TWI742281B - Water sample dispenser and calibration method thereof - Google Patents

Water sample dispenser and calibration method thereof Download PDF

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TWI742281B
TWI742281B TW107116546A TW107116546A TWI742281B TW I742281 B TWI742281 B TW I742281B TW 107116546 A TW107116546 A TW 107116546A TW 107116546 A TW107116546 A TW 107116546A TW I742281 B TWI742281 B TW I742281B
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volume
water
flow
flow rate
distributor
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TW107116546A
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TW201923314A (en
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岡部修一
尾崎大介
松村杏助
星野隆文
飛彈正崇
淺野清吉
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日商奧璐佳瑙股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F13/00Apparatus for measuring by volume and delivering fluids or fluent solid materials, not provided for in the preceding groups

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  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Sampling And Sample Adjustment (AREA)
  • Measuring Volume Flow (AREA)

Abstract

A water sample dispenser in which a flow rate adjustment valve and a flow rate sensor are provided in series, wherein a first process of opening the flow rate adjustment valve until the volume detected by the flow rate sensor reaches a first volume and a second process of opening the flow rate adjustment valve until the volume detected by the flow rate sensor reaches a second volume are executed. Based on the first volume, the second volume, the actual amount of water sampled in the first process, and the actual amount of water sampled in the second process, two parameters are calculated that specify the linear equation that represents the relationship between the detection results of the flow rate sensor and the volume after correction. When sampling water in fixed quantities, the detection results of the flow rate sensor are corrected based on the two parameters.

Description

採水分配器及其校正方法Water harvesting distributor and its correction method

本發明係有關於一種採水分配器,該採水分配器係與純水製造裝置等連接, 並因應於需要排出純水等,尤其係有關於一種採水分配器具有定量採水功能時之採水分配器之採水量的校正。The present invention relates to a water harvesting distributor, which is connected to a pure water production device and the like, and discharges pure water according to needs, and particularly relates to a water harvesting distributor when the water harvesting distributor has a quantitative water collection function The correction of water extraction.

在研究單位等利用純水的情況,常使用比較小型的純水製造裝置來製造純水。而且,在使用點,為了將純水採水至例如燒杯、瓶、試管等,廣為使用與純水製造裝置連接的採水分配器。採水分配器係包括:排出純水的噴嘴;及開閉閥,係被設置於往噴嘴之純水的路徑,並對噴嘴供給純水,又截斷此供給。採水分配器係一般被設置於與純水製造裝置之本體係遠離的位置,並藉配管與純水製造裝置之本體的純水出口連接。藉由利用者操作開閉閥,從噴嘴排出純水,藉此,利用者係能以因應於所需之量對純水進行採水。作為開閉閥,常使用電磁閥,在使用電磁閥的情況,藉以手指可操作之按鈕開關或藉腳可操作之腳踏開關等控制電磁閥,令從噴嘴排出純水。進而,在採水分配器常具備定量採水功能,該定量採水功能係將流量感測器與電磁閥組合,在有一次之開關操作時將電磁閥開啟至藉流量感測器所測量之流量的累計值達到規定值,藉此,作成可對規定容積之純水進行採水。In the case of using pure water in research institutes, etc., relatively small pure water production devices are often used to produce pure water. Furthermore, at the point of use, in order to collect pure water into, for example, beakers, bottles, test tubes, etc., a water collection dispenser connected to a pure water production device is widely used. The water collection distributor includes: a nozzle that discharges pure water; and an on-off valve, which is arranged in the path of the pure water to the nozzle, and supplies pure water to the nozzle, and then cuts off the supply. The water collection distributor is generally set at a position far away from the main system of the pure water production device, and is connected to the pure water outlet of the body of the pure water production device through a piping. By operating the on-off valve by the user, the pure water is discharged from the nozzle, whereby the user can collect the pure water in the required amount. As an on-off valve, a solenoid valve is often used. In the case of using a solenoid valve, a button switch that can be operated by a finger or a foot switch that can be operated by a foot is used to control the solenoid valve to discharge pure water from the nozzle. Furthermore, the water harvesting distributor often has a quantitative water harvesting function. The quantitative water harvesting function combines a flow sensor and a solenoid valve to open the solenoid valve to the flow rate measured by the flow sensor when there is a switch operation. The cumulative value of the value reaches the specified value, and by this, the pure water of the specified volume can be collected.

在具有定量採水功能之採水分配器,根據流量感測器之檢測結果開閉電磁閥,但是因為在流量感測器之固有的檢測誤差等,而有欲排出之排出量與實際之液體的排出量相異的情況。因此,為了能以利用者所指定或在採水分配器所預設之排出量排出液體,需要預先調查流量感測器之測量值與實際之流量的關係,再根據此關係校正流量感測器的測量值,來控制電磁閥。In the water sampling distributor with quantitative water sampling function, the solenoid valve is opened and closed according to the detection result of the flow sensor. However, due to the inherent detection error of the flow sensor, there is a difference between the discharge amount to be discharged and the actual discharge of liquid. The amount is different. Therefore, in order to discharge the liquid at the discharge amount specified by the user or preset in the water collection distributor, it is necessary to investigate the relationship between the measured value of the flow sensor and the actual flow rate in advance, and then calibrate the flow sensor based on this relationship. The measured value is used to control the solenoid valve.

