TWI743543B - Insulated carbene hook, insulated brake rod used for carbene hook and manufacturing method thereof - Google Patents
Insulated carbene hook, insulated brake rod used for carbene hook and manufacturing method thereof Download PDFInfo
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Abstract
一種絕緣卡賓鉤的特徵在於,絕緣閘桿的自由端包括第一絕緣段及第二絕緣段,且第二絕緣段的顏色不同於第一絕緣段的顏色;絕緣限位套筒可沿絕緣閘桿的軸向移動;當絕緣閘桿的自由端抵接於絕緣主體的抵接部,且絕緣限位套筒完全遮蓋第二絕緣段時,絕緣限位套筒位於安全位置,絕緣閘桿無法自由樞擺;反之,若絕緣限位套筒暴露至少一部分第二絕緣段,則絕緣限位套筒位於警示位置。使用者可透過是否能直接看到第二絕緣段的顏色,以判斷絕緣卡賓鉤的絕緣限位套筒是否已調整至安全位置,進而保障使用者的人身安全。一種絕緣閘桿及其製造方法亦在此揭露。An insulated carbene hook is characterized in that the free end of the insulated gate rod includes a first insulated section and a second insulated section, and the color of the second insulated section is different from the color of the first insulated section; the insulating limit sleeve can run along the insulated gate The axial movement of the rod; when the free end of the insulating brake rod abuts against the abutting part of the insulating body, and the insulating limiting sleeve completely covers the second insulating section, the insulating limiting sleeve is in a safe position and the insulating brake rod cannot Free pivoting; on the contrary, if the insulating limiting sleeve exposes at least a part of the second insulating section, the insulating limiting sleeve is located at the warning position. The user can directly see the color of the second insulation section to determine whether the insulation limit sleeve of the insulated carbine hook has been adjusted to a safe position, thereby protecting the user's personal safety. An insulated brake lever and its manufacturing method are also disclosed here.
Description
本發明係與卡賓鉤有關;特別是指一種絕緣卡賓鉤、用於卡賓鉤的絕緣閘桿及其製造方法。 The invention relates to a carbene hook; in particular, it refers to an insulating carbene hook, an insulating brake rod used for the carbene hook, and a manufacturing method thereof.
對於高空作業人員或極限運動玩家而言,安全帶及安全鉤扣已廣泛運用於相關作業領域,且對於上述使用者的生命安全產生直接影響。 For high-altitude workers or extreme sports players, seat belts and safety hooks have been widely used in related operations, and have a direct impact on the life safety of the above-mentioned users.
舉例來說,高空作業人員(例如建築工人、電力修護人員、高樓玻璃清潔員等)因工作需要,必須長時間在高空中進行特定工作,且依據安全規則,必須穿戴安全護具(例如安全帽、上述的安全帶及安全鉤扣等);然而,即使高空作業人員已符合安全規則穿戴安全護具,仍然不時發生高空作業人員墜落的工安意外,造成人員生命財產損失。 For example, high-altitude workers (such as construction workers, electrical maintenance personnel, high-rise glass cleaners, etc.) must perform specific tasks at high altitudes for long periods of time due to work needs, and in accordance with safety regulations, must wear safety protective gear (such as Safety helmets, the above-mentioned safety belts and safety hooks, etc.); however, even if workers at heights have worn safety protective gear in compliance with safety regulations, accidents involving falling of workers at heights still occur from time to time, causing loss of life and property.
除此之外,近年來極限運動風行(例如高空彈跳、滑翔翼、高空跳傘等),吸引許多玩家嘗試這類極具風險的運動;然而,在新聞報導中,不時可見到上述極限運動玩家因安全設備的查驗疏失,而發生墜落意外,造成嚴重的人身傷害,甚至人員死亡。 In addition, extreme sports (such as bounce, hang gliding, skydiving, etc.) have become popular in recent years, attracting many players to try these risky sports; however, the above extreme sports players can be seen from time to time in news reports. Due to negligence in the inspection of safety equipment, a fall accident occurred, causing serious personal injury and even death.
細查部分肇因可知,上述安全護具或安全設備的安全鉤扣未依規定正確鎖扣牢固,以致高空作業人員進行高空作業或極限運動玩 家進行極限運動時,上述安全護具或安全設備的安全鉤扣發生鬆脫,進而發生高空作業人員或極限運動玩家的墜落事件。 A detailed investigation of some of the causes reveals that the safety hooks of the safety gear or safety equipment mentioned above are not properly locked and fastened in accordance with the regulations, resulting in high-altitude operations or extreme sports. When the home is engaged in extreme sports, the safety hooks of the above-mentioned safety protective gear or safety equipment loosen, and then the fall of the aerial worker or extreme sports player occurs.
