TWI743569B - Industrial computer failure and abnormal detection and interpretation system - Google Patents

Industrial computer failure and abnormal detection and interpretation system Download PDF

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TWI743569B
TWI743569B TW108136684A TW108136684A TWI743569B TW I743569 B TWI743569 B TW I743569B TW 108136684 A TW108136684 A TW 108136684A TW 108136684 A TW108136684 A TW 108136684A TW I743569 B TWI743569 B TW I743569B
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computer
industrial computer
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abnormal
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TW202115580A (en
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葉焦明
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葉焦明
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一種工業電腦故障與異常檢知判讀系統,尤特指工作母機硬體機構設有一客製化工業電腦的主機板,該主機板在中央處理器、主機板上的裝置與事件紀錄簿新增硬體與韌體,並由紀錄裝置的紀錄器紀錄文件,再由外部智慧裝置讀取故障與異常資訊,藉以檢知判讀是主機板或是工作母機硬體機構異常故障,藉以達到快速排解問題,減少待機時間的目的,為其特徵者。 A system for detecting and interpreting industrial computer faults and abnormalities, especially refers to the hardware mechanism of the working mother computer equipped with a customized industrial computer motherboard. The file is recorded by the recorder of the recording device, and the fault and abnormal information is read by the external smart device to detect and determine whether the motherboard or the hardware mechanism of the work machine is abnormal, so as to quickly solve the problem. The purpose of reducing standby time is its characteristic.

Description

工業電腦故障與異常檢知判讀系統 Industrial computer fault and abnormal detection and interpretation system

本發明工業電腦故障與異常檢知判讀系統,主要是應用於檢知判讀是主機板或是機器異常故障,快速排解問題,減少待機時間的技術上。 The industrial computer fault and abnormality detection and interpretation system of the present invention is mainly applied to the technology of detecting and interpreting whether the motherboard or the machine is abnormal, quickly solving the problem, and reducing the standby time.

按,目前市面上的CNC加工機是由電腦數值控制的機器,僅需依據程式指令輸入數值,即可以控制加工機的運作狀態。CNC加工機是由儲存在電腦記憶體內的程式所控制,因此會依據工件金屬切削之要求,輸入相應的程式。所有將進行的切削加工及所有最終尺寸,都是透過程式輸入電腦中,以使電腦能確實清楚知道應進行的工作,並執行所有的加工。常見使用CNC操作的工具機,包括:車床、銑床機、鑽削機等。CNC加工機可將操作人員的角色最小化,操作人員僅需要在電腦中輸入指令的程式,以及在加工機上加載需要的工具,之後,電腦會自動執行其他的所有工作。電腦會指導工具機依據操作人員輸入的指令程式,執行各項切削作業。 Press, the CNC processing machines currently on the market are machines controlled by computer numerical values. You only need to input numerical values according to program instructions to control the operating status of the processing machine. The CNC processing machine is controlled by the program stored in the computer memory, so it will input the corresponding program according to the metal cutting requirements of the workpiece. All the cutting processing and all final dimensions to be carried out are input into the computer through the program, so that the computer can clearly know the work to be carried out and execute all the processing. Commonly used CNC-operated machine tools, including: lathes, milling machines, drilling machines, etc. The CNC processing machine can minimize the role of the operator. The operator only needs to input the instruction program in the computer and load the required tools on the processing machine. After that, the computer will automatically perform all other tasks. The computer will guide the machine tool to perform various cutting operations according to the instruction program input by the operator.

一般工業電腦開機的正常工作程序,敬請參閱第一圖所示:係習式之操作程序方塊示意圖。包括:一、啟動10(Power On); 二、初始化20:對中央處理器21、記憶體、晶片組Super1/0USB進行初始化;三、開機自我檢測30(Power On Self Test):對鍵盤、滑鼠、主機板上的裝置31,例如:介面卡、擴充卡進行檢測;四、開機自我檢測是否通過(Pass?)40;五、否,無法開機50;六、是,作業系統開機41;七、正常,執行應用程式42;八、異常狀況43;九、載入事件紀錄簿44。 For the normal working procedure of general industrial computer booting, please refer to the first figure: the block diagram of the conventional operation procedure. Including: 1. Start 10 (Power On); 2. Initialization 20: Initialize the CPU 21, memory, and chipset Super1/0USB; 3. Power On Self Test 30 (Power On Self Test): For keyboard, mouse, and device 31 on the motherboard, for example: The interface card and expansion card are tested; 4. Whether the self-test of power-on passes (Pass?) 40; 5. No, it cannot be turned on 50; 6. Yes, the operating system is turned on 41; 7. Normal, execute the application 42; 8. Abnormal Status 43; 9. Recorded in the incident log book 44.

