TWI742489B - Manufacturing method of multilayer paper - Google Patents
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- TWI742489B TWI742489B TW108146383A TW108146383A TWI742489B TW I742489 B TWI742489 B TW I742489B TW 108146383 A TW108146383 A TW 108146383A TW 108146383 A TW108146383 A TW 108146383A TW I742489 B TWI742489 B TW I742489B
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Abstract
本發明係包括一第一供料裝置、一初步加工裝置、一吸液裝置、一第一輸送帶裝置、一第二輸送帶裝置、一黏附處理裝置、一第二供料裝置及一熱壓裝置。進而將一紙漿吸液後變成一第一層結構,再將一處理漿黏附於第一層結構上,而形成一第二層結構;處理漿包含過濾材料、吸附材料其中至少一者。進而將第一層結構及第二層結構,與一第三層結構及一第四層結構黏合。最後熱壓使得相鄰之第一、第二、第三及第四層結構相互黏合成一多層結構。本案達到兼具連續性生產之效率高,及可對戶外之水進行過濾等優點。 The invention includes a first feeding device, a preliminary processing device, a liquid suction device, a first conveyor belt device, a second conveyor belt device, an adhesion processing device, a second feeding device and a hot press Device. Then, a pulp is absorbed into a first layer structure, and then a processed pulp is adhered to the first layer structure to form a second layer structure; the processed pulp includes at least one of a filter material and an adsorbent material. Furthermore, the first layer structure and the second layer structure are bonded with a third layer structure and a fourth layer structure. Finally, hot pressing makes the adjacent first, second, third, and fourth layer structures adhere to each other to form a multi-layer structure. This case has the advantages of high efficiency of continuous production and the ability to filter outdoor water.
Description
本發明係有關一種多層紙之製造方法,尤指一種兼具連續性生產之效率高,及可對戶外之水進行過濾之多層紙之製造方法。 The present invention relates to a method for manufacturing multi-layer paper, in particular to a method for manufacturing multi-layer paper that combines continuous production with high efficiency and can filter outdoor water.
傳統單層紙之製法,可採用已知的濕式抄紙法來達成,但是要生產多層紙時,則需透過多層黏合技術與複雜的程序才能完成,整體之生產效率偏低。 The traditional single-layer paper manufacturing method can be achieved by the known wet papermaking method. However, to produce multi-layer paper, it needs to be completed through multi-layer bonding technology and complicated procedures, and the overall production efficiency is low.
另外,目前為止,在郊外進行水源過濾,多半使用活性碳、木炭、麥飯石、…等相關之濾材對水源進行初步過濾。然而,前述濾材除具有相當重量,攜帶不便且佔空間外,過濾不見得有效。 In addition, so far, water source filtration in the suburbs has mostly used activated carbon, charcoal, medical stone,... and other related filter materials for preliminary filtration of water sources. However, the aforementioned filter material has considerable weight, is inconvenient to carry and occupies space, and the filtration is not necessarily effective.
當然,也有逆滲透等相關之水液過濾裝置,但是,在郊外電源取得不易,除非另有準備,但仍可能有電源耗盡而無法使用的窘境。 Of course, there are also related water and liquid filtration devices such as reverse osmosis. However, it is not easy to obtain power in the suburbs. Unless otherwise prepared, there may still be a dilemma that the power is exhausted and cannot be used.
若是可將濾材與紙結合為可濾水之紙,則具有極大之應用價值,但是,目前並無適合之可連續性生產之技術來製造此類產品。 If the filter material and paper can be combined into a water-filterable paper, it has great application value. However, there is currently no suitable continuous production technology to manufacture such products.
有鑑於此,必須研發出可解決上述習用缺點之技術。 In view of this, it is necessary to develop a technology that can solve the above-mentioned conventional shortcomings.