因此,一般的安全鉤扣仍有明顯的缺陷,亟待解決方案。 Therefore, general safety hooks still have obvious shortcomings, and solutions are urgently needed.
有鑑於此,本發明之目的在於提供一種絕緣卡賓鉤,其透過第二絕緣段與第一絕緣段的顏色不同及簡便的安全查核方法,以便於使用者簡單辨識絕緣卡賓鉤是否已正確鎖固為安全狀態,進而保障使用者的人身安全。 In view of this, the object of the present invention is to provide an insulated carbene hook, which can easily identify whether the insulated carbene hook has been properly locked through the color difference between the second insulation section and the first insulation section and a simple safety check method. To ensure the safety of users.
緣以達成上述目的,本發明提供的一種絕緣卡賓鉤,包括:一絕緣主體,具有一樞接部及一抵接部分別位於該絕緣主體的相異二端;一絕緣閘桿,具有一樞接端、一自由端及一外螺牙段,其中該外螺牙段係位於該樞接端及該自由端之間;該絕緣閘桿係以該樞接端樞接於該絕緣主體的樞接部,使該絕緣閘桿可相對該絕緣主體樞擺;該自由端可受操作地抵接於或遠離該絕緣主體的該抵接部;該自由端包括一第一絕緣段及一第二絕緣段,該第二絕緣段係位於該第一絕緣段及該外螺牙段之間,且該第二絕緣段的顏色不同於第一絕緣段的顏色;以及一絕緣限位套筒,具有一內螺牙段,該絕緣限位套筒係套設於該絕緣閘桿上,該內螺牙段與該絕緣閘桿的該外螺牙段彼此螺合,且該絕緣限位套筒可受操作而轉動,使該絕緣限位套筒沿該絕緣閘桿的軸向移動;當該自由端係抵接於該絕緣主體的該抵接部,且該絕緣限位套筒完全遮蓋該絕緣閘桿的該第二絕緣段及遮蓋至少一部分的該絕緣主體的該抵接部時,該絕緣限位套筒係定義位於一安全位置,且該絕緣閘桿無法自由樞擺;當該自由端係抵接於該絕緣主體的該抵接部,且該絕緣限位套筒暴露至少 一部分的該絕緣閘桿的該第二絕緣段時,該絕緣限位套筒係定義位於一警示位置。 In order to achieve the above objective, the present invention provides an insulated carbene hook, which includes: an insulated body with a pivoting portion and an abutting portion respectively located at two different ends of the insulated body; an insulated gate lever with a pivot Connecting end, a free end, and an outer thread segment, wherein the outer thread segment is located between the pivot end and the free end; the insulating brake lever is pivotally connected to the pivot of the insulating body by the pivot end The connecting portion enables the insulating brake lever to pivot relative to the insulating main body; the free end can be operated to abut against or away from the abutting portion of the insulating main body; the free end includes a first insulating section and a second insulating section An insulating section, the second insulating section is located between the first insulating section and the outer thread section, and the color of the second insulating section is different from the color of the first insulating section; and an insulating limiting sleeve having An inner threaded section, the insulating limiting sleeve is sleeved on the insulating gate rod, the inner threaded section and the outer threaded section of the insulating gate rod are screwed with each other, and the insulating limiting sleeve can Operated and rotated to make the insulating limit sleeve move along the axial direction of the insulating brake rod; When the second insulating section of the gate lever covers at least a part of the abutting portion of the insulating body, the insulating limit sleeve is defined to be located in a safe position, and the insulating gate lever cannot swing freely; when the free end Is abutted against the abutting portion of the insulating body, and the insulating limit sleeve is exposed at least When a part of the second insulation section of the insulation brake rod is used, the insulation limit sleeve is defined to be located at a warning position.
