipe and the In the guide passage between the free ends of the second intake pipe.
在一實施例中,該儲氣腔體內設置有一連接管及一第二進氣管,該連接管的管徑大於該第二進氣管的管徑,該連接管連接該第一進氣孔,該連接管的內壁為該導引通道,該活動塞體位於該導引通道內且滑動於該第一進氣孔及該第二進氣管的自由端之間。In one embodiment, the air storage cavity is provided with a connecting pipe and a second air inlet pipe, the pipe diameter of the connecting pipe is larger than the pipe diameter of the second air inlet pipe, and the connecting pipe is connected to the first air inlet hole The inner wall of the connecting pipe is the guide passage, and the movable plug body is located in the guide passage and slides between the first air inlet hole and the free end of the second air inlet pipe.
在一實施例中,該活動塞體具有一延伸塞體以連接該塞體,該塞體朝向該第一進氣孔,該延伸塞體朝向該第二進氣孔。In one embodiment, the movable plug body has an extended plug body to connect to the plug body, the plug body faces the first air inlet hole, and the extended plug body faces the second air inlet hole.
在一實施例中,該儲氣腔體連接有一擴充儲氣腔體。In one embodiment, the gas storage cavity is connected to an expansion gas storage cavity.
在一實施例中,該作動腔體具有一通氣孔,該通氣孔位於該敲擊體及該貫孔之間。In one embodiment, the actuating cavity has a vent hole, and the vent hole is located between the percussion body and the through hole.
在一實施例中,該作動腔體的內壁面為圓環形。In one embodiment, the inner wall surface of the actuating cavity has a circular ring shape.
在一實施例中,該儲氣腔體由一儲氣蓋體、一儲氣體及一分隔體組成,該作動腔體由一作動蓋體、一作動體及該分隔體組成。In one embodiment, the gas storage cavity is composed of a gas storage cover, a gas storage and a partition, and the actuation cavity is composed of an actuation cover, an actuation body and the partition.
在一實施例中,該儲氣體、該分隔體及該作動體為一體成形。In one embodiment, the gas storage, the partition and the actuating body are integrally formed.
在一實施例中,該復歸元件為一彈簧,該復歸元件的二端分別抵頂該活動敲擊體及該作動腔體的內壁面的底面。In one embodiment, the resetting element is a spring, and two ends of the resetting element respectively press against the bottom surface of the inner wall surface of the movable percussion body and the actuating cavity.
本發明的第二態樣係提供一種上述氣動敲擊裝置的作動方法,其包含下列步驟:(1)提供加壓空氣於該儲氣腔體,以使該活動塞體蓋壓住該第二進氣孔;(2)切斷該加壓空氣,以使該活動塞體蓋壓住該第一進氣孔並開啟該第二進氣孔,進而使該儲氣腔體內的加壓空氣進入該作動腔體內推動該活動敲擊體敲擊,及使該活動敲擊體壓縮該復歸元件;以及(3)該復歸元件復歸推動該活動敲擊體以使該作動腔體內的加壓空氣經由該活動敲擊體與該作動腔體的內壁面之間的縫隙及該貫孔排出,該復歸元件復歸該活動敲擊體。The second aspect of the present invention provides an actuation method of the above-mentioned pneumatic percussion device, which includes the following steps: (1) Provide pressurized air to the air storage cavity, so that the movable plug body cover presses the second (2) cut off the pressurized air, so that the movable plug body cover presses the first air inlet and opens the second air inlet, thereby allowing the pressurized air in the air storage cavity to enter The actuating cavity pushes the movable percussion body to percussion, and causes the movable percussion body to compress the resetting element; The gap between the movable percussion body and the inner wall surface of the actuating cavity and the through hole are discharged, and the reset element returns to the movable percussion body.
藉此,本發明的氣動敲擊裝置及其作動方法不需磁性體而可具有穩定的敲擊力。Thereby, the pneumatic percussion device and its actuation method of the present invention do not need a magnetic body and can have a stable percussion force.