在專利文獻1,揭示一種對輸出因應於通過之流量的脈波之流量計之校正係數的計算方法,該校正係數的計算方法係對不是零之某特定的一個流量,求實際上在流量計流動之流量對因應於來自流量計之脈波數的流量之比,並將此比當作校正係數K。校正係數K一旦決定,以後係將根據來自流量計之脈波值的流量乘以校正係數K所得數值當作流量的測量值即可。 [先前技術文獻] [專利文獻]Patent Document 1 discloses a method for calculating the correction coefficient of a flow meter that outputs a pulse wave corresponding to the flow rate passing through. The ratio of the flow rate of the flow to the flow rate corresponding to the number of pulses from the flowmeter, and this ratio is used as the correction coefficient K. Once the correction coefficient K is determined, the value obtained by multiplying the flow rate from the pulse wave value of the flowmeter by the correction coefficient K will be used as the measured value of the flow rate in the future. [Prior Technical Documents] [Patent Documents]

[專利文獻1]日本特開平2-218923號公報[Patent Document 1] Japanese Patent Application Laid-Open No. 2-218923

[發明所欲解決之課題][The problem to be solved by the invention]

在具有定量採水功能之採水分配器,為了以所要之採水量對純水進行採水, 需要校正在採水分配器所設置之流量感測器的測量值,但是在根據在專利文獻1所記載之方法進行校正的情況,無法以達到採水分配器之定量採水功能所要求程度之正確的量進行採水。In order to collect pure water with the required amount of water collected in a water sampling distributor with a quantitative water sampling function, it is necessary to calibrate the measurement value of the flow sensor installed in the water sampling distributor. When the method is used for calibration, it is impossible to collect water in the correct amount required by the quantitative water collection function of the water collection distributor.

本發明之目的係在於提供一種採水分配器及其校正方法,該採水分配器係具有定量採水功能之採水分配器,並能以高精度之體積進行採水。 [解決課題之手段]The object of the present invention is to provide a water harvesting distributor and a calibration method thereof. The water harvesting distributor is a water harvesting distributor with a quantitative water harvesting function and capable of harvesting water with a high-precision volume. [Means to solve the problem]

本發明之採水分配器係在純水之採水所使用的採水分配器,其係具有:配管,係從純水製造裝置被供給純水,並與排出該純水之噴嘴連通;在配管所設置之流量調整閥;流量感測器,係在配管對流量調整閥串列地設置;以及控制流量調整閥之控制部;控制部係執行如下的動作,第1控制,係將流量調整閥開啟至從流量感測器之檢測結果所得的體積成為第1體積;第2控制,係將流量調整閥開啟至從流量感測器之檢測結果所得的體積成為與第1體積係相異的第2體積;計算處理,係輸入是藉該第1控制實際所採水之量的第1量與是藉第2控制實際所採水之量的第2量時,根據第1體積、第2體積、第1量以及第2量,計算將「表示該流量感測器之檢測結果與校正後之體積的關係之一次數學式」加以鑑別的2個參數;以及定量採水模式之控制,係一面根據2個參數來校正流量感測器之檢測結果,一面根據校正後之檢測結果將流量調整閥開啟至在流量調整閥流動的體積成為所指定的體積。The water collection distributor of the present invention is a water collection distributor used for water collection of pure water. It has: a piping, which is supplied with pure water from a pure water production device and communicates with a nozzle that discharges the pure water; The flow control valve is installed; the flow sensor is installed in series with the flow control valve in the piping; and the control unit that controls the flow control valve; the control unit performs the following actions. The first control is to open the flow control valve Until the volume obtained from the detection result of the flow sensor becomes the first volume; the second control is to open the flow adjustment valve until the volume obtained from the detection result of the flow sensor becomes the second volume which is different from the first volume. Volume; calculation processing, input is the first amount of the actual amount of water collected by the first control and the second amount of the actual amount of water collected by the second control, according to the first volume, second volume, The first quantity and the second quantity are calculated based on the two parameters that distinguish the "mathematical formula showing the relationship between the detection result of the flow sensor and the corrected volume"; and the control of the quantitative water collection mode, based on one side Two parameters are used to calibrate the detection result of the flow sensor. On the one hand, the flow adjustment valve is opened according to the calibration detection result until the volume flowing through the flow adjustment valve becomes the specified volume.

本發明之採水分配器的校正方法係該採水分配器係包括:配管,係從純水製造裝置被供給純水,並與排出純水之噴嘴連通;在配管所設置之流量調整閥;以及流量感測器,係在配管對流量調整閥串列地設置;並具有定量採水功能,該校正方法係具有如下的處理,第1處理,係將流量調整閥開啟至從流量感測器之檢測結果所得的體積成為第1體積;第2處理,係將流量調整閥開啟至從流量感測器之檢測結果所得的體積成為與第1體積係相異的第2體積;以及計算處理, 係根據第1體積、第2體積、是藉第1處理實際所採水之量的第1量以及是藉第2處理實際所採水之量的第2量,計算將「表示該流量感測器之檢測結果與校正後之體積的關係之一次數學式」加以鑑別的2個參數。 [發明之效果]The method for calibrating the water collection distributor of the present invention is that the water collection distributor includes: a piping that is supplied with pure water from a pure water production device and communicates with a nozzle for discharging the pure water; a flow regulating valve provided in the piping; and a flow rate The sensor is installed in series with the flow control valve in the piping; and has a quantitative water collection function. This calibration method has the following processing. The first processing is to open the flow control valve to the detection from the flow sensor The resultant volume becomes the first volume; the second process is to open the flow adjustment valve until the volume obtained from the detection result of the flow sensor becomes a second volume different from the first volume; and the calculation process is based on The first volume, the second volume, the first volume of the amount of water actually collected by the first treatment, and the second volume of the amount of water actually collected by the second treatment, are calculated as Two parameters to identify the relationship between the detection result and the corrected volume. [Effects of Invention]

若依據本發明,因為計算將「表示該流量感測器之檢測結果與校正後之體積的關係之一次數學式」加以鑑別的2個參數,並根據此計算得之2個參數來進行校正,所以與根據比例式之所謂一點校正的情況相比,能以高精度進行採水。According to the present invention, two parameters that are identified by "a mathematical formula representing the relationship between the detection result of the flow sensor and the corrected volume" are calculated, and the two parameters obtained by this calculation are used for calibration. Therefore, it is possible to collect water with high accuracy compared with the so-called one-point correction based on the proportional equation.

其次,參照圖面,說明本發明之實施形態。根據本發明之採水分配器係具備定量採水功能,例如是為了與純水製造裝置組合並對純水進行採水所使用。圖1係表示將本發明之一實施形態的採水分配器與純水製造裝置組合之狀態的流程圖。Next, referring to the drawings, an embodiment of the present invention will be described. The water collection dispenser according to the present invention has a quantitative water collection function, and is used, for example, for combining with a pure water production device and collecting pure water. Fig. 1 is a flowchart showing a state in which a water collection dispenser and a pure water production device according to an embodiment of the present invention are combined.