本發明的另一目的在於提供一種用於卡賓鉤的絕緣閘桿,包括一閘桿芯材、一第一絕緣層及一第二絕緣層,該閘桿芯材包括一自由端及一樞接端,該第一絕緣層設置於該閘桿芯材之表面上,且該第一絕緣層在該自由端及該樞接端之間形成一外螺牙段;其中該第一絕緣層在該自由端包括一第一絕緣段及一第二絕緣段,該第二絕緣段係位於該第一絕緣段及該外螺牙段之間,該第一絕緣層係包覆對應於該第一絕緣段的該閘桿芯材及包覆對應於該第二絕緣段的該閘桿芯材的一部分,而該第二絕緣層係包覆對應於該第二絕緣段的該第一絕緣層及該閘桿芯材,且該第二絕緣段的顏色不同於第一絕緣段的顏色。 Another object of the present invention is to provide an insulating gate rod for a carbene hook, comprising a gate rod core material, a first insulating layer and a second insulating layer, the gate rod core material including a free end and a pivot connection End, the first insulating layer is disposed on the surface of the gate rod core material, and the first insulating layer forms an outer thread segment between the free end and the pivot end; wherein the first insulating layer is on the The free end includes a first insulation section and a second insulation section. The second insulation section is located between the first insulation section and the outer thread section, and the first insulation layer is covered corresponding to the first insulation Section of the gate rod core material and covering a part of the gate rod core material corresponding to the second insulating section, and the second insulating layer covers the first insulating layer and the first insulating layer corresponding to the second insulating section The core material of the gate rod, and the color of the second insulating section is different from the color of the first insulating section.
本發明的再一目的在於提供用於卡賓鉤的絕緣閘桿的製造方法,包括至少以下步驟:提供一芯材及一第一模具,該芯材係設置於該第一模具的一第一模腔內,該芯材具有一第一芯材區段、一第二芯材區段及一第三芯材區段,且該第一模腔具有一第一區域、一第二區域及一第三區域;其中該第一芯材區段係設置於該第一區域內,該第二芯材區段係設置於該第二區域內,而該第三芯材區段係設置於該第三區域內;該第一芯材區段與該第一區域的內壁之間具有一第一模穴,該第二芯材區段與該第二區域的內壁之間具有一第二模穴,而該第三芯材區段與該第三區域的內壁之間具有一第三模穴,其中該第二模穴連通於該第一模穴及該第三模穴; 注入一第一絕緣材料於該第一模腔內,該第一絕緣材料填充該第一模穴、該第二模穴及該第三模穴,形成一第一絕緣層於該芯材之表面上,以獲得一中間體;該中間體具有一第一中間體區段、一第二中間體區段及一第三中間體區段,將該中間體設置於該第二模具的一第二模腔內時,該第一中間體區段及該第三中間體區段與該第二模腔的內壁緊密接觸,而該第二中間體區段與該第二模腔的內壁之間具有一第四模穴;以及注入一第二絕緣材料於該第四模穴內,該第二絕緣材料填充該第四模穴,於對應於該第二中間體區段的該第一絕緣層及該芯材之表面上,形成一第二絕緣層,以獲得該絕緣閘桿。 Another object of the present invention is to provide a method for manufacturing an insulating brake lever for a carbene hook, including at least the following steps: providing a core material and a first mold, the core material being set in a first mold of the first mold In the cavity, the core material has a first core material section, a second core material section, and a third core material section, and the first mold cavity has a first region, a second region, and a first core section. Three areas; wherein the first core material section is arranged in the first area, the second core material section is arranged in the second area, and the third core material section is arranged in the third In the region; a first mold cavity is provided between the first core material section and the inner wall of the first region, and a second mold cavity is provided between the second core material section and the inner wall of the second region , And there is a third mold cavity between the third core material section and the inner wall of the third area, wherein the second mold cavity is connected to the first mold cavity and the third mold cavity; Inject a first insulating material into the first mold cavity, the first insulating material fills the first mold cavity, the second mold cavity, and the third mold cavity to form a first insulating layer on the surface of the core material To obtain an intermediate body; the intermediate body has a first intermediate section, a second intermediate section, and a third intermediate section, and the intermediate body is placed on a second mold of the second mold In the mold cavity, the first intermediate section and the third intermediate section are in close contact with the inner wall of the second mold cavity, and the second intermediate section is in close contact with the inner wall of the second mold cavity. There is a fourth mold cavity therebetween; and a second insulating material is injected into the fourth mold cavity. The second insulating material fills the fourth mold cavity and corresponds to the first insulating material of the second intermediate section. A second insulating layer is formed on the surface of the layer and the core material to obtain the insulating gate rod.