為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後:In order to fully understand the purpose, features, and effects of the present invention, the following specific embodiments are used in conjunction with the accompanying drawings to give a detailed description of the present invention. The description is as follows:
如圖1至圖4所示,本發明的第一態樣係提供一種氣動敲擊裝置,其包含一儲氣腔體1、一作動腔體2、一活動塞體3、一活動敲擊體4及一復歸元件5。該儲氣腔體1具有一儲氣蓋體15、一儲氣體16、一第一進氣孔11及一導引通道12,該儲氣蓋體15設置於該儲氣體16的頂部,該第一進氣孔11及該導引通道12設置於該儲氣蓋體15(該儲氣腔體1的壁體),該第一進氣孔11連接該導引通道12以使一氣壓源(圖未示)的氣體進入該儲氣腔體1內。該作動腔體2具有一作動蓋體25、一作動體26及一貫孔21,該作動體26及其內壁面可呈圓環形,該作動蓋體25設置於該作動體26的底部,該貫孔21設置於該作動蓋體25,該儲氣腔體1的儲氣體16的底部及該作動腔體2的作動體26的頂部之間可設置一分隔體6,該分隔體6可具有一第二進氣孔61以連通該儲氣腔體1及該作動腔體2,該儲氣腔體1、該儲氣蓋體15與該分隔體6所形成的內部空間可藉由橡膠O型環或黏著劑等材料使組成元件彼此之間成為一氣密狀態,以使該儲氣腔體1內的空氣只能經由該第一進氣孔11或該第二進氣孔61進出,該儲氣腔體1內的氣體可經由該第二進氣孔61進入該作動腔體2內,該儲氣蓋體15、該儲氣體16、該分隔體6、該作動體26及該作動蓋體25可以黏接、螺接、鎖接或鑄造一體成形方式固定。另外,該儲氣腔體1可由該儲氣蓋體15、該儲氣體16及該分隔體6組成,該作動腔體2可由該作動蓋體25、該作動體26及該分隔體6組成,該儲氣體16、該分隔體6及該作動體26可以黏接、螺接、鎖接或鑄造一體成形的方式固定。該活動塞體3具有一塞體31及一環形彈性側緣32,該環形彈性側緣32連接該塞體31的周緣以活動抵頂該導引通道12的壁面,該導引通道12的壁面為一環型結構,該導引通道12的環型結構的直徑等於或略小於該環形彈性側緣32的直徑,以確保該環形彈性側緣32能與該導引通道12形成氣密,可有效因為壓差而讓該活動塞體3能順利在該導引通道12內滑動,且因氣壓儲存為預儲機制,氣壓源管徑也可縮小,該導引通道12的環型結構的直徑大小可無需考量氣壓供給速率,該環形彈性側緣32不須過大可避免氣密面過大造成氣密漏失的風險,因此該導引通道12的直徑可遠小於該儲氣腔體1的內部寬度;該塞體31的直徑必須要能氣密蓋住氣孔,僅需設計一面大於該第一進氣孔11(或如圖5所示的連接管7的氣孔)及另一面大於該第二進氣孔61(或如圖3所示的第二進氣管8的氣孔)即可,該塞體31及該環形彈性側緣32可為一體成形且該活動塞體3的材質可選用矽膠、天然橡膠(rubber)、氟橡膠(viton)、丁腈橡膠(nbr)等具有良好彈性且具可氣密性優點的材質,該塞體31設置於該第一進氣孔11及該第二進氣孔61之間,該塞體31可暫時塞住該第一進氣孔11或該第二進氣孔61,該環形彈性側緣32由該第一進氣孔11朝該第二進氣孔61漸擴以使該活動塞體3呈傘狀,該環形彈性側緣32在近圓心處由厚逐漸往邊緣處漸薄,以提高邊緣的彈性及柔軟度,確保單面能夠透氣而另一面能密封。