純水製造裝置50係包括:純水製造部51,係被供給自來水,而製造純水;及主控制裝置52,係控制純水製造部51的動作。純水製造部51係由一次純水製造裝置與副系統所構成,一次純水製造裝置係例如具備逆滲透膜或離子交換裝置,並從供給水製造一次純水,副系統係具有由離子交換裝置或超過濾膜、紫外線氧化裝置等所構成之循環淨化系統,而更提高一次純水之純度。在純水製造部51內亦設置各種的感測器類(未圖示)、泵(未圖示)以及閥(未圖示)等,主控制裝置52係接受來自感測器類的信號,並根據這些信號控制泵(未圖示)或閥(未圖示),藉此,進行純水製造部51之動作的控制。在純水製造部51的出口,係連接用以向採水分配器10供給純水的複數個出口通口53。出口通口53係成為在純水製造裝置50之與採水分配器10之連接位置的通口,採水分配器10係例如,藉具有撓性之配管55與任一個出口通口53連接。在圖示之例子,設置3個出口通口53,並在各個連接採水分配器10,藉此,將共3台之採水分配器10與純水製造裝置50連接。當然,出口通口53的個數係不是被限定為3個,與純水製造裝置50連接之採水分配器10的個數亦可在出口通口53之個數的範圍內任意地增減。The pure water production device 50 includes a pure water production unit 51 that is supplied with tap water to produce pure water; and a main control device 52 that controls the operation of the pure water production unit 51. The pure water production unit 51 is composed of a primary pure water production device and a subsidiary system. The primary pure water production device is equipped with, for example, a reverse osmosis membrane or an ion exchange device, and produces primary pure water from the supply water. The subsidiary system has an ion exchange system. The circulatory purification system constituted by the device or ultrafiltration membrane, ultraviolet oxidation device, etc., to further improve the purity of the primary pure water. Various sensors (not shown), pumps (not shown), valves (not shown), etc. are also installed in the pure water production section 51, and the main control device 52 receives signals from the sensors. Based on these signals, a pump (not shown) or a valve (not shown) is controlled, thereby controlling the operation of the pure water producing unit 51. To the outlet of the pure water production unit 51, a plurality of outlet ports 53 for supplying pure water to the collected water distributor 10 are connected. The outlet port 53 is a port at the connection position of the pure water production device 50 and the collected water distributor 10, and the collected water distributor 10 is connected to any one of the outlet ports 53 by, for example, a flexible pipe 55. In the example shown in the figure, three outlet ports 53 are provided, and the water collection distributor 10 is connected to each, whereby a total of three water collection distributors 10 and the pure water production device 50 are connected. Of course, the number of outlet ports 53 is not limited to three, and the number of water collection distributors 10 connected to the pure water production device 50 may be arbitrarily increased or decreased within the range of the number of outlet ports 53.

其次,說明採水分配器10。圖2係表示採水分配器10之外觀。但,在圖2,在與純水製造裝置之連接所使用的配管55或各種的配線係未表示。採水分配器10係大致上由頭部10a、本體部10b以及支柱10c所構成,該支柱10c係從本體部10b向垂直上方延伸並可拆下地固持頭部10a,頭部10a與本體部10b係藉具有撓性的配管14所連接。作為採水分配器10之使用形態,例如有為了對在實驗台上所整列地設置的多支試管不斷地注入純水所使用者。為了應付這種用途,作成設置使用者所握持並可移動至所要之位置的頭部10a,並將實際上成為純水之注入口的噴嘴16設置於頭部10a。在頭部10a,設置使用者握持所需的手柄25或把手。又,因為亦需要在仍然將頭部10a固持於支柱10c下將純水採水至從小容積至大容積的量瓶或量筒,所以需要使在支柱10c之頭部10a的固持位置可變且支柱10c係具有充分的長度。Next, the water collection distributor 10 will be described. FIG. 2 shows the appearance of the water collection dispenser 10. However, in FIG. 2, the piping 55 or various wiring systems used for connection with the pure water production apparatus are not shown. The water sampling distributor 10 is roughly composed of a head 10a, a main body 10b, and a pillar 10c. The pillar 10c extends vertically upward from the main body 10b and detachably holds the head 10a. The head 10a and the main body 10b are connected to each other. It is connected by a flexible pipe 14. As a usage form of the water collection dispenser 10, for example, there is a user who continuously injects pure water into a plurality of test tubes arranged in a row on a laboratory bench. In order to cope with this purpose, a head 10a that is held by the user and movable to a desired position is provided, and a nozzle 16 that actually becomes a pure water injection port is provided on the head 10a. On the head 10a, a handle 25 or handle required for the user to hold is provided. In addition, since it is also necessary to collect pure water into a measuring bottle or measuring cylinder with a small volume to a large volume while still holding the head 10a on the pillar 10c, it is necessary to change the holding position of the head 10a of the pillar 10c and the pillar 10c The 10c series has a sufficient length.

頭部10a係從噴嘴16排出從本體部10b經由配管14所供給之純水,如圖1所示,除了噴嘴16以外,還包括與配管14連接的流路15,噴嘴16係被設置於流路15的末端。進而,頭部10a係為了因應於使用者之需要來排出純水,具備藉使用者所操作之開關18。在頭部10a,如圖2所示,在握住手柄25之使用者能以其手指易於操作的位置設置按鈕26。按鈕26係與開關18(參照圖1)以機械式連接,藉對按鈕26的操作來操作開關18。The head 10a discharges the pure water supplied from the main body 10b via the pipe 14 from the nozzle 16. As shown in FIG. 1, in addition to the nozzle 16, it also includes a flow path 15 connected to the pipe 14. The end of road 15. Furthermore, the head 10a is provided with a switch 18 operated by the user in order to discharge pure water in response to the needs of the user. On the head 10a, as shown in FIG. 2, a button 26 is provided at a position where the user holding the handle 25 can easily operate it with his fingers. The button 26 is mechanically connected to the switch 18 (refer to FIG. 1 ), and the switch 18 is operated by operating the button 26.