本發明之效果在於,透過第二絕緣段與第一絕緣段的顏色不同及簡便的安全查核方法,以便於使用者簡單辨識絕緣卡賓鉤是否已正確鎖固為安全狀態,進而保障使用者的人身安全。除此之外,本發明所提供的絕緣卡賓鉤之全部外表面均以絕緣材料包覆,以避免卡賓鉤發生感電或導電狀況,進而對於電力修護人員提供進一步的安全防護。 The effect of the present invention is that through the different colors of the second insulation section and the first insulation section and a simple safety check method, the user can easily recognize whether the insulated carbine hook has been correctly locked in a safe state, thereby protecting the user’s personal life. Safety. In addition, the entire outer surface of the insulated carbene hook provided by the present invention is covered with an insulating material, so as to prevent the carbene hook from being induced or conductive, thereby providing further safety protection for electric power maintenance personnel.
1:絕緣卡賓鉤 1: Insulated carbine hook
10:絕緣主體 10: Insulated body
11:主體芯材 11: Main body core material
12:樞接部 12: Pivot
13:絕緣層 13: Insulation layer
14:抵接部 14: Buttress
142:外表面 142: Outer Surface
20:絕緣閘桿 20: Insulated brake lever
21:閘桿芯材 21: Brake lever core material
211:凹槽 211: Groove
212:第一芯材區段 212: The first core material section
214:第二芯材區段 214: Second core material section
216:第三芯材區段 216: The third core material section
21’:中間體 21’: Intermediate
212’:第一中間體區段 212’: The first intermediate section
214’:第二中間體區段 214’: The second intermediate section
216’:第三中間體區段 216’: Third Intermediate Section
22:樞接端 22: Pivot end
222:熔接凸環 222: Welding convex ring
23:第一絕緣層 23: first insulating layer
24:自由端 24: free end
242:第一絕緣段 242: first insulation section
244:第二絕緣段 244: second insulation section
25:第二絕緣層 25: second insulating layer
26:外螺牙段 26: External thread segment
30:絕緣限位套筒 30: Insulation limit sleeve
31:套環芯材 31: Ring core material
312:外表面 312: Outer surface
32:內螺牙 32: Internal thread
33:第一套環絕緣層 33: The first set of ring insulation
35:第二套環絕緣層 35: The second set of ring insulation
352:凹槽 352: Groove
40:樞軸 40: pivot
42:絕緣蓋 42: Insulating cover
422:熔接環槽 422: Welding Ring Groove
50:第一模具 50: The first mold
50a:上模 50a: upper die
50b:下模 50b: Lower die
52:第一模腔 52: first cavity
522:第一模穴 522: first cavity
524:第二模穴 524: second mold cavity
526:第三模穴 526: The Third Mold Cavity
54:注入孔 54: Injection hole
60:第二模具 60: The second mold
60a:上模 60a: upper die
60b:下模 60b: Lower mold
62:第二模腔 62: second cavity
622:第四模穴 622: fourth cavity
64:注入孔 64: injection hole
AX:軸向 AX: axial
S01、S02、S03、S04:步驟 S01, S02, S03, S04: steps
圖1為本發明一較佳實施例之絕緣卡賓鉤的立體圖。 Fig. 1 is a perspective view of an insulated carbine hook according to a preferred embodiment of the present invention.
圖2為圖1之絕緣卡賓鉤的構件分解圖。 Figure 2 is an exploded view of the insulating carbene hook of Figure 1.
圖3A為本發明一較佳實施例之卡賓鉤的絕緣主體芯材的示意圖。 3A is a schematic diagram of the core material of the insulating main body of the carbene hook according to a preferred embodiment of the present invention.
圖3B為本發明一較佳實施例之絕緣主體的一部分芯材被絕緣層包覆的示意圖。 FIG. 3B is a schematic diagram of a part of the core material of the insulating body covered by the insulating layer in a preferred embodiment of the present invention.
圖3C為本發明一較佳實施例之絕緣主體的另一部分芯材被絕緣層包覆的示意圖。 FIG. 3C is a schematic diagram of another part of the core material of the insulating body covered by the insulating layer in a preferred embodiment of the present invention.
圖4為本發明一較佳實施例之卡賓鉤的絕緣閘桿製造方法流程圖。 4 is a flow chart of a method for manufacturing an insulated brake lever of a carbene hook according to a preferred embodiment of the present invention.
圖5A為本發明一較佳實施例之絕緣閘桿芯材的示意圖。 Fig. 5A is a schematic diagram of an insulated gate rod core material according to a preferred embodiment of the present invention.
圖5B為本發明一較佳實施例之絕緣閘桿的一部分芯材被第一絕緣層包覆的示意圖。 FIG. 5B is a schematic diagram of a part of the core material of the insulating gate rod of a preferred embodiment of the present invention being covered by the first insulating layer.