該活動敲擊體4具有一敲擊體41及一敲擊頭42,該敲擊體41連接該敲擊頭42並沿該作動腔體2的內壁面往復活動,該敲擊頭42往復活動於該作動腔體2內及該貫孔21外,該敲擊體41下方的氣體可經由該貫孔21流動以使該活動敲擊體4可往復活動。另外,該敲擊體41外可套設有至少一導環體43,該導環體43為一耐磨環、或稱為導向環,該導環體43材質可為具有降低摩擦、耐磨、耐熱等特性如酚醛樹酯、纖維布或玻璃纖維布等材質合成,可支撐金屬材質的該敲擊體41避免直接與同是金屬材質的該作動環體26摩擦,該敲擊體41可經由該導環體43沿該作動腔體2的內壁面接觸活動以降低摩擦力提升活動性,該導環體43亦可具有一切口431以作為緩衝空間並提升排氣效率。該復歸元件5可為螺旋彈簧,該復歸元件5設置於該作動腔體2內,該復歸元件5的二端分別抵頂該活動敲擊體4的敲擊體41及該作動蓋體25,該活動敲擊體4的敲擊頭42可穿過該復歸元件5,該復歸元件5可推動該活動敲擊體4使該敲擊頭42復歸至該作動腔體2內。另外,該復歸元件5可為一氣壓壓力孔,本發明的氣動敲擊裝置可藉由該氣壓壓力孔將空氣壓力加壓至該敲擊體41的下方將該敲擊體41復歸,或藉由該氣壓壓力孔釋放空氣壓力讓該敲擊體41進行敲擊。As shown in FIGS. 1 to 4, the first aspect of the present invention provides a pneumatic percussion device, which includes an
如上所述,本發明的第二態樣係提供上述氣動敲擊裝置的作動方法,其包含下列步驟:本發明之氣動敲擊裝置的氣壓源因為壓差使加壓空氣經由管線傳送到原本一大氣壓且氣密的該儲氣腔體1,該儲氣腔體1加壓直到其內部與該氣壓源達到等壓。該儲氣腔體1與該作動腔體2之間的第二進氣孔61以該活動塞體3控制該第二進氣孔61的氣密與否,如圖3所示,當該加壓空氣經由該活動塞體3的環形彈性側緣32與該導引通道12的壁面之間進入該儲氣腔體1加壓後,因為該活動塞體3受到該儲氣腔體1的加壓空氣與該作動腔體2的一大氣壓兩者之間的壓差使得該活動塞體3蓋壓住該第二進氣孔61,進而使得該儲氣腔體1與該作動腔體2兩者之間不連通並形成氣壓壓差,此時該活動敲擊體4不作動,且並無氣壓進入該作動腔體2,因此該活動敲擊體4不需具有磁性來避免氣壓將該活動敲擊體4移動。該活動敲擊體4要進行敲擊動作時,連接到該儲氣腔體1的第一進氣孔11的管線可使用三口兩位的方向閥將該儲氣腔體1內的空氣壓力與大氣壓或加壓空氣氣壓源兩者之間做切換。如圖4所示,當切斷加壓空氣氣壓源與該儲氣腔體1兩者之間的通道並轉為該儲氣腔體1連接大氣壓時,且當管線壓力降到一大氣壓而該儲氣腔體1的壓力為原本加壓的壓力時,管線與該儲氣腔體1之間的活動塞體3受到該儲氣腔體1的加壓空氣與管線一大氣壓兩者之間的壓差使得該活動塞體3蓋壓住該儲氣腔體1與管線之間的第一進氣孔11,該活動塞體3同時開啟該儲氣腔體1與該作動腔體2之間的第二進氣孔61,該第二進氣孔61一旦開啟,此時該儲氣腔體1的高壓空氣瞬間經由該第二進氣孔61進入壓力較低的該作動腔體2內,該活動敲擊體4因瞬間壓力的推動而壓縮該復歸元件5及移動完成敲擊動作。其中,該活動敲擊體4的敲擊體41與該作動腔體2的內壁面之間並非完全氣密,於該作動體26上開設有通氣孔22,該通氣孔22位於該敲擊體41及該貫孔21之間,當進行敲擊動作時,該作動腔體2內的該活動敲擊體4下部的氣體,以及完成敲擊動作後處於該作動腔體1的高壓空氣,可透過該敲擊體41與該作動腔體2的內壁面之間的縫隙及該通氣孔22逐漸排出。當該作動腔體2內的該活動敲擊體4上部的壓力小於該復歸元件5的復歸彈力時,該復歸元件5便可將該活動敲擊體4完成復歸,如此為一完整敲擊週期,直至切換三口兩位的方向閥將該儲氣腔體1再與該氣壓源的管道相通以進行下一次的敲擊。As described above, the second aspect of the present invention provides the above-mentioned actuation method of the pneumatic percussion device, which includes the following steps. The