惟,上述傳統習用工業電腦開機的正常工作程序,無法檢知判讀到底是電腦主機板發生異常故障或是加工機發生異常故障,難以達到快速排解問題,待機時間長,維修上既費時又費工,為其既存尚待克服解決的問題與缺失。 However, the normal working procedures of the above-mentioned traditional conventional industrial computers can not be detected and judged whether the computer motherboard has an abnormal failure or an abnormal failure of the processing machine. It is difficult to quickly solve the problem, the standby time is long, and the maintenance is time-consuming and labor-intensive. , For its existing problems and deficiencies that have yet to be overcome.

本發明人目前從事相關產品的製造、設計,累積多年的實務經驗與心得,針對傳統習用的一般工業電腦檢知系統所既存的問題與缺失,積極地投入創新與改良的精神,所完成的工業電腦故障與異常檢知判讀系統。 The inventor is currently engaged in the manufacturing and design of related products, and has accumulated many years of practical experience and experience. Aiming at the existing problems and deficiencies of the traditional general industrial computer inspection system, he has actively invested in the spirit of innovation and improvement to complete the industry. Computer failure and abnormality detection and interpretation system.

發明解決問題所應用的技術手段以及對照先前技術的功效係在於:工作母機硬體機構設有一客製化工業電腦的主機板,該主機 板在中央處理器、主機板上的裝置與事件紀錄簿新增硬體與韌體,並由紀錄裝置的紀錄器紀錄文件,再由外部智慧裝置讀取故障與異常資訊,藉以檢知判讀是主機板或是工作母機硬體機構異常故障,藉以達到快速排解問題,減少待機時間的目的,具有功效上的增進,為其主要目的達成者。 The technical means used in the invention to solve the problem and the effect compared with the previous technology are that the hardware mechanism of the working machine is equipped with a motherboard of a customized industrial computer, and the main machine Add hardware and firmware to the device and event log on the CPU, motherboard, and record the file by the recorder of the recording device, and then read the fault and abnormal information from the external smart device to detect and determine whether it is The main board or the hardware mechanism of the working machine is abnormally faulty, so as to achieve the purpose of quickly solving the problem, reducing the standby time, and having the improvement in efficiency, and its main purpose is achieved.

本發明 this invention

1‧‧‧主機板 1‧‧‧Motherboard

2‧‧‧工作母機硬體機構 2‧‧‧Working machine hardware mechanism

10‧‧‧啟動 10‧‧‧Start

20‧‧‧初始化 20‧‧‧Initialization

21‧‧‧中央處理器 21‧‧‧Central Processing Unit

30‧‧‧開機自我檢測 30‧‧‧Power-on self-test

31‧‧‧主機板上的裝置 31‧‧‧Devices on the motherboard

40‧‧‧開機自我檢測是否通過(Pass?) 40‧‧‧Whether the power-on self-test passed (Pass?)

41‧‧‧作業系統開機 41‧‧‧Operating system boot

42‧‧‧執行應用程式 42‧‧‧Run application

43‧‧‧異常狀況 43‧‧‧Abnormal situation

44‧‧‧載入事件紀錄簿 44‧‧‧Load event log

50‧‧‧無法開機 50‧‧‧Cannot boot

60‧‧‧新增硬體與韌體 60‧‧‧Added hardware and firmware

70‧‧‧紀錄裝置 70‧‧‧Recording device

71‧‧‧紀錄器 71‧‧‧Recorder

72‧‧‧紀錄文件 72‧‧‧Record file

80‧‧‧外部智慧裝置 80‧‧‧External smart device

習式部分 Habitual part

1‧‧‧主機板 1‧‧‧Motherboard

10‧‧‧啟動 10‧‧‧Start

20‧‧‧初始化 20‧‧‧Initialization

21‧‧‧中央處理器 21‧‧‧Central Processing Unit

30‧‧‧開機自我檢測 30‧‧‧Power-on self-test

31‧‧‧主機板上的裝置 31‧‧‧Devices on the motherboard

40‧‧‧開機自我檢測是否通過(Pass?) 40‧‧‧Whether the power-on self-test passed (Pass?)