在本體部10b,設置配管11,配管11之一端係與來自純水製造裝置50的配管55連接,另一端係與對頭部10a的配管14連接。在配管11,從上游側,即接近純水製造裝置50之側,依序設置流量感測器12及流量調整閥13。進而,在本體部10b,設置控制採水分配器10之動作的控制部20、及與控制部20連接的操作面板19。流量調整閥13係例如是電磁式,可根據來自控制部20之信號來控制閥的開閉,且可改變通過該閥之純水的流量。流量感測器12係例如是每當固定體積(容積)之液體流動就輸出電脈波的脈波式。操作面板19係受理來自使用者之例如採水量或採水模式的設定,且對使用者進行必要的顯示。作為採水模式,有任意量採水模式與定量採水模式,該任意量採水模式係作成可進行任意量之採水,該定量採水模式係根據定量採水功能的採水模式,並從噴嘴16排出使用者所指定之體積的純水,進而,亦可設置其他的採水模式。The main body 10b is provided with a piping 11, one end of the piping 11 is connected to the piping 55 from the pure water production device 50, and the other end is connected to the piping 14 to the head 10a. In the piping 11, a flow sensor 12 and a flow control valve 13 are provided in this order from the upstream side, that is, the side close to the pure water production device 50. Furthermore, the main body part 10b is provided with the control part 20 which controls the operation|movement of the water collection dispenser 10, and the operation panel 19 connected to the control part 20. As shown in FIG. The flow rate adjustment valve 13 is, for example, an electromagnetic type, and can control the opening and closing of the valve based on a signal from the control unit 20, and can change the flow rate of pure water passing through the valve. The flow sensor 12 is, for example, a pulse wave type that outputs an electric pulse wave whenever a liquid of a fixed volume (volume) flows. The operation panel 19 receives settings from the user, for example, the amount of water collected or the water collection mode, and provides necessary display to the user. As the water harvesting mode, there are an arbitrary amount of water harvesting mode and a quantitative water harvesting mode. The arbitrary amount of water harvesting mode is made to allow any amount of water to be harvested. The quantitative water harvesting mode is a water harvesting mode based on the quantitative water harvesting function. The volume of pure water designated by the user is discharged from the nozzle 16, and further, other water collection modes can also be set.

控制部20係進行採水分配器10之整體的控制,例如,受理經由頭部10a之開關18所輸入之來自使用者的採水要求,在採水模式是定量採水模式的情況,進行作成藉由將流量調整閥13開啟至以流量感測器12所檢測出之流量的累積值,即體積值成為設定值,而向頭部10a供給以該設定值所示之量之純水的控制。關於定量採水模式之採水的細節係後述。在採水模式是任意量採水模式的情況,控制部20係進行僅在操作開關18的期間開啟流量調整閥13的控制。又,在任意量採水模式的情況,使用者係可經由操作面板19指定來自噴嘴之純水的流量,即每單位時間的排出量,控制部20係以成為所指定之流量的方式控制流量調整閥13。這是由於有在對洗淨瓶之採水等重視速度的情況、與對量瓶之至其標線的採水等重視採水操作之正確性的情況。進而,控制部20係藉以圖示虛線所示的配線與純水製造裝置50之主控制裝置52連接,而從主控制裝置52取得關於純水製造裝置50之運轉狀態的資訊,尤其所製造之純水的總有機碳(TOC:total organic carbon)值、電阻係數、溫度值等的水質資料。控制部20係以既定格式將所取得之水質資料顯示於操作面板19上。The control unit 20 controls the entire water harvesting distributor 10, for example, accepts a request for water harvesting from the user input via the switch 18 of the head 10a, and performs creation borrowing when the water harvesting mode is a quantitative water harvesting mode. The flow control valve 13 is opened to the cumulative value of the flow rate detected by the flow sensor 12, that is, the volume value becomes the set value, and the head 10a is supplied with pure water in the amount indicated by the set value. The details of water harvesting in the quantitative water harvesting mode will be described later. When the water collection mode is the arbitrary amount water collection mode, the control unit 20 performs control to open the flow adjustment valve 13 only while the switch 18 is operated. In addition, in the case of the arbitrary water collection mode, the user can specify the flow rate of pure water from the nozzle via the operation panel 19, that is, the discharge amount per unit time, and the control unit 20 controls the flow rate so as to be the specified flow rate. Adjust valve 13. This is because there are cases where the speed of water collection in the washing bottle is emphasized, and the accuracy of the water collection operation is emphasized in the water collection from the measuring bottle to the mark. Furthermore, the control unit 20 is connected to the main control device 52 of the pure water production device 50 through the wiring shown by the broken line in the figure, and obtains information about the operating state of the pure water production device 50 from the main control device 52, especially the manufactured one Water quality data such as total organic carbon (TOC: total organic carbon) value, electrical resistivity, and temperature value of pure water. The control unit 20 displays the acquired water quality data on the operation panel 19 in a predetermined format.

構成採水分配器10之本體部10b的這些元件中,配管11、流量感測器12、流量調整閥13以及控制部20係被設置於圖2所示之框體21的內部。操作面板19係扁平的形狀,在其一端經由鉸鏈23被安裝於框體21。在操作面板19之一方的面,設置使液晶顯示面板與觸控感測器變成一體的觸控面板22。觸控面板22係作用為對使用者顯示的顯示部,且藉由使用者觸摸觸控面板22上的既定位置,受理來自使用者之輸入。Among these elements constituting the main body portion 10b of the collected water distributor 10, the piping 11, the flow sensor 12, the flow rate adjustment valve 13, and the control unit 20 are installed inside the frame 21 shown in FIG. 2. The operation panel 19 has a flat shape, and is attached to the housing 21 via a hinge 23 at one end thereof. On one surface of the operation panel 19, a touch panel 22 that integrates a liquid crystal display panel and a touch sensor is provided. The touch panel 22 functions as a display portion displayed to the user, and the user touches a predetermined position on the touch panel 22 to accept input from the user.