另外,本發明之氣動敲擊裝置的管線與該儲氣腔體1之間及該儲氣腔體1與該作動腔體2之間具有該活動塞體3,該活動塞體3可視為逆止閥或方向閥。該活動塞體3亦可是連動的兩個活動塞體,亦即當高壓空氣進氣時,管線與該儲氣腔體1之間的活動塞體使兩者之間的通道開啟,而該儲氣腔體1與該作動腔體2之間的活動塞體就使兩者之間的通道關閉,反之亦然,但該活動塞體3亦可設計整併為單個活動塞體。在控制該活動塞體3動作的機制方面是以氣壓壓差作為作動來源及以該活動塞體3的結構作為方向控制,該活動塞體3可為單向通道閥門。當本發明之氣動敲擊裝置要儲氣時,該活動塞體3的一面接受到管線傳送的氣壓壓力時,加壓空氣可經由該活動塞體3的環形彈性側緣32進入該活動塞體3的另一面,此時該第二進氣孔61因管線的氣壓壓力而由該活動塞體3的塞體31蓋壓氣密,直到該活動塞體3的該面及該環形彈性側緣32的下方皆為高壓氣體達到平衡,該第二進氣孔61因蓋壓氣密仍為一大氣壓氣體,此為該儲氣腔體1的儲氣動作。當本發明之氣動敲擊裝置要作動敲擊時,該活動塞體3的該面接受到管線從高壓轉為一大氣壓的減壓時,與該活動塞體3的該另一面的高壓氣體形成壓差,此壓差推動該環形彈性側緣32及推動該環形彈性側緣32抵頂該導引通道12的壁面使該活動塞體3移動並使該塞體31蓋壓住該第一進氣孔11,而該第二進氣孔61同時開啟,此時原本在該儲氣腔體1內的高壓氣體因壓差而往該第二進氣孔61流動,從該第二進氣孔61流至該作動腔體2內的高壓氣體瞬間推動該活動敲擊體4移動達到敲擊的目的。由上可知,當該儲氣腔體1與該氣壓源連通時,該作動腔體2不作動。當該儲氣腔體1與該作動腔體2連通時,該儲氣腔體1的高壓氣體進入該作動腔體2使該活動敲擊體4移動敲擊。In addition, between the pipeline of the pneumatic percussion device of the present invention and the
如圖1至圖4所示,在一實施例中,該第一進氣孔11位於該儲氣腔體1的儲氣蓋體15上,該導引通道12位於該儲氣腔體1的儲氣蓋體15內,該儲氣腔體1內設置有一第二進氣管8以連接該第二進氣孔61,該活動塞體3滑動於該第一進氣孔11及該第二進氣管8的自由端的開口之間,該塞體31可暫時塞住該第一進氣孔11或該第二進氣管8的自由端的開口(其連通該第二進氣孔61),該導引通道12與該第一進氣孔11連接的一端可內縮以止擋該塞體31並可使該塞體31暫時塞住該第一進氣孔11。藉此,該活動塞體3可在該第一進氣孔11及該第二進氣管8的自由端的開口(其連通該第二進氣孔)之間快速切換位置,以提升該活動敲擊體4的敲擊頻率。另外,該儲氣體16、該第二進氣管8、該分隔體6及該作動體26可為鑄造一體成形。As shown in Figures 1 to 4, in one embodiment, the