本發明之目的,在於提供一種多層紙之製造方法,其兼具連續性生產之效率高,及可對戶外之水進行過濾等優點。特別是,本發明所欲解決之問題係在於生產多層紙時,則需透過多層黏合技術與複雜的程序才能完成,整體之生產效率偏低。又,目前為止,在郊外進行水源過濾,多半使用木炭、麥飯石、…等相關之濾材對水源進行初步過濾。然而,前述濾材皆具有相當重量,且過濾不見得有效。 The purpose of the present invention is to provide a method for manufacturing multi-layer paper, which has the advantages of high continuous production efficiency and the ability to filter outdoor water. In particular, the problem to be solved by the present invention is that when multi-layer paper is produced, it needs to be completed through multi-layer bonding technology and complicated procedures, and the overall production efficiency is low. In addition, so far, water source filtration in the suburbs has mostly used charcoal, medical stone, ... and other related filter materials for preliminary filtration of the water source. However, the aforementioned filter materials all have considerable weight, and the filtration is not necessarily effective.
解決上述問題之技術手段係提供一種多層紙之製造方法,其包括: 一.準備步驟;二.第一層結構形成步驟;三.第二層結構形成步驟;四.多層黏合形成步驟;五.熱壓步驟;及六.完成步驟。 The technical means to solve the above problems is to provide a manufacturing method of multilayer paper, which includes: one. Preparation steps; two. Steps for forming the first layer structure; three. Steps for forming the second layer structure; four. Multi-layer bonding formation steps; five. Hot pressing step; and six. Complete the steps.
本發明之上述目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入瞭解。 The above-mentioned objects and advantages of the present invention can be easily understood from the detailed description of the following selected embodiments and the accompanying drawings.
茲以下列實施例並配合圖式詳細說明本發明於後: Hereinafter, the present invention will be described in detail with the following examples and drawings:
S1:準備步驟 S1: Preparation steps
S2:第一層結構形成步驟 S2: The first layer structure formation step
S3:第二層結構形成步驟 S3: The second layer structure formation step
S4:多層黏合形成步驟 S4: Multi-layer bonding formation step
S5:熱壓步驟 S5: Hot pressing step
S6:完成步驟 S6: Complete the steps
10:第一供料裝置 10: The first feeding device
20:初步加工裝置 20: Preliminary processing device
30:吸液裝置 30: Suction device
40:第一輸送帶裝置 40: The first conveyor belt device
41:濾孔 41: filter hole
50:第二輸送帶裝置 50: The second conveyor belt device
60:黏附處理裝置 60: Adhesion treatment device
61:處理池 61: Treatment pool
62:滾輪 62: Roller
70:第二供料裝置 70: Second feeding device
71:滾輪組件 71: Roller assembly
80:熱壓裝置 80: Hot pressing device
91:紙漿 91: Pulp
92:第一層結構 92: first layer structure
93:處理漿 93: processing pulp
94:第二層結構 94: second layer structure
95:雙層複合結構 95: Double-layer composite structure
951:第三層結構 951: third layer structure