其次,說明在本實施形態之採水分配器10之定量採水模式的細節。在定量採水模式,在使用者將所要之採水量設定成設定值L時,控制部20係進行如下的控制,開啟流量調整閥13,且計數來自流量感測器12的脈波,而計算所通過之液體的體積,並在此通過體積達到設定值L的時間點關閉流量調整閥13。因此,從噴嘴16所排出之純水之體積的精度係與流量感測器12的精度相依。在本實施形態之採水分配器10,在進行根據定量採水模式之採水之前,例如在安裝採水分配器10時等,求得對來自流量感測器12之脈波的計數值之校正參數。在本實施形態,將根據來自流量感測器12之脈波的計數值所表示的體積當作X、將實際上在流量感測器12流過之液體的體積當作Q,以藉數學式(1)所示之一次數學式的關係成立的方式求得2個校正參數a、b。Next, the details of the quantitative water collection mode of the water collection distributor 10 of this embodiment will be described. In the quantitative water collection mode, when the user sets the desired water collection volume to the set value L, the control unit 20 performs the following control, opens the flow adjustment valve 13, and counts the pulse wave from the flow sensor 12, and calculates The volume of the liquid passing through, and the flow adjustment valve 13 is closed at the point in time when the passing volume reaches the set value L. Therefore, the accuracy of the volume of pure water discharged from the nozzle 16 depends on the accuracy of the flow sensor 12. In the water collection distributor 10 of this embodiment, before performing water collection according to the quantitative water collection mode, for example, when the water collection distributor 10 is installed, etc., the correction parameters for the count value of the pulse wave from the flow sensor 12 are obtained. . In this embodiment, the volume represented by the count value of the pulse wave from the flow sensor 12 is regarded as X, and the volume of liquid actually flowing through the flow sensor 12 is regarded as Q, and the mathematical formula (1) The two correction parameters a and b are obtained in such a way that the relationship of the first-order mathematical formula shown is established.

[數學式1] Q=a・X+b  (1) 在本實施形態,以根據2個相異之體積值排出純水的方式使採水分配器10動作,並測量在各個的情況實際所排出之純水的體積,再根據這些測量結果,求得2個校正參數a、b。[Math 1] Q=a・X+b   (1) In this embodiment, the water sampling distributor 10 is operated to discharge pure water according to two different volume values, and the actual discharge in each case is measured The volume of pure water, and then based on these measurement results, obtain two calibration parameters a, b.

圖3係表示求得校正參數a、b之具體的程序。首先,在步驟101將體積A1 當作設定值L,在步驟102根據此設定值L使採水分配器10動作,排出純水。在步驟103,使所排出之純水集水至例如量筒,測量其體積。將實際所測量之體積當作B1 。接著,一樣地,在步驟104,將與體積A1 係相異的體積A2 當作設定值L,在步驟105根據設定值L使採水分配器10動作,排出純水,再在步驟106測量所排出之純水的體積B2 。如以上所示,測量分別與所設定之體積A1 、A2 對應之實際上所排出之純水的體積B1 、B2 後,在步驟107,根據數學式(2)、(3),決定校正參數a、b。Fig. 3 shows a specific procedure for obtaining the correction parameters a and b. First, at step 101 as the volume set value A 1 L, 10 at step 102 according to this operation setting value L so collected water dispenser, water is discharged. In step 103, the discharged pure water is collected in, for example, a graduated cylinder, and its volume is measured. Take the actually measured volume as B 1 . Next, in the same manner, at step 104, the system different from the volume of the volume of A 1 A 2 L as the setting value, so that the operation of collecting water dispenser 10 according to the value L at step 105, water is discharged, then at step 106 the measurement The volume of the discharged pure water B 2 . As shown above, after measuring the actually discharged pure water volumes B 1 and B 2 corresponding to the set volumes A 1 and A 2 respectively, in step 107, according to the mathematical formulas (2) and (3), Determine the correction parameters a and b.

[數學式2] a=(B1 -B2 )/(A1 -A2 )  (2) [數學式3] b=B1 -a・A1 (3) 使用者經由操作面板19輸入決定校正參數之命令時,控制部20係執行圖3所示的處理中之步驟101、102、104、105、107的處理,且在操作面板19上顯示對使用者催促執行步驟103、106之處理的訊息,並受理關於所測量的體積B1 、B2 之來自使用者的輸入。所設定之體積A1 、A2 係只要都不是0且彼此相異即可,但是一方之體積係被設定成比在此採水分配器10所常用的採水量或比其稍大的值,另一方之體積係被設定成比較小的值較佳。例如,假設A1 >A2 ,且若將在此採水分配器10之定量採水模式所常用的採水量或所常用之最大的採水量當作V, 則作成A1 =V,或即將常用量當作A1 ,或者設定成A1 =約1.1×V較佳。另一方面,A2 係設定成A2 =約0.1×V較佳。但,流量感測器12係脈波式,且在約0.1×V之體積係在脈波式所造成之量子化誤差無法忽略時,為了可得到充分之脈波數,A2 係被設定成比0.1×V更大的值較佳。體積A1 、A2 之值係預先在控制部20被程式化,亦可由使用者預先輸入。若在採水分配器10所常使用之採水量是1000mL,A1 係被設定成例如1100mL,A2 係被設定成例如100mL。[Math 2] a=(B 1 -B 2 )/(A 1 -A 2 ) (2) [Math 3] b=B 1 -a・A 1 (3) The user inputs the decision via the operation panel 19 When the parameter is adjusted, the control unit 20 executes the processing of steps 101, 102, 104, 105, and 107 in the processing shown in FIG. 3, and displays on the operation panel 19 to urge the user to execute the processing of steps 103 and 106 And accept input from the user about the measured volume B 1 and B 2. The set volumes A 1 and A 2 may be different from each other as long as they are both non-zero, but the volume of one is set to a value that is larger than or slightly larger than the amount of water commonly used in the water harvesting distributor 10, and the other It is better to set the volume of one side to a relatively small value. For example, assuming that A 1 > A 2 , and if the commonly used water harvesting volume or the commonly used maximum water harvesting volume in the quantitative water harvesting mode of the water harvesting distributor 10 is taken as V, then A 1 =V, or that is about to be commonly used The amount is regarded as A 1 , or it is better to set A 1 =about 1.1×V. On the other hand, A 2 is preferably set to A 2 =about 0.1×V. However, when the flow sensor 12 is of the pulse wave type, and the quantization error caused by the pulse wave type in the volume of about 0.1×V cannot be ignored, in order to obtain a sufficient pulse wave number, the A 2 system is set to A value larger than 0.1×V is preferable. The values of the volumes A 1 and A 2 are programmed in the control unit 20 in advance, and may also be input in advance by the user. If the amount of water collected frequently used in the water collection dispenser 10 is 1000 mL, the A 1 system is set to, for example, 1100 mL, and the A 2 system is set to, for example, 100 mL.