如圖5所示,在一實施例中,該第一進氣孔11位於該儲氣腔體1的儲氣蓋體15上,該儲氣腔體1內設置有一連接管7及一第二進氣管8,該第二進氣管8的長度小於該連接管7的長度,該連接管7的管徑大於該第二進氣管8的管徑,該連接管7連接於該第一進氣孔11及該第二進氣孔61之間,該連接管7的直徑大於該第一進氣孔11及該第二進氣孔61,該導引通道12位於該連接管7內,該第二進氣管8連接該第二進氣孔61且位於該導引通道12內,該第二進氣管8的自由端部分位於該連接管7的自由端內,以使該活動塞體3能固定滑動的範圍,該活動塞體3位於該導引通道12內且滑動於該第一進氣孔11及該第二進氣管8的自由端的開口之間,該塞體31可暫時塞住該第一進氣孔11或該第二進氣管8的自由端的開口(其連通該第二進氣孔61),該連接管7具有一連通孔71以位於該活動塞體3及該該第二進氣孔61之間,氣體可經由該連通孔71以於該連接管7內及該連接管7外之間流動。藉此,該儲氣蓋體15可易於製作,且該活動塞體3可易於組裝於該儲氣腔體1內而不會由該儲氣蓋體15上掉落;該連接管7亦可設置在該儲氣蓋體15下,或為該儲氣蓋體15的延伸突出物,該連接管7的長度僅需足以使該活動塞體3能滑動於該第一進氣孔11及該第二進氣管8的自由端的開口之間。另外,如圖6所示,在上述實施例中,該導引通道12內設置有一第一進氣管72,該第一進氣管72連接該第一進氣孔11,該塞體31活動於該第一進氣管72的自由端的開口及該第二進氣管8的自由端的開口之間,該塞體31可暫時塞住該第一進氣管72的自由端的開口(其連通該第一進氣孔11)或該第二進氣管8的自由端的開口(其連通該第二進氣孔61)。亦即,該活動塞體3可置於該儲氣腔體1的任何位置,只要能達到該第一進氣孔11及該第二進氣孔61之間能切換開啟通道功能即可。As shown in FIG. 5, in an embodiment, the
如圖7所示,在一實施例中,該活動塞體3具有一延伸塞體33以連接該塞體31,該塞體31朝向該第一進氣孔11,該延伸塞體33朝向該第二進氣孔61,該活動塞體3活動於該第一進氣孔11及該第二進氣孔61之間,該環形彈性側緣32滑動於該導引通道12內,該塞體31可暫時塞住該第一進氣孔11,該延伸塞體33可暫時塞住該第二進氣孔61。藉此,該活動塞體3可在該第一進氣孔11及該第二進氣孔61之間快速切換位置。另外,該儲氣腔體1的儲氣體16可與該作動腔體2的作動體26以及該分隔體6以鑄造方式一體成形,之後再以該儲氣蓋體15密封以及該作動蓋體25為底以簡化本發明之氣動敲擊裝置的結構。As shown in FIG. 7, in one embodiment, the
如圖8所示,在一實施例中,該第一進氣孔11位於該儲氣腔體1的儲氣蓋體15上,該導引通道12位於該儲氣腔體1內,該導引通道12內設置有一第二進氣管8以連接該第二進氣孔61,該塞體31活動於該第一進氣孔11及該第二進氣管8的自由端的開口(其連通該第二進氣孔61)之間,該塞體31可暫時塞住該第一進氣孔11或該第二進氣管8的自由端的開口(其連通該第二進氣孔61),該儲氣腔體1於該活動塞體3及該第二進氣孔61之間連接有一擴充儲氣腔體13。藉此,本發明之氣動敲擊裝置可經由該擴充儲氣腔體13增加儲氣量,且該擴充儲氣腔體13可設置於其他所需之位置。As shown in FIG. 8, in an embodiment, the
本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed in a preferred embodiment above, but those skilled in the art should understand that the embodiment is only used to describe the present invention and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to this embodiment should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.