41‧‧‧作業系統開機 41‧‧‧Operating system boot

42‧‧‧執行應用程式 42‧‧‧Run application

43‧‧‧異常狀況 43‧‧‧Abnormal situation

44‧‧‧載入事件紀錄簿 44‧‧‧Load event log

50‧‧‧無法開機 50‧‧‧Cannot boot

第一圖:係習式之操作程序方塊示意圖。 The first figure: is a block diagram of the operating procedure of the habit.

第二圖:係本發明之操作程序方塊示意圖。 The second figure: is a block diagram of the operating procedure of the present invention.

第三圖:係本發明之使用狀態示意圖。 The third figure: is a schematic diagram of the state of use of the present invention.

第四圖:係本發明之紀錄內容範例說明示意圖一。 The fourth figure: It is the first schematic diagram illustrating the example of the record content of the present invention.

第五圖:係本發明之紀錄內容範例說明示意圖二。 Figure 5: Diagram 2 of the example description of the record content of the present invention.

第六圖:係本發明之紀錄內容範例說明示意圖三。 Figure 6: Illustrated diagram 3 of the record content example of the present invention.

第七圖:係本發明之紀錄內容範例說明示意圖四。 Figure 7: Figure 4 illustrates the example of the record content of the present invention.

第八圖:係本發明之紀錄內容範例說明示意圖五。 Figure 8: Illustrative diagram 5 of the record content of the present invention.

為使專精熟悉此項技藝之人仕業者易於深入瞭解本發明的構造內容以及所能達成的功能效益,茲列舉一具體實施例,並配合圖式詳細介紹說明如下:一種工業電腦故障與異常檢知判讀系統,敬請參閱第二圖所示:係本發明之操作程序方塊示意圖。與第三圖所示:係本發明之使用狀態示意圖。主要在於:工作母機硬體機構2設有一主機板1,本發 明之工業電腦開機的正常工作程序,包括:一、啟動10(Power On):二、初始化20:對中央處理器21、記憶體、晶片組Super1/0USB進行初始化;三、開機自我檢測30(Power On Self Test):對鍵盤、滑鼠、主機板上的裝置31,例如:介面卡、擴充卡進行檢測;四、開機自我檢測是否通過(Pass?)40;五、否,無法開機50;六、是,作業系統開機41;七、正常,執行應用程式42;八、異常狀況43;九、載入事件紀錄簿44。 In order to make it easier for people who are specialized and familiar with this technique to understand the structure of the present invention and the functional benefits that can be achieved, a specific embodiment is enumerated with a detailed description of the diagram as follows: An industrial computer failure and abnormality For the detection and interpretation system, please refer to the second figure: it is a block diagram of the operating procedure of the present invention. As shown in the third figure: it is a schematic diagram of the use state of the present invention. Mainly: the hardware mechanism 2 of the working mother machine is equipped with a main board 1. The normal working procedures of Mingzhi industrial computer start-up include: 1. Start 10 (Power On); 2. Initialize 20: Initialize the central processing unit 21, memory, and chipset Super1/0USB; 3. Start self-test 30 (Power On) On Self Test: Test the keyboard, mouse, and the devices 31 on the motherboard, such as interface cards, expansion cards; 4. Whether the power-on self-test has passed (Pass?) 40; 5. No, it cannot be turned on 50; 6. , Yes, the operating system is booted 41; 7. Normal, execute the application 42; 8. Abnormal condition 43; 9. Load the event log 44.