圖5C為本發明一較佳實施例之絕緣閘桿的另一部分芯材及一部分第一絕緣層被第二絕緣層包覆的示意圖。 FIG. 5C is a schematic diagram of another part of the core material and a part of the first insulating layer of the insulating gate rod of a preferred embodiment of the present invention being covered by the second insulating layer.
圖6A為本發明一較佳實施例之絕緣閘桿的芯材與第一模具配合的結構示意圖。 FIG. 6A is a schematic diagram of the structure of the core material of the insulating brake lever in cooperation with the first mold according to a preferred embodiment of the present invention.
圖6B為圖6A的剖視圖。 Fig. 6B is a cross-sectional view of Fig. 6A.
圖7A為本發明一較佳實施例之絕緣閘桿的中間體與第二模具配合的結構示意圖。 FIG. 7A is a schematic diagram of the structure of the intermediate body of the insulating brake lever in cooperation with the second mold according to a preferred embodiment of the present invention.
圖7B為圖7A的剖視圖。 Fig. 7B is a cross-sectional view of Fig. 7A.
圖8A為本發明一較佳實施例之卡賓鉤的絕緣限位套筒芯材的示意圖。 8A is a schematic diagram of the core material of the insulating limit sleeve of the carbene hook according to a preferred embodiment of the present invention.
圖8B為本發明一較佳實施例之絕緣限位套筒的一部分芯材被第一絕緣層包覆的示意圖。 FIG. 8B is a schematic diagram of a part of the core material of the insulating limit sleeve being covered by the first insulating layer in a preferred embodiment of the present invention.
圖8C為本發明一較佳實施例之絕緣限位套筒的另一部分芯材及一部分第一絕緣層被第二絕緣層包覆的示意圖。 FIG. 8C is a schematic diagram of another part of the core material and a part of the first insulating layer of the insulating limiting sleeve of a preferred embodiment of the present invention being covered by the second insulating layer.
圖9A為圖1之絕緣卡賓鉤的部分構件分解圖。 Fig. 9A is an exploded view of part of the insulating carbene hook of Fig. 1.
圖9B為圖9A之局部放大圖。 Fig. 9B is a partial enlarged view of Fig. 9A.
請參考圖1、圖2及圖9A,圖1為本發明一較佳實施例之絕緣卡賓鉤1的立體圖,圖2為圖1之絕緣卡賓鉤1的構件分解圖,而圖9A為圖1之絕緣卡賓鉤1的部分構件分解圖。在圖1、圖2及圖9A中,絕緣卡賓鉤1包括絕緣主體10、絕緣閘桿20、絕緣限位套筒30及樞軸40。
Please refer to FIGS. 1, 2 and 9A. FIG. 1 is a perspective view of an
絕緣主體10具有樞接部12及抵接部14分別位於絕緣主體10的相異二端。絕緣閘桿20具有樞接端22、自由端24及外螺牙段26,其中外螺牙段26係位於樞接端22及自由端24之間。
The insulating
絕緣閘桿20係以樞接端22樞接於絕緣主體10的樞接部12,使絕緣閘桿20可相對絕緣主體10樞擺。自由端24可受操作地抵接於或遠離絕緣主體10的抵接部14。自由端24包括第一絕緣段242及第二絕緣段244,其中第二絕緣段244係位於第一絕緣段242及外螺牙段26之間,且第二絕緣段244的顏色不同於第一絕緣段242的顏色。
The insulating
絕緣限位套筒30係套設於絕緣閘桿20上。絕緣限位套筒30具有內螺牙段(未繪示),內螺牙段與絕緣閘桿20的外螺牙段26彼此螺合。絕緣限位套筒30可受操作而轉動,使絕緣限位套筒30沿絕緣閘桿20的軸向AX移動。