其次,說明在步驟102、105之採水動作。步驟102、105之處理係都是從噴嘴16排出以設定值L所表示之體積的純水,基本上係與在定量採水模式之採水相同的處理。圖4係表示排出以設定值L所表示之體積的純水之處理的流程圖。當作已設定設定值L。Next, the water collection operation in steps 102 and 105 will be explained. The treatments in steps 102 and 105 are all pure water discharged from the nozzle 16 in a volume indicated by the set value L, and are basically the same treatments as water collection in the quantitative water collection mode. FIG. 4 is a flowchart showing the process of discharging pure water of the volume indicated by the set value L. As the set value L has been set.

首先,在步驟111,清除體積測量值P,即使其變成0。體積測量值P係藉由計數或累計來自流量感測器12之脈波所得之體積的值,此處,係進行根據校正參數a、b的校正之前的值。接著,在步驟112,使流量調整閥13變成全開。結果,從噴嘴16開始排出純水,流量感測器12係持續地產生流量測量的脈波。控制部20係繼續計數來自流量感測器12之脈波,如步驟113所示,隨時比較從設定值L減去參數△者與根據脈波之計數的體積測量值P。而且,重複步驟113至P≧L-△,即體積測量值P達到從設定值L減去參數△者。體積測量值P達到從設定值L減去參數△者時,在步驟114,控制部20係縮小流量調整閥13之開啟角度,而使在流量調整閥13流動之純水的流量減少。這是由於在體積測量值P成為設定值L時馬上將流量調整閥13從全開控制成全閉時,因過越現象等而無法排出正確的量。L-△係成為用以決定縮小流量調整閥13之開啟角度的時序之臨限值。△的值係根據配管11或流量感測器12、流量調整閥13之尺寸或構成所決定之正的值,例如可設定成設定值L之約數%的值,或若流量感測器12是脈波式可設定成相當於數十至數百個脈波。例如,在設定值L是1000mL的情況,可將△設定成70mL。First, in step 111, the volume measurement value P is cleared even if it becomes zero. The volume measurement value P is the value of the volume obtained by counting or accumulating the pulse wave from the flow sensor 12, where it is the value before the correction according to the correction parameters a and b. Next, in step 112, the flow rate adjusting valve 13 is fully opened. As a result, the pure water is discharged from the nozzle 16, and the flow sensor 12 continuously generates a pulse wave for flow measurement. The control unit 20 continues to count the pulse wave from the flow sensor 12, and as shown in step 113, compares the volume measurement value P calculated by subtracting the parameter Δ from the set value L and the pulse wave count at any time. Furthermore, step 113 is repeated until P≧L-Δ, that is, the volume measurement value P reaches the value that subtracts the parameter Δ from the set value L. When the volume measurement value P reaches a value minus the parameter Δ from the set value L, in step 114, the control unit 20 reduces the opening angle of the flow adjustment valve 13 to reduce the flow rate of pure water flowing through the flow adjustment valve 13. This is because when the volume measurement value P becomes the set value L, when the flow rate adjusting valve 13 is controlled from fully open to fully closed, the correct amount cannot be discharged due to an overshoot phenomenon or the like. L-△ becomes the threshold value used to determine the timing of reducing the opening angle of the flow regulating valve 13. The value of △ is a positive value determined according to the size or configuration of the piping 11 or the flow sensor 12 and the flow adjustment valve 13. For example, it can be set to a value of approximately% of the set value L, or if the flow sensor 12 is The pulse wave type can be set to be equivalent to tens to hundreds of pulse waves. For example, when the set value L is 1000 mL, △ can be set to 70 mL.

然後,控制部20係在步驟115,判定是否體積測量值P達到設定值L,重疊步驟115至P≧L,即體積測量值P達到設定值L。體積測量值P達到設定值L後,控制部20係在步驟116,馬上完全地關閉流量調整閥13。在本實施形態,因為預先縮小流量調整閥13的開啟角度,所以可在過越現象亦不會發生下,在體積測量值P達到從設定值L的時間點完全地停止純水之來自噴嘴16的排出。Then, the control unit 20 determines in step 115 whether the volume measurement value P reaches the set value L, and overlaps steps 115 to P≧L, that is, the volume measurement value P reaches the set value L. After the volume measurement value P reaches the set value L, the control unit 20 immediately closes the flow adjustment valve 13 completely in step 116. In this embodiment, because the opening angle of the flow control valve 13 is reduced in advance, it is possible to completely stop the flow of pure water from the nozzle 16 at the point in time when the volume measurement value P reaches the set value L without overshooting.的出。 The discharge.