1:儲氣腔體 11:第一進氣孔 12:導引通道 13:擴充儲氣腔體 15:儲氣蓋體 16:儲氣體 2:作動腔體 21:貫孔 22:通氣孔 25:作動蓋體 26:作動體 3:活動塞體 31:塞體 32:環形彈性側緣 33:延伸塞體 4:活動敲擊體 41:敲擊體 42:敲擊頭 43:導環體 431:切口 5:復歸元件 6:分隔體 61:第二進氣孔 7:連接管 71:連通孔 72:第一進氣管 8:第二進氣管1: Air storage cavity 11: The first air inlet 12: Guidance channel 13: Expansion of the gas storage cavity 15: Gas storage cover 16: gas storage 2: Actuating cavity 21: Through hole 22: Vent 25: Actuating cover 26: Actuator 3: active plug body 31: plug body 32: Ring elastic side edge 33: Extension plug body 4: Active percussion body 41: Percussion 42: Knock the head 43: guide ring body 431: cut 5: Reset components 6: Separator 61: second air inlet 7: connecting pipe 71: Connecting hole 72: The first intake pipe 8: The second intake pipe
[圖1]係本發明具體實施例氣動敲擊裝置之分解示意圖。 [圖2]係本發明具體實施例氣動敲擊裝置之組合示意圖。 [圖3]係本發明具體實施例氣動敲擊裝置進氣之作動示意圖。 [圖4]係本發明具體實施例氣動敲擊裝置斷氣之作動示意圖。 [圖5]係本發明具體實施例氣動敲擊裝置之剖面示意圖一。 [圖6]係本發明具體實施例氣動敲擊裝置之剖面示意圖二。 [圖7]係本發明具體實施例氣動敲擊裝置之剖面示意圖三。 [圖8]係本發明具體實施例氣動敲擊裝置之剖面示意圖四。 [Figure 1] is an exploded schematic diagram of the pneumatic percussion device of a specific embodiment of the present invention. [Figure 2] is a schematic diagram of the combination of a pneumatic percussion device in a specific embodiment of the present invention. [Figure 3] is a schematic diagram of the actuation of the air intake of the pneumatic percussion device in a specific embodiment of the present invention. [Figure 4] is a schematic diagram of the pneumatic percussion device in the specific embodiment of the present invention. [Figure 5] is a schematic cross-sectional view of a pneumatic percussion device according to a specific embodiment of the present invention. [Figure 6] is the second cross-sectional schematic diagram of the pneumatic percussion device of the specific embodiment of the present invention. [Figure 7] is the third schematic cross-sectional view of the pneumatic percussion device of the specific embodiment of the present invention. [Figure 8] is the fourth schematic cross-sectional view of the pneumatic percussion device of the specific embodiment of the present invention.
1:儲氣腔體 1: Air storage cavity
11:第一進氣孔 11: The first air inlet
12:導引通道 12: Guidance channel
15:儲氣蓋體 15: Gas storage cover
16:儲氣體 16: gas storage
2:作動腔體 2: Actuating cavity
21:貫孔 21: Through hole
22:通氣孔 22: Vent
25:作動蓋體 25: Actuating cover
26:作動體 26: Actuator
3:活動塞體 3: active plug body
31:塞體 31: plug body
32:環形彈性側緣 32: Ring elastic side edge
4:活動敲擊體 4: Active percussion body
41:敲擊體 41: Percussion
42:敲擊頭 42: Knock the head
43:導環體 43: guide ring body
431:切口 431: cut
5:復歸元件 5: Reset components
6:分隔體 6: Separator
61:第二進氣孔 61: second air inlet
8:第二進氣管 8: The second intake pipe
Claims (13)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109145264A TWI746323B (en) | 2020-12-21 | 2020-12-21 | Pneumatic percussion device and its actuation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109145264A TWI746323B (en) | 2020-12-21 | 2020-12-21 | Pneumatic percussion device and its actuation method |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI746323B true TWI746323B (en) | 2021-11-11 |
TW202224870A TW202224870A (en) | 2022-07-01 |
Family
ID=79907868
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109145264A TWI746323B (en) | 2020-12-21 | 2020-12-21 | Pneumatic percussion device and its actuation method |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI746323B (en) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5419403A (en) * | 1991-10-23 | 1995-05-30 | Ing. G. Klemm Bohrtechnik Gmbh | Pneumatic hammer |
TW549202U (en) * | 2002-04-08 | 2003-08-21 | Fine Automation Co Ltd | Pneumatic hammer |
US20070251710A1 (en) * | 2004-12-07 | 2007-11-01 | Byung-Duk Lim | Ground Drilling Hammer and the Driving Method |