The insulating
當自由端24抵接於絕緣主體10的抵接部14,且絕緣限位套筒30完全遮蓋絕緣閘桿20的第二絕緣段244及遮蓋至少一部分的絕緣主體10的抵接部14時,絕緣限位套筒30係定義位於一安全位置,如圖1所示,且絕緣閘桿20無法自由樞擺。當自由端24係抵接於絕緣主體10的抵接部14,且絕緣限位套筒30暴露至少一部分的絕緣閘桿20的第二絕緣段244時,絕緣限位套筒30係定義位於一警示位置,如圖9A所示。在本發明實施例中,透過第二絕緣段244與第一絕緣段242的顏色不同及簡
便的安全查核方法,使用者可簡單地辨識絕緣卡賓鉤1是否已正確鎖固為安全狀態,進而保障使用者的人身安全。除此之外,本發明所提供的絕緣卡賓鉤1之全部外表面均以絕緣材料包覆,以避免卡賓鉤1發生感電或導電狀況,進而對於電力修護人員提供進一步的安全防護。
When the
在本發明實施例中,當絕緣閘桿20的自由端24係抵接於絕緣主體10的抵接部14,且絕緣限位套筒30位於警示位置時,絕緣限位套筒30暴露至少一部分的絕緣閘桿20的第二絕緣段244,且絕緣閘桿20的自由端24無法穩固地抵接於絕緣主體10的抵接部14。
In the embodiment of the present invention, when the
在本發明實施例中,絕緣閘桿20的自由端24係抵接於絕緣主體10的抵接部14,且絕緣限位套筒30位於警示位置時,絕緣限位套筒30暴露至少一部分的絕緣閘桿20的第二絕緣段244,且絕緣閘桿20可自由地相對絕緣主體10樞擺。
In the embodiment of the present invention, the
請一併參考圖3A至圖3C,絕緣主體10包括主體芯材11及主體絕緣層13,其中主體絕緣層13係包覆主體芯材11。主體絕緣層13未完全包覆絕緣主體10位於抵接部14的主體芯材11,使位於抵接部14的主體芯材11的一部分向外暴露,如圖3C所示。在圖3A中,主體芯材11包括樞接部12及抵接部14,而抵接部14具有一外表面142;接著在圖3B中,主體芯材11的左半部被夾持於模具(未繪示)中,使主體芯材11的右半部懸浮於模具中,且在主體芯材11的右半部的表面上形成絕緣層13;接著在圖3C中,已包覆絕緣層13的主體芯材11的右半部被夾持於另一模具中,使主體芯材11的左半部懸浮於該另一模具中,且在主體芯材11的左半部的表面上形成絕緣層13。其中絕緣主體10的抵接部14的外表面142的一部分未被絕緣層13所覆蓋,而向外暴露。
Please refer to FIGS. 3A to 3C together, the insulating
請一併參考圖4至圖7B,圖4為本發明一較佳實施例之卡賓鉤的絕緣閘桿製造方法流程圖,其包含至少以下步驟:步驟S01:提供絕緣閘桿20的閘桿芯材21及第一模具50,閘桿芯材21係設置於第一模具50的第一模腔52內。閘桿芯材21具有第一芯材區段212、第二芯材區段214及第三芯材區段216,且第一模腔52具有第一區域、第二區域及第三區域,其中第一芯材區段212係設置於第一區域內,第二芯材區段214係設置於第二區域內,而第三芯材區段216係設置於第三區域內。第一芯材區段212與第一區域的內壁之間具有第一模穴522,第二芯材區段214與第二區域的內壁之間具有第二模穴524,而第三芯材區段216與第三區域的內壁之間具有第三模穴526,其中第二模穴524連通於第一模穴522及第三模穴526;步驟S02:注入第一絕緣材料於第一模腔52內,第一絕緣材料填充第一模穴522、第二模穴524及第三模穴526,形成第一閘桿絕緣層23於閘桿芯材21之表面上,以獲得中間體21’,如圖5B所示;步驟S03:中間體21’具有第一中間體區段212’、第二中間體區段214’及第三中間體區段216’,將中間體21’設置於第二模具60的第二模腔62內時,第一中間體區段212’及第三中間體區段216’與第二模腔62的內壁緊密接觸,而第二中間體區段214’與第二模腔62的內壁之間具有第四模穴622;步驟S04:注入第二絕緣材料於第四模穴622內,第二絕緣材料填充第四模穴622,於對應於第二中間體區段214’的第一閘桿絕緣層23及閘桿芯材21之表面上,形成第二閘桿絕緣層25,以獲得絕緣閘桿20。
Please also refer to FIGS. 4 to 7B. FIG. 4 is a flow chart of a method for manufacturing an insulated brake rod of a carbene hook according to a preferred embodiment of the present invention, which includes at least the following steps: Step S01: Provide a brake rod core of the
在圖5A中,閘桿芯材21由自由端24至樞接端22依序具有第一芯材區段212、第二芯材區段214及第三芯材區段216,而第一芯材區段212及第二芯材區段214的組合具有凹槽211,且凹槽211具有內表面。
In FIG. 5A, the gate