十、在中央處理器、主機板上的裝置與事件紀錄簿新增硬體與韌體60,例如:USB等;十一、由紀錄裝置70的紀錄器71將中央處理器21、主機板31上的裝置與事件紀錄簿44的資訊紀錄文件72;十二、由外部智慧裝置80,例如:手機、電腦、筆記型電腦或平板電腦ipad等讀取紀錄文件,檢知判讀到底是主機板1或是工作母機硬體機構2異常故障,藉以快速排解問題,減少待機時間者。 10. Add hardware and firmware 60, such as USB, etc., to the central processing unit, devices on the motherboard and the event record book; 11. The recorder 71 of the recording device 70 converts the central processing unit 21 and the motherboard 31 The information record file 72 of the event record book 44 and the device on the device; 12. The record file is read by an external smart device 80, such as a mobile phone, computer, notebook computer, or tablet computer, ipad, etc., to detect and determine whether it is the motherboard 1 Or the hardware mechanism 2 of the working machine has an abnormal failure, so as to quickly troubleshoot the problem and reduce the standby time.

藉由上述各元件結構所組合而成之本發明,係在提供一種工業電腦故障與異常檢知判讀系統,在實際操作應用上: 敬請參閱第四圖所示:係本發明之紀錄內容範例說明示意圖一。紀錄內容範例一說明:包括單機的基本資訊,每筆紀錄的起始時間,BIOS(英語:Basic Input/Output System,中文:基本輸入輸出系統)的完整原始資料,提供原廠進階分析用。 The present invention, which is composed of the above-mentioned component structures, is to provide an industrial computer fault and abnormality detection and interpretation system. In practical application: Please refer to the fourth figure: a schematic diagram showing an example of the record content of the present invention. Record content example 1 Description: Including the basic information of the stand-alone machine, the start time of each record, and the complete raw data of the BIOS (English: Basic Input/Output System, Chinese: Basic Input/Output System) for advanced analysis by the original manufacturer.

敬請參閱第五圖所示:係本發明之紀錄內容範例說明示意圖二。紀錄內容範例二說明:BIOS執行狀態碼,紀錄BIOS的起始與結束的時間,各記憶體插槽狀態:有安裝:顯示容量,偵測不到:NA。各風扇狀態:有安裝:顯示轉速,偵測不到:NA。 Please refer to the fifth figure: the second diagram illustrating the example of the record content of the present invention. Record content example 2 Description: BIOS execution status code, record the start and end time of the BIOS, the status of each memory slot: installed: display capacity, not detectable: NA. Status of each fan: installed: display speed, not detectable: NA.

敬請參閱第六圖所示:係本發明之紀錄內容範例說明示意圖三。紀錄內容範例三說明:系統硬體的溫度(℃)和各核心電壓(mv)的狀態監控紀錄。 Please refer to the sixth figure: the third diagram illustrating the example of the record content of the present invention. The third example of the record content explains: the temperature (℃) of the system hardware and the status monitoring record of each core voltage (mv).

敬請參閱第七圖所示:係本發明之紀錄內容範例說明示意圖四。紀錄內容範例四說明:PClc介面使用狀態,網路卡狀態資訊,正常:顯示MAC位址,其它插槽狀態:有安裝OK,偵測不到:NA。擴充卡介面狀態:有安裝OK,偵測不到:NA。 Please refer to Fig. 7: Fig. 4 illustrating the example of the record content of the present invention. Record content example four Description: PClc interface use status, network card status information, normal: display MAC address, other slot status: install OK, not detect: NA. Expansion card interface status: installed OK, not detected: NA.

敬請參閱第八圖所示:係本發明之紀錄內容範例說明示意圖五。紀錄內容範例五說明:USB插槽使用狀態:USB PORT 01~09,01、06有安裝顯示:USED,02、03、04、05、07、08、09偵測不到,顯示:NA。 Please refer to the eighth figure: a schematic diagram five illustrating an example of the record content of the present invention. Example 5 of record content Description: USB slot usage status: USB PORT 01~09, 01, 06 have installation display: USED, 02, 03, 04, 05, 07, 08, 09 can not be detected, display: NA.