TW201221317A (en) * | 2010-11-26 | 2012-06-01 | Sing Hua Ind Co Ltd | Structure of cylinder and direction-change function module of reciprocal pneumatic tool |
CN104590193A (en) * | 2014-12-31 | 2015-05-06 | 徐州工业职业技术学院 | Pneumatic life rescue hammer |
TWI498199B (en) * | 2011-11-10 | 2015-09-01 | Apuren Co Ltd | Air hammer tool, and method of adjusting impact force of the air hammer tool |
US20170106440A1 (en) * | 2014-06-09 | 2017-04-20 | O.M.Ler 2000 S.R.L. | De-coring vibrator or pneumatic hammer for de-coring of foundry castings with aluminium alloy jacket |
US20170305006A1 (en) * | 2016-04-20 | 2017-10-26 | Apuren Co., Ltd. | Impact tool |
TWI729809B (en) * | 2020-01-22 | 2021-06-01 | 大里興業股份有限公司 | Vibration damping structure of pneumatic hammer |
-
2020
- 2020-12-21 TW TW109145264A patent/TWI746323B/en active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5419403A (en) * | 1991-10-23 | 1995-05-30 | Ing. G. Klemm Bohrtechnik Gmbh | Pneumatic hammer |
TW549202U (en) * | 2002-04-08 | 2003-08-21 | Fine Automation Co Ltd | Pneumatic hammer |
US20070251710A1 (en) * | 2004-12-07 | 2007-11-01 | Byung-Duk Lim | Ground Drilling Hammer and the Driving Method |
TW201221317A (en) * | 2010-11-26 | 2012-06-01 | Sing Hua Ind Co Ltd | Structure of cylinder and direction-change function module of reciprocal pneumatic tool |
TWI498199B (en) * | 2011-11-10 | 2015-09-01 | Apuren Co Ltd | Air hammer tool, and method of adjusting impact force of the air hammer tool |
US20170106440A1 (en) * | 2014-06-09 | 2017-04-20 | O.M.Ler 2000 S.R.L. | De-coring vibrator or pneumatic hammer for de-coring of foundry castings with aluminium alloy jacket |
CN104590193A (en) * | 2014-12-31 | 2015-05-06 | 徐州工业职业技术学院 | Pneumatic life rescue hammer |
US20170305006A1 (en) * | 2016-04-20 | 2017-10-26 | Apuren Co., Ltd. | Impact tool |
TWI729809B (en) * | 2020-01-22 | 2021-06-01 | 大里興業股份有限公司 | Vibration damping structure of pneumatic hammer |
Also Published As
Publication number | Publication date |
---|---|
TW202224870A (en) | 2022-07-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI733729B (en) | Nailer | |
KR101236593B1 (en) | Fluid-working machine | |
JP3445569B2 (en) | Pilot operated 2-port vacuum valve | |
US5893707A (en) | Pneumatically shifted reciprocating pump | |
US3170487A (en) | Springless firing valve | |
US7475800B2 (en) | Trigger valve for pneumatic nail gun | |
TW201144614A (en) | Decompression switching valve | |
US20070251972A1 (en) | Restriction mechanism for managing trigger of pneumatic nailers | |
US6843400B1 (en) | Pneumatic motor driving valve of screw nail gun | |
TWI746323B (en) | Pneumatic percussion device and its actuation method | |
JP2012527592A (en) | Pneumatically driven pilot valve | |
TWI716626B (en) | Switch valve and intermittent blow gun | |
TWI789498B (en) | Pneumatic tool | |
US7322501B2 (en) | Fastener driving tool | |
US9790675B2 (en) | Double flow control mechanism of a soft touch drain valve and a double flow control method thereof | |
JP2012037048A (en) | Actuator for valve | |
KR100903413B1 (en) | Balance solenoid valve | |
CN110552935B (en) | Hydraulic operating mechanism | |
US20060011184A1 (en) | Air balanced exhaust poppet valve with bias closure | |
US8931678B2 (en) | Pneumatic tool having a passage unit | |
WO2019171809A1 (en) | Driving device and switching mechanism | |
CN104976361A (en) | Electromagnetic changeover valve | |
JP2008105167A (en) | Air driver | |
JPS6014954B2 (en) | Fluid control method and device using piezoelectric elements | |
JP2018513952A (en) | Multi-way valve and actuators including this type of multi-way valve |