952:第四層結構 952: fourth layer structure
96:多層結構 96: Multi-layer structure
第1圖係本發明之流程圖 Figure 1 is a flow chart of the present invention
第2圖係本發明之製造裝置之示意圖 Figure 2 is a schematic diagram of the manufacturing device of the present invention
第3圖係第2圖之部分結構之一之示意圖 Figure 3 is a schematic diagram of one of the partial structures of Figure 2
第4圖係第2圖之部分結構之二之示意圖 Figure 4 is a schematic diagram of the second part of the structure of Figure 2
參閱第1、第2、第3及第4圖,本發明係為一多層紙之製造方法,其包括: Referring to Figures 1, 2, 3, and 4, the present invention is a manufacturing method of multilayer paper, which includes:
一.準備步驟S1:預先準備一第一供料裝置10、一初步加工裝置20、一吸液裝置30(例如:可利用真空吸水原理之裝置)、一第一輸送帶裝置40、一第二輸送帶裝置50、一黏附處理裝置60、一第二供料裝置70及一熱壓裝置80。該初步加工裝置20係連結該第一供料裝置10,該第一輸送帶裝置40係具有複數個濾孔41,且該第一輸送帶裝置40係穿過該第一供料裝置10與該初步加工裝置20之間,並可運轉,該黏附處理裝置60係具有一處理池61及至少一滾輪62。該第二供料裝置70係具有一滾輪組件71。
one. Preparation step S1: Prepare in advance a
二.第一層結構形成步驟S2:該第一供料裝置10係朝該第一輸送帶裝置40供應一紙漿91,該紙漿91係呈液狀結構而可分佈於該第一輸送帶裝置40上,該吸液裝置30係透過該第一輸送帶裝置40之該複數個濾孔41,對該紙漿91進行吸液作業,且不影響該第一輸送帶裝置40之運轉,而使該紙漿91逐漸於該初步加工裝置20上變成一第一層結構92,該第一輸送帶裝置40係用以將該第一層結構92從該初步加工裝置20上輸送供出。
two. Step S2 of forming the first layer structure: The
三.第二層結構形成步驟S3:該第一層結構92係從該第一輸送帶裝置40移至該第二輸送帶裝置50,再經該第二輸送帶裝置50移入該處理池61,該處理池61係儲存一處理漿93,該滾輪62之一部分係浸於該處理漿93內,該第二輸送帶裝置50配合該滾輪62,將該處理漿93黏附於該第一層結構92上,而形成一第二層結構94。該處理漿93係包含10wt%至30wt%之紙漿,其餘為粉類材料,該粉類材料係選自過濾材料、吸附材料其中至少一者。
three. Step S3 of forming the second layer structure: the
四.多層黏合形成步驟S4:該第二供料裝置70係朝該第二輸送帶裝置50供應一雙層複合結構95,該雙層複合結構95係包括一第三層結構951及一第四層結構952,該第三層結構951係包含40wt%至60wt%之紙漿,其餘為熱封性纖維;該第四層結構952係為紙漿,該第三層結構951及該第四層結構952呈相對黏合。該雙層複合結構95係透過該滾輪組件70及該第二輸送帶裝置50,與該第一層結構92及該第二層結構94黏合為一多層結構96。該第一層結構92、該第二層結構94、該第三層結構951及該第四層結構952係呈依序相鄰。
Four. Multi-layer bonding formation step S4: The
五.熱壓步驟S5:該第二輸送帶裝置50將該多層結構96朝該熱壓裝置80輸送,該多層結構96經該熱壓裝置80加熱,使得相鄰之該第一層結構92、該第二層結構94、該第三層結構951及該第四層結構952相互黏合呈一體結構。
five. Hot pressing step S5: The second
六.完成步驟S6:製成該多層結構96。
six. Step S6 is completed: the
該初步加工裝置20可為框結構,其係由該第一供料裝置10延伸出並位於該第一輸送帶裝置40之二側,用以限制該紙漿91之流動區域。
The
該第一層結構92可為100%之紙漿製成之結構。
The
該處理漿93係包含20%之紙漿及80%之粉類材料(可為過濾材料或是吸附材料)。
The treated
該第三層結構951可為50%之熱封性纖維(人造纖維)及50%之紙漿。
The
該第四層結構952可為100%之紙漿製成之結構。
The
該第四層結構952可為具孔洞、無孔洞之結構其中一者。當該第四層結構952為具孔洞(或網孔)之結構時,即具有作為初次過濾之功能。
The
該第三層結構951及該第四層結構952可為可熱封預抄紙。
The
該第一層結構92、該第二層結構94、該第三層結構951及該第四層結構952結合後成品之合計基重係介於70~360g/m2之間,其中,該第三層結構951及該第四層結構952之基重係介於17~40g/m2之間(看孔隙度)。
The combined basis weight of the
如第3圖所示,該第一輸送帶裝置40之該複數個濾孔41僅為示意,實際上,該第一輸送帶裝置40可為網孔結構、濾網結構、可供該吸液裝置30進行真空吸附之結構其中至少一者。
As shown in Figure 3, the plurality of filter holes 41 of the first
該多層結構96概呈紙片。
The
該過濾材料可為活性碳、矽藻土、沸石其中至少一者。 The filter material can be at least one of activated carbon, diatomaceous earth, and zeolite.