其次,說明決定校正參數a、b後之定量採水。定量採水之處理係與上述一樣地按照圖4所示之程序所進行。但,在設定值L係被設定成欲採水之體積,被用作體積測量值P之值係根據上述之數學式(1)所隨時計算之校正後的體積Q。在本實施形態,因為對所設定之體積值A1 、A2 之2點的各個測量實際的體積B1 、B2 後,決定校正參數a、b,再根據校正參數a、b校正流量感測器12的測量值,所以與例如在專利文獻1所記載之所謂的一點校正的情況相比,可提高流量或體積的精度。進而,使用參數△,在開始排出純水時係使流量大至最大極限,而在停止排出之時序的正前係縮小流量,藉此,在不會浪費長的排出時間下,可排出正確的量。又,此處係說明定量採水時之處理,但是亦可在任意量採水模式根據校正參數a、b隨時計算校正後的體積Q,若將所計算之Q的值顯示於操作面板19,使用者之便利性變成更高。Next, the quantitative water harvesting after deciding the correction parameters a and b will be explained. The treatment of quantitative water harvesting is carried out in the same way as above in accordance with the procedure shown in Fig. 4. However, when the set value L is set to the volume of water to be collected, the value used as the volume measurement value P is the corrected volume Q calculated at any time according to the above-mentioned mathematical formula (1). In this embodiment, after measuring the actual volume B 1 and B 2 for each of the set volume values A 1 and A 2 , the correction parameters a and b are determined, and then the flow sensor is corrected according to the correction parameters a and b. As compared with the case of the so-called one-point calibration described in Patent Document 1, for example, the measurement value of the sensor 12 can improve the accuracy of the flow rate or the volume. Furthermore, using the parameter △, the flow rate is increased to the maximum limit when the pure water is discharged, and the flow rate is reduced just before the timing of stopping the discharge, so that the correct discharge time can be discharged without wasting a long discharge time. quantity. In addition, here is an explanation of the processing for quantitative water harvesting, but it is also possible to calculate the corrected volume Q at any time according to the correction parameters a and b in the arbitrary water harvesting mode. If the calculated Q value is displayed on the operation panel 19, The user's convenience becomes higher.

在本實施形態,對純水製造裝置50連接3個採水分配器10。因為採水分配器10的誤差係因各採水分配器10而異,所以校正參數a、b係對各採水分配器10決定,所決定之校正參數a、b係對各採水分配器10被儲存於控制部20。可是,為了減少決定校正參數a、b之作業的工時,亦可作成藉由在任一個採水分配器10輸入決定校正參數之命令,各採水分配器10都轉移至用以決定校正參數的模式。 在此情況,係從被輸入命令的採水分配器10經由純水製造裝置50之主控制裝置52向其他的採水分配器10傳送命令。In this embodiment, three water collection distributors 10 are connected to the pure water production device 50. Because the error of the collected water distributor 10 is different for each collected water distributor 10, the correction parameters a and b are determined for each collected water distributor 10, and the determined correction parameters a and b are stored in each collected water distributor 10 Control unit 20. However, in order to reduce the man-hours for determining the calibration parameters a and b, it can also be made that by inputting a command to determine the calibration parameters in any water collection distributor 10, each water collection distributor 10 shifts to a mode for determining the calibration parameters. In this case, the command is transmitted from the collected water dispenser 10 to which the command is input to the other collected water dispenser 10 via the main control device 52 of the pure water production device 50.

10‧‧‧採水分配器10a‧‧‧頭部10b‧‧‧本體部10c‧‧‧支柱11‧‧‧配管12‧‧‧流量感測器13‧‧‧流量調整閥14‧‧‧配管15‧‧‧流路16‧‧‧噴嘴18‧‧‧開關19‧‧‧操作面板20‧‧‧控制部21‧‧‧框體22‧‧‧觸控面板23‧‧‧鉸鏈25‧‧‧手柄26‧‧‧按鈕50‧‧‧純水製造裝置51‧‧‧純水製造部52‧‧‧主控制裝置53‧‧‧出口通口55‧‧‧配管101~107、111~116‧‧‧步驟10‧‧‧Water collection distributor 10a‧‧‧Head 10b‧‧‧Main body 10c‧‧Support 11‧‧‧Piping 12‧‧‧Flow sensor 13‧‧‧Flow adjusting valve 14‧‧‧Piping 15 Flow path 16 26‧‧‧Button 50‧‧‧Pure water production device 51‧‧‧Pure water production department 52‧‧‧Main control device 53‧‧‧Exit port 55‧‧‧Piping 101~107, 111~116‧‧‧ step

【圖1】係表示純水製造裝置及採水分配器之構成的流程圖。 【圖2】係表示一實施形態之採水分配器的外觀之一例的立體圖。 【圖3】係表示對流量感測器之校正參數之決定程序的流程圖。 【圖4】係表示在定量採水模式之動作的流程圖。[Figure 1] is a flowchart showing the structure of a pure water production device and a water collection distributor. Fig. 2 is a perspective view showing an example of the external appearance of a water sampling dispenser of an embodiment. [Figure 3] is a flow chart showing the procedure for determining the calibration parameters of the flow sensor. [Figure 4] is a flow chart showing the operation in the quantitative water collection mode.

10a‧‧‧頭部 10a‧‧‧Head

10b‧‧‧本體部 10b‧‧‧Main body

10c‧‧‧支柱 10c‧‧‧Pillars

14‧‧‧配管 14‧‧‧Piping

16‧‧‧噴嘴 16‧‧‧Nozzle

19‧‧‧操作面板 19‧‧‧Operation Panel

21‧‧‧框體 21‧‧‧Frame

22‧‧‧觸控面板 22‧‧‧Touch Panel

23‧‧‧鉸鏈 23‧‧‧Hinge

25‧‧‧手柄 25‧‧‧Handle

26‧‧‧按鈕 26‧‧‧Button

Claims (8)