綜合上述所陳,本發明係在提供一種工業電腦故障與異常檢知判讀系統,經過本發明人實際製做完成以及反覆操作測試之後,證 實的確可以達到本發明所預期的功能效益,同時又為目前坊間尚無見聞之首先創作,具有產業上的利用價值,誠然已經符合發明專利實用性與進步性之成立要義,爰依專利法之規定,向 鈞局提出發明專利之申請。 Based on the foregoing, the present invention provides an industrial computer fault and abnormality detection and interpretation system. After the inventor’s actual production and repeated operation tests, it proves It can indeed achieve the expected functional benefits of the present invention. At the same time, it is the first creation that has not been seen or heard in the market. It has industrial use value. It is indeed in line with the establishment of the utility and progress of the invention patent. It is based on the patent law. It is stipulated that an application for a patent for invention should be filed with the Bureau of Jun.

1‧‧‧主機板 1‧‧‧Motherboard

10‧‧‧啟動 10‧‧‧Start

20‧‧‧初始化 20‧‧‧Initialization

21‧‧‧中央處理器 21‧‧‧Central Processing Unit

30‧‧‧開機自我檢測 30‧‧‧Power-on self-test

31‧‧‧主機板上的裝置 31‧‧‧Devices on the motherboard

40‧‧‧開機自我檢測是否通過(Pass?) 40‧‧‧Whether the power-on self-test passed (Pass?)

41‧‧‧作業系統開機 41‧‧‧Operating system boot

42‧‧‧執行應用程式 42‧‧‧Run application

43‧‧‧異常狀況 43‧‧‧Abnormal situation

44‧‧‧載入事件紀錄簿 44‧‧‧Load event log

50‧‧‧無法開機 50‧‧‧Cannot boot

60‧‧‧新增硬體與韌體 60‧‧‧Added hardware and firmware

70‧‧‧紀錄裝置 70‧‧‧Recording device

71‧‧‧紀錄器 71‧‧‧Recorder

72‧‧‧紀錄文件 72‧‧‧Record file

80‧‧‧外部智慧裝置 80‧‧‧External smart device

Claims (2)

一種工業電腦故障與異常檢知判讀系統,主要在於:工作母機硬體機構設有一客製化工業電腦的主機板,該主機板啟動後,先對中央處理器進行初始化,再對該主機板上的裝置進行開機自我檢測,沒有通過檢測,無法開機,有通過檢測,作業系統開機並執行應用程式,有異常狀況,則載入事件紀錄簿,其特徵在於:該主機板在中央處理器、主機板上的裝置與事件紀錄簿電性連接一新增硬體與韌體,該新增硬體與韌體電性連接一紀錄裝置,該紀錄裝置設有一紀錄器,作為紀錄文件之用,該紀錄裝置可供一外部智慧裝置讀取正常或異常的故障資訊,藉以檢知判讀是主機板或是工作母機硬體機構異常故障,該新增硬體與韌體為USB者。 A system for detecting and interpreting industrial computer faults and abnormalities, which mainly consists of: the hardware mechanism of the working mother computer is equipped with a custom-made industrial computer mainboard. After the mainboard is started, the central processing unit is initialized first, and then the mainboard The device performs boot self-test. If it fails the test, it cannot be turned on. If the test is passed, the operating system is turned on and executes the application. If there is an abnormal condition, it will be loaded into the event log. The feature is that the motherboard is in the central processing unit, The device on the board and the event log are electrically connected to a newly-added hardware and firmware, and the newly-added hardware and firmware are electrically connected to a recording device. The recording device is equipped with a recorder for recording files. The recording device can be used by an external smart device to read normal or abnormal fault information, so as to detect and determine whether it is an abnormal fault of the motherboard or the hardware mechanism of the work machine, and the newly added hardware and firmware are USB. 如請求項1所述之工業電腦故障與異常檢知判讀系統,其中:該外部智慧裝置為手機、電腦、筆記型電腦或平板電腦ipad選擇其中之一實施者。 The industrial computer fault and abnormality detection and interpretation system described in claim 1, wherein: the external smart device is a mobile phone, a computer, a notebook computer, or a tablet computer ipad.
TW108136684A 2019-10-09 2019-10-09 Industrial computer failure and abnormal detection and interpretation system TWI743569B (en)

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