在圖6A中,第一芯材區段212與第一區域的內壁之間具有第一模穴522,第二芯材區段214與第二區域的內壁之間具有第二模穴524,而第三芯材區段216與第三區域的內壁之間具有第三模穴526,其中第二模穴524連通於第一模穴522及第三模穴526。在本發明實施例中,第一模具50具有注入孔54連通於第一模腔52的第三區域(即第三模穴526)。在本發明實施例中,第一絕緣材料係經由注入孔54注入第一模腔52的第三區域內,且依序流經及填充第三模穴526、第二模穴524及第一模穴522。
In FIG. 6A, a
在圖5A中,第一芯材區段212具有第一芯材外表面,第二芯材區段214具有第二芯材外表面,而第三芯材區段216具有第三芯材外表面。第一閘桿絕緣層23係包覆第一芯材外表面、第三芯材外表面及一部分的第二芯材外表面,且第一閘桿絕緣層23在第三芯材區段216的外表面上形成外螺牙段26,如圖5B所示,另外,第一閘桿絕緣層23並在閘桿芯材21具有樞接端22的部位形成樞接段,亦即該樞接段是包覆對應於該絕緣主體10的樞接部12的該閘桿芯材21。
In FIG. 5A, the first
在圖6B中,第一模具50包括可彼此對接的上模50a及下模50b,其中上模50a係與閘桿芯材21的凹槽211的內表面及部分外表面接觸,而下模50b與第二芯材區段214之間具有第二模穴524。當經由注入孔54注入第一絕緣材料於第一模腔52內,第一絕緣材料填充第二模穴524,形成第一閘桿絕緣層23於第二芯材區段214之表面上。
In FIG. 6B, the
接著,在圖7A中,中間體21’具有第一中間體區段212’、第二中間體區段214’及第三中間體區段216’,將中間體21’設置於第二模具60的第二模腔62內時,第一中間體區段212’及第三中間體區段216’與第二模腔62的內壁緊密接觸,而第二中間體區段214’與第二模腔62的內壁之間具有第四模穴622。
Next, in FIG. 7A, the intermediate body 21' has a first intermediate section 212', a second intermediate section 214', and a third intermediate section 216', and the intermediate body 21' is set in the
在圖7B中,第二模具60包括可彼此對接的上模60a及下模60b,其中上模60a係與中間體21’的凹槽211的內表面接觸,而與中間體21’的第二中間體區段214’的外表面具有第四模穴622;下模60b與第一閘桿絕緣層23及第二中間體區段214’之間具有第四模穴622。當經由注入孔64注入第二絕緣材料於第二模腔62內,第二絕緣材料填充第四模穴622,形成第二閘桿絕緣層25於第一閘桿絕緣層23及第二芯材區段214之外表面上,以獲得絕緣閘桿20。在本發明實施例中,第二閘桿絕緣層25包覆對應於第二芯材區段214的第一閘桿絕緣層23及全部的第二芯材外表面,換言之,由該自由端24至該樞接端22依序包括該第一絕緣段242、該第二絕緣段244、該外螺牙段26及該樞接段。
In FIG. 7B, the
在本發明實施例中,至少一部分的凹槽211的內表面未被第一閘桿絕緣層23及第二閘桿絕緣層25中之至少一者所覆蓋。在本發明實施例中,自由端24具有外表面,第一閘桿絕緣層23包覆對應於第一絕緣段242的自由端24的全部外表面,以形成該第一絕緣段242;第一閘桿絕緣層23包覆對應於第二絕緣段244的自由端24的一部分外表面,而第二閘桿絕緣層25係包覆對應於第二絕緣段244的第一閘桿絕緣層23及自由端24的全部外表面,以形成第二絕緣段244。簡言之,第二絕緣段244包括第一閘桿絕緣層23及第二閘桿絕緣層25,第一閘桿絕緣層23係部分包覆對應於第二絕緣段244的閘桿芯材21,而第二閘桿絕緣層25係完全
包覆閘桿芯材21及第一閘桿絕緣層23。在本發明實施例中,第二絕緣段244的顏色不同於外螺牙段26的顏色。在本發明實施例中,第一絕緣段242的顏色與外螺牙段26及樞接段的顏色相同。在本發明實施例中,第一閘桿絕緣層23的材料及顏色係與第一絕緣段242的材料及顏色及外螺牙段26的材料及顏色相同。
In the embodiment of the present invention, at least a part of the inner surface of the
綜上所述,絕緣閘桿20包括閘桿芯材21、第一閘桿絕緣層23及第二閘桿絕緣層25。閘桿芯材21包括自由端24及樞接端22,第一閘桿絕緣層23設置於閘桿芯材21之表面上,且第一閘桿絕緣層23在自由端24及樞接端22之間形成外螺牙段26。第一閘桿絕緣層23在自由端24包括第一絕緣段242及第二絕緣段244,第二絕緣段244係位於第一絕緣段242及外螺牙段26之間。第一閘桿絕緣層23係包覆對應於第一絕緣段242的閘桿芯材21及包覆對應於第二絕緣段244的閘桿芯材21的一部分,而第二閘桿絕緣層25係包覆對應於第二絕緣段244的第一閘桿絕緣層23及閘桿芯材21,且第二絕緣段244的顏色不同於第一絕緣段242的顏色。
In summary, the