該吸附材料可為活性碳。 The adsorbent material can be activated carbon.
本發明之重點在於,設置該第一供料裝置10、該初步加工裝置20、該吸液裝置30、該第一輸送帶裝置40、該第二輸送帶裝置50、該黏附處理裝置60、該第二供料裝置70及該熱壓裝置80,而可連續性的生產該多層結構96。快速又方便,進而可依實際使用需求,另為裁切加工。
The key point of the present invention is to provide the
另外,該處理漿93包含之該粉類材料係選自過濾材料、吸附材料其中至少一者,進而可具有過濾、吸附功能,而能提供水液之過濾,例如在郊外沒有電力的情況下,不需木炭、相關濾材等耗佔體積物件的情況下,可以本發明之多層結構96(紙片)進行水源過濾,相當便利。
In addition, the powdery material contained in the
本發明之優點及功效係如下所述: The advantages and effects of the present invention are as follows:
[1]連續性生產之效率高。由於本案係先產生第一層結構,再透過黏附處理裝置之浸於該處理池之該滾輪,使處理漿黏附於該第一層結構,而變成第二層結構,之後,與該第三層結構及該第四層結構相互黏合,最後熱壓成一體之多層結構,整體之製程流暢,效率高。故,連續性生產之效率高。 [1] High efficiency of continuous production. Because the first layer structure is generated in this case, the processing slurry is adhered to the first layer structure through the roller of the adhesion processing device immersed in the processing tank, and then becomes the second layer structure, and then the third layer structure And the fourth layer structure is bonded to each other, and finally heat-pressed into an integrated multi-layer structure. The overall process is smooth and efficient. Therefore, the efficiency of continuous production is high.
[2]可對戶外之水進行過濾。由於本案之處理漿含有過濾材料或吸附材料,可對戶外之水(例如溪水)進行簡易過濾,在未開發之偏遠地區或野外,可大幅提高用水之品質。故,可對戶外之水進行過濾。 [2] It can filter outdoor water. Since the treatment slurry in this case contains filter materials or adsorbent materials, it can be used to simply filter outdoor water (such as stream water), and can greatly improve the quality of water in undeveloped remote areas or in the wild. Therefore, the outdoor water can be filtered.
以上僅是藉由較佳實施例詳細說明本發明,對於該實施例所做的任何簡單修改與變化,皆不脫離本發明之精神與範圍。 The above is a detailed description of the present invention based on a preferred embodiment, and any simple modifications and changes made to the embodiment will not depart from the spirit and scope of the present invention.
S1:準備步驟 S1: Preparation steps
S2:第一層結構形成步驟 S2: The first layer structure formation step
S3:第二層結構形成步驟 S3: The second layer structure formation step
S4:多層黏合形成步驟 S4: Multi-layer bonding formation step
S5:熱壓步驟 S5: Hot pressing step
S6:完成步驟 S6: Complete the steps
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US8771467B2 (en) * | 2012-03-12 | 2014-07-08 | Zhejiang Jiemei Electronic & Technology Co., Ltd | Carrier tape base paper making method and base paper made thereby |
US9670622B2 (en) * | 2012-07-19 | 2017-06-06 | Asahi Kasei Fibers Corporation | Multilayered structure comprising fine fiber cellulose layer |
CN109989296A (en) * | 2019-04-01 | 2019-07-09 | 华南理工大学 | A kind of multi-layer filter paper and preparation method thereof |
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TW201102472A (en) * | 2009-07-06 | 2011-01-16 | Univ Nat Pingtung Sci & Tech | A bamboo coal paper and papermaking method thereof |
US8771467B2 (en) * | 2012-03-12 | 2014-07-08 | Zhejiang Jiemei Electronic & Technology Co., Ltd | Carrier tape base paper making method and base paper made thereby |
US9670622B2 (en) * | 2012-07-19 | 2017-06-06 | Asahi Kasei Fibers Corporation | Multilayered structure comprising fine fiber cellulose layer |
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