一種採水分配器,使用於純水之採水,具有:配管,係從純水製造裝置被供給純水,並與排出該純水之噴嘴連通;流量調整閥,設置於該配管;流量感測器,與該流量調整閥串列設置於該配管中;以及控制部,用以控制該流量調整閥;該控制部執行如下動作,第1控制,將該流量調整閥開啟至從該流量感測器之檢測結果所得的體積成為第1體積為止;第2控制,將該流量調整閥開啟至從該流量感測器之檢測結果所得的體積成為與該第1體積相異的第2體積為止;計算處理,輸入藉由該第1控制實際所採水之量亦即第1量與藉由該第2控制實際所採水之量亦即第2量後,即根據該第1體積、該第2體積、該第1量以及該第2量,計算將「表示該流量感測器之檢測結果與校正後之體積的關係之一次數學式」加以鑑別的2個參數;以及定量採水模式之控制,係一面根據該2個參數來校正該流量感測器之檢測結果,一面根據校正後之檢測結果將該流量調整閥開啟至流過該流量調整閥的體積成為所指定的體積。 A water harvesting distributor used for water harvesting of pure water. It has: a piping, which is supplied with pure water from a pure water production device and communicates with a nozzle that discharges the pure water; a flow regulating valve is arranged in the piping; and a flow sensing And the control part is used to control the flow control valve; the control part performs the following actions, the first control is to open the flow control valve to the flow sensing The volume obtained from the detection result of the flow sensor becomes the first volume; the second control opens the flow adjustment valve until the volume obtained from the detection result of the flow sensor becomes a second volume different from the first volume; After inputting the amount of water actually collected by the first control, that is, the first amount, and the amount of water actually collected by the second control, that is, the second amount, it is based on the first volume and the second amount. 2 The volume, the first quantity, and the second quantity are calculated to identify the two parameters of the "mathematical formula showing the relationship between the detection result of the flow sensor and the corrected volume"; and the quantitative water collection mode The control is to calibrate the detection result of the flow sensor based on the two parameters, and open the flow adjustment valve to the specified volume based on the corrected detection result. 如申請專利範圍第1項之採水分配器,其中,該控制部在將該流量調整閥從關閉狀態控制成開啟狀態時係將流過該流量調整閥的流量控制成第1流量,在從該流量感測器之檢測結果所得的體積成為既定值時進行關閉該流量感測器的控制時,係在該體積達到比該既定值小的臨限值時將流過該流量調整閥的流量縮小 至比該第1流量更小的流量,而在該體積達到該既定值時進行完全關閉該流量調整閥的控制。 For example, the water sampling distributor of the first item of the scope of patent application, wherein the control unit controls the flow rate flowing through the flow rate adjustment valve to the first flow rate when the flow rate adjustment valve is controlled from the closed state to the open state. When the volume obtained by the detection result of the flow sensor becomes a predetermined value, when the control to close the flow sensor is performed, the flow through the flow adjustment valve is reduced when the volume reaches a threshold value smaller than the predetermined value To a flow rate smaller than the first flow rate, and when the volume reaches the predetermined value, control to completely close the flow rate adjustment valve is performed. 如申請專利範圍第1或2項之採水分配器,其中,根據在該採水分配器所常使用之採水量來設定該第1量。 For example, the water harvesting dispenser of item 1 or 2 of the scope of patent application, wherein the first amount is set according to the amount of water that is often used in the water harvesting dispenser. 一種採水分配器之校正方法,該採水分配器包括:配管,係從純水製造裝置被供給純水,並與排出該純水之噴嘴連通;流量調整閥,設置於該配管;以及流量感測器,係與該流量調整閥串列地設置於該配管中;該採水分配器並具有定量採水功能,該採水分配器之校正方法包括如下處理,第1處理,將該流量調整閥開啟至從該流量感測器之檢測結果所得的體積成為第1體積;第2處理,將該流量調整閥開啟至從該流量感測器之檢測結果所得的體積成為與該第1體積相異的第2體積;以及計算處理,根據該第1體積、該第2體積、藉由該第1處理實際所採水之量亦即第1量、以及藉由該第2處理實際所採水之量亦即第2量,計算將「表示該流量感測器之檢測結果與校正後之體積的關係之一次數學式」加以鑑別的2個參數。 A method for calibrating a water collection distributor, the water collection distributor comprising: a piping, which is supplied with pure water from a pure water production device and communicated with a nozzle for discharging the pure water; a flow regulating valve provided in the piping; and flow sensing The water sampling distributor is arranged in series with the flow adjustment valve in the piping; the water sampling distributor also has a quantitative water sampling function. The calibration method of the water sampling distributor includes the following treatments. The first treatment is to open the flow adjustment valve to The volume obtained from the detection result of the flow sensor becomes the first volume; in the second process, the flow adjustment valve is opened until the volume obtained from the detection result of the flow sensor becomes the first volume different from the first volume. 2 volume; and calculation processing, based on the first volume, the second volume, the amount of water actually collected by the first treatment, that is, the first amount, and the amount of water actually collected by the second treatment That is, the second quantity is to calculate two parameters that distinguish the "mathematical expression of the relationship between the detection result of the flow sensor and the corrected volume". 如申請專利範圍第4項之採水分配器之校正方法,其中更包括如下之處理:一面根據該2個參數來校正該流量感測器之檢測結果,一面根據校正後之檢測結果將該流量調整閥開啟至流過該流量調整閥的體積成為所指定的體積。 For example, the calibration method of the water sampling distributor in the scope of patent application includes the following processing: on the one hand, the detection result of the flow sensor is calibrated according to the two parameters, and the flow rate is adjusted according to the detection result after calibration. The valve is opened until the volume flowing through the flow adjustment valve becomes the specified volume. 如申請專利範圍第4或5項之採水分配器之校正方法,其中 在將該流量調整閥從關閉狀態控制成開啟狀態時,係將流過該流量調整閥的流量設定成第1流量;在從該流量感測器之檢測結果所得的體積成為既定值時關閉該流量感測器時,於該體積達到比該既定值小的臨限值時將流過該流量調整閥的流量縮小至比該第1流量更小的流量,而在該體積達到該既定值時完全關閉該流量調整閥。 For example, the calibration method of the water sampling dispenser in item 4 or 5 of the scope of patent application, which When the flow control valve is controlled from the closed state to the open state, the flow rate flowing through the flow control valve is set to the first flow rate; when the volume obtained from the detection result of the flow sensor becomes a predetermined value, the flow rate control valve is closed. In the case of a flow sensor, when the volume reaches a threshold value smaller than the predetermined value, the flow rate flowing through the flow adjustment valve is reduced to a flow rate smaller than the first flow rate, and when the volume reaches the predetermined value Completely close the flow adjustment valve. 如申請專利範圍第4或5項之採水分配器之校正方法,其中,根據在該採水分配器所常使用之採水量來設定該第1量。 For example, in the calibration method of the water collection dispenser in item 4 or 5 of the scope of patent application, the first amount is set according to the water collection volume frequently used in the water collection dispenser. 如申請專利範圍第6項之採水分配器之校正方法,其中,根據在該採水分配器所常使用之採水量來設定該第1量。For example, the calibration method of the water sampling distributor in the scope of the patent application, wherein the first amount is set according to the water collected frequently used in the water sampling distributor.
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