請參考圖8A至圖8C,絕緣限位套筒30包括套環芯材31、第一套環絕緣層33及第二套環絕緣層35,第一套環絕緣層33及第二套環絕緣層35係包覆套環芯材31。在圖8A中,套環芯材31具有外表面312及內螺牙32;接著在圖8B中,套環芯材31的右半部被夾持於模具(未繪示)中,使套環芯材31的左半部懸浮於模具中,且在套環芯材31的左半部的外表面312上形成第一套環絕緣層33;接著在圖8C中,已包覆第一套環絕緣層33的套環芯材31被夾持於另一具有多個定位凸肋的模具中,使已包覆第一套環絕緣層33的套環芯材31懸浮於該另一模具中,且在已包覆第一套環絕緣層33的套環芯材31的外表面312及第一套
環絕緣層33上形成第二套環絕緣層35。在本發明實施例中,第二套環絕緣層35具有複數條凹槽352環狀凹設於第二套環絕緣層35的表面。在本發明實施例中,第一套環絕緣層33的一部分係暴露於第二套環絕緣層35的凹槽352的開口。在本發明實施例中,第一套環絕緣層33的顏色不同於第二套環絕緣層35的顏色,因此第一套環絕緣層33的顏色可由第二套環絕緣層35的凹槽352的開口暴露。
8A to 8C, the insulating
接著請參考圖2、圖9A,絕緣閘桿20的樞接端22係藉由樞軸40樞接於絕緣主體10的樞接部12,且二絕緣蓋42分別覆蓋於樞軸40的二端。在本發明實施例中,樞軸40可為鉚釘,但不以此為限制。在圖9B中,各絕緣蓋42包括熔接環槽422,而絕緣閘桿20的樞接端22的相對二側各自包括熔接凸環222,各絕緣蓋42的熔接環槽422係各自對應於熔接凸環222,且以超音波熔接法,使二絕緣蓋42分別固接於樞接端22的二熔接凸環222。
2 and 9A, the
藉由本發明之設計,絕緣卡賓鉤可透過第二絕緣段與第一絕緣段的顏色不同及簡便的安全查核方法,以便於使用者簡單辨識絕緣卡賓鉤是否已正確鎖固為安全狀態,進而保障使用者的人身安全。除此之外,本發明所提供的絕緣卡賓鉤之全部外表面均以絕緣材料包覆,以避免卡賓鉤發生感電或導電狀況,進而對於電力修護人員提供進一步的安全防護。 With the design of the present invention, the insulated carbene hook can be distinguished by the color difference between the second insulation section and the first insulation section and a simple safety check method, so that the user can easily recognize whether the insulated carbene hook has been correctly locked in a safe state, thereby ensuring The personal safety of the user. In addition, the entire outer surface of the insulated carbene hook provided by the present invention is covered with an insulating material, so as to prevent the carbene hook from being induced or conductive, thereby providing further safety protection for electric power maintenance personnel.
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above are only the preferred and feasible embodiments of the present invention. Any equivalent changes made by applying the specification of the present invention and the scope of the patent application should be included in the patent scope of the present invention.
1:絕緣卡賓鉤 1: Insulated carbine hook
10:絕緣主體 10: Insulated body
12:樞接部 12: Pivot
14:抵接部 14: Buttress
142:外表面 142: Outer Surface
20:絕緣閘桿 20: Insulated brake lever
22:樞接端 22: Pivot end
24:自由端 24: free end
242:第一絕緣段 242: first insulation section
244:第二絕緣段 244: second insulation section
26:外螺牙段 26: External thread segment
30:絕緣限位套筒 30: Insulation limit sleeve
40:樞軸 40: pivot
42:絕緣蓋 42: Insulating cover
Claims (21)
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TW202108905A (en) | 2021-03-01 |
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